Nissan Primera User Manual

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BODY & TRIM

SECTION BT

CONTENTS

PRECAUTIONS .........................................................

2

Service Notice........................................................

2

Supplemental Restraint System (SRS) ``AIR

 

BAG'' and ``SEAT BELT PRE-TENSIONER'' ........

2

GENERAL SERVICING .............................................

3

Clip and Fastener ..................................................

3

BODY END ................................................................

5

Body Front End......................................................

5

Body Rear End and Opener ..................................

7

DOOR.......................................................................

13

Front Door............................................................

13

Rear Door ............................................................

14

INSTRUMENT PANEL.............................................

15

INTERIOR TRIM ......................................................

18

Side and Floor Trim .............................................

18

Door Trim .............................................................

24

Roof Trim .............................................................

25

Trunk Room Trim.................................................

28

Luggage Room Trim ............................................

62

Back Door Trim....................................................

30

EXTERIOR ...............................................................

31

SEAT ........................................................................

40

Front Seat ............................................................

40

Heated Seat .........................................................

42

Rear Seat.............................................................

43

SUNROOF................................................................

46

Trouble Diagnoses...............................................

49

WINDSHIELD AND WINDOWS ..............................

53

Windshield and Rear Window .............................

54

Side Window ........................................................

55

Back Door Window ..............................................

56

MIRROR ...................................................................

58

Door Mirror...........................................................

58

Rearview Mirror....................................................

59

BODY ALIGNMENT.................................................

60

Engine Compartment ...........................................

60

Underbody............................................................

62

BT

PRECAUTIONS

Service Notice

When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent scratches.

Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil or damage them.

Apply sealing compound where necessary when installing parts.

When applying sealing compound, be careful that the sealing compound does not protrude from parts.

When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust prevention measures.

Supplemental Restraint System (SRS) ``AIR

BAG'' and ``SEAT BELT PRE-TENSIONER''

The Supplemental Restraint System ``Air Bag'' and ``Seat Belt Pre-tensioner'', used along with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable. Information necessary to service the system safely is included in the RS section of the Service Manual.

If the vehicle is equipped with side air bag as the Supplemental Restraint System, the side air bag used along with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side collision. The side air bag consists of air bag modules (located in the outer side of front seats), satellite sensor, diagnosis sensor unit (which is one of components of air bags for a frontal collision), wiring harness, warning lamp (which is one of components of air bags for a frontal collision).

WARNING:

To avoid rendering the SRS inoperative (which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation) all maintenance must be performed by an authorized NISSAN dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to do so in this Service Manual. SRS wiring harnesses are covered with yellow insulation (either just before the harness connectors or for the complete harness) for easy identification.

BT-2

GENERAL SERVICING

Clip and Fastener

Clips and fasteners in BT section correspond to the following numbers and symbols.

Replace any clips and/or fasteners which are damaged during removal or installation.

Symbol

Shapes

Removal & Installation

No.

 

 

 

 

 

 

 

 

Removal:

 

 

Remove by bending up with

 

 

flat-bladed screwdrivers or

 

 

clip remover.

C101

 

 

 

 

SBF302H

 

SBF367BA

 

 

 

 

C103

 

 

 

 

 

Removal:

 

 

 

Remove with a clip remover.

 

SBT095

 

SBF423H

 

 

 

 

 

 

 

Push center pin to

 

 

Push

catching position.

 

 

(Do not remove

 

 

 

 

 

 

center pin by hitting it.)

C203

 

 

 

 

 

 

Push

 

 

 

Installation:

 

SBF258G

 

SBF708E

 

 

 

 

 

 

Removal:

 

 

 

 

Screwdriver

C205

 

 

 

 

 

 

Clip

 

 

 

Finisher

 

MBT080A

 

SBF638C

 

 

 

 

BT-3

GENERAL SERVICING

Clip and Fastener (Cont'd)

Symbol

Shapes

Removal & Installation

No.

 

 

 

 

 

 

 

 

 

Removal:

 

 

 

Remove by bending up with a

 

 

flat-bladed screwdriver or pliers.

CE117

 

 

 

 

SBF174D

 

SBF175DA

 

 

 

 

 

 

Removal:

 

 

Clip-A

Flat-bladed screwdriver

 

 

Finisher

 

 

 

CF118

 

 

 

 

Clip-B

 

Clip-B

 

(Grommet)

Body

(Grommet)

 

Sealing

panel

Clip-A

 

 

Sealing

 

washer

 

 

 

washers

 

 

 

 

SBF151D

 

SBF259G

 

 

 

 

 

 

Removal:

 

 

 

Holder portion of clip must be spread

 

 

out to remove rod

CR103

 

 

 

 

 

 

SBF770B

 

SBF768B

 

 

 

 

 

 

 

 

Removal:

 

 

 

1. Screw out with a Phillips screwdriver.

 

 

2. Remove female portion with flat-bladed

 

 

screw-driver.

 

CS101

 

 

 

 

SBF078B

 

SBF992G

 

 

 

 

BT-4

BODY END

Body Front End

When removing or installing hood, place a cloth or other padding on the front fender panels and cowl top. This prevents vehicle body from being scratched.

Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.

Hood adjustment: Adjust at hinge portion.

Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood locks engaging mechanism.

Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.

REMOVAL Ð Front bumper assembly

V1 Remove clips C205 securing bumper fascia to engine undercover.

V2 Remove screws and clips C205 securing left and right sides of front fender protector. V3 Remove screws securing radiator core support to bumper fascia.

V4 Remove screws securing left and right front fenders to bumper fascia.

V5 Remove clips CS101 securing retainer to bumper fascia.

V6 Extract bumper fascia assembly.

V7 Remove screws securing fog lamps. Then remove fog lamps.

10.8 - 14.6 N´m

(1.1 - 1.5 kg-m,

8.0 - 10.8 ft-lb)

YBT001

BT-5

BODY END

Body Front End (Cont'd)

SEC. 261c620c623c650c656

Hood lock adjustment

 

Adjust hood so that hood primary lock

 

meshes at a position 1 to 1.5 mm (0.039 to

Hood adjustment

0.059 in) lower than fender.

 

After hood lock adjustment, adjust bumper rubber.

When securing hood lock, ensure it does not tilt. Striker must be positioned at the center of hood primary lock.

After adjustment, ensure that hood primary and

secondary lock operate properly.

.

Hood lock secondary latch hooking length

Bumper rubber adjustment

Adjust so that hood is aligned with fender. At that time deflection is approx. 2 mm (0.08

in).

[Bumper rubber free height is approx. 13 mm (0.51 in).]

20.6 - 26.5

(2.1 - 2.7,

15 - 20)

C205

CS101

.

C205

.

Fog lamp

.

Bumper fascia assembly

.

.

.: Bumper assembly mounting bolts, screw & clips

: N´m (kg-m, ft-lb)

NBT033

BT-6

BODY END

Body Rear End and Opener

4-DOOR SEDAN

When removing or installing trunk lid, place a cloth or other padding on rear fender panels. This prevents vehicle body from being scratched.

Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.

Trunk lid adjustment: Adjust at hinge-trunk lid portion for proper trunk lid fit.

Trunk lid lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment, check trunk lid lock operation.

WARNING:

Be careful not to scratch trunk lid stay when installing trunk lid.

A scratched stay may cause gas leakage.

The contents of the trunk lid stay are under pressure. Do not take apart puncture, apply heat or allow fire near it.

Opener cable: Do not attempt to bend cable using excessive force.

After installation, make sure that trunk lid and fuel filler lid open smoothly.

5.1 - 6.37

 

 

(0.52 - 0.65,

 

 

45.1 - 56.4)

Actuator

 

.

 

 

Trunk lid lock

 

 

key cylinder

.

 

5.1 - 6.37

 

.

20.6 - 26.5

Trunk lid lock

(0.52 - 0.65, 45.1 - 56.4)

 

 

(2.1 - 2.7,

 

 

15 - 20)

Upper

 

 

Opener handle

 

Opener cable

Spring holder

 

 

 

 

Lock nut

Lower

 

 

 

 

Fuel filler lid opener & control

Trunk lid striker

 

 

.

 

 

5.1 - 6.37

 

 

(0.52 - 0.65,

 

 

45.1 - 56.4)

 

 

 

Cloth

: N´m (kg-m, in-lb)

 

 

 

 

: N´m (kg-m, ft-lb)

 

 

NBT034

BT-7

BODY END

Body Rear End and Opener (Cont'd)

REMOVAL Ð Rear bumper assembly

V1 Remove license plate lamp.

V2 Remove clips C203 securing left and right chipping protector.

V3 Remove screws securing bumper fascia to left and right rear fenders.

V4 Remove clips CS101 securing bumper fascia to real panel.

V5 Remove clips C205 securing bumper fascia to rear panel upper.

V6 Extract bumper fascia assembly.

SEC. 843c844c850c998

5.1 - 6.37

(0.52 - 0.65,

45.1 - 56.4)

Trunk lid lock control

Trunk lid adjustment

Trunk lid stay

Trunk lid hinge

Opener handle

Fuel filler lid control

Trunk lid striker adjustment

.

C205

C203

.

.

Bumper fascia assembly

 

CS101

CS101

 

.

.

 

 

: N´m (kg-m, in-lb)

. : Bumper assembly mounting clips and screws.

NBT035

BT-8

BODY END

Body Rear End and Opener (Cont'd)

5-DOOR HATCHBACK

Back door adjustment: Adjust at hinge-body portion for proper back door fit.

Back door lock system adjustment: Adjust lock & striker so that they are in the center. After adjustment, check back door lock operation.

WARNING:

Be careful not to scratch back door stay when installing back door. A scratched stay may cause gas leakage.

The contents of the back door stay are under pressure. Do not take apart, puncture, apply heat or allow fire near it.

Opener cable: Do not attempt to bend cable using excessive force.

After installation, make sure that back door and fuel filler lid open smoothly.

 

12.7 - 15.7

12.7 - 15.7

 

(1.30 - 1.60,

 

(1.30 - 1.60,

 

9.4 - 11.6)

 

9.4 - 11.6)

 

 

20.6 - 26.5

 

 

(2.10 - 2.70,

 

 

15.2 - 19.5)

 

 

Opener handle

Opener cable

 

 

Lock nut

 

 

 

12.7 - 15.7

 

 

(1.30 - 1.60,

 

Fuel filler lid opener & control

9.4 - 11.6)

 

 

 

 

.

 

 

5.1 - 6.37

 

 

(0.52 - 0.65, 45.1 - 56.4)

 

 

Actuator

 

 

Key

 

 

cylinder

20.6 - 26.5

Cloth

 

 

 

(2.10 - 2.70,

 

 

15.2 - 19.5)

 

 

 

 

: N´m (kg-m, ft-lb)

 

 

NBT036

REMOVAL Ð Rear bumper assembly

V1 Remove license plate lamp

V2 Remove clips C203 securing left and right chipping protector.

V3 Remove screws securing bumper fascia to left and right rear fenders.

V4 Remove clips CS101 securing bumper fascia to rear panel.

V5 Remove clips C205 securing bumper fascia to rear panel upper.

V6 Extract bumper fascia assembly.

BT-9

BODY END

Body Rear End and Opener (Cont'd)

SEC. 850c900c905

 

Back door stay

Back door lock control

installation

 

Back door lock adjustment

 

Back door hinge adjustment

Opener handle

Fuel filler lid control

Back door striker adjustment

.

CS205

C203

.

Bumper fascia assembly

 

CS101

CS101

 

.

.

 

 

 

. : Bumper assembly mounting clips and screws.

NBT037

BT-10

BODY END

Body Rear End and Opener (Cont'd)

WAGON

Back door adjustment: Adjust at hinge-body portion for proper back door fit.

Back door lock system adjustment: Adjust lock & striker so that they are in the center. After adjustment, check back door lock operation.

WARNING:

Be careful not to scratch back door stay when installing back door. A scratched stay may cause gas leakage.

The contents of the back door stay are under pressure. Do not take apart, puncture, apply heat or allow fire near it.

Fuel filler lid opener cable: Do not attempt to bend cable using excessive force. After installation, make sure that back door and fuel filler lid open smoothly.

 

 

12.7 - 15.7

12.7 - 15.7

 

 

(1.30 - 1.60,

 

 

(1.30 - 1.60,

 

 

9.4 - 11.6)

 

 

9.4 - 11.6)

 

 

 

.

 

 

 

20.6 - 26.5

 

 

 

(2.10 - 2.70,

 

 

 

15.2 - 19.5)

 

 

 

Opener handle

 

 

 

Opener

 

Lock nut

 

 

 

 

cable

 

 

 

 

 

 

12.7 - 15.7

 

 

 

(1.30 - 1.60,

 

.

Fuel filler lid opener & control

9.4 - 11.6)

 

 

 

 

 

.

.

 

2.9 - 3.8 N´m

 

5.1 - 6.37

Key cylinder

(0.30 - 0.39 kg-m,

(0.52 - 0.65,

 

25.7 - 33.6 in-lb)

45.1 - 56.4)

 

 

Actuator

 

.

 

 

12.7 - 15.7

 

 

(1.30 - 1.60,

 

 

9.4 - 11.6)

 

 

: N´m (kg-m, ft-lb)

 

 

: N´m (kg-m, in-lb)

 

NBF270

 

 

REMOVAL Ð Rear bumper assembly

V1 Remove clips C203 securing left and right chipping protector.

V2 Remove screws securing bumper fascia to left and right rear fenders.

V3 Remove clips C205 (small) securing bumper fascia to rear panel.

V4 Remove clips C205 (large) securing bumper fascia to rear panel upper.

V5 Extract bumper fascia assembly.

BT-11

BODY END

Body Rear End and Opener (Cont'd)

Back door lock control

Back door lock adjustment

Back door stay installation

 

Back door hinge adjustment

Opener handle

Fuel filler lid control

Rear fender cover

Back door striker adjustment

Bumper fascia assembly

* : Bumper assembly mounting clips and screws.

NBF271

BT-12

DOOR

Front Door

For removal of door trim, refer to ``Door Trim'' in ``INTERIOR TRIM'' for details, BT-24.

After adjusting door or door lock, check door lock operation.

SEC. 800c803c805

2.93 - 3.82

(0.30 - 0.39,

25.9 - 33.8)

Door-hinge

adjustment

5.1 - 6.37

(0.52 - 0.65, 45.1 - 56.4)

5.1 - 6.37

(0.52 - 0.65,

5.1 - 6.37 45.1 - 56.4)

(0.52 - 0.65,

45.1 - 56.4)

 

 

6.08 - 7.75

20.6 - 26.5

6.08

- 7.75

(0.62 - 0.79,

(2.1 - 2.7,

53.8 - 68.6)

15 - 20)

(0.62 - 0.79,

 

 

53.8

- 68.6)

 

 

6.08

- 7.75

6.08 - 7.75

(0.62 - 0.79,

(0.62 - 0.79,

53.8

- 68.6)

53.8 - 68.6)

 

 

Door-hinge adjustment

Striker adjustment

13 - 16

(1.3 - 1.6,

9 - 12)

 

: N´m (kg-m, ft-lb)

20.6 - 26.5 (2.1 - 2.7, 15 - 20)

: N´m (kg-m, in-lb)

 

: Apply grease

NBT038

BT-13

DOOR

Rear Door

SEC. 820c823c825

5.1 - 6.37

(0.52 - 0.65,

45.1 - 56.4)

5.1 - 6.37

(0.52 -0.65,

45.1 - 56.4)

Door-hinge adjustment

20.6 - 26.5

(2.1 - 2.7,

15 - 20)

1.47- 1.86

(0.15 - 0.19,

13.0 - 16.5)

6.08 - 7.75

(0.62 - 0.79,

53.8 - 68.6)

Door-hinge adjustment

20.6 - 26.5

(2.1 - 2.7,

15 - 20)

5.1 - 6.37

(0.52 - 0.65,

45.1 - 56.4)

6.08 - 7.75

(0.62 - 0.79,

53.8 - 68.6)

6.08 - 7.75

(0.62 - 0.79,

53.8 - 68.6)

Striker adjustment

13 - 16

(1.3 - 1.6,

9 - 12)

: N´m (kg-m, ft-lb)

: N´m (kg-m, in-lb)

: Apply grease

NBT039

BT-14

INSTRUMENT PANEL

CAUTION:

Disconnect both battery cables in advance.

Disconnect air bag system line in advance.

Never tamper with or force air bag lid open, as this may adversely affect air bag performance.

Be careful not to scratch pad and other parts.

REMOVAL Ð Instrument panel assembly

Instrument panel assembly

 

Combination meter

 

Audio & A/C control

 

Console box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove air bag module (driver's) and steering wheel.

Refer to ``SUPPLEMENTAL RESTRAINT SYSTEM'' in RS section for details.

V1 Steering column cover and combination switch Remove screws.

V2 Instrument lower panel on driver side Remove screws.

V3 Cluster lid A

Remove screws.

V4 Combination meter

Remove screws and disconnect harness connectors.

V5 Audio

V6 Center ventilator

Remove screws.

Pull out with a miniature flat-bladed screwdriver.

V7 A/C or heated control Remove screws.

V8 Audio bracket

V9 Glove box assembly

Remove glove box pin.

Then disconnect passenger air bag module connector.

V10 Passenger air bag module

Refer to ``SUPPLEMENTAL RESTRAINT SYSTEM'' in RS section for details.

V11 Lower cover

Remove clip

V12 AT finisher or MT shift lever boot

V13 Rear console box

Remove console mask and screws.

V14 Front console box

Remove screws and bolts.

V15 Front defroster grill

Disconnect harness connector.

V16 Front pillar garnish

Refer to ``Side and Floor Trim'' in ``INTERIOR TRIM'' for details, BT-18.

V17 Instrument panel and pads Remove nuts and bolts.

Remove door mirror switch and disconnect the connector.

BT-15

Nissan Primera User Manual

INSTRUMENT PANEL

SEC. 248c251c272c487c680c685c969

2.8 - 4.8 (0.29 - 0.49, 24.8 - 42.5)

. .

 

.

.

 

 

.

 

14.7 - 24.5

 

(1.50 - 2.5,

 

 

 

 

10.8 - 18.1)

.

Metal clip

 

Metal clip

Metal clip

Metal clip

 

Metal clip

: N´m (kg-m, in-lb)

: N´m (kg-m, ft-lb)

. : Instrument panel assembly mounting bolts & nuts.

NBT040

BT-16

INSTRUMENT PANEL

 

Hook

.

 

Cloth

 

.

 

Pull

 

Metal clip

 

Bracket

 

Metal

Metal

clip

clip

 

Bolt

 

Metal clip

 

 

NBT041

BT-17

INTERIOR TRIM

Side and Floor Trim

CAUTION:

Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.

REMOVAL Ð Body side trim

4-door sedan

V1 Remove front and rear seats. Refer to ``SEAT'' for details, BT-40.

V2 Remove front and rear kicking plates.

V3 Remove dash side lower finishers.

V4 Remove front and rear body side welts.

V5 Remove front pillar garnishes.

V6 Remove center pillar lower garnishes.

V7 Remove front seat belt shoulder adjustment anchor bolt covers and anchor bolts (Refer to ``SEAT BELTS'' in RS section for anchor bolt details).

V8 Remove center pillar upper garnishes.

V9 Remove rear pillar garnishes.

V10 High-mount stop lamp.

V11 Remove rear parcel shelf finisher.

V12 Remove welt.

V13 Remove seatback finisher.

SEC. 678c749c769c799

Metal clip

Metal clip

Metal clip

Metal clip

Metal clip

Metal clip

X: Metal clips

YBT011

BT-18

INTERIOR TRIM

Side and Floor Trim (Cont'd)

Metal clip

Metal clip

 

Metal clip

Garnish

Metal clip

Metal clip

Metal clip

Metal clip

Metal clip

YBT012

BT-19

INTERIOR TRIM

Side and Floor Trim (Cont'd)

REMOVAL Ð Body side trim

5-door hatchback

Remove parcel shelf before removing body side trim.

V

Remove front and rear seats. Refer to ``SEAT'' for details, BT-40.

 

1

 

V

Remove front and rear kicking plates.

 

2

 

V

Remove dash side lower finishers.

 

3

 

V

Remove front and rear body side welts.

 

4

 

V

Remove front pillar garnishes.

 

5

 

V

Remove center pillar lower garnishes.

 

6

 

V

Remove front seat belt shoulder adjustment anchor bolt covers and anchor bolts (Refer to ``SEAT

7

V

BELTS'' in RS section for anchor bolt details).

 

Remove center pillar upper garnishes.

 

8

 

V

Remove rear parcel shelf side finishers.

 

9

 

V

Remove rear pillar finishers.

 

10

 

V

Remove luggage room rear plate.

 

11

 

V

Remove luggage room rear finisher.

 

12

 

V

Remove luggage room side lower finishers.

 

13

 

 

 

SEC. 678c749c769c799

 

 

Metal clips

 

 

Metal clip

 

Metal clip

 

 

Metal clip

 

 

 

Metal clip

 

 

Metal clip

Metal clip

Metal clip

 

 

Metal clip

 

 

Metal clip

 

X : Metal clips

NBT042

BT-20

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