Nissan Primera User Manual

4 (2)

ENGINE CONTROL SYSTEM

SECTION EC

EC

CONTENTS

QG18DE

 

TROUBLE DIAGNOSIS Ð INDEX..................................

6

Alphabetical & P No. Index for DTC ...........................

6

PRECAUTIONS ...............................................................

9

Supplemental Restraint System (SRS) ``AIR

 

BAG'' and ``SEAT BELT PRE-TENSIONER''..............

9

Precautions for On Board Diagnostic (OBD)

 

System of Engine ........................................................

9

Engine Fuel & Emission Control System ..................

10

Precautions ................................................................

11

Wiring Diagrams and Trouble Diagnosis...................

12

PREPARATION .............................................................

13

Special Service Tools ................................................

13

Commercial Service Tool ..........................................

13

ENGINE AND EMISSION CONTROL OVERALL

 

SYSTEM.........................................................................

14

Engine Control Component Parts Location...............

14

Circuit Diagram ..........................................................

17

System Diagram ........................................................

18

Vacuum Hose Drawing..............................................

19

System Chart .............................................................

20

ENGINE AND EMISSION BASIC CONTROL

 

SYSTEM DESCRIPTION ...............................................

21

Multiport Fuel Injection (MFI) System .......................

21

Electronic Ignition (EI) System ..................................

23

Air Conditioning Cut Control......................................

24

Fuel Cut Control (at no load & high engine

 

speed) ........................................................................

25

Evaporative Emission System ...................................

25

Positive Crankcase Ventilation ..................................

28

BASIC SERVICE PROCEDURE ...................................

29

Fuel Pressure Release ..............................................

29

Fuel Pressure Check .................................................

29

Fuel Pressure Regulator Check ................................

30

Injector .......................................................................

30

Idle Speed/Ignition Timing/Idle Mixture Ratio

 

Adjustment .................................................................

32

Idle Air Volume Learning ...........................................

43

ON BOARD DIAGNOSTIC SYSTEM

 

DESCRIPTION ...............................................................

45

Introduction ................................................................

45

Two Trip Detection Logic...........................................

45

Emission-related Diagnostic Information ...................

46

Malfunction Indicator (MI) ..........................................

54

OBD System Operation Chart ...................................

59

CONSULT-II...............................................................

64

Generic Scan Tool (GST)..........................................

74

TROUBLE DIAGNOSIS Ð INTRODUCTION ...............

76

Introduction ................................................................

76

Work Flow..................................................................

78

TROUBLE DIAGNOSIS Ð BASIC INSPECTION ........

80

Basic Inspection.........................................................

80

TROUBLE DIAGNOSIS Ð GENERAL

 

DESCRIPTION ...............................................................

90

DTC Inspection Priority Chart....................................

90

Fail-safe Chart ...........................................................

91

Symptom Matrix Chart...............................................

92

CONSULT-II Reference Value in Data Monitor

 

Mode ..........................................................................

96

Major Sensor Reference Graph in Data Monitor

 

Mode ..........................................................................

98

ECM Terminals and Reference Value.....................

101

TROUBLE DIAGNOSIS FOR INTERMITTENT

 

INCIDENT.....................................................................

108

Description ...............................................................

108

Diagnostic Procedure ..............................................

108

TROUBLE DIAGNOSIS FOR POWER SUPPLY........

109

Main Power Supply and Ground Circuit..................

109

DTC P0100 MASS AIR FLOW SENSOR (MAFS)......

115

Component Description ...........................................

115

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

115

ECM Terminals and Reference Value.....................

115

On Board Diagnosis Logic.......................................

115

DTC Confirmation Procedure ..................................

116

Wiring Diagram ........................................................

117

Diagnostic Procedure ..............................................

118

CONTENTS (Cont'd)

Component Inspection.............................................

120

DTC P0110 INTAKE AIR TEMPERATURE

 

SENSOR ......................................................................

121

Component Description ...........................................

121

On Board Diagnosis Logic.......................................

121

DTC Confirmation Procedure ..................................

121

Wiring Diagram ........................................................

122

Diagnostic Procedure ..............................................

123

Component Inspection.............................................

124

DTC P0115 ENGINE COOLANT TEMPERATURE

 

SENSOR(ECTS) (CIRCUIT) ........................................

125

Component Description ...........................................

125

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

125

On Board Diagnosis Logic.......................................

125

DTC Confirmation Procedure ..................................

126

Wiring Diagram ........................................................

127

Diagnostic Procedure ..............................................

128

Component Inspection.............................................

129

DTC P0120 THROTTLE POSITION SENSOR ...........

130

Component Description ...........................................

130

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

130

ECM Terminals and Reference Value.....................

131

On Board Diagnosis Logic.......................................

131

DTC Confirmation Procedure ..................................

131

Wiring Diagram ........................................................

133

Diagnostic Procedure ..............................................

134

Component Inspection.............................................

136

DTC P0130 FRONT HEATED OXYGEN SENSOR

 

(FRONT HO2S) (CIRCUIT)..........................................

138

Component Description ...........................................

138

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

138

ECM Terminals and Reference Value.....................

138

On Board Diagnosis Logic.......................................

139

DTC Confirmation Procedure ..................................

139

Overall Function Check ...........................................

140

Wiring Diagram ........................................................

141

Diagnostic Procedure ..............................................

142

Component Inspection.............................................

143

DTC P0131 FRONT HEATED OXYGEN SENSOR

 

(FRONT HO2S) (LEAN SHIFT MONITORING) ..........

144

Component Description ...........................................

144

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

144

ECM Terminals and Reference Value.....................

144

On Board Diagnosis Logic.......................................

145

DTC Confirmation Procedure ..................................

145

Overall Function Check ...........................................

146

Diagnostic Procedure ..............................................

146

Component Inspection.............................................

148

DTC P0132 FRONT HEATED OXYGEN SENSOR

 

(FRONT HO2S) (RICH SHIFT MONITORING) ...........

150

Component Description ...........................................

150

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

150

ECM Terminals and Reference Value.....................

150

On Board Diagnosis Logic.......................................

151

DTC Confirmation Procedure ..................................

151

Overall Function Check ...........................................

152

Diagnostic Procedure ..............................................

152

Component Inspection.............................................

154

DTC P0133 FRONT HEATED OXYGEN SENSOR

 

(FRONT HO2S) (RESPONSE MONITORING)............

156

Component Description ...........................................

156

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

156

ECM Terminals and Reference Value.....................

156

On Board Diagnosis Logic.......................................

157

DTC Confirmation Procedure ..................................

157

Overall Function Check ...........................................

158

Wiring Diagram ........................................................

159

Diagnostic Procedure ..............................................

160

Component Inspection.............................................

163

DTC P0134 FRONT HEATED OXYGEN SENSOR

 

(FRONT HO2S) (HIGH VOLTAGE).............................

164

Component Description ...........................................

164

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

164

ECM Terminals and Reference Value.....................

164

On Board Diagnosis Logic.......................................

165

DTC Confirmation Procedure ..................................

165

Wiring Diagram ........................................................

166

Diagnostic Procedure ..............................................

167

Component Inspection.............................................

168

DTC P0135 FRONT HEATED OXYGEN SENSOR

 

HEATER.......................................................................

169

Description ...............................................................

169

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

169

ECM Terminals and Reference Value.....................

169

On Board Diagnosis Logic.......................................

169

DTC Confirmation Procedure ..................................

170

Wiring Diagram ........................................................

171

Diagnostic Procedure ..............................................

172

Component Inspection.............................................

173

DTC P0137 REAR HEATED OXYGEN SENSOR

 

(REAR HO2S) (MIN. VOLTAGE MONITORING)........

174

Component Description ...........................................

174

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

174

ECM Terminals and Reference Value.....................

174

On Board Diagnosis Logic.......................................

174

EC-QG-2

CONTENTS (Cont'd)

DTC Confirmation Procedure ..................................

175

Overall Function Check ...........................................

176

Wiring Diagram ........................................................

177

Diagnostic Procedure ..............................................

178

Component Inspection.............................................

181

DTC P0138 REAR HEATED OXYGEN SENSOR

 

(REAR HO2S) (MAX. VOLTAGE MONITORING) ......

182

Component Description ...........................................

182

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

182

ECM Terminals and Reference Value.....................

182

On Board Diagnosis Logic.......................................

182

DTC Confirmation Procedure ..................................

183

Overall Function Check ...........................................

184

Wiring Diagram ........................................................

185

Diagnostic Procedure ..............................................

186

Component Inspection.............................................

188

DTC P0139 REAR HEATED OXYGEN SENSOR

 

(REAR HO2S) (RESPONSE MONITORING)..............

190

Component Description ...........................................

190

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

190

ECM Terminals and Reference Value.....................

190

On Board Diagnosis Logic.......................................

190

DTC Confirmation Procedure ..................................

191

Overall Function Check ...........................................

192

Wiring Diagram ........................................................

193

Diagnostic Procedure ..............................................

194

Component Inspection.............................................

197

DTC P0140 REAR HEATED OXYGEN SENSOR

 

(REAR HO2S) (HIGH VOLTAGE)...............................

198

Component Description ...........................................

198

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

198

ECM Terminals and Reference Value.....................

198

On Board Diagnosis Logic.......................................

198

DTC Confirmation Procedure ..................................

199

Overall Function Check ...........................................

199

Wiring Diagram ........................................................

200

Diagnostic Procedure ..............................................

201

Component Inspection.............................................

202

DTC P0141 REAR HEATED OXYGEN SENSOR

 

HEATER.......................................................................

204

Description ...............................................................

204

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

204

ECM Terminals and Reference Value.....................

204

On Board Diagnosis Logic.......................................

204

DTC Confirmation Procedure ..................................

205

Wiring Diagram ........................................................

206

Diagnostic Procedure ..............................................

207

Component Inspection.............................................

208

DTC P0171 FUEL INJECTION SYSTEM

 

FUNCTION (LEAN SIDE) ............................................

209

On Board Diagnosis Logic.......................................

209

DTC Confirmation Procedure ..................................

209

Wiring Diagram ........................................................

210

Diagnostic Procedure ..............................................

211

DTC P0172 FUEL INJECTION SYSTEM

 

FUNCTION (RICH SIDE) .............................................

215

On Board Diagnosis Logic.......................................

215

DTC Confirmation Procedure ..................................

215

Wiring Diagram ........................................................

216

Diagnostic Procedure ..............................................

217

DTC P0180 TANK FUEL TEMPERATURE

 

SENSOR ......................................................................

221

Component Description ...........................................

221

On Board Diagnosis Logic.......................................

221

DTC Confirmation Procedure ..................................

221

Wiring Diagram ........................................................

222

Diagnostic Procedure ..............................................

223

Component Inspection.............................................

224

DTC P0300 - P0304 NO. 4 - 1 CYLINDER

 

MISFIRE, MULTIPLE CYLINDER MISFIRE ...............

225

On Board Diagnosis Logic.......................................

225

DTC Confirmation Procedure ..................................

225

Diagnostic Procedure ..............................................

226

DTC P0325 KNOCK SENSOR (KS) ...........................

231

Component Description ...........................................

231

ECM Terminals and Reference Value.....................

231

On Board Diagnosis Logic.......................................

231

DTC Confirmation Procedure ..................................

231

Wiring Diagram ........................................................

232

Diagnostic Procedure ..............................................

233

Component Inspection.............................................

234

DTC P0335 CRANKSHAFT POSITION SENSOR

 

(POS)............................................................................

235

Component Description ...........................................

235

ECM Terminals and Reference Value.....................

235

On Board Diagnosis Logic.......................................

235

DTC Confirmation Procedure ..................................

236

Wiring Diagram ........................................................

237

Diagnostic Procedure ..............................................

238

Component Inspection.............................................

240

DTC P0340 CAMSHAFT POSITION SENSOR

 

(CMPS) (PHASE).........................................................

241

Component Description ...........................................

241

ECM Terminals and Reference Value.....................

241

On Board Diagnosis Logic.......................................

241

DTC Confirmation Procedure ..................................

242

Wiring Diagram ........................................................

243

Diagnostic Procedure ..............................................

244

Component Inspection.............................................

246

EC-QG-3

CONTENTS (Cont'd)

DTC P0400 EGR FUNCTION (CLOSE)......................

247

Description ...............................................................

247

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

248

ECM Terminals and Reference Value.....................

248

On Board Diagnosis Logic.......................................

248

DTC Confirmation Procedure ..................................

249

Wiring Diagram ........................................................

251

Diagnostic Procedure ..............................................

252

Component Inspection.............................................

254

DTC P0403 EGR VOLUME CONTROL VALVE

 

(CIRCUIT).....................................................................

255

Description ...............................................................

255

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

256

ECM Terminals and Reference Value.....................

256

On Board Diagnosis Logic.......................................

256

DTC Confirmation Procedure ..................................

256

Wiring Diagram ........................................................

257

Diagnostic Procedure ..............................................

258

Component Inspection.............................................

259

DTC P0420 THREE WAY CATALYST FUNCTION ...

260

On Board Diagnosis Logic.......................................

260

DTC Confirmation Procedure ..................................

260

Overall Function Check ...........................................

261

Diagnostic Procedure ..............................................

261

DTC P0443 EVAP CANISTER PURGE VOLUME

 

CONTROL SOLENOID VALVE (CIRCUIT) ................

264

Description ...............................................................

264

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

264

ECM Terminals and Reference Value.....................

265

On Board Diagnosis Logic.......................................

265

DTC Confirmation Procedure ..................................

265

Wiring Diagram ........................................................

266

Diagnostic Procedure ..............................................

267

Component Inspection.............................................

268

DTC P0500 VEHICLE SPEED SENSOR (VSS) .........

269

Component Description ...........................................

269

ECM Terminals and Reference Value.....................

269

On Board Diagnosis Logic.......................................

269

DTC Confirmation Procedure ..................................

269

Wiring Diagram ........................................................

271

Diagnostic Procedure ..............................................

272

DTC P0505 IDLE AIR CONTROL VALVE (IACV)

 

Ð AUXILIARY AIR CONTROL (AAC) VALVE ..........

273

Description ...............................................................

273

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

274

ECM Terminals and Reference Value.....................

274

On Board Diagnosis Logic.......................................

274

DTC Confirmation Procedure ..................................

274

Wiring Diagram ........................................................

275

Diagnostic Procedure ..............................................

276

Component Inspection.............................................

277

DTC P0510 CLOSED THROTTLE POSITION

 

SWITCH .......................................................................

278

Component Description ...........................................

278

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

278

ECM Terminals and Reference Value.....................

278

On Board Diagnosis Logic.......................................

278

DTC Confirmation Procedure ..................................

279

Overall Function Check ...........................................

279

Wiring Diagram ........................................................

280

Diagnostic Procedure ..............................................

281

Component Inspection.............................................

282

DTC P0605 ECM .........................................................

284

Component Description ...........................................

284

On Board Diagnosis Logic.......................................

284

DTC Confirmation Procedure ..................................

284

Diagnostic Procedure ..............................................

284

DTC P1111 INTAKE VALVE TIMING CONTROL

 

SOLENOID VALVE......................................................

285

Component Description ...........................................

285

Operation .................................................................

285

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

285

ECM Terminals and Reference Value.....................

285

On Board Diagnosis Logic.......................................

285

DTC Confirmation Procedure ..................................

286

Wiring Diagram ........................................................

287

Diagnostic Procedure ..............................................

288

Component Inspection.............................................

289

DTC P1131 SWIRL CONTROL VALVE CONTROL

 

SOLENOID VALVE......................................................

290

Description ...............................................................

290

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

290

ECM Terminals and Reference Value.....................

291

Component Description ...........................................

291

On Board Diagnosis Logic.......................................

291

DTC Confirmation Procedure ..................................

291

Wiring Diagram ........................................................

292

Diagnostic Procedure ..............................................

293

Component Inspection.............................................

294

DTC P1217 OVERHEAT (COOLING SYSTEM) .........

296

System Description..................................................

296

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

296

ECM Terminals and Reference Value.....................

297

On Board Diagnosis Logic.......................................

297

Overall Function Check ...........................................

298

Wiring Diagram ........................................................

299

EC-QG-4

CONTENTS (Cont'd)

Diagnostic Procedure ..............................................

301

Main 12 Causes of Overheating..............................

305

Component Inspection.............................................

306

DTC P1401 EGR TEMPERATURE SENSOR.............

307

Component Description ...........................................

307

On Board Diagnosis Logic.......................................

307

DTC Confirmation Procedure ..................................

307

Wiring Diagram ........................................................

309

Diagnostic Procedure ..............................................

310

Component Inspection.............................................

311

DTC P1402 EGR FUNCTION (OPEN) ........................

312

Description ...............................................................

312

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

313

ECM Terminals and Reference Value.....................

313

On Board Diagnosis Logic.......................................

313

DTC Confirmation Procedure ..................................

314

Wiring Diagram ........................................................

316

Diagnostic Procedure ..............................................

317

Component Inspection.............................................

318

DTC P1706 PARK/NEUTRAL POSITION (PNP)

 

SWITCH .......................................................................

320

Component Description ...........................................

320

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

320

ECM Terminals and Reference Value.....................

320

On Board Diagnosis Logic.......................................

320

DTC Confirmation Procedure ..................................

320

Overall Function Check ...........................................

321

Wiring Diagram ........................................................

322

Diagnostic Procedure For M/T Models....................

323

INJECTOR ...................................................................

325

Component Description ...........................................

325

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

325

ECM Terminals and Reference Value.....................

325

Wiring Diagram ........................................................

326

Diagnostic Procedure ..............................................

327

Component Inspection.............................................

329

IGNITION SIGNAL.......................................................

330

Component Description ...........................................

330

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

330

ECM Terminals and Reference Value.....................

330

Wiring Diagram ........................................................

331

Diagnostic Procedure ..............................................

333

Component Inspection.............................................

335

START SIGNAL...........................................................

336

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

336

ECM Terminals and Reference Value.....................

336

Wiring Diagram ........................................................

337

Diagnostic Procedure ..............................................

338

FUEL PUMP.................................................................

340

System Description..................................................

340

Component Description ...........................................

340

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

340

ECM Terminals and Reference Value.....................

340

Wiring Diagram ........................................................

341

Diagnostic Procedure ..............................................

342

Component Inspection.............................................

344

POWER STEERING OIL PRESSURE SWITCH.........

345

Component Description ...........................................

345

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

345

ECM Terminals and Reference Value.....................

345

Wiring Diagram ........................................................

346

Diagnostic Procedure ..............................................

347

Component Inspection.............................................

349

ELECTRICAL LOAD SIGNAL.....................................

350

CONSULT-II Reference Value in Data Monitor

 

Mode ........................................................................

350

ECM Terminals and Reference Value.....................

350

Wiring Diagram ........................................................

351

MI & DATA LINK CONNECTORS ..............................

353

Wiring Diagram ........................................................

353

SERVICE DATA AND SPECIFICATIONS (SDS) .......

354

Fuel Pressure Regulator..........................................

354

Idle Speed and Ignition Timing................................

354

Mass Air Flow Sensor .............................................

354

Intake Air Temperature Sensor ...............................

354

Engine Coolant Temperature Sensor......................

354

Throttle Position Sensor ..........................................

354

Front Heated Oxygen Sensor Heater......................

354

Rear Heated Oxygen Sensor Heater ......................

354

Tank Fuel Temperature Sensor ..............................

355

Crankshaft Position Sensor (POS)..........................

355

Camshaft Position Sensor (PHASE) .......................

355

EGR Volume Control Valve.....................................

355

EGR Temperature Sensor.......................................

355

EVAP Canister Purge Volume Control Valve..........

355

IACV-AAC Valve......................................................

355

Injector .....................................................................

355

Ignition Coil with Power Transistor..........................

356

Fuel Pump ...............................................................

356

EC-QG-5

TROUBLE DIAGNOSIS Ð INDEX

 

QG18DE

 

 

Alphabetical & P No. Index for DTC

 

 

 

 

 

 

 

 

Alphabetical & P No. Index for DTC

ALPHABETICAL INDEX FOR DTC

 

 

 

 

NCEC0001

 

 

 

 

NCEC0001S01

 

 

 

 

 

 

 

 

 

 

 

Items

 

DTC*5

 

 

 

 

 

Reference page

CONSULT-II

 

 

(CONSULT-II screen terms)

 

ECM*1

 

 

 

 

GST*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unable to access ECM

Ð

 

Ð

EC-QG-91

 

 

 

 

 

 

AIR TEMP SEN/CIRC*6

P0110

 

0110

EC-QG-121

 

 

 

 

 

 

CAM POS SEN/CIRC

P0340

 

0340

EC-QG-241

 

 

 

 

 

 

CLOSED TP SW/CIRC*6

P0510

 

0510

EC-QG-278

 

 

 

 

 

 

COOLANT T SEN/CIRC*3

P0115

 

0115

EC-QG-125

 

 

 

 

 

 

CPS/CIRCUIT (POS)*6

P0335

 

0335

EC-QG-235

 

 

 

 

 

 

CYL 1 MISFIRE*6

P0301

 

0301

EC-QG-225

 

 

 

 

 

 

CYL 2 MISFIRE*6

P0302

 

0302

EC-QG-225

 

 

 

 

 

 

CYL 3 MISFIRE*6

P0303

 

0303

EC-QG-225

 

 

 

 

 

 

CYL 4 MISFIRE*6

P0304

 

0304

EC-QG-225

 

 

 

 

 

 

ECM*6

P0605

 

0605

EC-QG-284

 

 

 

 

 

 

EGR SYSTEM*6

P0400

 

0400

EC-QG-247

 

 

 

 

 

 

EGR SYSTEM*6

P1402

 

1402

EC-QG-312

 

 

 

 

 

 

EGR TEMP SEN/CIRC*6

P1401

 

1401

EC-QG-307

 

 

 

 

 

 

EGR VOL CON/V CIR*6

P0403

 

0403

EC-QG-255

 

 

 

 

 

 

ENG OVER TEMP

P1217

 

P1217

EC-QG-296

 

 

 

 

 

 

FR O2 SE HEATER-B1*6

P0135

 

0135

EC-QG-169

 

 

 

 

 

 

FRONT O2 SENSOR-B1*6

P0130

 

0130

EC-QG-138

 

 

 

 

 

 

FRONT O2 SENSOR-B1*6

P0131

 

0131

EC-QG-144

 

 

 

 

 

 

FRONT O2 SENSOR-B1*6

P0132

 

0132

EC-QG-150

 

 

 

 

 

 

FRONT O2 SENSOR-B1*6

P0133

 

0133

EC-QG-156

 

 

 

 

 

 

FRONT O2 SENSOR-B1*6

P0134

 

0134

EC-QG-164

 

 

 

 

 

 

FUEL SYS-LEAN/BK1*6

P0171

 

0171

EC-QG-209

 

 

 

 

 

 

FUEL SYS-RIGH/BK1*6

P0172

 

0172

EC-QG-215

 

 

 

 

 

 

FUEL TEMP SEN/CIRC*6

P0180

 

0180

EC-QG-221

 

 

 

 

 

 

IACV/AAC VLV/CIRC*6

P0505

 

0505

EC-QG-273

 

 

 

 

 

 

INT/V TIM V/CIR-B1*6

P1111

 

1111

EC-QG-285

 

 

 

 

 

 

KNOCK SEN/CIRC-B1

P0325

 

0325

EC-QG-231

 

 

 

 

 

 

MAF SEN/CIRCUIT*3

P0100

 

0100

EC-QG-115

 

 

 

 

 

 

MULTI CYL MISFIRE*6

P0300

 

0300

EC-QG-225

 

 

 

 

 

 

NATS MALFUNCTION

P1610 - P1615

 

1610 - 1615

Refer to EL section.

 

 

 

 

 

 

NO SELF DIAGNOSTIC FAILURE INDICATED

P0000

 

0000

Ð

 

 

 

 

 

 

NO SELF DIAGNOSTIC FAILUTRE INDICATED

No DTC

 

Flashing*4

EC-QG-55

 

 

 

 

 

 

P-N POS SW/CIRCUIT*6

P1706

 

1706

EC-QG-320

 

 

 

 

 

 

PURG VOLUME CONT/V*6

P0443

 

0443

EC-QG-264

 

 

 

 

 

 

EC-QG-6

 

TROUBLE DIAGNOSIS Ð INDEX

 

QG18DE

 

 

 

 

 

 

 

Alphabetical & P No. Index for DTC (Cont'd)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Items

 

DTC*5

 

 

 

 

 

 

Reference page

 

CONSULT-II

 

 

 

(CONSULT-II screen terms)

 

ECM*1

 

 

 

 

 

 

GST*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REAR O2

SENSOR-B1*6

P0137

 

0137

EC-QG-174

 

 

 

 

 

 

 

REAR O2

SENSOR*6

P0138

 

0138

EC-QG-182

 

 

 

 

 

 

 

REAR O2

SENSOR*6

P0139

 

0139

EC-QG-190

 

 

 

 

 

 

 

REAR O2

SENSOR*6

P0140

 

0140

EC-QG-198

 

 

 

 

 

 

RR O2 SE HEATER-B1*6

P0141

 

0141

EC-QG-204

 

 

 

 

 

 

SWIRL CONT SOL/V*6

P1131

 

1131

EC-QG-290

 

 

 

 

 

 

THRTL POS SEN/CIRC*3

P0120

 

0120

EC-QG-130

 

 

 

 

 

 

TW CATALYST SYS-B1*6

P0420

 

0420

EC-QG-260

 

 

 

 

 

 

VEH SPEED SEN/CIRC

P0500

 

0500

EC-QG-241

 

 

 

 

 

 

 

*1: In Diagnostic Test Mode II (Self-diagnostic results). These numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6.

*3: When the fail-safe operation occurs, the MI illuminates. *4: While engine is running.

*5: 1st trip DTC No. is the same as DTC No. *6: Not available for ``Eastern Europe model''.

P NO. INDEX FOR DTC

NCEC0001S02

 

DTC*5

 

Items

 

 

 

 

 

Reference page

CONSULT-II

 

 

 

 

ECM*1

 

(CONSULT-II screen terms)

 

 

 

GST*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ð

 

Ð

 

Unable to access ECM

EC-QG-91

 

 

 

 

 

 

No DTC

 

Flashing*4

 

NO SELF DIAGNOSTIC FAILURE INDICATED

EC-QG-55

 

 

 

 

 

 

P0000

 

0000

 

NO SELF DIAGNOSTIC FAILURE INDICATED

Ð

 

 

 

 

 

 

P0100

 

0100

 

MAF SEN/CIRCUIT*3

EC-QG-115

 

 

 

 

 

 

P0110

 

0110

 

AIR TEMP SEN/CIRC*6

EC-QG-121

 

 

 

 

 

 

P0115

 

0115

 

COOLANT T SEN/CIRC*3

EC-QG-125

 

 

 

 

 

 

P0120

 

0120

 

THRTL POS SEN/CIRC*3

EC-QG-130

 

 

 

 

 

 

P0130

 

0130

 

FRONT O2 SENSOR-B1

EC-QG-138

 

 

 

 

 

 

P0131

 

0131

 

FRONT O2 SENSOR-B1*6

EC-QG-144

 

 

 

 

 

 

P0132

 

0132

 

FRONT O2 SENSOR-B1*6

EC-QG-150

 

 

 

 

 

 

P0133

 

0133

 

FRONT O2 SENSOR-B1*6

EC-QG-156

 

 

 

 

 

 

P0134

 

0134

 

FRONT O2 SENSOR-B1*6

EC-QG-164

 

 

 

 

 

 

P0135

 

0135

 

FR O2 SE HEATER-B1*6

EC-QG-169

 

 

 

 

 

 

P0137

 

0137

 

REAR O2 SENSOR-B1*6

EC-QG-174

 

 

 

 

 

 

P0138

 

0138

 

REAR O2 SENSOR-B1*6

EC-QG-182

 

 

 

 

 

 

P0139

 

0139

 

REAR O2 SENSOR-B1*6

EC-QG-190

 

 

 

 

 

 

P0140

 

0140

 

REAR O2 SENSOR-B1*6

EC-QG-198

 

 

 

 

 

 

P0141

 

0141

 

RR O2 SE HEATER-B1*6

EC-QG-204

 

 

 

 

 

 

P0171

 

0171

 

FUEL SYS-LEAN/BK1*6

EC-QG-209

 

 

 

 

 

 

EC-QG-7

 

 

TROUBLE DIAGNOSIS Ð INDEX

 

QG18DE

 

 

 

 

Alphabetical & P No. Index for DTC (Cont'd)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DTC*5

Items

 

 

 

 

 

Reference page

CONSULT-II

 

 

 

ECM*1

(CONSULT-II screen terms)

 

 

 

GST*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P0172

 

0172

FUEL SYS-RICH/BK1*6

EC-QG-215

 

 

 

 

 

 

P0180

 

0180

FUEL TEMP SEN/CIRC*6

EC-QG-221

 

 

 

 

 

 

P0300

 

0300

MULTI CYL MISFIRE*6

EC-QG-225

 

 

 

 

 

 

P0301

 

0301

CYL 1 MISFIRE*6

EC-QG-225

 

 

 

 

 

 

P0302

 

0302

CYL 2 MISFIRE*6

EC-QG-225

 

 

 

 

 

 

P0303

 

0303

CYL 3 MISFIRE*6

EC-QG-225

 

 

 

 

 

 

P0304

 

0304

CYL 4 MISFIRE*6

EC-QG-225

 

 

 

 

 

 

P0325

 

0325

KNOCK SEN/CIRC-B1

EC-QG-231

 

 

 

 

 

 

P0335

 

0335

CPS/CIRCUIT (POS)*6

EC-QG-235

 

 

 

 

 

 

P0340

 

0340

CAM POS SEN/CIRC

EC-QG-241

 

 

 

 

 

 

P0400

 

0400

EGR SYSTEM*6

EC-QG-247

 

 

 

 

 

 

P0403

 

0403

EGR VOL CON/V CIR*6

EC-QG-255

 

 

 

 

 

 

P0420

 

0420

TW CATALYST SYS-B1*6

EC-QG-260

 

 

 

 

 

 

P0443

 

0443

PURG VOLUME CONT/V*6

EC-QG-264

 

 

 

 

 

 

P0500

 

0500

VEH SPEED SEN/CIRC

EC-QG-269

 

 

 

 

 

 

P0505

 

0505

IACV/AAC VLV/CIRC*6

EC-QG-273

 

 

 

 

 

 

P0510

 

0510

CLOSED TP SW/CIRC*6

EC-QG-278

 

 

 

 

 

 

P0605

 

0605

ECM

EC-QG-284

 

 

 

 

 

 

P1111

 

1111

INT/V TIM V/CIR-V1*6

EC-QG-285

 

 

 

 

 

 

P1131

 

1131

SWIRL CONT SOL/V*6

EC-QG-290

 

 

 

 

 

 

P1217

 

1217

ENG OVER TEMP

EC-QG-296

 

 

 

 

 

 

P1401

 

1401

EGR TEMP SEN/CIRC*6

EC-QG-307

 

 

 

 

 

 

P1402

 

1402

EGR SYSTEM*6

EC-QG-312

 

 

 

 

 

 

P1610 - 1615

 

1610 - 1615

NATS MALFUNCTION

Refer to EL section.

 

 

 

 

 

 

P1706

 

1706

P-N POS SW/CIRCUIT*6

EC-QG-320

 

 

 

 

 

 

*1: In Diagnostic Test Mode II (Self-diagnostic results). These numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6.

*3: When the fail-safe operation occurs, the MI illuminates. *4: While engine is running.

*5: 1st trip DTC No. is the same as DTC No. *6: Not available for ``Eastern Europe model''.

EC-QG-8

PRECAUTIONS

QG18DE

 

Supplemental Restraint System (SRS) ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER''

Supplemental Restraint System (SRS) ``AIR

BAG'' and ``SEAT BELT PRE-TENSIONER''

NCEC0002

The Supplemental Restraint System ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'', used along with a seat belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.

In addition to the supplemental air bag modules for a frontal collision, the supplemental side air bag used along with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side collision. The supplemental side air bag consists of air bag modules (located in the outer side of front seats), satellite sensor, diagnosis sensor unit (one of components of supplemental air bags for a frontal collision), wiring harness, warning lamp (one of components of supplemental air bags for a frontal collision). Information necessary to service the system safely is included in the RS section of this Service Manual.

WARNING:

+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN dealer.

+Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system.

+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses (except ``SEAT BELT PRE-TENSIONER'' connector) can be identified with yellow harness connector (and with yellow harness protector or yellow insulation tape before the harness connectors).

Precautions for On Board Diagnostic (OBD)

System of Engine

NCEC0003

The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of a malfunction causing emission deterioration.

CAUTION:

+Be sure to turn the ignition switch ``OFF'' and disconnect the negative battery terminal before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause the MI to light up.

+Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease, dirt, bent terminals, etc.)

+Certain systems and components, especially those related to OBD, may use a new style slidelocking type harness connector.

For description and how to disconnect, refer to EL section, ``Description'', ``HARNESS CONNECTOR''.

+Be sure to route and secure the harnesses properly after work. The interference of the harness with a bracket, etc. may cause the MI to light up due to the short circuit.

+Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube may cause the MI to light up due to the malfunction of the EGR system or fuel injection system, etc.

+Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM before returning the vehicle to the customer.

EC-QG-9

PRECAUTIONS

QG18DE

 

Engine Fuel & Emission Control System

Engine Fuel & Emission Control System

BATTERY

Always use a 12 volt battery as power source.

Do not attempt to disconnect battery cables while engine is running.

ECM

Do not disassemble ECM.

If a battery terminal is disconnected, the memory will return to the ECM value.

The ECM will now start to self-control at its initial value. Engine operation can vary slightly when the terminal is disconnected. However, this is not an indication of a problem. Do not replace parts because of a slight variation.

ENGINE CONTROL PARTS HANDLING

Handle mass air flow sensor carefully to avoid damage.

Do not disassemble mass air flow sensor.

Do not clean mass air flow sensor with any type of detergent.

Do not disassemble IAC valve-AAC valve.

Even a slight leak in the air intake system can cause serious problems.

Do not shock or jar the camshaft position sensor and crankshaft position sensor.

WHEN STARTING

Do not depress accelerator pedal when starting.

Immediately after starting, do not rev up engine unnecessarily.

Do not rev up engine just prior to shutdown.

NCEC0004

WIRELESS EQUIPMENT

When installing C.B. ham radio or a mobile phone, be sure to observe the following as it may adversely affect electronic control systems depending on installation location.

1)Keep the antenna as far as

possible from the electronic control units.

2)Keep the antenna feeder line more than 20 cm (8 in) away from the harness

of electronic controls.

Do not let them run parallel for a long distance.

3)Adjust the antenna and feeder line so that the standing-wave ratio can be kept smaller.

4)Be sure to ground the radio to vehicle body.

FUEL PUMP

Do not operate fuel pump when there is no fuel in lines.

Tighten fuel hose clamps to the specified torque.

ECM HARNESS HANDLING

Securely connect ECM harness connectors.

A poor connection can cause an extremely high (surge) voltage to develop in coil and condenser, thus

resulting in damage to ICs.

Keep ECM harness at least 10 cm (4 in) away from adjacent harness, to prevent an ECM system malfunction due to receiving external noise, degraded operation of ICs, etc.

Keep ECM parts and harness dry.

Before removing parts, turn off ignition switch and then disconnect battery ground cable.

SEF331WB

EC-QG-10

PRECAUTIONS

QG18DE

 

Precautions

Precautions

NCEC0005

+ Before connecting or disconnecting the ECM harness connector, turn ignition switch OFF and disconnect negative battery terminal. Failure to do so may damage the ECM because battery voltage is applied to ECM even if ignition switch is turned off.

SEF289H

Protector

Lever

+When connecting or disconnecting ECM harness connector, use lever as shown.

When connecting, fasten connector securely with lever moved until it stops.

Fasten

Loosen

SEF908W

 

+When connecting or disconnecting pin connectors into or from ECM, take care not to damage pin terminals (bend or break).

Make sure that there are not any bends or breaks on ECM pin terminals when connecting pin connectors.

Bend

Break

 

SEF291H

Perform ECM input/output signal inspection before replacement.

+Before replacing ECM, perform Terminals and Reference Value inspection and make sure ECM functions properly. Refer to EC-QG-101.

MEF040D

+After performing each TROUBLE DIAGNOSIS, perform ``Overall Function Check'' or ``DTC Confirmation Procedure''.

The DTC should not be displayed in the ``DTC Confirmation Procedure'' if the repair is completed. The ``Overall Function Check'' should be a good result if the repair is completed.

SAT652J

EC-QG-11

PRECAUTIONS

QG18DE

 

Wiring Diagrams and Trouble Diagnosis

Battery voltage

+When measuring ECM signals with a circuit tester, never allow the two tester probes to contact.

Accidental contact of probes will cause a short circuit and damage the ECM power transistor.

Short

Harness connector

ECM

for solenoid valve

 

 

 

NG

Solenoid valve

 

 

 

 

OK

 

Circuit tester

 

SEF348N

Wiring Diagrams and Trouble Diagnosis

NCEC0006

When you read Wiring diagrams, refer to the followings:

+``HOW TO READ WIRING DIAGRAMS'' in GI section

+``POWER SUPPLY ROUTING'' for power distribution circuit in EL section

When you perform trouble diagnosis, refer to the followings:

+``HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS'' in GI section

+``HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT'' in GI section

EC-QG-12

 

PREPARATION

 

QG18DE

 

Special Service Tools

 

 

 

 

 

Special Service Tools

 

 

 

NCEC0007

Tool number

Description

 

 

Tool name

 

 

 

 

 

 

 

 

 

KV10117100

 

Loosening or tightening front heated oxygen sen-

Heated oxygen sensor

 

sor with 22 mm (0.87 in) hexagon nut

wrench

 

 

 

 

NT379

KV10114400

Loosening or tightening rear heated oxygen sen-

Heated oxygen sensor

sor

wrench

a: 22 mm (0.87 in)

 

NT636

 

Commercial Service Tool

 

NCEC0008

Tool name

Description

 

 

Fuel filler cap adapter

Checking fuel tank vacuum relief valve opening

 

pressure

NT653

EC-QG-13

ENGINE AND EMISSION CONTROL OVERALL SYSTEM QG18DE

Engine Control Component Parts Location

Engine Control Component Parts Location

NCEC0009

EVAP canister purge volume control valve

Swirl control valve

One-way valve control solenoid valve

EGR temperature sensor

Fuel pressure regulator

Intake valve timing control solenoid valve

Condenser

Power steering oil pressure switch

Relay box

Camshaft position sensor (PHASE)

Engine coolant temperature sensor

Ignition coil (With power transistor) and spark plugs

Fuel injectors

PCV valve

Throttle position sensor & throttle position switch

Throttle opener

EVAP canister

Intake air temperature sensor

Mass air flow sensor

EGR volume control valve

IACV-AAC valve

Swirl control valve actuator

Front heated oxygen sensor

SEF909W

EC-QG-14

Nissan Primera User Manual

ENGINE AND EMISSION CONTROL OVERALL SYSTEM QG18DE

Engine Control Component Parts Location (Cont'd)

Fuel pressure

Front

 

regulator

 

 

Front

 

 

Condenser

 

 

Intake valve timing

 

EGR volume

control solenoid valve

 

control valve

 

Front

Swirl control

EVAP canister

valve actuator

 

 

purge volume

 

 

control valve

 

 

Vacuum tank

 

 

One-way valve

 

 

Front

 

 

 

 

EGR volume

 

 

control valve

 

View from the underside of the vehicle

Rocker cover

 

 

Front

Rear heated oxygen

 

sensor harness

connector

Relay box

Rear heated oxygen sensor

Camshaft position sensor (PHASE)

Throttle opener

IACV-AAC valve

Mass air flow sensor

Air cleaner

Swirl control valve control solenoid valve

Air duct

Mass air flow sensor

Front

Knock sensor

Oil filter

Crankshaft position sensor (POS)

SEF910W

EC-QG-15

ENGINE AND EMISSION CONTROL OVERALL SYSTEM QG18DE

Engine Control Component Parts Location (Cont'd)

Fuel pump harness connector

ECM

Glove box

Fuel tank gauge unit

ECM harness harness connector connector

Under rear seat cushion

Fuse block

Fuel pump fuse

Relay box cover

 

ECM relay

 

 

 

 

(Self-shutoff)

 

 

Fan motor relay

 

Fuel pump

 

 

relay

 

Front

Data link connector

SEF911W

EC-QG-16

17-QG-EC

FUSIBLE IGNITION SWITCH

LINK

OFFACC ON ST

FUSE

INJECTOR

No.1

No.2

No.3

No.4

BATTERY

ENGINE CONTROL MODULE

RELAY

 

 

 

 

IGNITION COIL

 

 

 

 

 

(With POWER

CONDENSER

 

 

 

 

TRANSISTOR)

 

 

 

 

 

SPARK

 

 

 

 

 

PLUG

 

No. 1

No.2

No.3

No.4

IACV-AAC

 

VALVE

 

EGR VOLUME

CONTROL

VALVE

CLOSED THROTTLE

POSITION SWITCH

WIDE CRANKSHAFT

OPEN POSITION

SENSOR (POS)

CAMSHAFT

POSITION

SENSOR (PHASE)

MASS AIR

FLOW SENSOR

THROTTLE

POSITION

SENSOR

REFRIGERANT

PRESSURE

SENSOR

ENGINE COOLANT

TEMPERATURE

SENSOR

INTAKE AIR

TEMPERATURE

SENSOR

EGR

TEMPERATURE

SENSOR

YEC258

DATA LINK CONNECTOR

115

93

114

101

 

86

103

 

 

105

 

 

107

 

22

 

 

43

 

21

41

 

 

67

 

 

31

 

 

110

 

14

112

 

 

35

 

1

 

 

36

 

 

37

 

104

38

 

 

 

 

4

 

 

62

 

 

3

 

 

63

6

 

106

 

108

15

 

 

13

 

ECM

7

48

16

 

57

 

 

8

 

 

17

 

82

 

 

9

 

 

18

 

23

40

 

116

 

 

 

 

50

85

 

 

 

 

32

66

 

34

75

 

 

61

 

81

73

 

 

 

111

 

 

92

 

46

58

 

 

 

74

 

 

64

 

42

70

 

44

 

 

51

72

 

 

 

 

 

FUSE

 

 

BATTERY

SPEED-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Via fusible link

OMETER

VEHICLE SPEED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SENSOR

 

 

 

 

 

 

 

 

 

MALFUNCTION

 

 

 

 

 

 

 

 

 

INDICATOR

FUEL PUMP

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITION SWITCH

 

 

 

 

 

 

 

 

ON or START

 

FUEL LAMP

 

 

 

 

 

 

 

 

EVAP CANISTER

 

 

 

 

 

 

 

 

PURGE VOLUME CONTROL

 

 

 

 

 

 

 

 

SOLENOID VALVE

 

 

 

 

 

 

 

 

 

INTAKE VALVE

 

 

 

 

 

 

 

 

TIMING CONTROL

 

 

 

 

 

 

 

 

SOLENOID VALVE

 

 

 

 

 

 

 

SWIRL CONTROL

 

 

 

 

 

 

 

 

VALVE CONTROL

 

 

 

 

 

 

 

 

SOLENOID VALVE

 

 

 

 

 

 

 

 

 

 

 

 

FRONT HEATED

 

 

 

 

 

 

 

 

OXYGEN SENSOR

 

 

 

 

 

 

 

 

REAR HEATED

 

 

 

 

 

 

 

 

OXYGEN SENSOR

 

 

 

 

FUEL TANK

 

 

 

 

 

 

 

 

 

GAUGE UNIT

 

 

 

 

 

 

 

 

 

(FUEL TANK

COOLING

COOLING

 

 

 

 

 

 

 

TEMPERATURE

FAN MOTOR-1

 

 

 

 

 

 

 

FAN RELAY

 

 

 

 

 

 

 

SENSOR)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COOLING

A/C

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

FAN MOTOR-2

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITION SWITCH

 

 

 

 

 

 

 

NATS IMMU

 

 

 

 

 

 

 

ON

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To compressor

 

 

 

 

 

 

 

To headlamp LH

COMBINATION

 

 

 

 

XH

To lighting switch

 

 

 

 

HD

To headlamp relay LH

METER

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

TIME CONTROL UNIT

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

3

 

To rear defogger system

 

 

 

 

14

 

 

 

 

 

 

13

 

 

 

 

 

KNOCK

POWER STEERING

AC

: With air conditioner

 

SENSOR

OIL PRESSURE

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

OA

: Without air conditioner

 

 

 

 

 

HD

: With XENON headlamp or

 

 

 

 

 

 

daytime light system

 

 

 

 

 

XH

: Except

HD

 

 

 

 

 

 

 

 

 

 

PARK/NEUTRAL

 

 

 

 

 

 

 

 

POSITION SWITCH

 

 

 

FAN SWITCH

OA

 

 

10

 

 

A/C CONTROL

OFF

1 2 3

4

 

 

 

 

PANEL

 

 

 

 

 

 

27

 

 

 

 

 

 

 

 

 

 

AC

 

 

 

 

 

 

 

 

 

 

 

 

 

Diagram Circuit

 

CONTROL EMISSION AND ENGINE

 

 

SYSTEM OVERALL

 

Diagram Circuit

 

NCEC0010

QG18DE

18-QG-EC

Fuel tank

Fuel temperature sensor Fuel pump

EGR volume control valve

EGR temperature sensor

EVAP canister purge EVAP canister volume control

solenoid valve

Air cleaner

Intake air temperature sensor

Mass air flow sensor

SEF914W

One-way valve

Vacuum tank

Swirl Control Valve control solenoid valve

Swirl

control valve

Engine coolant temperature sensor

Knock sensor

IACV-

AAC valve

Throttle position sensor

Closed throttle position

switch

Three way catalyst

Fuel

 

 

pressure

 

Cooling fan

regulator

 

 

Swirl

Battery

Ignition switch

Control

 

 

Valve

ECM

 

actuator

 

 

 

Intake valve timing control solenoid valve

Fuel injector

Ignition coil and power transistor

Camshaft position sensor (PHASE)

Front heated oxygen sensor

Three way catalyst

Crankshaft position sensor (POS)

Rear heated oxygen sensor

Malfunction indicator

Vehicle speed sensor

Park / Neutral position switch

 

Diagram System

Diagram System

CONTROL EMISSION AND ENGINE

 

SYSTEM OVERALL

 

 

 

NCEC0011

 

QG18DE

ENGINE AND EMISSION CONTROL OVERALL SYSTEM QG18DE

Vacuum Hose Drawing

Vacuum Hose Drawing

NCEC0012

Refer to ``System Diagram'' on EC-QG-18 for vacuum control system.

 

Vacuum tank

Fuel pressure

One-way valve

(coloured side should

regulator

face the vacuum source)

 

EVAP canister purge pipe

(to EVAP canister)

Swirl control valve

Swirl control valve

actuator

control solenoid valve

EVAP canister purge volume control solenoid valve

EVAP canister

SEF915W

EC-QG-19

ENGINE AND EMISSION CONTROL OVERALL SYSTEM

QG18DE

 

System Chart

 

 

 

 

 

 

 

 

System Chart

 

NCEC0013

 

 

 

 

 

 

 

Input (Sensor)

ECM Function

Output (Actuator)

 

 

 

 

+ Camshaft position sensor (PHASE)

Fuel injection & mixture ratio control

Injectors

 

+ Mass air flow sensor

 

 

 

Electronic ignition system

Power transistor

 

+ Engine coolant temperature sensor

 

 

 

 

+ Front heated oxygen sensor

Idle air control system

IACV-AAC valve

 

+ Ignition switch

 

 

 

 

 

 

 

+ Throttle position sensor

Valve timing control

Intake valve timing control sole-

+ PNP switch

noid valve

 

 

 

+ Air conditioner switch

 

 

 

Fuel pump control

Fuel pump relay

 

+ Knock sensor

 

+ EGR temperature sensor*1

Front heated oxygen sensor monitor & on

Malfunction indicator

 

+ Crankshaft position sensor (POS)

 

board diagnostic system

(On the instrument panel)

+ Tank fuel temperature sensor*1

 

 

 

+ Battery voltage

EGR control

EGR volume control valve

+ Power steering oil pressure switch

 

 

 

Front and rear heated oxygen sensor

 

 

+ Vehicle speed sensor

Heated oxygen sensor heater

+ Intake air temperature sensor

heater control

 

 

+ Rear heated oxygen sensor*2

 

 

 

 

EVAP canister purge volume con-

+ Closed throttle position switch

EVAP canister purge flow control

trol solenoid valve

 

+ Electrical load

 

 

 

 

 

+ Refrigerant pressure sensor

Cooling fan control

Cooling fan relay

 

 

 

 

 

 

Air conditioning cut control

Air conditioner relay

 

 

 

 

 

 

Swirl control valve control

Swirl Control Valve control sole-

 

noid valve

 

 

 

 

 

 

 

 

*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis. *2: Under normal conditions, this sensor is not for engine control operation.

EC-QG-20

ENGINE AND EMISSION BASIC CONTROL

 

 

 

SYSTEM DESCRIPTION

 

 

 

QG18DE

 

Multiport Fuel Injection (MFI) System

 

 

 

 

 

 

Multiport Fuel Injection (MFI) System

DESCRIPTION

 

 

 

 

 

NCEC0014

Input/Output Signal Chart

 

 

 

 

 

 

 

 

 

 

NCEC0014S01

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensor

Input Signal to ECM

 

ECM func-

 

Actuator

 

tion

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crankshaft position sensor (POS)

Engine speed and piston position

 

 

 

 

 

 

 

 

 

 

 

 

Camshaft position sensor (PHASE)

Cylinder number

 

 

 

 

 

 

 

 

 

 

 

 

Mass air flow sensor

Amount of intake air

 

 

 

 

 

 

 

 

 

 

 

 

Engine coolant temperature sensor

Engine coolant temperature

 

 

 

 

 

 

 

 

 

 

 

 

Front heated oxygen sensor

Density of oxygen in exhaust gas

 

 

 

 

 

 

 

 

 

 

 

 

Throttle position sensor

Throttle position

 

 

 

 

 

Throttle valve idle position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel injec-

 

 

 

PNP switch

Gear position

 

 

 

 

 

tion & mix-

 

 

 

 

 

 

Injector

 

 

Vehicle speed sensor

Vehicle speed

 

 

 

 

ture ratio

 

 

 

 

 

 

 

 

 

control

 

 

 

Ignition switch

Start signal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air conditioner switch

Air conditioner operation

 

 

 

 

 

 

 

 

 

 

 

 

Knock sensor

Engine knocking condition

 

 

 

 

 

 

 

 

 

 

 

 

Electrical load

Electrical load signal

 

 

 

 

 

 

 

 

 

 

 

 

Battery

Battery voltage

 

 

 

 

 

 

 

 

 

 

 

 

Power steering oil pressure switch

Power steering operation

 

 

 

 

 

 

 

 

 

 

 

 

Rear heated oxygen sensor*

Density of oxygen in exhaust gas

 

 

 

 

 

 

 

 

 

 

 

 

* Under normal conditions, this sensor is not for engine control operation.

Basic Multiport Fuel Injection System

NCEC0014S02

The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the ECM memory. The program value is preset by engine operating conditions. These conditions are determined by input signals (for engine speed and intake air) from both the camshaft position sensor and the mass air flow sensor.

Various Fuel Injection Increase/Decrease Compensation

NCEC0014S03

In addition, the amount of fuel injected is compensated to improve engine performance under various operating conditions as listed below.

<Fuel increase>

+During warm-up

+When starting the engine

+During acceleration

+Hot-engine operation

+High-load, high-speed operation

<Fuel decrease>

+During deceleration

+During high engine speed operation

+During high vehicle speed operation (M/T models)

+Extremely high engine coolant temperature

EC-QG-21

ENGINE AND EMISSION BASIC CONTROL

QG18DE

SYSTEM DESCRIPTION

Multiport Fuel Injection (MFI) System (Cont'd)

Mixture Ratio Feedback Control (Closed loop control)

NCEC0014S04

CLOSED LOOP CONTROL

 

 

Injection pulse

ECM

Injectors

Feedback

Fuel

signal

injection

Front heated

Combustion

Engine

oxygen sensor

 

SEF336W

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control. The three way catalyst can then better reduce CO, HC and NOx emissions. This system uses a front heated oxygen sensor in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the front heated oxygen sensor, refer to EC-QG-157. This maintains the mixture ratio within the range of stoichiometric (ideal air-fuel mixture).

This stage is referred to as the closed loop control condition.

Rear heated oxygen sensor is located downstream of the three way catalyst. Even if the switching characteristics of the front heated oxygen sensor shift, the air-fuel ratio is controlled to stoichiometric by the signal from the rear heated oxygen sensor.

Open Loop Control

NCEC0014S05

The open loop system condition refers to when the ECM detects any of the following conditions. Feedback control stops in order to maintain stabilized fuel combustion.

+Deceleration and acceleration

+High-load, high-speed operation

+Malfunction of front heated oxygen sensor or its circuit

+Insufficient activation of front heated oxygen sensor at low engine coolant temperature

+High engine coolant temperature

+During warm-up

+When starting the engine

Mixture Ratio Self-learning Control

NCEC0014S06

The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the front heated oxygen sensor. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and characteristic changes during operation (i.e., injector clogging) directly affect mixture ratio.

Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is then computed in terms of ``injection pulse duration'' to automatically compensate for the difference between the two ratios.

``Fuel trim'' refers to the feedback compensation value compared against the basic injection duration. Fuel trim includes short term fuel trim and long term fuel trim.

``Short term fuel trim'' is the short-term fuel compensation used to maintain the mixture ratio at its theoretical value. The signal from the front heated oxygen sensor indicates whether the mixture ratio is RICH or LEAN compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in fuel volume if it is lean.

``Long term fuel trim'' is overall fuel compensation carried out long-term to compensate for continual deviation of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences, wear over time and changes in the usage environment.

EC-QG-22

ENGINE AND EMISSION BASIC CONTROL

 

 

SYSTEM DESCRIPTION

QG18DE

 

 

 

Multiport Fuel Injection (MFI) System (Cont'd)

 

 

 

Fuel Injection Timing

 

NCEC0014S07

 

 

 

 

 

Sequential multiport fuel injection system

Simultaneous multiport fuel injection system

 

Injection pulse

 

 

No. 1 cylinder

No. 1 cylinder

 

No. 2 cylinder

No. 2 cylinder

 

No. 3 cylinder

No. 3 cylinder

 

No. 4 cylinder

No. 4 cylinder

 

1 engine cycle

1 engine cycle

SEF337W

 

 

 

Two types of systems are used.

Sequential Multiport Fuel Injection System

NCEC0014S0701

Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used when the engine is running.

Simultaneous Multiport Fuel Injection System

NCEC0014S0702

Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of the same width are simultaneously transmitted from the ECM.

The four injectors will then receive the signals two times for each engine cycle.

This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.

Fuel Shut-off

NCEC0014S08

Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.

Electronic Ignition (EI) System

DESCRIPTION

NCEC0015

Input/Output Signal Chart

NCEC0015S01

Sensor

Input Signal to ECM

ECM func-

Actuator

tion

 

 

 

 

 

 

 

Crankshaft position sensor (POS)

Engine speed and piston position

 

 

 

 

 

 

Camshaft position sensor (PHASE)

Cylinder number

 

 

 

 

 

 

Mass air flow sensor

Amount of intake air

 

 

 

 

 

 

Engine coolant temperature sensor

Engine coolant temperature

 

 

 

 

 

 

Throttle position sensor

Throttle position

Ignition tim-

 

Throttle valve idle position

Power transistor

 

 

 

ing control

Vehicle speed sensor

Vehicle speed

 

 

 

 

 

 

 

Ignition switch

Start signal

 

 

 

 

 

 

Knock sensor

Engine knocking

 

 

 

 

 

 

PNP switch

Gear position

 

 

 

 

 

 

Battery

Battery voltage

 

 

 

 

 

 

EC-QG-23

ENGINE AND EMISSION BASIC CONTROL

QG18DE

SYSTEM DESCRIPTION

Electronic Ignition (EI) System (Cont'd)

System Description

NCEC0015S02

Tp (msec)

1.75

Injection pulse width

1.50

1.25

1.00

0.75

600

1,000

1,400

1,800

2,200

N

 

 

Engine speed (rpm)

SEF742M

The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the engine. The ignition timing data is stored in the ECM. This data forms the map shown above.

The ECM receives information such as the injection pulse width, crankshaft position sensor signal and camshaft position sensor signal. Computing this information, ignition signals are transmitted to the power transistor.

e.g., N: 1,800 rpm, Tp: 1.50 msec A°BTDC

During the following conditions, the ignition timing is revised by the ECM according to the other data stored in the ECM.

+At starting

+During warm-up

+At idle

+During acceleration

The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not operate under normal driving conditions.

If engine knocking occurs, the knock sensor monitors the condition. The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.

Air Conditioning Cut Control

DESCRIPTION

NCEC0016

Input/Output Signal Chart

NCEC0016S01

Sensor

Input Signal to ECM

ECM func-

Actuator

tion

 

 

 

 

 

 

 

Air conditioner switch

Air conditioner ``ON'' signal

 

 

 

 

 

 

Throttle position sensor

Throttle valve opening angle

 

 

 

 

 

 

Crankshaft position sensor (POS)

Engine speed

 

 

 

 

Air condi-

 

Engine coolant temperature sensor

Engine coolant temperature

 

 

 

tioner cut

Air conditioner relay

Ignition switch

Start signal

control

 

 

 

 

 

Refrigerant pressure sensor

Refrigerant pressure

 

 

 

 

 

 

Vehicle speed sensor

Vehicle speed

 

 

 

 

 

 

Power steering oil pressure switch

Power steering operation

 

 

 

 

 

 

System Description

NCEC0016S02

This system improves engine operation when the air conditioner is used. Under the following conditions, the air conditioner is turned off.

+When the accelerator pedal is fully depressed.

+When cranking the engine.

+At high engine speeds.

+When the engine coolant temperature becomes excessively high.

EC-QG-24

ENGINE AND EMISSION BASIC CONTROL

QG18DE

SYSTEM DESCRIPTION

Fuel Cut Control (at no load & high engine speed)

+When operating power steering during low engine speed or low vehicle speed.

+When engine speed is excessively low.

Fuel Cut Control (at no load & high engine speed)

DESCRIPTION

NCEC0017

Input/Output Signal Chart

NCEC0017S01

Sensor

Input Signal to ECM

ECM func-

Actuator

tion

 

 

 

 

 

 

 

Vehicle speed sensor

Vehicle speed

 

 

 

 

 

 

PNP switch

Neutral position

 

 

 

 

Fuel cut

 

Throttle position sensor

Throttle position

Injectors

control

 

 

 

Engine coolant temperature sensor

Engine coolant temperature

 

 

 

 

 

 

Crankshaft position sensor (POS)

Engine speed

 

 

 

 

 

 

If the engine speed is above 3,950 rpm with no load, (for example, in Neutral and engine speed over 4,000 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed. Fuel cut will operate until the engine speed reaches 1,150 rpm, then fuel cut is cancelled.

NOTE:

This function is different from deceleration control listed under ``Multiport Fuel Injection (MFI) System'', EC-QG-21.

Evaporative Emission System

DESCRIPTION

NCEC0018

Intake manifold

Throttle body

Purge line

EVAP canister purge volume control solenoid valve

Relief of vacuum

 

 

Sealing gas cap with

EVAP

 

pressure relief valve

Air

canister

and vacuum relief

 

Fuel vapor

valve

 

SEF916W

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.

The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the vapor is stored there when the engine is not operating or when refueling to the fuel tank.

The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the engine is operating.

EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is proportionally regulated as the air flow increases.

EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and idling.

EC-QG-25

ENGINE AND EMISSION BASIC CONTROL

QG18DE

SYSTEM DESCRIPTION

Evaporative Emission System (Cont'd)

INSPECTION

NCEC0019

EVAP Canister

NCEC0019S01

Check EVAP canister as follows:

1.

Block port B. Orally blow air through port A. Check that air

Check valve

flows freely through port C with check valve resistance.

 

2.

Block port A. Orally blow air through port B. Check that air

 

flows freely through port C.

SEF917W

 

 

Valve B

 

Valve A

 

SEF918W

 

 

 

 

 

Vacuum/Pressure gauge

 

Vacuum/

Fuel filler

Pressure

pump

cap

 

One-way valve

Fuel filler cap adapter

SEF943S

Fuel Tank Vacuum Relief Valve (Built into fuel filler

cap)

NCEC0019S03

1.Wipe clean valve housing.

2.Check valve opening pressure and vacuum.

Pressure:

16.0 - 20.0 kPa (0.16 - 0.20 bar, 0.163 - 0.204 kg/cm2, 2.32 - 2.90 psi)

Vacuum:

−6.0 to −3.5 kPa (−0.060 to −0.035 bar, −0.061 to −0.036 kg/cm 2, −0.87 to −0.51 psi)

3.If out of specification, replace fuel filler cap as an assembly.

Evaporative Emission (EVAP) Canister Purge Volume

Control Solenoid Valve

NCEC0019S07

Refer to EC-QG-268.

Tank Fuel Temperature Sensor

NCEC0019S08

Refer to EC-QG-224.

EC-QG-26

ENGINE AND EMISSION BASIC CONTROL

QG18DE

SYSTEM DESCRIPTION

Evaporative Emission System (Cont'd)

EVAPORATIVE EMISSION LINE DRAWING

NCEC0020

EVAP canister purge volume control solenoid valve

Vehicle front

To intake manifold

Intake manifold

From

fuel tank

Fuel filter

EVAP canister

NOTE: Do not use soapy water or any type of solvent while installing vacuum hoses or purge hoses.

SEF919W

EC-QG-27

ENGINE AND EMISSION BASIC CONTROL

 

 

 

SYSTEM DESCRIPTION

 

QG18DE

Positive Crankcase Ventilation

 

 

 

 

 

 

 

 

 

 

Positive Crankcase Ventilation

 

 

DESCRIPTION

 

 

NCEC0022

 

 

 

Cruising

Acceleration or high load

 

 

 

PCV valve operation

 

Engine not running

Cruising

 

or backfiring

 

 

 

PCV valve

PCV valve

 

 

 

Idling or

Acceleration

 

decelerating

or high load

Fresh air

 

 

 

Blow-by gas

 

 

 

 

 

 

SEF921W

 

 

 

 

This system returns blow-by gas to the intake collector.

The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake manifold.

During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV valve.

Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air. The ventilating air is then drawn from the air duct into the crankcase. In this process the air passes through the hose connecting air inlet tubes to rocker cover.

Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection in the reverse direction.

On vehicles with an excessively high blow-by, the valve does not meet the requirement. This is because some of the flow will go through the hose connection to the intake collector under all conditions.

INSPECTION

NCEC0023

PCV (Positive Crankcase Ventilation) Valve

NCEC0023S01

With engine running at idle, remove PCV valve from breather separator. A properly working valve makes a hissing noise as air passes through it. A strong vacuum should be felt immediately when a finger is placed over the valve inlet.

SEC137A

Ventilation Hose

NCEC0023S02

1.Check hoses and hose connections for leaks.

2.Disconnect all hoses and clean with compressed air. If any hose cannot be freed of obstructions, replace.

ET277

EC-QG-28

BASIC SERVICE PROCEDURE

QG18DE

Fuel Pressure Release

PEF823K

Fuel pump fuse

Fuel pump relay

Data link connector

SEF922W

Fuel pressure gauge

Fuel filter

SEF925W

Fuel Pressure Release

NCEC0024

Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.

WITH CONSULT-II

NCEC0024S01

1.Start engine.

2.Perform ``FUEL PRES RELEASE'' in ``WORK SUPPORT'' mode with CONSULT-II.

3.After engine stalls, crank it two or three times to release all fuel pressure.

4.Turn ignition switch OFF.

WITHOUT CONSULT-II

NCEC0024S02

1.Remove fuse for fuel pump. Refer to fuse block cover for fuse

location.

2.Start engine.

3.After engine stalls, crank it two or three times to release all fuel pressure.

4.Turn ignition switch OFF and reconnect fuel pump fuse.

Fuel Pressure Check

NCEC0025

+When reconnecting fuel line, always use new clamps.

+Make sure that clamp screw does not contact adjacent

parts.

+Use a torque driver to tighten clamps.

+Use Pressure Gauge to check fuel pressure.

+Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false readings.

1.Release fuel pressure to zero.

2.Disconnect fuel hose between fuel filter and fuel tube (engine side).

3.Install pressure gauge between fuel filter and fuel tube.

4.Start engine and check for fuel leakage.

5.Read the indication of fuel pressure gauge.

At idle speed:

With vacuum hose connected

Approximately 235 kPa (2.35 bar, 2.4 kg/cm2, 34 psi)

With vacuum hose disconnected

Approximately 294 kPa (2.94 bar, 3.0 kg/cm2, 43 psi)

EC-QG-29

BASIC SERVICE PROCEDURE

QG18DE

 

Fuel Pressure Regulator Check

If results are unsatisfactory, perform Fuel Pressure Regulator

Check, EC-QG-30.

 

 

Fuel Pressure Regulator Check

 

 

1.

NCEC0026

Vacuum

Fuel pressure

Stop engine and disconnect fuel pressure regulator vacuum

 

hose from intake manifold.

 

 

 

 

 

2.

Plug intake manifold with a rubber cap.

 

 

3.

Connect variable vacuum source to fuel pressure regulator.

 

 

4.

Start engine and read indication of fuel pressure gauge as

 

To pressure regulator

 

vacuum is changed.

 

Fuel pressure should decrease as vacuum increases. If results

 

 

 

 

are unsatisfactory, replace fuel pressure regulator.

 

SEF718B

 

 

 

 

 

 

Engine front

SEF926W

Installing condition

Fuel tube

Clip

Align protrusions.

 

Protrusion

Fuel injector

Clip mounting groove

SEF927W

Injector

REMOVAL AND INSTALLATION

NCEC0027

1.Release fuel pressure to zero.

2.Remove fuel tube assemblies in numerical sequence as shown in the Figure at left.

3.Expand and remove clips securing fuel injectors.

4.Extract fuel injectors straight from fuel tubes.

+Be careful not to damage injector nozzles during removal.

+Do not bump or drop fuel injectors.

+Do not disassemble or adjust fuel injectors.

5.Install fuel injectors.

Carefully install O-rings, including the one used with the pressure regulator.

+Use bare hands to install O-rings. Do not wear gloves.

+Apply a coat of engine oil (with a low viscosity of 5W-30, etc.) to O-rings before installation.

+Do not use solvent to clean O-rings and other parts.

+Make sure that O-rings and other parts are clean and free from foreign particles.

+Be careful not to damage O-rings with service tools or finger nails. Do not expand or twist O-rings. If stretched, do not insert them into fuel tubes immediately after stretching.

+Always insert O-rings straight into fuel tubes. Do not tilt or rotate them during installation.

6.Position clips in grooves on fuel injectors.

+Make sure that protrusions of fuel injectors are aligned with cutouts of clips after installation.

EC-QG-30

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