Nissan XTrail T30 2005 User Manual

4.7 (7)

F BRAKES

SECTION BRC

BRAKE CONTROL SYSTEM

A

B

C

D

CONTENTS

E

ABS

 

PRECAUTIONS .........................................................

4

Precautions for Supplemental Restraint System

 

(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-

 

SIONER” .................................................................

4

Precautions for Brake System .................................

4

Precautions for Brake Control .................................

4

PREPARATION ..........................................................

5

Commercial Service Tools .......................................

5

SYSTEM DESCRIPTION ...........................................

6

System Diagram ......................................................

6

Functions .................................................................

6

ABS ......................................................................

6

EBD ......................................................................

6

Operation That Is Not “System Error” ...................

6

ABS ......................................................................

6

Fail-Safe Function ...................................................

6

ABS, EBD .............................................................

6

Hydraulic Circuit Diagram .......................................

7

CAN COMMUNICATION ...........................................

8

System Description .................................................

8

TROUBLE DIAGNOSIS .............................................

9

How to Perform Trouble Diagnosis for Quick and

 

Accurate Repair ......................................................

9

INTRODUCTION ..................................................

9

DIAGNOSIS FLOW CHART ..............................

10

ASKING COMPLAINTS ......................................

11

EXAMPLE OF DIAGNOSIS SHEET ...................

11

Component Parts Location ....................................

12

Schematic .............................................................

13

Wiring Diagram .....................................................

14

Control Unit Input/Output Signal Standard ............

18

REFERENCE VALUE FROM CONSULT-II ........

18

CONSULT-II Functions ..........................................

19

CONSULT-II MAIN FUNCTION ..........................

19

CONSULT-IIBASICOPERATIONPROCEDURE

 

... 19

Self-Diagnosis .......................................................

19

OPERATION PROCEDURE ..............................

19

ERASE MEMORY ..............................................

20

DISPLAY ITEM LIST ..........................................

20

Data Monitor ..........................................................

21

OPERATION PROCEDURE ...............................

21

DISPLAY ITEM LIST ..........................................

22

Active Test .............................................................

23

OPERATION PROCEDURE ...............................

23

SOLENOID VALVE .............................................

23

ABS MONITOR ..................................................

24

For Fast and Accurate Diagnosis ..........................

24

PRECAUTIONS FOR DIAGNOSIS ....................

24

Basic Inspection ....................................................

25

BASIC INSPECTION 1: BRAKE FLUID LEVEL,

 

LEAKAGE AND BRAKE PAD .............................

25

BASIC INSPECTION 2: POWER SUPPLY CIR-

 

CUIT TERMINAL LOOSENESS AND BATTERY...

25

BASIC INSPECTION 3: INSPECTION OF ABS

 

WARNING LAMP ...............................................

25

Inspection 1: Wheel Sensor Circuit ........................

26

INSPECTION PROCEDURE .............................

26

Inspection 2: ABS Actuator and Electric Unit (Con-

 

trol Unit) .................................................................

28

Inspection 3: ABS Actuator and Electric Unit (Con-

 

trol Unit) Power Supply and Ground Circuit ...........

28

Inspection 4: ABS Actuator Relay or ABS Motor

 

Relay Power Circuit ...............................................

29

Inspection 5: G Sensor Circuit (Only AWD Models)...

30

Inspection 6: CAN Communication Circuit ............

32

Component Inspection ...........................................

33

PARKING BRAKE SWITCH ...............................

33

BRAKE FLUID LEVEL SWITCH ........................

33

Symptom 1: Excessive ABS Function Operation

 

Frequency ..............................................................

33

Symptom 2: Unexpected Pedal Reaction ..............

34

Symptom 3: The Stopping Distance Is Long .........

34

Symptom 4: ABS Function Does Not Operate ......

35

Symptom 5: Pedal Vibration or ABS Operation

 

Sound Occurs ........................................................

35

Symptom 6: ABS Warning Lamp Indication Is Not

 

Normal ...................................................................

35

Revision: 2005 March

BRC-1

2005 X-Trail

BRC

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WHEEL SENSORS ..................................................

36

Removal and Installation .......................................

36

COMPONENTS ..................................................

36

REMOVAL ..........................................................

36

INSTALLATION ...................................................

36

SENSOR ROTOR .....................................................

37

Removal and Installation (2WD Model) .................

37

REMOVAL ..........................................................

37

INSTALLATION ...................................................

37

Removal and Installation (AWD Model) .................

37

REMOVAL ..........................................................

37

INSTALLATION ...................................................

37

ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)...

38

Removal and Installation .......................................

38

COMPONENTS ..................................................

38

REMOVAL ..........................................................

39

INSTALLATION ...................................................

39

G SENSOR ...............................................................

40

Removal and Installation (Only AWD Models) .......

40

REMOVAL ..........................................................

40

INSTALLATION ...................................................

40

VDC/TCS/ABS

 

PRECAUTIONS ........................................................

41

Precautions for Supplemental Restraint System

 

(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-

 

SIONER” ................................................................

41

Precautions for Brake System ...............................

41

Precautions for Brake Control ...............................

41

PREPARATION ........................................................

42

Commercial Service Tools .....................................

42

ON-VEHICLE SERVICE ...........................................

43

Adjustment of Steering Angle Sensor Neutral Posi-

 

tion .........................................................................

43

SYSTEM DESCRIPTION .........................................

44

System Diagram ....................................................

44

Functions ...............................................................

44

ABS ....................................................................

44

EBD ....................................................................

44

ABLS (ACTIVE BRAKE LSD) .............................

44

TCS ....................................................................

44

VDC ....................................................................

45

Operation That Is Not “System Error” ..................

45

ABS ....................................................................

45

TCS ....................................................................

45

VDC ....................................................................

45

Fail-Safe Function .................................................

45

ABS, EBD, ABLS ................................................

45

VDC/TCS ............................................................

46

Hydraulic Circuit Diagram ......................................

46

CAN COMMUNICATION ..........................................

47

System Description ................................................

47

TROUBLE DIAGNOSIS ...........................................

48

How to Perform Trouble Diagnosis For Quick and

 

Accurate Repair .....................................................

48

INTRODUCTION ................................................

48

DIAGNOSIS FLOW CHART ...............................

49

ASKING COMPLAINTS ......................................

50

EXAMPLE OF DIAGNOSIS SHEET ...................

 

50

Component Parts Location ....................................

 

51

Schematic ..............................................................

 

52

Wiring Diagram — VDC — ..................................

...53

Control Unit Input/Output Signal Standard ..............

 

59

REFERENCE VALUE FROM CONSULT-II .........

 

59

CONSULT-II Functions ..........................................

 

61

CONSULT-II MAIN FUNCTION ..........................

 

61

CONSULT-IIBASICOPERATIONPROCEDURE

 

 

...62

Self-Diagnosis ........................................................

 

62

OPERATION PROCEDURE ...............................

 

62

ERASE MEMORY ...............................................

 

63

DISPLAY ITEM LIST ...........................................

 

63

Data Monitor ..........................................................

 

65

OPERATION PROCEDURE ...............................

 

65

DISPLAY ITEM LIST ...........................................

 

65

Active Test ..............................................................

 

67

OPERATION PROCEDURE ...............................

 

67

SOLENOID VALVE .............................................

 

68

ABS MOTOR ......................................................

 

68

For Fast and Accurate Diagnosis ...........................

 

69

PRECAUTIONS FOR DIAGNOSIS ....................

 

69

Basic Inspection .....................................................

 

70

BASIC INSPECTION 1: BRAKE FLUID LEVEL,

 

LEAKAGE AND BRAKE PAD .............................

 

70

BASIC INSPECTION 2: POWER SUPPLY CIR-

 

CUIT TERMINAL LOOSENESS AND BATTERY...

70

BASIC INSPECTION 3: ABS WARNING LAMP,

 

BRAKEWARNINGLAMP,VDCOFFINDICATOR

 

LAMP, AND SLIP INDICATOR LAMP .................

 

70

Inspection 1: Wheel Sensor Circuit ........................

 

71

INSPECTION PROCEDURE ..............................

 

71

Inspection 2: Engine System .................................

 

73

Inspection 3: VDC/TCS/ABS Control Unit Circuit ...

 

73

Inspection 4: Pressure Sensor Circuit ....................

 

73

Inspection 5: Steering Angle Sensor Circuit ...........

 

75

Inspection 6: Yaw Rate/Side G Sensor Circuit .......

 

77

Inspection 7: Solenoid and VDC Switching Valve

 

 

Circuit .....................................................................

 

79

Inspection8:ActuatorMotorandMotorRelayCircuit

 

 

...81

Inspection 9: Actuator Relay Circuit .......................

 

83

Inspection 10: Stop Lamp Switch Circuit ................

 

85

Inspection 11: VDC/TCS/ABS Control Unit Power

 

And Ground Circuit ................................................

 

86

Inspection 12: Park/Neutral Position (PNP) Switch

 

System (Only A/T Model) .......................................

 

87

Inspection 13: Brake Fluid Level Switch Circuit .....

 

88

Inspection 14: CAN Communication Circuit ...........

 

89

Component Inspection ...........................................

 

89

VDC OFF SWITCH .............................................

 

89

PARKING BRAKE SWITCH ................................

 

90

BRAKE FLUID LEVEL SWITCH .........................

 

90

MOTOR RELAY AND ACTUATOR RELAY ........

 

90

VDC ACTUATOR ................................................

 

91

Symptom 1: Excessive ABS Function Operation

 

 

Frequency ..............................................................

 

91

Symptom 2: Unexpected Pedal Reaction ..............

 

92

Revision: 2005 March

BRC-2

2005 X-Trail

Symptom 3: The Stopping Distance Is Long .........

92

Symptom 4: ABS Function Does Not Operate ......

93

Symptom 5: Pedal Vibration or ABS Operation

 

Sound Occurs .......................................................

93

Symptom 6: Vehicle Jerks During VDC/TCS/ABS

 

Control ...................................................................

93

Symptom 7: ABS Warning Lamp Indication Is Not

 

Normal ...................................................................

94

Symptom 8: Slip Indicator Lamp Indication Is Not

 

Normal ...................................................................

94

Symptom 9: VDC OFF Indicator Lamp Indication Is

 

Not Normal ............................................................

95

Symptom 10:Brake WarningLampIndicationIsNot

 

Normal ...................................................................

95

WHEEL SENSORS ..................................................

96

Removal and Installation .......................................

96

COMPONENTS .................................................

96

REMOVAL ..........................................................

96

INSTALLATION ..................................................

96

SENSOR ROTOR ....................................................

97

Removal and Installation .......................................

97

REMOVAL ..........................................................

97

INSTALLATION ..................................................

97

VDC/TCS/ABS CONTROL UNIT

............................. 98

Removal and Installation .......................................

98

REMOVAL ..........................................................

98

INSTALLATION ..................................................

98

ACTUATOR ..............................................................

99

Removal and Installation .......................................

99

COMPONENTS ..................................................

99

REMOVAL ........................................................

100

INSTALLATION ................................................

100

G SENSOR .............................................................

101

Removal and Installation .....................................

101

REMOVAL ........................................................

101

INSTALLATION ................................................

101

STEERING ANGLE SENSOR ...............................

102

Removal and Installation .....................................

102

REMOVAL ........................................................

102

INSTALLATION ................................................

102

VDC OFF SWITCH .................................................

103

Removal and Installation .....................................

103

REMOVAL ........................................................

103

INSTALLATION ................................................

103

A

B

C

D

E

BRC

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Revision: 2005 March

BRC-3

2005 X-Trail

 

PRECAUTIONS

 

[ABS]

 

 

PRECAUTIONS

PFP:00001

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” AFS002PO

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual.

WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.

Precautions for Brake System

AFS002LO

Recommended fluid is brake fluid “DOT 3”.

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off and flush area with water immediately.

Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.

Use flare nut torque wrench when removing and installing brake tube.

Brake system is an important safety part. If a brake fluid leak is detected, always disassemble the affected part. If a malfunction is detected, replace part with a new one.

Before working, turn ignition switch OFF and disconnect connectors of ABS actuator and electric unit (control unit) or battery negative terminal.

When installing brake piping, be sure to check torque.

WARNING:

SBR686C

Clean brakes with a vacuum dust collector to minimize risk of health hazard from powder caused by friction.

Precautions for Brake Control

AFS002LP

Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may be heard from engine room. This is a normal status of operation check.

When an error is indicated by ABS or another warning lamp, collect all necessary information from customer (what symptoms are present under what conditions) and check for simple causes before starting diagnostic servicing. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts, stopping distance or steering stability may deteriorate.

If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, ABS function may have a malfunction or error.

If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness pinches, open circuits, and improper wiring.

Revision: 2005 March

BRC-4

2005 X-Trail

 

 

PREPARATION

 

 

 

 

 

[ABS]

 

 

 

 

 

 

 

 

 

PREPARATION

 

PFP:00002

 

A

Commercial Service Tools

 

 

 

 

 

AFS002PB

 

 

 

 

 

 

 

 

 

 

Tool name

 

Description

 

 

 

 

 

 

 

 

B

 

1.Flare nut crowfoot

 

 

 

 

 

 

 

 

 

C

 

a: 10 mm (0.39 in)

 

Removing and installing each brake piping

 

 

2.Torque wrench

 

 

 

 

 

 

 

S-NT360

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

BRC

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

H

 

 

 

 

 

 

I

 

 

 

 

 

 

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Revision: 2005 March

BRC-5

2005 X-Trail

 

SYSTEM DESCRIPTION

 

[ABS]

 

 

SYSTEM DESCRIPTION

PFP:00000

System Diagram

AFS002LR

Functions

ABS

SFIA2390E

AFS002P6

The Anti-Lock Brake System is a function that detects wheel revolution while braking, and it improves handling stability during sudden braking by electrically preventing 4 wheel lock. Maneuverability is also improved for avoiding obstacles.

Electrical System Diagnosis by CONSULT-II is available.

EBD

Electronic Brake Distributor is a function that detects subtle slippages between front and rear wheels during braking, and it improves handling stability by electronically controlling Brake Fluid Pressure which results in reduced rear wheel slippage.

Electrical System Diagnosis by CONSULT-II is available.

Operation That Is Not “System Error”

AFS002P7

ABS

When starting engine or just after starting vehicle, brake pedal may vibrate or the motor operating noise may be heard from engine room. This is a normal states of the operation check.

During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads.

Fail-Safe Function

AFS002LU

ABS, EBD

In case of electrical malfunction with ABS, ABS warning lamp will turn on. In case of electrical incident with EBD, ABS warning lamp will turn on. Simultaneously, ABS become one of following conditions of Fail-Safe function.

1.For ABS malfunction, only EBD is activated and condition of vehicle is same condition of vehicles without ABS function.

NOTE:

In step 1 shown above, self-diagnosis when ignition switch is turned ON and when vehicle starts at initial time is performed. ABS self-diagnosis noise may be heard as usual.

2.For EBD malfunction, EBD and ABS become inoperative, and condition of vehicle is same as condition of vehicles without ABS, EBD function.

Revision: 2005 March

BRC-6

2005 X-Trail

SYSTEM DESCRIPTION

[ABS]

Hydraulic Circuit Diagram

AFS002LV

SFIA2479E

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C

D

E

BRC

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Revision: 2005 March

BRC-7

2005 X-Trail

 

CAN COMMUNICATION

 

[ABS]

 

 

CAN COMMUNICATION

PFP:23710

System Description

AFS002PX

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent error detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only. Refer to LAN-16, "CAN Communication Unit" .

Revision: 2005 March

BRC-8

2005 X-Trail

TROUBLE DIAGNOSIS

 

[ABS]

TROUBLE DIAGNOSIS

PFP:00004

How to Perform Trouble Diagnosis for Quick and Accurate Repair

AFS002LX

INTRODUCTION

 

Most important point to perform diagnosis is to understand systems (control and mechanism) in vehicle thoroughly.

It is also important to clarify customer complaints before inspection.

First of all, reproduce symptom, and understand it fully.

Ask customer about his/her complaints carefully. In some cases, it will be necessary to check symptom by driving vehicle with customer.

NOTE:

Customers are not professionals. Do not assume “maybe customer means...” or “maybe customer mentioned this symptom”.

EFJ0028D

It is essential to check symptoms right from beginning in order to repair a malfunction completely.

For an intermittent malfunction, it is important to reproduce symptom based on interview with customer and past examples. Do not perform inspection on ad hoc basis. Most intermittent malfunctions are caused by poor contacts. In this case, it will be effective to shake suspected harness or connector by hand. When repairs are performed without any symptom check, no one can judge if malfunction has actually been eliminated.

After diagnosis, make sure to perform “erase memory”. Refer to

BRC-20, "ERASE MEMORY" .

SEF233G

 

For an intermittent malfunction, move harness or harness connector by hand to check poor contact or false open circuit.

Always read “GI section” to confirm general precautions. Refer toGI-4, "General Precautions" .

A

B

C

D

E

BRC

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Revision: 2005 March

BRC-9

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

DIAGNOSIS FLOW CHART

SFIA0953E

Revision: 2005 March

BRC-10

2005 X-Trail

TROUBLE DIAGNOSIS

ASKING COMPLAINTS

Complaints vary depending on the person. It is important to clarify the customer's actual remarks.

Ask the customer about what symptoms are present and under what conditions. Use the information to reproduce the symptom while driving.

It is also important to use diagnosis sheet so as not to miss vital information.

EXAMPLE OF DIAGNOSIS SHEET

[ABS]

A

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C

D

SBR339B

E

BRC

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LFIA0176E

Revision: 2005 March

BRC-11

2005 X-Trail

Nissan XTrail T30 2005 User Manual

TROUBLE DIAGNOSIS

[ABS]

Component Parts Location

AFS002LY

SFIA2391E

Revision: 2005 March

BRC-12

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

Schematic

AFS002LZ

A

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BRC

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TFWB0019E

Revision: 2005 March

BRC-13

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

Wiring Diagram

AFS002M0

TFWB0020E

Revision: 2005 March

BRC-14

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

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BRC

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TFWB0003E

Revision: 2005 March

BRC-15

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

TFWB0021E

Revision: 2005 March

BRC-16

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

A

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BRC

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TFWB0022E

Revision: 2005 March

BRC-17

2005 X-Trail

TROUBLE DIAGNOSIS

 

[ABS]

Control Unit Input/Output Signal Standard

AFS002M1

REFERENCE VALUE FROM CONSULT-II

 

CAUTION:

The display shows the control unit calculation data, so a normal value might be displayed even in the event the output circuit (harness) is open or short - circulated.

 

 

Data monitor

 

 

 

 

 

 

 

 

 

Reference: Inspection

Data monitor item

Display item

 

 

Reference values

 

 

item

Condition

 

in normal opera-

 

 

 

 

 

 

 

 

 

 

 

tion

 

 

 

 

 

 

 

 

FR LH SENSOR

Wheel speed calcu-

Vehicle stopped

 

0 [km/h]

 

 

 

 

 

 

 

 

 

Nearly matches

BRC-26, "Inspection 1:

FR RH SENSOR

lated using signals

 

 

 

 

the speedometer

RR LH SENSOR

from all four wheel

Vehicle running (Note 1)

 

Wheel Sensor Circuit"

 

display (±

10 % or

RR RH SENSOR

sensors

 

 

 

 

 

 

 

less)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When vehicle is stopped on

 

OFF

 

 

 

 

level ground

 

 

BRC-30, "Inspection 5: G

DECEL G-SEN 1

Fore-and-aft gravity

 

 

 

 

 

 

 

 

 

 

 

Sensor Circuit (Only

When G sensor is tilted toward

 

 

 

DECEL G-SEN 2

detected by G sensor

 

 

 

 

 

 

AWD Models)"

the front with G sensor mount-

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

ing nuts removed

 

 

 

 

 

 

 

 

 

 

 

 

 

When the actuator solenoid

 

ON

 

BRC-29, "Inspection 4:

 

 

operates or during a fail-safe

 

 

 

 

 

 

 

ABS IN SOL

Operation status of all

 

 

 

ABS Actuator Relay or

 

 

 

 

When the actuator relay oper-

 

 

 

ABS OUT SOL

solenoid valve

 

 

 

ABS Motor Relay Power

ates and the actuator solenoid

 

OFF

 

 

 

 

 

Circuit"

 

 

does not operate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STOP LAMP SW

Brake pedal operation

Brake pedal depressed

 

ON

 

Stop lamp switch circuit

 

 

 

 

status

 

 

 

 

Brake pedal not depressed

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the motor relay and

 

ON

 

 

 

Motor and motor relay

motor are operating

 

 

 

MOTOR RELAY

 

 

 

 

 

 

 

 

 

operation status

 

 

 

 

 

When the motor relay and

 

OFF

 

BRC-29, "Inspection 4:

 

 

 

 

 

 

 

 

 

motor are not operating

 

 

 

 

 

 

ABS Actuator Relay or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ABS Motor Relay Power

 

 

When the actuator relay is

 

OFF

 

 

 

 

 

Circuit"

 

Actuator relay opera-

operating

 

 

 

 

 

 

ACTUATOR RELAY

 

 

 

 

 

 

 

 

 

tion status

 

 

 

 

 

When the actuator relay is not

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

operating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When ABS warning lamp is

 

ON

 

BRC-25, "BASIC

 

 

ON

 

 

 

ABS warning lamp on

 

 

INSPECTION 3:

ABS WARN LAMP

 

 

 

 

 

 

 

condition (Note 2)

 

 

 

 

INSPECTION OF ABS

When ABS warning lamp is

 

OFF

 

 

 

 

 

 

 

 

WARNING LAMP"

 

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery voltage sup-

 

 

 

 

BRC-28, "Inspection 3:

 

 

 

 

 

ABS Actuator and Elec-

 

plied to ABS actuator

 

 

 

 

BATTERY VOLT

Ignition switch ON

 

10 - 16 V

 

tric Unit (Control Unit)

and electric unit (con-

 

 

 

 

 

 

 

Power Supply and

 

trol unit)

 

 

 

 

 

 

 

 

 

Ground Circuit"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EBD active

 

ON

 

 

EBD SIGNAL

EBD operation

ABS active

 

 

 

 

 

 

 

 

 

 

 

 

ABS SIGNAL

ABS operation

 

 

 

 

 

EBD not active

 

OFF

 

 

 

 

 

 

 

 

 

ABS not active

 

 

EBD system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ABS system

 

 

EBD Fail

 

ON

 

 

 

 

 

 

EBD FAIL SIG

System fail signal sta-

ABS Fail

 

 

 

 

 

 

 

 

 

 

 

 

ABS FAIL SIG

tus

 

 

 

 

 

EBD normal

 

OFF

 

 

 

 

 

 

 

 

 

ABS normal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note 1: Confirm tire pressure is the standard value.

Note 2: ABS warning lamp ON/OFF timing.

ON: When the ignition switch is turned ON or when an error is detected.

OFF: After the ignition switch is turned ON (when system is normal).

Revision: 2005 March

BRC-18

2005 X-Trail

 

TROUBLE DIAGNOSIS

 

[ABS]

 

 

 

CONSULT-II Functions

AFS002M2

CONSULT-II MAIN FUNCTION

 

A

In a diagnosis function (main function), there are "SELF-DIAGNOSTIC RESULTS", “DATA MONITOR”, "CAN DIAG SUPPORT MNTR", “ACTIVE TEST”, “FUNCTION TEST”, “ECU PART NUMBER”.

Diagnostic

Function

Reference

test mode

 

 

 

 

 

SELF-DIAG-

 

 

NOSTIC

Self-diagnostic results can be read and erased quickly.

BRC-19, "Self-Diagnosis"

RESULTS

 

 

 

 

 

DATA MONI-

Input/Output data in the ABS actuator and electric unit (control unit) can be read.

BRC-21, "Data Monitor"

TOR

 

 

 

 

 

CAN DIAG

 

LAN-13, "CAN Diagnostic

SUPPORT

The result of transmit/receive diagnostic of CAN communication can be read.

Support Monitor"

MNTR

 

 

 

 

 

 

 

Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the

 

ACTIVE TEST

ABS actuator and electric unit (control unit) and also shifts some parameters in a

BRC-23, "Active Test"

 

specified range.

 

 

 

 

 

 

Separate volume

FUNCTION

Performed by CONSULT-II instead of a technician to determine whether each sys-

“CONSULT-II OPERATION

TEST

tem is “OK” or “NG”.

MANUAL (FUNCTION

 

 

TEST)”

 

 

 

ECU PART

ABS actuator and electric unit (control unit) part number can be read.

NUMBER

 

 

 

 

 

CONSULT-II BASIC OPERATION PROCEDURE

1.Touch “ABS” in the “SELECT SYSTEM” screen.

.

B

C

D

E

BRC

G

H

I

J

K

SFIA1816E

L

2.Select the required diagnostic location from the “SELECT DIAG MODE” screen.

M

 

SFIA2435E

Self-Diagnosis

AFS002PE

OPERATION PROCEDURE

 

1.Turn ignition switch OFF.

2.Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.

3.Turn ignition switch ON.

4.Start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute.

5.After stopping vehicle, with the engine running, touch “START (NISSAN BASED VHCL)”, “ABS”, “SELFDIAG RESULTS” in order on the CONSULT-II screen.

Revision: 2005 March

BRC-19

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

CAUTION:

If “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on the ignition switch, “ABS” might not be displayed in the System Selection screen. In this case, repeat the operation from step 1.

6.The self-diagnostic results are displayed. (Touch “PRINT” to print out self-diagnostic results, if necessary.) Check ABS warning lamp if “NO FAILURE” is displayed.

7.Perform the appropriate inspection from the display item list, and repair or replace the malfunctioning component. Refer to BRC-20, "DISPLAY ITEM LIST" .

8.Start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute.

CAUTION:

When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp will not turn off even when the system is normal unless the vehicle is driving at approximately 30 km/h (19 MPH) or more for approximately 1 minute.

ERASE MEMORY

1.Turn ignition switch OFF.

2.Start engine and touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS”, “ERASE MEMORY” in order on the CONSULT-II screen to erase the error memory.

CAUTION:

If the error memory is not erased, re-perform the operation from step 4.

3.Perform self-diagnosis again, and make sure that diagnostic memory is erased.

4.Drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute as the final inspection, and make sure that the ABS warning lamp is turned off.

DISPLAY ITEM LIST

Diagnostic item

Malfunction is detected when...

Check circuit

 

 

 

FR LH SENSOR – 1

Circuit of front LH wheel sensor is open.

 

 

 

 

RR RH SENSOR – 1

Circuit of rear RH wheel sensor is open.

 

 

 

 

FR RH SENSOR – 1

Circuit of front RH wheel sensor is open.

 

 

 

 

RR LH SENSOR – 1

Circuit of rear LH wheel sensor is open.

 

 

 

 

 

When the circuit in the front LH wheel sensor is short-circuited.

 

 

Or when the sensor power voltage is outside the standard. When

 

FR LH SENSOR – 2

the distance between the wheel sensor and sensor rotor is too

 

 

large and the sensor pulse cannot be recognized by the control

 

 

unit.

 

 

 

 

 

When the circuit in the rear RH wheel sensor is short-circuited.

BRC-26, "Inspection 1:

 

Or when the sensor power voltage is outside the standard. When

RR RH SENSOR – 2

the distance between the wheel sensor and sensor rotor is too

Wheel Sensor Circuit"

 

large and the sensor pulse cannot be recognized by the control

(Note 1)

 

unit.

 

 

 

 

 

When the circuit in the front RH wheel sensor is short-circuited.

 

 

Or when the sensor power voltage is outside the standard. When

 

FR RH SENSOR – 2

the distance between the wheel sensor and sensor rotor is too

 

 

large and the sensor pulse cannot be recognized by the control

 

 

unit.

 

 

 

 

 

When the circuit in the rear LH wheel sensor is short-circuited. Or

 

 

when the sensor power voltage is outside the standard. When

 

RR LH SENSOR – 2

the distance between the wheel sensor and sensor rotor is too

 

 

large and the sensor pulse cannot be recognized by the control

 

 

unit.

 

 

 

 

 

 

BRC-29, "Inspection 4:

MAIN RELAY

When the control unit detects an error in the actuator relay circuit.

ABS Actuator Relay or

ABS Motor Relay Power

 

 

 

 

Circuit"

 

 

 

Revision: 2005 March

BRC-20

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

Diagnostic item

Malfunction is detected when...

Check circuit

 

 

 

FR LH IN ABS SOL

When the control unit detects an error in the front left inlet sole-

 

noid circuit.

 

 

 

 

 

 

FR LH OUT ABS SOL

When the control unit detects an error in the front left outlet sole-

 

noid circuit.

 

 

 

 

 

 

RR RH IN ABS SOL

When the control unit detects an error in the rear right inlet sole-

 

noid circuit.

 

 

 

 

 

 

RR RH OUT ABS SOL

When the control unit detects an error in the rear right outlet sole-

BRC-29, "Inspection 4:

noid circuit.

ABS Actuator Relay or

 

 

 

 

 

ABS Motor Relay Power

FR RH IN ABS SOL

When the control unit detects an error in the front right inlet sole-

Circuit"

noid circuit.

 

 

 

 

 

 

FR RH OUT ABS SOL

When the control unit detects an error in the front right outlet

 

solenoid circuit.

 

 

 

 

 

 

RR LH IN ABS SOL

When the control unit detects an error in the rear left inlet sole-

 

noid circuit.

 

 

 

 

 

 

RR LH OUT ABS SOL

When the control unit detects an error in the rear left outlet sole-

 

noid circuit.

 

 

 

 

 

 

 

 

BRC-28, "Inspection 3:

 

When the ABS actuator and electric unit (control unit)

ABS Actuator and Elec-

LOW POWER VOLTAGE

tric Unit (Control Unit)

power voltage is lower than normal.

 

Power Supply and

 

 

 

 

Ground Circuit"

 

 

 

 

When there is an internal error in the ABS actuator and electric

BRC-28, "Inspection 2:

ABS CONTROLLER

ABS Actuator and Elec-

unit (control unit).

 

tric Unit (Control Unit)"

 

 

 

 

 

CAN COMM CIRCUIT

When there is an error in the CAN communication circuit.

BRC-32, "Inspection 6:

CAN Communication

 

 

 

 

Circuit" (Note 2)

 

 

 

 

 

BRC-29, "Inspection 4:

PUMP MOTOR

During actuator motor operation with ON, when actuator motor

ABS Actuator Relay or

turns OFF or when control line for actuator motor relay is open.

ABS Motor Relay Power

 

 

 

Circuit"

 

 

 

 

G sensor is malfunctioning, or signal line of G sensor is open or

BRC-30, "Inspection 5:

G SENSOR (Only AWD model)

G Sensor Circuit (Only

shorted.

 

AWD Models)"

 

 

 

 

 

Note 1: After completing repairs of shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Make sure that ABS warning lamp turns off while driving vehicle at 30 km/h (19 MPH) or more for approximately 1 minute according to self-diagnosis procedure. In addition, if wheel sensor 2 is displayed for wheels, check wheel sensor circuit and also check control unit power voltage.

Note 2: When errors are detected in several systems, including CAN communication circuit [U1000], troubleshoot CAN communication circuit. Refer to BRC-8, "CAN COMMUNICATION" .

Data Monitor

AFS002PF

OPERATION PROCEDURE

A

B

C

D

E

BRC

G

H

I

J

K

L

M

1.Touch “START (NISSAN BASED VHCL)”, “ABS”, “DATA MONITOR” in order on the CONSULT-II screen.

CAUTION:

When “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on ignition switch, “ABS” might not be displayed in the system selection screen. In this case, repeat the operation from step 1.

2.At the monitor item selection screen, touch one of the items “ECU INPUT SIGNALS”, “MAIN SIGNALS” or. “SELECTION FROM MENU”.

3.Touch “START” to proceed to the data monitor screen.

Revision: 2005 March

BRC-21

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

DISPLAY ITEM LIST

 

SELECT MONITOR ITEM

 

Data monitor item (Unit)

 

 

 

Remarks

ECU INPUT SIG-

MAIN SIGNALS

SELECTION

 

 

 

NALS

FROM MENU

 

 

 

 

 

 

 

 

 

FR LH SENSOR

×

×

×

Wheel speed calculated by front LH wheel

[km/h]

sensor signal is displayed.

 

 

 

 

 

 

 

 

FR RH SENSOR

×

×

×

Wheel speed calculated by front RH wheel

[km/h]

sensor signal is displayed.

 

 

 

 

 

 

 

 

RR LH SENSOR

×

×

×

Wheel speed calculated by rear LH wheel

[km/h]

sensor signal is displayed.

 

 

 

 

 

 

 

 

RR RH SENSOR

×

×

×

Wheel speed calculated by rear RH wheel

[km/h]

sensor signal is displayed.

 

 

 

 

 

 

 

 

DECEL G-SEN 1

 

 

 

 

(ON/OFF)

×

×

×

G sensor 1 (ON/OFF) status is displayed.

(Only AWD model)

 

 

 

 

 

 

 

 

 

DECEL G-SEN 2

 

 

 

 

(ON/OFF)

×

×

×

G sensor 2 (ON/OFF) status is displayed.

(Only AWD model)

 

 

 

 

 

 

 

 

 

FR LH IN SOL

×

×

Front left inlet ABS solenoid valve (ON/OFF)

(ON/OFF)

status is displayed.

 

 

 

 

 

 

 

 

FR LH OUT SOL

×

×

Front left outlet ABS solenoid valve (ON/OFF)

(ON/OFF)

status is displayed.

 

 

 

 

 

 

 

 

RR RH IN SOL

×

×

Rear right inlet ABS solenoid valve (ON/OFF)

(ON/OFF)

status is displayed.

 

 

 

 

 

 

 

 

RR RH OUT SOL

×

×

Rear right outlet ABS solenoid valve (ON/

(ON/OFF)

OFF) status is displayed.

 

 

 

 

 

 

 

 

FR RH IN SOL

×

×

Front right inlet ABS solenoid valve (ON/OFF)

(ON/OFF)

status is displayed.

 

 

 

 

 

 

 

 

FR RH OUT SOL

×

×

Front right outlet ABS solenoid valve (ON/

(ON/OFF)

OFF) status is displayed.

 

 

 

 

 

 

 

 

RR LH IN SOL

×

×

Rear left inlet ABS solenoid valve (ON/OFF)

(ON/OFF)

status is displayed.

 

 

 

 

 

 

 

 

RR LH OUT SOL

×

×

Rear left outlet ABS solenoid valve (ON/OFF)

(ON/OFF)

status is displayed.

 

 

 

 

 

 

 

 

STOP LAMP SW

×

×

×

Stop lamp switch (ON/OFF) status is dis-

(ON/OFF)

played.

 

 

 

 

 

 

 

 

MOTOR RELAY

×

×

ABS motor relay (ON/OFF) condition is dis-

(ON/OFF)

played.

 

 

 

 

 

 

 

 

ACTUATOR RLY

×

×

ABS actuator relay (ON/OFF) status is dis-

(ON/OFF)

played.

 

 

 

 

 

 

 

 

ABS WARN LAMP

×

×

ABS warning lamp (ON/OFF) status is dis-

(ON/OFF)

played.

 

 

 

 

 

 

 

 

BATTERY VOLT

×

×

×

The voltage supplied to the ABS actuator and

(V )

electric unit (control unit) is displayed.

 

 

 

 

 

 

 

 

EBD SIGNAL

×

EBD operation (ON/OFF) status is displayed.

(ON/OFF)

 

 

 

 

 

 

 

 

 

ABS SIGNAL

×

ABS operation (ON/OFF) status is displayed.

(ON/OFF)

 

 

 

 

 

 

 

 

 

EBD FAIL SIG

×

EBD fail-safe signal (ON/OFF) status is dis-

(ON/OFF)

played.

 

 

 

 

 

 

 

 

ABS FAIL SIG

×

ABS fail-safe signal (ON/OFF) status is dis-

(ON/OFF)

played.

 

 

 

 

 

 

 

 

× : Applicable

–: Not applicable

Revision: 2005 March

BRC-22

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

Active Test

AFS002PG

CAUTION:

Do not perform ACTIVE TEST while driving vehicle.

Make sure to completely bleed air from the brake system.

Active test cannot be performed when ABS or EBD operation is malfunction.

OPERATION PROCEDURE

1. Connect CONSULT-II and CONVERTER to data link connector and start engine.

2. Touch “START (NISSAN BASED VHCL)”, “ABS”, “ACTIVE TEST” in order on the CONSULT-II screen.

CAUTION:

When “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on ignition switch, “ABS” might not be displayed in the system selection screen. In this case, repeat the operation from step 1.

A

B

C

D

3.The “ SELECT TEST ITEM” screen is displayed.

4.Touch necessary test item.

5.Touch “START” with “MAIN SIGNALS” line inverted.

6.ACTIVE TEST screen will be displayed, so perform the following test.

Solenoid valve

ABS motor

NOTE:

 

 

E

 

 

 

 

 

BRC

 

 

 

 

 

G

SFIA2085E

 

H

 

 

I

 

 

J

When active test is performed while depressing pedal, pedal depression amount will change, but this is normal.

Approximately 10 seconds after operation has begun, “TEST STOP” will be displayed.

To perform a retest after “TEST STOP” is displayed, touch “BACK” and perform test from step 3.

SOLENOID VALVE

NOTE:

The example shown is for the front right wheel. The procedure for the other wheels is the same as given below.

1.For ABS solenoid valve, touch “UP”, “KEEP”, and “DOWN”

Then use screen monitor to make sure solenoid valve operates as shown in Solenoid Valve Operation Chart. Refer to “Solenoid Valve Operation Chart”.

SFIA0678E

K

L

M

Revision: 2005 March

BRC-23

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

Solenoid Valve Operation Chart

Operation

 

 

 

ABS solenoid valve

 

 

 

 

 

 

 

 

 

UP

KEEP

DOWN

 

 

 

 

 

FR RH IN SOL

 

OFF

ON

ON

 

 

 

 

 

FR RH OUT SOL

 

OFF

OFF

ON*

 

 

 

 

 

 

*: ON for 1 to 2 seconds after the touch, and then OFF

 

 

 

ABS MONITOR

Touch “ON”, “OFF” of the display screen, and make sure if ABS motor relay and ABS actuator relay are operating as given in the following table.

Operation

ON

OFF

 

 

 

 

 

 

MOTOR RELAY

ON

OFF

 

 

 

 

 

ACTUATOR RLY

ON

ON

 

 

 

 

SFIA0593E

 

 

 

 

For Fast and Accurate Diagnosis

 

 

AFS002M4

PRECAUTIONS FOR DIAGNOSIS

Be sure to check the procedures of “How to Perform Trouble Diagnosis” in advance. Refer toGI-4, "Gen- eral Precautions" .

Always erase memory after completing trouble diagnosis. Refer to BRC-20, "ERASE MEMORY" .

When checking continuity and voltage between units, be sure to check for disconnection, looseness, bend, or collapse for connector terminals. Repair or replace applicable part if any non-standard condition is detected.

Intermittent malfunctions may be caused by a poor connection in the harness, connectors, and terminals. Move harnesses, harness connectors, and terminals by hand to make sure all connections are solid and undamaged.

Do not to forcibly extend any connector terminal if a circuit tester is used for the check.

The symptom shown in the table below may occur, but the system is operating normally.

Symptom

Symptom description

Result

 

 

 

 

This is the operation noise of the motor in the actuator, and there may

 

Motor operation noise

be a slight sound during ABS operation.

Normal

 

Just after the engine starts, the motor operating noise may be heard.

 

 

 

This is a normal status of the system operation check.

 

 

 

 

System operation check

When engine starts, “click” noise may be heard from engine room. This

Normal

noise

is normal status of system operation check.

 

 

 

 

 

When driving on roads with a low coefficient of friction, such as snowy

 

ABS operation (Longer stop-

roads or gravel roads, the stopping distance is sometimes longer for

Normal

ping distance)

vehicles equipped with ABS. Therefore, when driving on such roads,

 

 

drive at a sufficiently reduced speed to be safe.

 

 

 

 

ON and OFF Timing for ABS Warning Lamp

× : ON —: OFF

Condition

ABS warning lamp

 

 

Ignition switch OFF

 

 

When ignition switch is turned ON

×

 

 

After ignition switch is turned ON (When system is normal)

 

 

ABS error

×

 

 

EBD error

×

 

 

Revision: 2005 March

BRC-24

2005 X-Trail

TROUBLE DIAGNOSIS

 

[ABS]

 

Basic Inspection

AFS002M5

BASIC INSPECTION 1: BRAKE FLUID LEVEL, LEAKAGE AND BRAKE PAD

 

A

1.Check fluid level in the brake fluid reservoir tank. Refill the brake fluid if fluid level is low.

2.Check the area around the brake piping and ABS actuator and electric unit (control unit) for leakage. If

leakage or oozing is detected, check as follows:

If ABS actuator and electric unit (control unit) connections are loose, tighten piping to the specified torque. Check again for leakage, and make sure that there is no fluid leakage.

If the flare nuts at the connections and the threads of the actuator are damaged, replace the damaged

 

parts. Then check again for leakage, and make sure that there is no fluid leakage.

If leakage or oozing is detected on parts other than actuator connections, wipe with a clean cloth and

 

check again. If there is still leakage or oozing, replace the damaged part.

If leakage or oozing is detected on actuator body, wipe with a clean cloth and check again. If there is

 

still leakage or oozing, replace ABS actuator and electric unit (control unit).

 

CAUTION:

 

ABS actuator and electric unit (control unit) cannot be disassembled.

B

C

D

E

3.Check brake disc rotor and pads. Front disc rotor: BR-30, "DISC ROTOR INSPECTION" , Front pad: BR-

25, "PAD WEAR INSPECTION" , Rear disk rotor: BR-35, "DISC ROTOR INSPECTION" , Rear pad: BR- BRC 31, "PAD WEAR INSPECTION" .

BASIC INSPECTION 2: POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY

Check battery for looseness on the battery positive/negative terminals and ground connection. Also make sure G that battery voltage does not drop.

BASIC INSPECTION 3: INSPECTION OF ABS WARNING LAMP

1.Make sure that when the ignition switch is turned ON, the ABS warning lamp turns on. If it is does not turn on, perform CAN communication circuit diagnosis. Refer to BRC-32, "Inspection 6: CAN Communication

Circuit" . Check ABS warning lamp if there is no malfunction in CAN communication circuit. Refer to BRC35, "Symptom 6: ABS Warning Lamp Indication Is Not Normal" .

2.Check if the ABS warning lamp turns off after the ignition switch is turned ON after the engine is started. If it does not turn off, perform self-diagnosis.

3.

If ABS warning lamp has not turned off after 10 seconds the engine has been started, perform self-diagno-

 

sis of the ABS actuator and electric unit (control unit).

4.

Always erase the self-diagnostic results after completing self-diagnosis. Refer to BRC-20, "ERASE MEM-

 

ORY" .

H

I

J

K

L

M

Revision: 2005 March

BRC-25

2005 X-Trail

TROUBLE DIAGNOSIS

 

[ABS]

Inspection 1: Wheel Sensor Circuit

AFS002M6

INSPECTION PROCEDURE

 

Check each part according to CONSULT-II self-diagnostic results, and then identify the parts to be replaced.

CAUTION:

Do not check between wheel sensor terminals.

1. CHECK TIRES

Check air pressure, wear and size.

Are air pressure, wear and size within standard values?

YES

>> GO TO 2.

NO

>> Adjust air pressure, or replace tire.

2. CHECK SENSOR AND SENSOR ROTOR

Check sensor rotor for damage. Refer to BRC-37, "SENSOR ROTOR" .

Check wheel sensor for damage, disconnection or looseness. Refer to BRC-36, "WHEEL SENSORS" . OK or NG

OK

>> GO TO 3.

NG

>> Repair wheel sensor mount or replace sensor rotor.

3. CHECK SELF-DIAGNOSTIC RESULTS

Check the self-diagnostic results.

Self-diagnostic results

FR RH SENSOR-1, -2

FR LH SENSOR-1, -2

RRRH SENSOR-1, -2 RR LH SENSOR-1, -2

Is above displayed on self-diagnosis display?

YES

>> GO TO 4.

NO

>> INSPECTION END

4. CHECK CONNECTOR

1.Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector and malfunctioning wheel sensor connector. Check terminal to see if it is deformed, disconnected, loose, etc., and repair or replace it if any malfunction condition is found.

2.Reconnect connectors, drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute, and then perform self-diagnosis.

Is the result of self-diagnosis normal?

YES

>> Connector terminal contact is loose, damaged, open or shorted.

NO

>> GO TO 5.

Revision: 2005 March

BRC-26

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

5. CHECK WHEEL SENSOR HARNESS

1.Turn ignition switch OFF and disconnect malfunctioning wheel sensor connector and ABS actuator and electric unit (control unit) connector.

2.Check continuity between terminals. (Also check continuity when the steering wheel is turned right and left and when the sensor harness inside the wheel house is moved.)

SFIA2015E

 

 

 

Power supply circuit

Signal circuit

Ground circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ABS actuator

 

ABS actuator

 

 

 

 

 

 

 

and electric

Wheel sensor

and electric

Wheel sensor

ABS actuator and elec-

 

 

 

 

 

unit (control

unit (control

tric unit (control unit)

 

 

 

 

Wheel

(harness con-

(harness con-

 

Ground

 

 

unit)

unit)

harness connector E69

 

 

 

 

nector)

nector)

 

 

 

 

 

harness con-

harness con-

(signal)

 

 

 

 

 

 

 

 

 

 

 

 

nector E69

 

nector E69

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front RH (E17)

24 (W)

1 (W)

9 (B)

2 (B)

24 (W), 9 (B)

 

 

 

 

 

 

 

 

 

 

 

 

Front LH (E59)

22 (L/W)

1 (L/W)

7 (L/Y)

2 (L/Y)

22 (L/W), 7 (L/Y)

 

 

 

 

 

 

 

 

 

 

 

Rear RH(B130)

28 (B/W)

1 (B/W)

13 (L/R)

2 (L/R)

28 (B/W), 13 (L/R)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rear LH (B126)

26 (BR)

1 (BR)

11 (BR/W)

2 (BR/W)

26 (BR), 11 (BR/W)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power supply circuit

: Continuity should exist.

 

 

 

 

 

 

Signal circuit

: Continuity should exist.

 

 

 

 

 

 

Ground circuit

: Continuity should not exist.

 

 

 

OK or NG

 

 

 

 

 

 

 

OK

>> GO TO 6.

 

 

 

 

 

 

NG

>> Repair or replace harness and connector that have malfunction.

 

6. CHECK WHEEL SENSOR

A

B

C

D

E

BRC

G

H

I

J

K

1.Replace wheel sensor that resulted in malfunction by self-diagnosis.

2.Reconnect connectors, drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute, and then perform self-diagnosis.

Is above displayed on self-diagnosis display?

OK

>> Wheel sensor has malfunction.

NG

>> Replace ABS actuator and electric unit (control unit).

Perform to self-diagnosis again, and make sure that the result shows “NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED”.

L

M

Revision: 2005 March

BRC-27

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

Inspection 2: ABS Actuator and Electric Unit (Control Unit)

AFS002M7

INSPECTION PROCEDURE

1. CHECK SELF-DIAGNOSTIC RESULTS

Check self-diagnostic results.

 

Self-diagnostic results

 

 

 

 

 

 

ABS CONTROLLER

 

 

 

 

Is above displayed on self-diagnosis display?

 

YES

>> Replace ABS actuator and electric unit (control unit), and perform self-diagnosis again.

 

NO

>> INSPECTION END

 

Inspection 3: ABS Actuator and Electric Unit (Control Unit) Power Supply and

Ground Circuit

AFS002M8

INSPECTION PROCEDURE

1. CHECK SELF-DIAGNOSTIC RESULTS

Check self-diagnostic results.

Self-diagnostic results

LOW POWER VOLTAGE

Is above displayed on self-diagnosis display?

YES

>> GO TO 2.

NO

>> INSPECTION END

2. CHECK CONNECTOR

1.Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check the terminal for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or replace the terminal.

2.Connect the connector securely and perform self-diagnosis again.

Is the result of self-diagnosis normal?

YES

>> Connector terminal contact is loose, damaged, open or shorted.

NO

>> GO TO 3.

Revision: 2005 March

BRC-28

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND

A

1.Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector.

2.Turn ignition switch ON or OFF, and then check continuity and voltage between each connector terminal

and ground.

 

 

ABS actuator and elec-

 

 

Measure-

 

 

Measured

 

Signal

 

tric unit (control unit)

Ground

ment con-

 

 

 

 

 

 

 

value

 

 

harness connector E69

 

 

dition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition

 

Battery voltage

 

 

 

 

switch

 

 

 

 

 

 

(Approx. 12 V)

Power

 

 

 

 

 

ON

 

 

29 (L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

supply

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch

 

 

Approx. 0 V

 

 

 

 

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ABS actuator and elec-

 

 

 

Measure-

 

Measured

Signal

 

tric unit (control unit)

 

Ground

ment con-

 

 

 

 

value

 

 

harness connector E69

 

 

 

dition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition

 

 

Continuity

Ground

 

16 (B), 30 (B)

 

 

switch

 

 

should

 

 

 

 

 

 

OFF

 

 

 

exist.

 

 

 

 

 

 

 

 

 

 

 

 

OK or NG

 

 

 

 

 

 

 

 

 

 

OK

 

>> Check battery for terminal looseness, low voltage, etc. If

 

 

any malfunction is found, repair malfunctioning parts.

NG

 

>> Corresponding harness circuit malfunctions. Repair cir-

 

 

cuit, and perform self-diagnosis again.

 

 

SFIA2087E

SFIA2089E

B

C

D

E

BRC

G

H

I

Inspection 4: ABS Actuator Relay or ABS Motor Relay Power Circuit

AFS002M9

INSPECTION PROCEDURE

 

J

 

 

1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND

CIRCUIT

 

K

Check the self-diagnostic results.

 

 

 

 

 

L

Self-diagnostic results

 

FR LH IN ABS SOL

FR LH OUT ABS SOL

M

RR RH IN ABS SOL

RR RH OUT ABS SOL

FR RH IN ABS SOL

FR RH OUT ABS SOL

RR LH IN ABS SOL

RR LH OUT ABS SOL

MAIN RELAY

PUMP MOTOR

Is above displayed on self-diagnosis display?

YES

>> GO TO 2.

NO

>> INSPECTION END

Revision: 2005 March

BRC-29

2005 X-Trail

TROUBLE DIAGNOSIS

[ABS]

2. CHECK CONNECTOR

1.Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check the terminal for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or replace the terminal.

2.Connect the connector securely and perform self-diagnosis again.

Is the result of self-diagnosis normal?

YES

>> Connector terminal contact is loose, damaged, open or shorted.

NO

>> GO TO 3.

3. CHECK ABS ACTUATOR RELAY OR ABS MOTOR RELAY POWER SUPPLY CIRCUIT

1.Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector.

2.For the ABS actuator relay, measure voltage between the harness connector terminal 15 (L/W) and ground. For the ABS motor relay, measure voltage between the harness connector terminal 1 (Y) and ground.

ABS actuator and electric

 

 

 

 

unit (control unit) harness

Ground

Voltage

 

connector E69

 

 

 

 

 

 

 

 

 

 

 

1 (Y), 15 (L/W)

Battery voltage

 

(Approx. 12 V)

 

 

 

 

 

 

 

 

SFIA2110E

OK or NG

 

 

 

 

 

 

OK

>> GO TO 4.

 

 

 

 

NG

>> Circuit malfunction between the battery and ABS actuator and electric unit (control unit). Repair

 

circuit.

 

 

 

 

4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT

Check continuity between ABS actuator and electric unit (control unit) harness connector E69 terminals 16(B), 30(B) and ground.

ABS actuator and electric unit

 

 

 

 

 

(control unit)

Ground

Continuity

 

 

harness connector E69

 

 

 

 

 

 

 

 

 

 

 

16 (B), 30 (B)

Yes

 

 

 

 

 

 

OK or NG

 

 

 

 

OK

>> Replace ABS actuator and electric unit (control unit).

 

NG

>> Open or short in harness. Repair or replace the harness,

SFIA2089E

 

and perform self-diagnosis again.

 

 

 

Inspection 5: G Sensor Circuit (Only AWD Models)

AFS002P9

INSPECTION PROCEDURE

 

 

 

 

1. CHECK SELF-DIAGNOSTIC RESULTS

 

 

 

 

 

 

 

 

 

Check the self-diagnostic results.

Self-diagnostic results

G SENSOR

Is above displayed on self-diagnosis display?

YES

>> GO TO 2.

NO

>> INSPECTION END

Revision: 2005 March

BRC-30

2005 X-Trail

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