ENGINE CONTROL SYSTEM
SECTION EC
EC
CONTENTS
QG18DE |
|
TROUBLE DIAGNOSIS Ð INDEX.................................. |
6 |
Alphabetical & P No. Index for DTC ........................... |
6 |
PRECAUTIONS ............................................................... |
9 |
Supplemental Restraint System (SRS) ``AIR |
|
BAG'' and ``SEAT BELT PRE-TENSIONER''.............. |
9 |
Precautions for On Board Diagnostic (OBD) |
|
System of Engine ........................................................ |
9 |
Engine Fuel & Emission Control System .................. |
10 |
Precautions ................................................................ |
11 |
Wiring Diagrams and Trouble Diagnosis................... |
12 |
PREPARATION ............................................................. |
13 |
Special Service Tools ................................................ |
13 |
Commercial Service Tool .......................................... |
13 |
ENGINE AND EMISSION CONTROL OVERALL |
|
SYSTEM......................................................................... |
14 |
Engine Control Component Parts Location............... |
14 |
Circuit Diagram .......................................................... |
17 |
System Diagram ........................................................ |
18 |
Vacuum Hose Drawing.............................................. |
19 |
System Chart ............................................................. |
20 |
ENGINE AND EMISSION BASIC CONTROL |
|
SYSTEM DESCRIPTION ............................................... |
21 |
Multiport Fuel Injection (MFI) System ....................... |
21 |
Electronic Ignition (EI) System .................................. |
23 |
Air Conditioning Cut Control...................................... |
24 |
Fuel Cut Control (at no load & high engine |
|
speed) ........................................................................ |
25 |
Evaporative Emission System ................................... |
25 |
Positive Crankcase Ventilation .................................. |
28 |
BASIC SERVICE PROCEDURE ................................... |
29 |
Fuel Pressure Release .............................................. |
29 |
Fuel Pressure Check ................................................. |
29 |
Fuel Pressure Regulator Check ................................ |
30 |
Injector ....................................................................... |
30 |
Idle Speed/Ignition Timing/Idle Mixture Ratio |
|
Adjustment ................................................................. |
32 |
Idle Air Volume Learning ........................................... |
43 |
ON BOARD DIAGNOSTIC SYSTEM |
|
DESCRIPTION ............................................................... |
45 |
Introduction ................................................................ |
45 |
Two Trip Detection Logic........................................... |
45 |
Emission-related Diagnostic Information ................... |
46 |
Malfunction Indicator (MI) .......................................... |
54 |
OBD System Operation Chart ................................... |
59 |
CONSULT-II............................................................... |
64 |
Generic Scan Tool (GST).......................................... |
74 |
TROUBLE DIAGNOSIS Ð INTRODUCTION ............... |
76 |
Introduction ................................................................ |
76 |
Work Flow.................................................................. |
78 |
TROUBLE DIAGNOSIS Ð BASIC INSPECTION ........ |
80 |
Basic Inspection......................................................... |
80 |
TROUBLE DIAGNOSIS Ð GENERAL |
|
DESCRIPTION ............................................................... |
90 |
DTC Inspection Priority Chart.................................... |
90 |
Fail-safe Chart ........................................................... |
91 |
Symptom Matrix Chart............................................... |
92 |
CONSULT-II Reference Value in Data Monitor |
|
Mode .......................................................................... |
96 |
Major Sensor Reference Graph in Data Monitor |
|
Mode .......................................................................... |
98 |
ECM Terminals and Reference Value..................... |
101 |
TROUBLE DIAGNOSIS FOR INTERMITTENT |
|
INCIDENT..................................................................... |
108 |
Description ............................................................... |
108 |
Diagnostic Procedure .............................................. |
108 |
TROUBLE DIAGNOSIS FOR POWER SUPPLY........ |
109 |
Main Power Supply and Ground Circuit.................. |
109 |
DTC P0100 MASS AIR FLOW SENSOR (MAFS)...... |
115 |
Component Description ........................................... |
115 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
115 |
ECM Terminals and Reference Value..................... |
115 |
On Board Diagnosis Logic....................................... |
115 |
DTC Confirmation Procedure .................................. |
116 |
Wiring Diagram ........................................................ |
117 |
Diagnostic Procedure .............................................. |
118 |
CONTENTS (Cont'd)
Component Inspection............................................. |
120 |
DTC P0110 INTAKE AIR TEMPERATURE |
|
SENSOR ...................................................................... |
121 |
Component Description ........................................... |
121 |
On Board Diagnosis Logic....................................... |
121 |
DTC Confirmation Procedure .................................. |
121 |
Wiring Diagram ........................................................ |
122 |
Diagnostic Procedure .............................................. |
123 |
Component Inspection............................................. |
124 |
DTC P0115 ENGINE COOLANT TEMPERATURE |
|
SENSOR(ECTS) (CIRCUIT) ........................................ |
125 |
Component Description ........................................... |
125 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
125 |
On Board Diagnosis Logic....................................... |
125 |
DTC Confirmation Procedure .................................. |
126 |
Wiring Diagram ........................................................ |
127 |
Diagnostic Procedure .............................................. |
128 |
Component Inspection............................................. |
129 |
DTC P0120 THROTTLE POSITION SENSOR ........... |
130 |
Component Description ........................................... |
130 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
130 |
ECM Terminals and Reference Value..................... |
131 |
On Board Diagnosis Logic....................................... |
131 |
DTC Confirmation Procedure .................................. |
131 |
Wiring Diagram ........................................................ |
133 |
Diagnostic Procedure .............................................. |
134 |
Component Inspection............................................. |
136 |
DTC P0130 FRONT HEATED OXYGEN SENSOR |
|
(FRONT HO2S) (CIRCUIT).......................................... |
138 |
Component Description ........................................... |
138 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
138 |
ECM Terminals and Reference Value..................... |
138 |
On Board Diagnosis Logic....................................... |
139 |
DTC Confirmation Procedure .................................. |
139 |
Overall Function Check ........................................... |
140 |
Wiring Diagram ........................................................ |
141 |
Diagnostic Procedure .............................................. |
142 |
Component Inspection............................................. |
143 |
DTC P0131 FRONT HEATED OXYGEN SENSOR |
|
(FRONT HO2S) (LEAN SHIFT MONITORING) .......... |
144 |
Component Description ........................................... |
144 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
144 |
ECM Terminals and Reference Value..................... |
144 |
On Board Diagnosis Logic....................................... |
145 |
DTC Confirmation Procedure .................................. |
145 |
Overall Function Check ........................................... |
146 |
Diagnostic Procedure .............................................. |
146 |
Component Inspection............................................. |
148 |
DTC P0132 FRONT HEATED OXYGEN SENSOR |
|
(FRONT HO2S) (RICH SHIFT MONITORING) ........... |
150 |
Component Description ........................................... |
150 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
150 |
ECM Terminals and Reference Value..................... |
150 |
On Board Diagnosis Logic....................................... |
151 |
DTC Confirmation Procedure .................................. |
151 |
Overall Function Check ........................................... |
152 |
Diagnostic Procedure .............................................. |
152 |
Component Inspection............................................. |
154 |
DTC P0133 FRONT HEATED OXYGEN SENSOR |
|
(FRONT HO2S) (RESPONSE MONITORING)............ |
156 |
Component Description ........................................... |
156 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
156 |
ECM Terminals and Reference Value..................... |
156 |
On Board Diagnosis Logic....................................... |
157 |
DTC Confirmation Procedure .................................. |
157 |
Overall Function Check ........................................... |
158 |
Wiring Diagram ........................................................ |
159 |
Diagnostic Procedure .............................................. |
160 |
Component Inspection............................................. |
163 |
DTC P0134 FRONT HEATED OXYGEN SENSOR |
|
(FRONT HO2S) (HIGH VOLTAGE)............................. |
164 |
Component Description ........................................... |
164 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
164 |
ECM Terminals and Reference Value..................... |
164 |
On Board Diagnosis Logic....................................... |
165 |
DTC Confirmation Procedure .................................. |
165 |
Wiring Diagram ........................................................ |
166 |
Diagnostic Procedure .............................................. |
167 |
Component Inspection............................................. |
168 |
DTC P0135 FRONT HEATED OXYGEN SENSOR |
|
HEATER....................................................................... |
169 |
Description ............................................................... |
169 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
169 |
ECM Terminals and Reference Value..................... |
169 |
On Board Diagnosis Logic....................................... |
169 |
DTC Confirmation Procedure .................................. |
170 |
Wiring Diagram ........................................................ |
171 |
Diagnostic Procedure .............................................. |
172 |
Component Inspection............................................. |
173 |
DTC P0137 REAR HEATED OXYGEN SENSOR |
|
(REAR HO2S) (MIN. VOLTAGE MONITORING)........ |
174 |
Component Description ........................................... |
174 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
174 |
ECM Terminals and Reference Value..................... |
174 |
On Board Diagnosis Logic....................................... |
174 |
EC-QG-2
CONTENTS (Cont'd)
DTC Confirmation Procedure .................................. |
175 |
Overall Function Check ........................................... |
176 |
Wiring Diagram ........................................................ |
177 |
Diagnostic Procedure .............................................. |
178 |
Component Inspection............................................. |
181 |
DTC P0138 REAR HEATED OXYGEN SENSOR |
|
(REAR HO2S) (MAX. VOLTAGE MONITORING) ...... |
182 |
Component Description ........................................... |
182 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
182 |
ECM Terminals and Reference Value..................... |
182 |
On Board Diagnosis Logic....................................... |
182 |
DTC Confirmation Procedure .................................. |
183 |
Overall Function Check ........................................... |
184 |
Wiring Diagram ........................................................ |
185 |
Diagnostic Procedure .............................................. |
186 |
Component Inspection............................................. |
188 |
DTC P0139 REAR HEATED OXYGEN SENSOR |
|
(REAR HO2S) (RESPONSE MONITORING).............. |
190 |
Component Description ........................................... |
190 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
190 |
ECM Terminals and Reference Value..................... |
190 |
On Board Diagnosis Logic....................................... |
190 |
DTC Confirmation Procedure .................................. |
191 |
Overall Function Check ........................................... |
192 |
Wiring Diagram ........................................................ |
193 |
Diagnostic Procedure .............................................. |
194 |
Component Inspection............................................. |
197 |
DTC P0140 REAR HEATED OXYGEN SENSOR |
|
(REAR HO2S) (HIGH VOLTAGE)............................... |
198 |
Component Description ........................................... |
198 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
198 |
ECM Terminals and Reference Value..................... |
198 |
On Board Diagnosis Logic....................................... |
198 |
DTC Confirmation Procedure .................................. |
199 |
Overall Function Check ........................................... |
199 |
Wiring Diagram ........................................................ |
200 |
Diagnostic Procedure .............................................. |
201 |
Component Inspection............................................. |
202 |
DTC P0141 REAR HEATED OXYGEN SENSOR |
|
HEATER....................................................................... |
204 |
Description ............................................................... |
204 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
204 |
ECM Terminals and Reference Value..................... |
204 |
On Board Diagnosis Logic....................................... |
204 |
DTC Confirmation Procedure .................................. |
205 |
Wiring Diagram ........................................................ |
206 |
Diagnostic Procedure .............................................. |
207 |
Component Inspection............................................. |
208 |
DTC P0171 FUEL INJECTION SYSTEM |
|
FUNCTION (LEAN SIDE) ............................................ |
209 |
On Board Diagnosis Logic....................................... |
209 |
DTC Confirmation Procedure .................................. |
209 |
Wiring Diagram ........................................................ |
210 |
Diagnostic Procedure .............................................. |
211 |
DTC P0172 FUEL INJECTION SYSTEM |
|
FUNCTION (RICH SIDE) ............................................. |
215 |
On Board Diagnosis Logic....................................... |
215 |
DTC Confirmation Procedure .................................. |
215 |
Wiring Diagram ........................................................ |
216 |
Diagnostic Procedure .............................................. |
217 |
DTC P0180 TANK FUEL TEMPERATURE |
|
SENSOR ...................................................................... |
221 |
Component Description ........................................... |
221 |
On Board Diagnosis Logic....................................... |
221 |
DTC Confirmation Procedure .................................. |
221 |
Wiring Diagram ........................................................ |
222 |
Diagnostic Procedure .............................................. |
223 |
Component Inspection............................................. |
224 |
DTC P0300 - P0304 NO. 4 - 1 CYLINDER |
|
MISFIRE, MULTIPLE CYLINDER MISFIRE ............... |
225 |
On Board Diagnosis Logic....................................... |
225 |
DTC Confirmation Procedure .................................. |
225 |
Diagnostic Procedure .............................................. |
226 |
DTC P0325 KNOCK SENSOR (KS) ........................... |
231 |
Component Description ........................................... |
231 |
ECM Terminals and Reference Value..................... |
231 |
On Board Diagnosis Logic....................................... |
231 |
DTC Confirmation Procedure .................................. |
231 |
Wiring Diagram ........................................................ |
232 |
Diagnostic Procedure .............................................. |
233 |
Component Inspection............................................. |
234 |
DTC P0335 CRANKSHAFT POSITION SENSOR |
|
(POS)............................................................................ |
235 |
Component Description ........................................... |
235 |
ECM Terminals and Reference Value..................... |
235 |
On Board Diagnosis Logic....................................... |
235 |
DTC Confirmation Procedure .................................. |
236 |
Wiring Diagram ........................................................ |
237 |
Diagnostic Procedure .............................................. |
238 |
Component Inspection............................................. |
240 |
DTC P0340 CAMSHAFT POSITION SENSOR |
|
(CMPS) (PHASE)......................................................... |
241 |
Component Description ........................................... |
241 |
ECM Terminals and Reference Value..................... |
241 |
On Board Diagnosis Logic....................................... |
241 |
DTC Confirmation Procedure .................................. |
242 |
Wiring Diagram ........................................................ |
243 |
Diagnostic Procedure .............................................. |
244 |
Component Inspection............................................. |
246 |
EC-QG-3
CONTENTS (Cont'd)
DTC P0400 EGR FUNCTION (CLOSE)...................... |
247 |
Description ............................................................... |
247 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
248 |
ECM Terminals and Reference Value..................... |
248 |
On Board Diagnosis Logic....................................... |
248 |
DTC Confirmation Procedure .................................. |
249 |
Wiring Diagram ........................................................ |
251 |
Diagnostic Procedure .............................................. |
252 |
Component Inspection............................................. |
254 |
DTC P0403 EGR VOLUME CONTROL VALVE |
|
(CIRCUIT)..................................................................... |
255 |
Description ............................................................... |
255 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
256 |
ECM Terminals and Reference Value..................... |
256 |
On Board Diagnosis Logic....................................... |
256 |
DTC Confirmation Procedure .................................. |
256 |
Wiring Diagram ........................................................ |
257 |
Diagnostic Procedure .............................................. |
258 |
Component Inspection............................................. |
259 |
DTC P0420 THREE WAY CATALYST FUNCTION ... |
260 |
On Board Diagnosis Logic....................................... |
260 |
DTC Confirmation Procedure .................................. |
260 |
Overall Function Check ........................................... |
261 |
Diagnostic Procedure .............................................. |
261 |
DTC P0443 EVAP CANISTER PURGE VOLUME |
|
CONTROL SOLENOID VALVE (CIRCUIT) ................ |
264 |
Description ............................................................... |
264 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
264 |
ECM Terminals and Reference Value..................... |
265 |
On Board Diagnosis Logic....................................... |
265 |
DTC Confirmation Procedure .................................. |
265 |
Wiring Diagram ........................................................ |
266 |
Diagnostic Procedure .............................................. |
267 |
Component Inspection............................................. |
268 |
DTC P0500 VEHICLE SPEED SENSOR (VSS) ......... |
269 |
Component Description ........................................... |
269 |
ECM Terminals and Reference Value..................... |
269 |
On Board Diagnosis Logic....................................... |
269 |
DTC Confirmation Procedure .................................. |
269 |
Wiring Diagram ........................................................ |
271 |
Diagnostic Procedure .............................................. |
272 |
DTC P0505 IDLE AIR CONTROL VALVE (IACV) |
|
Ð AUXILIARY AIR CONTROL (AAC) VALVE .......... |
273 |
Description ............................................................... |
273 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
274 |
ECM Terminals and Reference Value..................... |
274 |
On Board Diagnosis Logic....................................... |
274 |
DTC Confirmation Procedure .................................. |
274 |
Wiring Diagram ........................................................ |
275 |
Diagnostic Procedure .............................................. |
276 |
Component Inspection............................................. |
277 |
DTC P0510 CLOSED THROTTLE POSITION |
|
SWITCH ....................................................................... |
278 |
Component Description ........................................... |
278 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
278 |
ECM Terminals and Reference Value..................... |
278 |
On Board Diagnosis Logic....................................... |
278 |
DTC Confirmation Procedure .................................. |
279 |
Overall Function Check ........................................... |
279 |
Wiring Diagram ........................................................ |
280 |
Diagnostic Procedure .............................................. |
281 |
Component Inspection............................................. |
282 |
DTC P0605 ECM ......................................................... |
284 |
Component Description ........................................... |
284 |
On Board Diagnosis Logic....................................... |
284 |
DTC Confirmation Procedure .................................. |
284 |
Diagnostic Procedure .............................................. |
284 |
DTC P1111 INTAKE VALVE TIMING CONTROL |
|
SOLENOID VALVE...................................................... |
285 |
Component Description ........................................... |
285 |
Operation ................................................................. |
285 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
285 |
ECM Terminals and Reference Value..................... |
285 |
On Board Diagnosis Logic....................................... |
285 |
DTC Confirmation Procedure .................................. |
286 |
Wiring Diagram ........................................................ |
287 |
Diagnostic Procedure .............................................. |
288 |
Component Inspection............................................. |
289 |
DTC P1131 SWIRL CONTROL VALVE CONTROL |
|
SOLENOID VALVE...................................................... |
290 |
Description ............................................................... |
290 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
290 |
ECM Terminals and Reference Value..................... |
291 |
Component Description ........................................... |
291 |
On Board Diagnosis Logic....................................... |
291 |
DTC Confirmation Procedure .................................. |
291 |
Wiring Diagram ........................................................ |
292 |
Diagnostic Procedure .............................................. |
293 |
Component Inspection............................................. |
294 |
DTC P1217 OVERHEAT (COOLING SYSTEM) ......... |
296 |
System Description.................................................. |
296 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
296 |
ECM Terminals and Reference Value..................... |
297 |
On Board Diagnosis Logic....................................... |
297 |
Overall Function Check ........................................... |
298 |
Wiring Diagram ........................................................ |
299 |
EC-QG-4
CONTENTS (Cont'd)
Diagnostic Procedure .............................................. |
301 |
Main 12 Causes of Overheating.............................. |
305 |
Component Inspection............................................. |
306 |
DTC P1401 EGR TEMPERATURE SENSOR............. |
307 |
Component Description ........................................... |
307 |
On Board Diagnosis Logic....................................... |
307 |
DTC Confirmation Procedure .................................. |
307 |
Wiring Diagram ........................................................ |
309 |
Diagnostic Procedure .............................................. |
310 |
Component Inspection............................................. |
311 |
DTC P1402 EGR FUNCTION (OPEN) ........................ |
312 |
Description ............................................................... |
312 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
313 |
ECM Terminals and Reference Value..................... |
313 |
On Board Diagnosis Logic....................................... |
313 |
DTC Confirmation Procedure .................................. |
314 |
Wiring Diagram ........................................................ |
316 |
Diagnostic Procedure .............................................. |
317 |
Component Inspection............................................. |
318 |
DTC P1706 PARK/NEUTRAL POSITION (PNP) |
|
SWITCH ....................................................................... |
320 |
Component Description ........................................... |
320 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
320 |
ECM Terminals and Reference Value..................... |
320 |
On Board Diagnosis Logic....................................... |
320 |
DTC Confirmation Procedure .................................. |
320 |
Overall Function Check ........................................... |
321 |
Wiring Diagram ........................................................ |
322 |
Diagnostic Procedure For M/T Models.................... |
323 |
INJECTOR ................................................................... |
325 |
Component Description ........................................... |
325 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
325 |
ECM Terminals and Reference Value..................... |
325 |
Wiring Diagram ........................................................ |
326 |
Diagnostic Procedure .............................................. |
327 |
Component Inspection............................................. |
329 |
IGNITION SIGNAL....................................................... |
330 |
Component Description ........................................... |
330 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
330 |
ECM Terminals and Reference Value..................... |
330 |
Wiring Diagram ........................................................ |
331 |
Diagnostic Procedure .............................................. |
333 |
Component Inspection............................................. |
335 |
START SIGNAL........................................................... |
336 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
336 |
ECM Terminals and Reference Value..................... |
336 |
Wiring Diagram ........................................................ |
337 |
Diagnostic Procedure .............................................. |
338 |
FUEL PUMP................................................................. |
340 |
System Description.................................................. |
340 |
Component Description ........................................... |
340 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
340 |
ECM Terminals and Reference Value..................... |
340 |
Wiring Diagram ........................................................ |
341 |
Diagnostic Procedure .............................................. |
342 |
Component Inspection............................................. |
344 |
POWER STEERING OIL PRESSURE SWITCH......... |
345 |
Component Description ........................................... |
345 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
345 |
ECM Terminals and Reference Value..................... |
345 |
Wiring Diagram ........................................................ |
346 |
Diagnostic Procedure .............................................. |
347 |
Component Inspection............................................. |
349 |
ELECTRICAL LOAD SIGNAL..................................... |
350 |
CONSULT-II Reference Value in Data Monitor |
|
Mode ........................................................................ |
350 |
ECM Terminals and Reference Value..................... |
350 |
Wiring Diagram ........................................................ |
351 |
MI & DATA LINK CONNECTORS .............................. |
353 |
Wiring Diagram ........................................................ |
353 |
SERVICE DATA AND SPECIFICATIONS (SDS) ....... |
354 |
Fuel Pressure Regulator.......................................... |
354 |
Idle Speed and Ignition Timing................................ |
354 |
Mass Air Flow Sensor ............................................. |
354 |
Intake Air Temperature Sensor ............................... |
354 |
Engine Coolant Temperature Sensor...................... |
354 |
Throttle Position Sensor .......................................... |
354 |
Front Heated Oxygen Sensor Heater...................... |
354 |
Rear Heated Oxygen Sensor Heater ...................... |
354 |
Tank Fuel Temperature Sensor .............................. |
355 |
Crankshaft Position Sensor (POS).......................... |
355 |
Camshaft Position Sensor (PHASE) ....................... |
355 |
EGR Volume Control Valve..................................... |
355 |
EGR Temperature Sensor....................................... |
355 |
EVAP Canister Purge Volume Control Valve.......... |
355 |
IACV-AAC Valve...................................................... |
355 |
Injector ..................................................................... |
355 |
Ignition Coil with Power Transistor.......................... |
356 |
Fuel Pump ............................................................... |
356 |
EC-QG-5
TROUBLE DIAGNOSIS Ð INDEX |
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QG18DE |
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Alphabetical & P No. Index for DTC |
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Alphabetical & P No. Index for DTC |
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ALPHABETICAL INDEX FOR DTC |
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NCEC0001 |
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NCEC0001S01 |
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Items |
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DTC*5 |
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Reference page |
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CONSULT-II |
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(CONSULT-II screen terms) |
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ECM*1 |
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GST*2 |
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Unable to access ECM |
Ð |
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Ð |
EC-QG-91 |
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AIR TEMP SEN/CIRC*6 |
P0110 |
|
0110 |
EC-QG-121 |
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CAM POS SEN/CIRC |
P0340 |
|
0340 |
EC-QG-241 |
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CLOSED TP SW/CIRC*6 |
P0510 |
|
0510 |
EC-QG-278 |
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COOLANT T SEN/CIRC*3 |
P0115 |
|
0115 |
EC-QG-125 |
|
|
|
|
|
|
|
CPS/CIRCUIT (POS)*6 |
P0335 |
|
0335 |
EC-QG-235 |
|
|
|
|
|
|
|
CYL 1 MISFIRE*6 |
P0301 |
|
0301 |
EC-QG-225 |
|
|
|
|
|
|
|
CYL 2 MISFIRE*6 |
P0302 |
|
0302 |
EC-QG-225 |
|
|
|
|
|
|
|
CYL 3 MISFIRE*6 |
P0303 |
|
0303 |
EC-QG-225 |
|
|
|
|
|
|
|
CYL 4 MISFIRE*6 |
P0304 |
|
0304 |
EC-QG-225 |
|
|
|
|
|
|
|
ECM*6 |
P0605 |
|
0605 |
EC-QG-284 |
|
|
|
|
|
|
|
EGR SYSTEM*6 |
P0400 |
|
0400 |
EC-QG-247 |
|
|
|
|
|
|
|
EGR SYSTEM*6 |
P1402 |
|
1402 |
EC-QG-312 |
|
|
|
|
|
|
|
EGR TEMP SEN/CIRC*6 |
P1401 |
|
1401 |
EC-QG-307 |
|
|
|
|
|
|
|
EGR VOL CON/V CIR*6 |
P0403 |
|
0403 |
EC-QG-255 |
|
|
|
|
|
|
|
ENG OVER TEMP |
P1217 |
|
P1217 |
EC-QG-296 |
|
|
|
|
|
|
|
FR O2 SE HEATER-B1*6 |
P0135 |
|
0135 |
EC-QG-169 |
|
|
|
|
|
|
|
FRONT O2 SENSOR-B1*6 |
P0130 |
|
0130 |
EC-QG-138 |
|
|
|
|
|
|
|
FRONT O2 SENSOR-B1*6 |
P0131 |
|
0131 |
EC-QG-144 |
|
|
|
|
|
|
|
FRONT O2 SENSOR-B1*6 |
P0132 |
|
0132 |
EC-QG-150 |
|
|
|
|
|
|
|
FRONT O2 SENSOR-B1*6 |
P0133 |
|
0133 |
EC-QG-156 |
|
|
|
|
|
|
|
FRONT O2 SENSOR-B1*6 |
P0134 |
|
0134 |
EC-QG-164 |
|
|
|
|
|
|
|
FUEL SYS-LEAN/BK1*6 |
P0171 |
|
0171 |
EC-QG-209 |
|
|
|
|
|
|
|
FUEL SYS-RIGH/BK1*6 |
P0172 |
|
0172 |
EC-QG-215 |
|
|
|
|
|
|
|
FUEL TEMP SEN/CIRC*6 |
P0180 |
|
0180 |
EC-QG-221 |
|
|
|
|
|
|
|
IACV/AAC VLV/CIRC*6 |
P0505 |
|
0505 |
EC-QG-273 |
|
|
|
|
|
|
|
INT/V TIM V/CIR-B1*6 |
P1111 |
|
1111 |
EC-QG-285 |
|
|
|
|
|
|
|
KNOCK SEN/CIRC-B1 |
P0325 |
|
0325 |
EC-QG-231 |
|
|
|
|
|
|
|
MAF SEN/CIRCUIT*3 |
P0100 |
|
0100 |
EC-QG-115 |
|
|
|
|
|
|
|
MULTI CYL MISFIRE*6 |
P0300 |
|
0300 |
EC-QG-225 |
|
|
|
|
|
|
|
NATS MALFUNCTION |
P1610 - P1615 |
|
1610 - 1615 |
Refer to EL section. |
|
|
|
|
|
|
|
NO SELF DIAGNOSTIC FAILURE INDICATED |
P0000 |
|
0000 |
Ð |
|
|
|
|
|
|
|
NO SELF DIAGNOSTIC FAILUTRE INDICATED |
No DTC |
|
Flashing*4 |
EC-QG-55 |
|
|
|
|
|
|
|
P-N POS SW/CIRCUIT*6 |
P1706 |
|
1706 |
EC-QG-320 |
|
|
|
|
|
|
|
PURG VOLUME CONT/V*6 |
P0443 |
|
0443 |
EC-QG-264 |
|
|
|
|
|
|
|
EC-QG-6
|
TROUBLE DIAGNOSIS Ð INDEX |
|
QG18DE |
|||
|
|
|
||||
|
|
|
|
Alphabetical & P No. Index for DTC (Cont'd) |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Items |
|
DTC*5 |
|
|
|
|
|
|
|
Reference page |
||
|
CONSULT-II |
|
|
|||
|
(CONSULT-II screen terms) |
|
ECM*1 |
|||
|
|
|
|
|||
|
|
GST*2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
REAR O2 |
SENSOR-B1*6 |
P0137 |
|
0137 |
EC-QG-174 |
|
|
|
|
|
|
|
|
REAR O2 |
SENSOR*6 |
P0138 |
|
0138 |
EC-QG-182 |
|
|
|
|
|
|
|
|
REAR O2 |
SENSOR*6 |
P0139 |
|
0139 |
EC-QG-190 |
|
|
|
|
|
|
|
|
REAR O2 |
SENSOR*6 |
P0140 |
|
0140 |
EC-QG-198 |
|
|
|
|
|
|
|
|
RR O2 SE HEATER-B1*6 |
P0141 |
|
0141 |
EC-QG-204 |
||
|
|
|
|
|
|
|
SWIRL CONT SOL/V*6 |
P1131 |
|
1131 |
EC-QG-290 |
||
|
|
|
|
|
|
|
THRTL POS SEN/CIRC*3 |
P0120 |
|
0120 |
EC-QG-130 |
||
|
|
|
|
|
|
|
TW CATALYST SYS-B1*6 |
P0420 |
|
0420 |
EC-QG-260 |
||
|
|
|
|
|
|
|
VEH SPEED SEN/CIRC |
P0500 |
|
0500 |
EC-QG-241 |
||
|
|
|
|
|
|
|
*1: In Diagnostic Test Mode II (Self-diagnostic results). These numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6.
*3: When the fail-safe operation occurs, the MI illuminates. *4: While engine is running.
*5: 1st trip DTC No. is the same as DTC No. *6: Not available for ``Eastern Europe model''.
P NO. INDEX FOR DTC
NCEC0001S02
|
DTC*5 |
|
Items |
|
|
|
|
|
|
Reference page |
|
CONSULT-II |
|
|
|
||
|
ECM*1 |
|
(CONSULT-II screen terms) |
||
|
|
|
|||
GST*2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ð |
|
Ð |
|
Unable to access ECM |
EC-QG-91 |
|
|
|
|
|
|
No DTC |
|
Flashing*4 |
|
NO SELF DIAGNOSTIC FAILURE INDICATED |
EC-QG-55 |
|
|
|
|
|
|
P0000 |
|
0000 |
|
NO SELF DIAGNOSTIC FAILURE INDICATED |
Ð |
|
|
|
|
|
|
P0100 |
|
0100 |
|
MAF SEN/CIRCUIT*3 |
EC-QG-115 |
|
|
|
|
|
|
P0110 |
|
0110 |
|
AIR TEMP SEN/CIRC*6 |
EC-QG-121 |
|
|
|
|
|
|
P0115 |
|
0115 |
|
COOLANT T SEN/CIRC*3 |
EC-QG-125 |
|
|
|
|
|
|
P0120 |
|
0120 |
|
THRTL POS SEN/CIRC*3 |
EC-QG-130 |
|
|
|
|
|
|
P0130 |
|
0130 |
|
FRONT O2 SENSOR-B1 |
EC-QG-138 |
|
|
|
|
|
|
P0131 |
|
0131 |
|
FRONT O2 SENSOR-B1*6 |
EC-QG-144 |
|
|
|
|
|
|
P0132 |
|
0132 |
|
FRONT O2 SENSOR-B1*6 |
EC-QG-150 |
|
|
|
|
|
|
P0133 |
|
0133 |
|
FRONT O2 SENSOR-B1*6 |
EC-QG-156 |
|
|
|
|
|
|
P0134 |
|
0134 |
|
FRONT O2 SENSOR-B1*6 |
EC-QG-164 |
|
|
|
|
|
|
P0135 |
|
0135 |
|
FR O2 SE HEATER-B1*6 |
EC-QG-169 |
|
|
|
|
|
|
P0137 |
|
0137 |
|
REAR O2 SENSOR-B1*6 |
EC-QG-174 |
|
|
|
|
|
|
P0138 |
|
0138 |
|
REAR O2 SENSOR-B1*6 |
EC-QG-182 |
|
|
|
|
|
|
P0139 |
|
0139 |
|
REAR O2 SENSOR-B1*6 |
EC-QG-190 |
|
|
|
|
|
|
P0140 |
|
0140 |
|
REAR O2 SENSOR-B1*6 |
EC-QG-198 |
|
|
|
|
|
|
P0141 |
|
0141 |
|
RR O2 SE HEATER-B1*6 |
EC-QG-204 |
|
|
|
|
|
|
P0171 |
|
0171 |
|
FUEL SYS-LEAN/BK1*6 |
EC-QG-209 |
|
|
|
|
|
|
EC-QG-7
|
|
TROUBLE DIAGNOSIS Ð INDEX |
|
QG18DE |
|
|
|
|
|
||
Alphabetical & P No. Index for DTC (Cont'd) |
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
DTC*5 |
Items |
|
|
|
|
|
|
Reference page |
||
CONSULT-II |
|
|
|||
|
ECM*1 |
(CONSULT-II screen terms) |
|||
|
|
|
|||
GST*2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
P0172 |
|
0172 |
FUEL SYS-RICH/BK1*6 |
EC-QG-215 |
|
|
|
|
|
|
|
P0180 |
|
0180 |
FUEL TEMP SEN/CIRC*6 |
EC-QG-221 |
|
|
|
|
|
|
|
P0300 |
|
0300 |
MULTI CYL MISFIRE*6 |
EC-QG-225 |
|
|
|
|
|
|
|
P0301 |
|
0301 |
CYL 1 MISFIRE*6 |
EC-QG-225 |
|
|
|
|
|
|
|
P0302 |
|
0302 |
CYL 2 MISFIRE*6 |
EC-QG-225 |
|
|
|
|
|
|
|
P0303 |
|
0303 |
CYL 3 MISFIRE*6 |
EC-QG-225 |
|
|
|
|
|
|
|
P0304 |
|
0304 |
CYL 4 MISFIRE*6 |
EC-QG-225 |
|
|
|
|
|
|
|
P0325 |
|
0325 |
KNOCK SEN/CIRC-B1 |
EC-QG-231 |
|
|
|
|
|
|
|
P0335 |
|
0335 |
CPS/CIRCUIT (POS)*6 |
EC-QG-235 |
|
|
|
|
|
|
|
P0340 |
|
0340 |
CAM POS SEN/CIRC |
EC-QG-241 |
|
|
|
|
|
|
|
P0400 |
|
0400 |
EGR SYSTEM*6 |
EC-QG-247 |
|
|
|
|
|
|
|
P0403 |
|
0403 |
EGR VOL CON/V CIR*6 |
EC-QG-255 |
|
|
|
|
|
|
|
P0420 |
|
0420 |
TW CATALYST SYS-B1*6 |
EC-QG-260 |
|
|
|
|
|
|
|
P0443 |
|
0443 |
PURG VOLUME CONT/V*6 |
EC-QG-264 |
|
|
|
|
|
|
|
P0500 |
|
0500 |
VEH SPEED SEN/CIRC |
EC-QG-269 |
|
|
|
|
|
|
|
P0505 |
|
0505 |
IACV/AAC VLV/CIRC*6 |
EC-QG-273 |
|
|
|
|
|
|
|
P0510 |
|
0510 |
CLOSED TP SW/CIRC*6 |
EC-QG-278 |
|
|
|
|
|
|
|
P0605 |
|
0605 |
ECM |
EC-QG-284 |
|
|
|
|
|
|
|
P1111 |
|
1111 |
INT/V TIM V/CIR-V1*6 |
EC-QG-285 |
|
|
|
|
|
|
|
P1131 |
|
1131 |
SWIRL CONT SOL/V*6 |
EC-QG-290 |
|
|
|
|
|
|
|
P1217 |
|
1217 |
ENG OVER TEMP |
EC-QG-296 |
|
|
|
|
|
|
|
P1401 |
|
1401 |
EGR TEMP SEN/CIRC*6 |
EC-QG-307 |
|
|
|
|
|
|
|
P1402 |
|
1402 |
EGR SYSTEM*6 |
EC-QG-312 |
|
|
|
|
|
|
|
P1610 - 1615 |
|
1610 - 1615 |
NATS MALFUNCTION |
Refer to EL section. |
|
|
|
|
|
|
|
P1706 |
|
1706 |
P-N POS SW/CIRCUIT*6 |
EC-QG-320 |
|
|
|
|
|
|
|
*1: In Diagnostic Test Mode II (Self-diagnostic results). These numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6.
*3: When the fail-safe operation occurs, the MI illuminates. *4: While engine is running.
*5: 1st trip DTC No. is the same as DTC No. *6: Not available for ``Eastern Europe model''.
EC-QG-8
PRECAUTIONS |
QG18DE |
|
Supplemental Restraint System (SRS) ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER''
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
NCEC0002
The Supplemental Restraint System ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'', used along with a seat belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
In addition to the supplemental air bag modules for a frontal collision, the supplemental side air bag used along with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side collision. The supplemental side air bag consists of air bag modules (located in the outer side of front seats), satellite sensor, diagnosis sensor unit (one of components of supplemental air bags for a frontal collision), wiring harness, warning lamp (one of components of supplemental air bags for a frontal collision). Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses (except ``SEAT BELT PRE-TENSIONER'' connector) can be identified with yellow harness connector (and with yellow harness protector or yellow insulation tape before the harness connectors).
Precautions for On Board Diagnostic (OBD)
System of Engine
NCEC0003
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of a malfunction causing emission deterioration.
CAUTION:
+Be sure to turn the ignition switch ``OFF'' and disconnect the negative battery terminal before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause the MI to light up.
+Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease, dirt, bent terminals, etc.)
+Certain systems and components, especially those related to OBD, may use a new style slidelocking type harness connector.
For description and how to disconnect, refer to EL section, ``Description'', ``HARNESS CONNECTOR''.
+Be sure to route and secure the harnesses properly after work. The interference of the harness with a bracket, etc. may cause the MI to light up due to the short circuit.
+Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube may cause the MI to light up due to the malfunction of the EGR system or fuel injection system, etc.
+Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM before returning the vehicle to the customer.
EC-QG-9
PRECAUTIONS |
QG18DE |
|
Engine Fuel & Emission Control System
BATTERY
●Always use a 12 volt battery as power source.
●Do not attempt to disconnect battery cables while engine is running.
ECM
●Do not disassemble ECM.
●If a battery terminal is disconnected, the memory will return to the ECM value.
The ECM will now start to self-control at its initial value. Engine operation can vary slightly when the terminal is disconnected. However, this is not an indication of a problem. Do not replace parts because of a slight variation.
ENGINE CONTROL PARTS HANDLING
●Handle mass air flow sensor carefully to avoid damage.
●Do not disassemble mass air flow sensor.
●Do not clean mass air flow sensor with any type of detergent.
●Do not disassemble IAC valve-AAC valve.
●Even a slight leak in the air intake system can cause serious problems.
●Do not shock or jar the camshaft position sensor and crankshaft position sensor.
WHEN STARTING
●Do not depress accelerator pedal when starting.
●Immediately after starting, do not rev up engine unnecessarily.
●Do not rev up engine just prior to shutdown.
NCEC0004
WIRELESS EQUIPMENT
●When installing C.B. ham radio or a mobile phone, be sure to observe the following as it may adversely affect electronic control systems depending on installation location.
1)Keep the antenna as far as
possible from the electronic control units.
2)Keep the antenna feeder line more than 20 cm (8 in) away from the harness
of electronic controls.
Do not let them run parallel for a long distance.
3)Adjust the antenna and feeder line so that the standing-wave ratio can be kept smaller.
4)Be sure to ground the radio to vehicle body.
FUEL PUMP
●Do not operate fuel pump when there is no fuel in lines.
●Tighten fuel hose clamps to the specified torque.
ECM HARNESS HANDLING
●Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) voltage to develop in coil and condenser, thus
resulting in damage to ICs.
●Keep ECM harness at least 10 cm (4 in) away from adjacent harness, to prevent an ECM system malfunction due to receiving external noise, degraded operation of ICs, etc.
●Keep ECM parts and harness dry.
●Before removing parts, turn off ignition switch and then disconnect battery ground cable.
SEF331WB
EC-QG-10
PRECAUTIONS |
QG18DE |
|
Precautions
Precautions
NCEC0005
+ Before connecting or disconnecting the ECM harness connector, turn ignition switch OFF and disconnect negative battery terminal. Failure to do so may damage the ECM because battery voltage is applied to ECM even if ignition switch is turned off.
SEF289H
Protector |
Lever |
+When connecting or disconnecting ECM harness connector, use lever as shown.
When connecting, fasten connector securely with lever moved until it stops.
Fasten |
Loosen |
|
SEF908W |
||
|
+When connecting or disconnecting pin connectors into or from ECM, take care not to damage pin terminals (bend or break).
Make sure that there are not any bends or breaks on ECM pin terminals when connecting pin connectors.
Bend |
Break |
|
SEF291H |
Perform ECM input/output signal inspection before replacement.
+Before replacing ECM, perform Terminals and Reference Value inspection and make sure ECM functions properly. Refer to EC-QG-101.
MEF040D
+After performing each TROUBLE DIAGNOSIS, perform ``Overall Function Check'' or ``DTC Confirmation Procedure''.
The DTC should not be displayed in the ``DTC Confirmation Procedure'' if the repair is completed. The ``Overall Function Check'' should be a good result if the repair is completed.
SAT652J
EC-QG-11
PRECAUTIONS |
QG18DE |
|
Battery voltage
+When measuring ECM signals with a circuit tester, never allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and damage the ECM power transistor.
Short |
Harness connector |
ECM |
|
for solenoid valve |
|||
|
|||
|
|
NG |
|
Solenoid valve |
|
|
|
|
|
OK |
|
|
Circuit tester |
|
SEF348N
Wiring Diagrams and Trouble Diagnosis
NCEC0006
When you read Wiring diagrams, refer to the followings:
+``HOW TO READ WIRING DIAGRAMS'' in GI section
+``POWER SUPPLY ROUTING'' for power distribution circuit in EL section
When you perform trouble diagnosis, refer to the followings:
+``HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS'' in GI section
+``HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT'' in GI section
EC-QG-12
|
PREPARATION |
|
QG18DE |
|
Special Service Tools |
||
|
|
||
|
|
||
|
Special Service Tools |
||
|
|
|
NCEC0007 |
Tool number |
Description |
|
|
Tool name |
|
|
|
|
|
|
|
|
|
|
|
KV10117100 |
|
Loosening or tightening front heated oxygen sen- |
|
Heated oxygen sensor |
|
sor with 22 mm (0.87 in) hexagon nut |
|
wrench |
|
|
|
|
NT379 |
KV10114400 |
Loosening or tightening rear heated oxygen sen- |
Heated oxygen sensor |
sor |
wrench |
a: 22 mm (0.87 in) |
|
NT636 |
|
Commercial Service Tool |
|
NCEC0008 |
Tool name |
Description |
|
|
Fuel filler cap adapter |
Checking fuel tank vacuum relief valve opening |
|
pressure |
NT653
EC-QG-13
Engine Control Component Parts Location
NCEC0009
EVAP canister purge volume control valve
Swirl control valve
One-way valve control solenoid valve
EGR temperature sensor
Fuel pressure regulator
Intake valve timing control solenoid valve
Condenser
Power steering oil pressure switch
Relay box
Camshaft position sensor (PHASE)
Engine coolant temperature sensor
Ignition coil (With power transistor) and spark plugs
Fuel injectors
PCV valve
Throttle position sensor & throttle position switch
Throttle opener
EVAP canister
Intake air temperature sensor
Mass air flow sensor
EGR volume control valve
IACV-AAC valve
Swirl control valve actuator
Front heated oxygen sensor
SEF909W
EC-QG-14
ENGINE AND EMISSION CONTROL OVERALL SYSTEM QG18DE
Engine Control Component Parts Location (Cont'd)
Fuel pressure |
Front |
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regulator |
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Front |
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Condenser |
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Intake valve timing |
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EGR volume |
control solenoid valve |
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control valve |
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Front |
Swirl control |
EVAP canister |
valve actuator |
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purge volume |
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control valve |
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Vacuum tank |
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One-way valve |
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Front |
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EGR volume |
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control valve |
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View from the underside of the vehicle |
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Rocker cover |
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Front |
Rear heated oxygen |
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sensor harness |
connector
Relay box
Rear heated oxygen sensor
Camshaft position sensor (PHASE)
Throttle opener
IACV-AAC valve
Mass air flow sensor
Air cleaner
Swirl control valve control solenoid valve
Air duct
Mass air flow sensor
Front
Knock sensor
Oil filter
Crankshaft position sensor (POS)
SEF910W
EC-QG-15
ENGINE AND EMISSION CONTROL OVERALL SYSTEM QG18DE
Engine Control Component Parts Location (Cont'd)
Fuel pump harness connector
ECM
Glove box
Fuel tank gauge unit
ECM harness harness connector connector
Under rear seat cushion
Fuse block |
Fuel pump fuse |
Relay box cover |
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ECM relay |
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(Self-shutoff) |
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Fan motor relay |
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Fuel pump |
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relay |
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Front |
Data link connector |
SEF911W
EC-QG-16
17-QG-EC
FUSIBLE IGNITION SWITCH
LINK
OFFACC ON ST
FUSE
INJECTOR
No.1
No.2
No.3
No.4
BATTERY
ENGINE CONTROL MODULE
RELAY
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IGNITION COIL |
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(With POWER |
CONDENSER |
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TRANSISTOR) |
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SPARK |
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PLUG |
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No. 1 |
No.2 |
No.3 |
No.4 |
IACV-AAC |
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VALVE |
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EGR VOLUME
CONTROL
VALVE
CLOSED THROTTLE
POSITION SWITCH
WIDE CRANKSHAFT
OPEN POSITION
SENSOR (POS)
CAMSHAFT
POSITION
SENSOR (PHASE)
MASS AIR
FLOW SENSOR
THROTTLE
POSITION
SENSOR
REFRIGERANT
PRESSURE
SENSOR
ENGINE COOLANT
TEMPERATURE
SENSOR
INTAKE AIR
TEMPERATURE
SENSOR
EGR
TEMPERATURE
SENSOR
YEC258
DATA LINK CONNECTOR
115 |
93 |
114 |
101 |
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86 |
103 |
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105 |
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107 |
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22 |
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43 |
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21 |
41 |
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67 |
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31 |
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110 |
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14 |
112 |
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35 |
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1 |
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36 |
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37 |
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104 |
38 |
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4 |
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62 |
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3 |
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63 |
6 |
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106 |
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108 |
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15 |
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13 |
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ECM |
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7 |
48 |
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16 |
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57 |
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8 |
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17 |
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82 |
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9 |
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18 |
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23 |
40 |
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116 |
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50 |
85 |
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32 |
66 |
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34 |
75 |
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61 |
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81 |
73 |
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111 |
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92 |
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46 |
58 |
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74 |
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64 |
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42 |
70 |
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44 |
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51
72
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FUSE |
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BATTERY |
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SPEED- |
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(Via fusible link |
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OMETER |
VEHICLE SPEED |
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SENSOR |
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MALFUNCTION |
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INDICATOR |
FUEL PUMP |
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RELAY |
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IGNITION SWITCH |
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ON or START |
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FUEL LAMP |
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EVAP CANISTER |
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PURGE VOLUME CONTROL |
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SOLENOID VALVE |
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INTAKE VALVE |
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TIMING CONTROL |
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SOLENOID VALVE |
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SWIRL CONTROL |
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VALVE CONTROL |
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SOLENOID VALVE |
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FRONT HEATED |
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OXYGEN SENSOR |
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REAR HEATED |
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OXYGEN SENSOR |
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FUEL TANK |
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GAUGE UNIT |
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(FUEL TANK |
COOLING |
COOLING |
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TEMPERATURE |
FAN MOTOR-1 |
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FAN RELAY |
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SENSOR) |
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COOLING |
A/C |
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RELAY |
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FAN MOTOR-2 |
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IGNITION SWITCH |
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NATS IMMU |
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ON |
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8 |
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To compressor |
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To headlamp LH |
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COMBINATION |
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XH |
To lighting switch |
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HD |
To headlamp relay LH |
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METER |
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11 |
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TIME CONTROL UNIT |
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8 |
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3 |
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To rear defogger system |
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14 |
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13 |
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KNOCK |
POWER STEERING |
AC |
: With air conditioner |
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SENSOR |
OIL PRESSURE |
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SWITCH |
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OA |
: Without air conditioner |
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HD |
: With XENON headlamp or |
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daytime light system |
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XH |
: Except |
HD |
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PARK/NEUTRAL |
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POSITION SWITCH |
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FAN SWITCH |
OA |
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10 |
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A/C CONTROL |
OFF |
1 2 3 |
4 |
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PANEL |
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27 |
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AC |
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Diagram Circuit |
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CONTROL EMISSION AND ENGINE |
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SYSTEM OVERALL |
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Diagram Circuit |
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NCEC0010 |
QG18DE |
18-QG-EC
Fuel tank
Fuel temperature sensor Fuel pump
EGR volume control valve
EGR temperature sensor
EVAP canister purge EVAP canister volume control
solenoid valve
Air cleaner
Intake air temperature sensor
Mass air flow sensor
SEF914W
One-way valve
Vacuum tank
Swirl Control Valve control solenoid valve
Swirl
control valve
Engine coolant temperature sensor
Knock sensor
IACV-
AAC valve
Throttle position sensor
Closed throttle position
switch
Three way catalyst
Fuel |
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pressure |
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Cooling fan |
regulator |
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Swirl |
Battery |
Ignition switch |
Control |
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Valve |
ECM |
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actuator |
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Intake valve timing control solenoid valve
Fuel injector
Ignition coil and power transistor
Camshaft position sensor (PHASE)
Front heated oxygen sensor
Three way catalyst
Crankshaft position sensor (POS)
Rear heated oxygen sensor
Malfunction indicator
Vehicle speed sensor
Park / Neutral position switch
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Diagram System |
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Diagram System |
CONTROL EMISSION AND ENGINE |
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SYSTEM OVERALL |
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NCEC0011 |
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QG18DE |
ENGINE AND EMISSION CONTROL OVERALL SYSTEM QG18DE
Vacuum Hose Drawing
NCEC0012
Refer to ``System Diagram'' on EC-QG-18 for vacuum control system.
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Vacuum tank |
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Fuel pressure |
One-way valve |
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(coloured side should |
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regulator |
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face the vacuum source) |
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EVAP canister purge pipe
(to EVAP canister)
Swirl control valve |
Swirl control valve |
actuator |
control solenoid valve |
EVAP canister purge volume control solenoid valve
EVAP canister
SEF915W
EC-QG-19
ENGINE AND EMISSION CONTROL OVERALL SYSTEM |
QG18DE |
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System Chart |
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System Chart |
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NCEC0013 |
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Input (Sensor) |
ECM Function |
Output (Actuator) |
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+ Camshaft position sensor (PHASE) |
Fuel injection & mixture ratio control |
Injectors |
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+ Mass air flow sensor |
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Electronic ignition system |
Power transistor |
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+ Engine coolant temperature sensor |
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+ Front heated oxygen sensor |
Idle air control system |
IACV-AAC valve |
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+ Ignition switch |
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+ Throttle position sensor |
Valve timing control |
Intake valve timing control sole- |
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+ PNP switch |
noid valve |
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+ Air conditioner switch |
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Fuel pump control |
Fuel pump relay |
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+ Knock sensor |
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+ EGR temperature sensor*1 |
Front heated oxygen sensor monitor & on |
Malfunction indicator |
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+ Crankshaft position sensor (POS) |
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board diagnostic system |
(On the instrument panel) |
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+ Tank fuel temperature sensor*1 |
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+ Battery voltage |
EGR control |
EGR volume control valve |
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+ Power steering oil pressure switch |
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Front and rear heated oxygen sensor |
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+ Vehicle speed sensor |
Heated oxygen sensor heater |
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+ Intake air temperature sensor |
heater control |
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+ Rear heated oxygen sensor*2 |
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EVAP canister purge volume con- |
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+ Closed throttle position switch |
EVAP canister purge flow control |
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trol solenoid valve |
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+ Electrical load |
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+ Refrigerant pressure sensor |
Cooling fan control |
Cooling fan relay |
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Air conditioning cut control |
Air conditioner relay |
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Swirl control valve control |
Swirl Control Valve control sole- |
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noid valve |
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*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis. *2: Under normal conditions, this sensor is not for engine control operation.
EC-QG-20
ENGINE AND EMISSION BASIC CONTROL |
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SYSTEM DESCRIPTION |
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QG18DE |
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Multiport Fuel Injection (MFI) System |
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Multiport Fuel Injection (MFI) System |
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DESCRIPTION |
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NCEC0014 |
Input/Output Signal Chart |
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NCEC0014S01 |
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Sensor |
Input Signal to ECM |
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ECM func- |
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Actuator |
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tion |
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Crankshaft position sensor (POS) |
Engine speed and piston position |
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Camshaft position sensor (PHASE) |
Cylinder number |
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Mass air flow sensor |
Amount of intake air |
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Engine coolant temperature sensor |
Engine coolant temperature |
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Front heated oxygen sensor |
Density of oxygen in exhaust gas |
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Throttle position sensor |
Throttle position |
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Throttle valve idle position |
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Fuel injec- |
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PNP switch |
Gear position |
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tion & mix- |
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Injector |
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Vehicle speed sensor |
Vehicle speed |
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ture ratio |
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control |
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Ignition switch |
Start signal |
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Air conditioner switch |
Air conditioner operation |
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Knock sensor |
Engine knocking condition |
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Electrical load |
Electrical load signal |
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Battery |
Battery voltage |
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Power steering oil pressure switch |
Power steering operation |
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Rear heated oxygen sensor* |
Density of oxygen in exhaust gas |
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* Under normal conditions, this sensor is not for engine control operation.
Basic Multiport Fuel Injection System
NCEC0014S02
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the ECM memory. The program value is preset by engine operating conditions. These conditions are determined by input signals (for engine speed and intake air) from both the camshaft position sensor and the mass air flow sensor.
Various Fuel Injection Increase/Decrease Compensation
NCEC0014S03
In addition, the amount of fuel injected is compensated to improve engine performance under various operating conditions as listed below.
<Fuel increase>
+During warm-up
+When starting the engine
+During acceleration
+Hot-engine operation
+High-load, high-speed operation
<Fuel decrease>
+During deceleration
+During high engine speed operation
+During high vehicle speed operation (M/T models)
+Extremely high engine coolant temperature
EC-QG-21
ENGINE AND EMISSION BASIC CONTROL |
QG18DE |
SYSTEM DESCRIPTION |
Multiport Fuel Injection (MFI) System (Cont'd)
Mixture Ratio Feedback Control (Closed loop control)
NCEC0014S04
CLOSED LOOP CONTROL |
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Injection pulse |
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ECM |
Injectors |
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Feedback |
Fuel |
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signal |
injection |
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Front heated |
Combustion |
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Engine |
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oxygen sensor |
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SEF336W
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control. The three way catalyst can then better reduce CO, HC and NOx emissions. This system uses a front heated oxygen sensor in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the front heated oxygen sensor, refer to EC-QG-157. This maintains the mixture ratio within the range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Rear heated oxygen sensor is located downstream of the three way catalyst. Even if the switching characteristics of the front heated oxygen sensor shift, the air-fuel ratio is controlled to stoichiometric by the signal from the rear heated oxygen sensor.
Open Loop Control
NCEC0014S05
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback control stops in order to maintain stabilized fuel combustion.
+Deceleration and acceleration
+High-load, high-speed operation
+Malfunction of front heated oxygen sensor or its circuit
+Insufficient activation of front heated oxygen sensor at low engine coolant temperature
+High engine coolant temperature
+During warm-up
+When starting the engine
Mixture Ratio Self-learning Control
NCEC0014S06
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the front heated oxygen sensor. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and characteristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is then computed in terms of ``injection pulse duration'' to automatically compensate for the difference between the two ratios.
``Fuel trim'' refers to the feedback compensation value compared against the basic injection duration. Fuel trim includes short term fuel trim and long term fuel trim.
``Short term fuel trim'' is the short-term fuel compensation used to maintain the mixture ratio at its theoretical value. The signal from the front heated oxygen sensor indicates whether the mixture ratio is RICH or LEAN compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in fuel volume if it is lean.
``Long term fuel trim'' is overall fuel compensation carried out long-term to compensate for continual deviation of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences, wear over time and changes in the usage environment.
EC-QG-22
ENGINE AND EMISSION BASIC CONTROL |
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SYSTEM DESCRIPTION |
QG18DE |
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Multiport Fuel Injection (MFI) System (Cont'd) |
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Fuel Injection Timing |
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NCEC0014S07 |
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● Sequential multiport fuel injection system |
● Simultaneous multiport fuel injection system |
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Injection pulse |
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No. 1 cylinder |
No. 1 cylinder |
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No. 2 cylinder |
No. 2 cylinder |
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No. 3 cylinder |
No. 3 cylinder |
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No. 4 cylinder |
No. 4 cylinder |
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1 engine cycle |
1 engine cycle |
SEF337W |
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Two types of systems are used.
Sequential Multiport Fuel Injection System
NCEC0014S0701
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used when the engine is running.
Simultaneous Multiport Fuel Injection System
NCEC0014S0702
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of the same width are simultaneously transmitted from the ECM.
The four injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
Fuel Shut-off
NCEC0014S08
Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.
DESCRIPTION
NCEC0015
Input/Output Signal Chart
NCEC0015S01
Sensor |
Input Signal to ECM |
ECM func- |
Actuator |
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tion |
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Crankshaft position sensor (POS) |
Engine speed and piston position |
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Camshaft position sensor (PHASE) |
Cylinder number |
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Mass air flow sensor |
Amount of intake air |
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Engine coolant temperature sensor |
Engine coolant temperature |
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Throttle position sensor |
Throttle position |
Ignition tim- |
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Throttle valve idle position |
Power transistor |
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ing control |
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Vehicle speed sensor |
Vehicle speed |
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Ignition switch |
Start signal |
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Knock sensor |
Engine knocking |
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PNP switch |
Gear position |
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Battery |
Battery voltage |
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EC-QG-23
ENGINE AND EMISSION BASIC CONTROL |
QG18DE |
SYSTEM DESCRIPTION |
Electronic Ignition (EI) System (Cont'd)
System Description
NCEC0015S02
Tp (msec)
1.75
Injection pulse width
1.50
1.25
1.00
0.75
600 |
1,000 |
1,400 |
1,800 |
2,200 |
N |
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Engine speed (rpm) |
SEF742M |
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the engine. The ignition timing data is stored in the ECM. This data forms the map shown above.
The ECM receives information such as the injection pulse width, crankshaft position sensor signal and camshaft position sensor signal. Computing this information, ignition signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec A°BTDC
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in the ECM.
+At starting
+During warm-up
+At idle
+During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not operate under normal driving conditions.
If engine knocking occurs, the knock sensor monitors the condition. The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
DESCRIPTION
NCEC0016
Input/Output Signal Chart
NCEC0016S01
Sensor |
Input Signal to ECM |
ECM func- |
Actuator |
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tion |
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Air conditioner switch |
Air conditioner ``ON'' signal |
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Throttle position sensor |
Throttle valve opening angle |
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Crankshaft position sensor (POS) |
Engine speed |
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Air condi- |
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Engine coolant temperature sensor |
Engine coolant temperature |
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tioner cut |
Air conditioner relay |
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Ignition switch |
Start signal |
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control |
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Refrigerant pressure sensor |
Refrigerant pressure |
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Vehicle speed sensor |
Vehicle speed |
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Power steering oil pressure switch |
Power steering operation |
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System Description
NCEC0016S02
This system improves engine operation when the air conditioner is used. Under the following conditions, the air conditioner is turned off.
+When the accelerator pedal is fully depressed.
+When cranking the engine.
+At high engine speeds.
+When the engine coolant temperature becomes excessively high.
EC-QG-24
ENGINE AND EMISSION BASIC CONTROL |
QG18DE |
SYSTEM DESCRIPTION |
+When operating power steering during low engine speed or low vehicle speed.
+When engine speed is excessively low.
Fuel Cut Control (at no load & high engine speed)
DESCRIPTION
NCEC0017
Input/Output Signal Chart
NCEC0017S01
Sensor |
Input Signal to ECM |
ECM func- |
Actuator |
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tion |
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Vehicle speed sensor |
Vehicle speed |
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PNP switch |
Neutral position |
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Fuel cut |
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Throttle position sensor |
Throttle position |
Injectors |
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control |
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Engine coolant temperature sensor |
Engine coolant temperature |
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Crankshaft position sensor (POS) |
Engine speed |
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If the engine speed is above 3,950 rpm with no load, (for example, in Neutral and engine speed over 4,000 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed. Fuel cut will operate until the engine speed reaches 1,150 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under ``Multiport Fuel Injection (MFI) System'', EC-QG-21.
DESCRIPTION
NCEC0018
Intake manifold
Throttle body
Purge line
EVAP canister purge volume control solenoid valve
Relief of vacuum |
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Sealing gas cap with |
EVAP |
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pressure relief valve |
Air |
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canister |
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and vacuum relief |
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Fuel vapor |
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valve |
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SEF916W
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the engine is operating.
EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and idling.
EC-QG-25
ENGINE AND EMISSION BASIC CONTROL |
QG18DE |
SYSTEM DESCRIPTION |
Evaporative Emission System (Cont'd)
INSPECTION
NCEC0019
EVAP Canister
NCEC0019S01
Check EVAP canister as follows:
1. |
Block port B. Orally blow air through port A. Check that air |
Check valve |
flows freely through port C with check valve resistance. |
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2. |
Block port A. Orally blow air through port B. Check that air |
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flows freely through port C. |
SEF917W |
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Valve B |
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Valve A |
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SEF918W |
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Vacuum/Pressure gauge |
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Vacuum/ |
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Fuel filler |
Pressure |
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pump |
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cap |
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One-way valve
Fuel filler cap adapter
SEF943S
Fuel Tank Vacuum Relief Valve (Built into fuel filler
cap)
NCEC0019S03
1.Wipe clean valve housing.
2.Check valve opening pressure and vacuum.
Pressure:
16.0 - 20.0 kPa (0.16 - 0.20 bar, 0.163 - 0.204 kg/cm2, 2.32 - 2.90 psi)
Vacuum:
−6.0 to −3.5 kPa (−0.060 to −0.035 bar, −0.061 to −0.036 kg/cm 2, −0.87 to −0.51 psi)
3.If out of specification, replace fuel filler cap as an assembly.
Evaporative Emission (EVAP) Canister Purge Volume
Control Solenoid Valve
NCEC0019S07
Refer to EC-QG-268.
Tank Fuel Temperature Sensor
NCEC0019S08
Refer to EC-QG-224.
EC-QG-26
ENGINE AND EMISSION BASIC CONTROL |
QG18DE |
SYSTEM DESCRIPTION |
Evaporative Emission System (Cont'd)
EVAPORATIVE EMISSION LINE DRAWING
NCEC0020
EVAP canister purge volume control solenoid valve
Vehicle front
To intake manifold
Intake manifold
From
fuel tank
Fuel filter
EVAP canister
NOTE: Do not use soapy water or any type of solvent while installing vacuum hoses or purge hoses.
SEF919W
EC-QG-27
ENGINE AND EMISSION BASIC CONTROL |
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SYSTEM DESCRIPTION |
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QG18DE |
Positive Crankcase Ventilation |
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Positive Crankcase Ventilation |
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DESCRIPTION |
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NCEC0022 |
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Cruising |
Acceleration or high load |
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PCV valve operation |
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Engine not running |
Cruising |
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or backfiring |
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PCV valve |
PCV valve |
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Idling or |
Acceleration |
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decelerating |
or high load |
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Fresh air |
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Blow-by gas |
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SEF921W |
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This system returns blow-by gas to the intake collector.
The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake manifold.
During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV valve.
Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air. The ventilating air is then drawn from the air duct into the crankcase. In this process the air passes through the hose connecting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not meet the requirement. This is because some of the flow will go through the hose connection to the intake collector under all conditions.
INSPECTION
NCEC0023
PCV (Positive Crankcase Ventilation) Valve
NCEC0023S01
With engine running at idle, remove PCV valve from breather separator. A properly working valve makes a hissing noise as air passes through it. A strong vacuum should be felt immediately when a finger is placed over the valve inlet.
SEC137A
Ventilation Hose
NCEC0023S02
1.Check hoses and hose connections for leaks.
2.Disconnect all hoses and clean with compressed air. If any hose cannot be freed of obstructions, replace.
ET277
EC-QG-28
QG18DE
PEF823K
Fuel pump fuse
Fuel pump relay
Data link connector
SEF922W
Fuel pressure gauge
Fuel filter
SEF925W
Fuel Pressure Release
NCEC0024
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
WITH CONSULT-II
NCEC0024S01
1.Start engine.
2.Perform ``FUEL PRES RELEASE'' in ``WORK SUPPORT'' mode with CONSULT-II.
3.After engine stalls, crank it two or three times to release all fuel pressure.
4.Turn ignition switch OFF.
WITHOUT CONSULT-II
NCEC0024S02
1.Remove fuse for fuel pump. Refer to fuse block cover for fuse
location.
2.Start engine.
3.After engine stalls, crank it two or three times to release all fuel pressure.
4.Turn ignition switch OFF and reconnect fuel pump fuse.
NCEC0025
+When reconnecting fuel line, always use new clamps.
+Make sure that clamp screw does not contact adjacent
parts.
+Use a torque driver to tighten clamps.
+Use Pressure Gauge to check fuel pressure.
+Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false readings.
1.Release fuel pressure to zero.
2.Disconnect fuel hose between fuel filter and fuel tube (engine side).
3.Install pressure gauge between fuel filter and fuel tube.
4.Start engine and check for fuel leakage.
5.Read the indication of fuel pressure gauge.
At idle speed:
With vacuum hose connected
Approximately 235 kPa (2.35 bar, 2.4 kg/cm2, 34 psi)
With vacuum hose disconnected
Approximately 294 kPa (2.94 bar, 3.0 kg/cm2, 43 psi)
EC-QG-29
BASIC SERVICE PROCEDURE |
QG18DE |
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If results are unsatisfactory, perform Fuel Pressure Regulator
Check, EC-QG-30.
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Fuel Pressure Regulator Check |
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1. |
NCEC0026 |
Vacuum |
Fuel pressure |
Stop engine and disconnect fuel pressure regulator vacuum |
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hose from intake manifold. |
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2. |
Plug intake manifold with a rubber cap. |
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3. |
Connect variable vacuum source to fuel pressure regulator. |
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4. |
Start engine and read indication of fuel pressure gauge as |
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To pressure regulator |
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vacuum is changed. |
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Fuel pressure should decrease as vacuum increases. If results |
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are unsatisfactory, replace fuel pressure regulator. |
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SEF718B |
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Engine front
SEF926W
Installing condition
Fuel tube
Clip
Align protrusions.
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Protrusion |
Fuel injector |
Clip mounting groove |
SEF927W |
REMOVAL AND INSTALLATION
NCEC0027
1.Release fuel pressure to zero.
2.Remove fuel tube assemblies in numerical sequence as shown in the Figure at left.
3.Expand and remove clips securing fuel injectors.
4.Extract fuel injectors straight from fuel tubes.
+Be careful not to damage injector nozzles during removal.
+Do not bump or drop fuel injectors.
+Do not disassemble or adjust fuel injectors.
5.Install fuel injectors.
Carefully install O-rings, including the one used with the pressure regulator.
+Use bare hands to install O-rings. Do not wear gloves.
+Apply a coat of engine oil (with a low viscosity of 5W-30, etc.) to O-rings before installation.
+Do not use solvent to clean O-rings and other parts.
+Make sure that O-rings and other parts are clean and free from foreign particles.
+Be careful not to damage O-rings with service tools or finger nails. Do not expand or twist O-rings. If stretched, do not insert them into fuel tubes immediately after stretching.
+Always insert O-rings straight into fuel tubes. Do not tilt or rotate them during installation.
6.Position clips in grooves on fuel injectors.
+Make sure that protrusions of fuel injectors are aligned with cutouts of clips after installation.
EC-QG-30