Nissan Primera User Manual

0 (0)

AUTOMATIC TRANSAXLE

SECTION AT(HvCVT)

CONTENTS

TROUBLE DIAGNOSIS Ð INDEX..................................

3

Alphabetical & P No. Index for DTC ...........................

3

PRECAUTIONS ...............................................................

5

Precautions for Supplemental Restraint System

 

(SRS) ``AIR BAG'' and ``SEAT BELT

 

PRE-TENSIONER''......................................................

5

Precautions for On Board Diagnostic (OBD)

 

System of CVT and Engine.........................................

5

Precautions ..................................................................

5

Service Notice or Precautions .....................................

6

Wiring Diagrams and Trouble Diagnosis.....................

7

PREPARATION ...............................................................

8

Special Service Tools ..................................................

8

OVERALL SYSTEM ........................................................

9

CVT Electrical Parts Location......................................

9

Circuit Diagram ..........................................................

10

Cross-sectional View Ð RE0F06A............................

11

Control System ..........................................................

12

ON BOARD DIAGNOSTIC SYSTEM

 

DESCRIPTION ...............................................................

15

Introduction ................................................................

15

OBD Function for CVT System .................................

15

OBD Diagnostic Trouble Code (DTC) .......................

15

Malfunction Indicator (MI) ..........................................

18

CONSULT-II...............................................................

18

TROUBLE DIAGNOSIS Ð INTRODUCTION ...............

29

Introduction ................................................................

29

Work Flow..................................................................

32

TROUBLE DIAGNOSIS Ð BASIC INSPECTION ........

34

CVT Fluid Check .......................................................

34

Stall Test....................................................................

34

Line Pressure Test ....................................................

35

Road Test ..................................................................

36

TROUBLE DIAGNOSIS Ð GENERAL

 

DESCRIPTION ...............................................................

41

TCM Terminals and Reference Value.......................

41

TROUBLE DIAGNOSIS FOR POWER SUPPLY..........

45

Wiring Diagram Ð CVT Ð MAIN..............................

45

DTC P0705 PARK/NEUTRAL POSITION (PNP)

 

 

SWITCH .........................................................................

65

 

Description .................................................................

48

 

Wiring Diagram Ð AT Ð PNP/SW

50

 

AT

Diagnostic Procedure ................................................

51

Component Inspection...............................................

53

 

 

DTC P0710 CVT FLUID TEMPERATURE

 

 

SENSOR CIRCUIT.........................................................

54

 

Description .................................................................

54

 

Wiring Diagram Ð AT Ð FTS...................................

56

 

Diagnostic Procedure ................................................

57

 

DTC P0715 PRIMARY SPEED SENSOR .....................

59

 

Description .................................................................

59

 

Wiring Diagram Ð AT Ð VSSA/T.............................

60

 

Diagnostic Procedure ................................................

61

 

Component Inspection...............................................

61

 

DTC P0720 VEHICLE SPEED SENSOR CVT

 

 

(SECONDARY SPEED SENSOR) ................................

62

 

Description .................................................................

62

 

Wiring Diagram Ð AT Ð VSSA/T.............................

64

 

Diagnostic Procedure ................................................

65

 

Component Inspection...............................................

65

 

DTC P0725 ENGINE SPEED SIGNAL .........................

66

 

Description .................................................................

66

 

Wiring Diagram Ð AT Ð ENGSS.............................

67

 

Diagnostic Procedure ................................................

68

 

DTC P0740 TORQUE CONVERTER CLUTCH

 

 

SOLENOID VALVE........................................................

69

 

Description .................................................................

69

 

Wiring Diagram Ð AT Ð TCV ..................................

71

 

Diagnostic Procedure ................................................

72

 

Component Inspection...............................................

73

 

DTC P0745 LINE PRESSURE SOLENOID VALVE .....

74

 

Description .................................................................

74

 

Wiring Diagram Ð AT Ð LPSV ................................

76

 

Diagnostic Procedure ................................................

77

 

Component Inspection...............................................

78

 

CONTENTS (Cont'd)

DTC P1705 THROTTLE POSITION SENSOR .............

79

Description .................................................................

79

Wiring Diagram Ð AT Ð TPS ..................................

81

Diagnostic Procedure ................................................

82

Component Inspection...............................................

85

DTC P1777 STEP MOTOR Ð CIRCUIT.......................

86

Description .................................................................

86

Wiring Diagram Ð AT Ð STM..................................

88

Diagnostic Procedure ................................................

89

Component Inspection...............................................

90

DTC P1778 STEP MOTOR Ð FUNCTION...................

91

Description .................................................................

91

Diagnostic Procedure ................................................

93

DTC P1791 CVT FLUID PRESSURE SENSOR ...........

94

Description .................................................................

94

Wiring Diagram Ð AT Ð FPS ..................................

96

Diagnostic Procedure ................................................

97

Component Inspection...............................................

98

CVT SAFE FUNCTION..................................................

99

Description .................................................................

99

Diagnostic Procedure ..............................................

100

CONTROL UNIT (RAM), CONTROL UNIT (ROM).....

101

Description ...............................................................

101

Diagnostic Procedure ..............................................

102

CONTROL UNIT (EEPROM) .......................................

103

Description ...............................................................

103

Diagnostic Procedure ..............................................

104

TROUBLE DIAGNOSES FOR NON-DETECTABLE

ITEMS...........................................................................

105

PNP Switch, Stop Lamp Switch and Throttle

 

Position Switch ........................................................

105

Wiring Diagram Ð AT Ð NONDTC ........................

110

ON-VEHICLE SERVICE ..............................................

113

Control Cable Adjustment........................................

113

Park/Neutral Position (PNP) Switch Adjustment .....

113

Differential Side Oil Seal Replacement ...................

113

REMOVAL AND INSTALLATION ...............................

115

Removal...................................................................

115

Inspection.................................................................

115

Installation................................................................

116

Air Breather Hose ....................................................

117

CVT Fluid Cooler (Hyper CVT-M6) .........................

117

Components.............................................................

118

SERVICE DATA AND SPECIFICATIONS (SDS) .......

119

General Specifications.............................................

119

Stall Revolution........................................................

119

Line Pressure...........................................................

119

Removal and Installation .........................................

119

AT-2

TROUBLE DIAGNOSIS Ð INDEX

Alphabetical & P No. Index for DTC

Alphabetical & P No. Index for DTC

NCAT0001

 

ALPHABETICAL INDEX FOR DTC

NCAT0001S01

 

 

 

 

 

 

 

 

 

Items

 

DTC

 

 

 

 

Reference page

 

 

CONSULT-II

(CONSULT-II screen terms)

ECM*1

 

 

 

 

 

GST*2

 

 

 

 

 

 

 

 

 

 

ATF TEMP SEN/CIRC

0710

 

P0710

AT-54

 

 

 

 

 

ENG SPEED SIG

0725

 

P0725

AT-66

 

 

 

 

 

LINE PRESSURE SEN

1791

 

P1791

AT-94

 

 

 

 

 

L/PRESS SOL/CIRC

0745

 

P0745

AT-74

 

 

 

 

 

PNP SW/CIRC

0705

 

P0705

AT-48

 

 

 

 

 

PRI SPEED SIG/CIRC

0715

 

P0715

AT-59

 

 

 

 

 

STEP MOTOR/CIRC

1777

 

P1777

AT-86

 

 

 

 

 

STEP MOTOR/FNCTN

1778

 

P1778

AT-91

 

 

 

 

 

TP SEN/CIRC A/T*3

1705

 

P1705

AT-79

 

 

 

 

 

TCC SOLENOID/CIRC

0740

 

P0740

AT-69

 

 

 

 

 

VEH SPD SEN/CIR A/T

0720

 

P0720

AT-62

 

 

 

 

 

*1: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6.

*3: When the fail-safe operation occurs, the MI illuminates.

AT-3

TROUBLE DIAGNOSIS Ð INDEX

Alphabetical & P No. Index for DTC (Cont'd)

 

 

 

P NO. INDEX FOR DTC

=NCAT0001S02

 

 

 

 

 

 

 

 

 

 

 

 

DTC

 

Items

 

 

 

 

 

Reference page

CONSULT-II

 

 

 

 

ECM*1

 

(CONSULT-II screen terms)

 

 

 

GST*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P0705

 

0705

 

PNP SW/CIRC

AT-48

 

 

 

 

 

 

P0710

 

0710

 

ATF TEMP SEN/CIRC

AT-54

 

 

 

 

 

 

P0715

 

0715

 

PRI SPEED SIG/CIRC

AT-59

 

 

 

 

 

 

P0720

 

0720

 

VEH SPD SEN/CIR AT

AT-62

 

 

 

 

 

 

P0725

 

0725

 

ENG SPEED SIG

AT-66

 

 

 

 

 

 

P0740

 

0740

 

TCC SOLENOID/CIRC

AT-69

 

 

 

 

 

 

P0745

 

0745

 

L/PRESS SOL/CIRC

AT-74

 

 

 

 

 

 

P1705

 

1705

 

TP SEN/CIRC A/T*3

AT-79

 

 

 

 

 

 

P1777

 

1777

 

STEP MOTOR/CIRC

AT-86

 

 

 

 

 

 

P1778

 

1778

 

STEP MOTOR/FNCTN

AT-91

 

 

 

 

 

 

P1791

 

1791

 

LINE PRESSURE SEN

AT-94

 

 

 

 

 

 

*1: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6.

*3: When the fail-safe operation occurs, the MI illuminates.

AT-4

PRECAUTIONS

Precautions for Supplemental Restraint System (SRS) ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER''

Precautions for Supplemental Restraint System (SRS) ``AIR BAG'' and ``SEAT BELT

PRE-TENSIONER''

NCAT0002

The Supplemental Restraint System ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'', used along with a seat belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.

In addition to the supplemental air bag modules for a frontal collision, the supplemental side air bag used along with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side collision. The supplemental side air bag consists of air bag modules (located in the outer side of front seats), satellite sensor, diagnosis sensor unit (one of components of supplemental air bags for a frontal collision), wiring harness, warning lamp (one of components of supplemental air bags for a frontal collision). Information necessary to service the system safely is included in the RS section of this Service Manual.

WARNING:

+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN dealer.

+Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system.

+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses (except ``SEAT BELT PRE-TENSIONER'' connector) can be identified with yellow harness connector (and with yellow harness protector or yellow insulation tape before the harness connectors).

Precautions for On Board Diagnostic (OBD)

System of CVT and Engine

NCAT0198

The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of a malfunction causing emission deterioration.

CAUTION:

+Be sure to turn the ignition switch ``OFF'' and disconnect the negative battery terminal before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause the MI to light up.

+Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will cause the MI to light up due to an open circuit. (Be sure the connector is free from water, grease, dirt, bent terminals, etc.)

+Be sure to route and secure the harnesses properly after work. Interference of the harness with a bracket, etc. may cause the MI to light up due to a short circuit.

+Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube may cause the MI to light up due to a malfunction of the EGR system or fuel injection system, etc.

+Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and ECM before returning the vehicle to the customer.

Precautions

NCAT0003

+ Before connecting or disconnecting the TCM harness connector, turn ignition switch OFF and disconnect negative battery terminal. Failure to do so may damage the TCM. Because battery voltage is applied to TCM even if ignition switch is turned off.

SEF289H

AT-5

PRECAUTIONS

Precautions (Cont'd)

+When connecting or disconnecting pin connectors into or from TCM, take care not to damage pin terminals (bend or break).

Make sure that there are not any bends or breaks on TCM pin terminal, when connecting pin connectors.

Bend

Break

SEF291H

 

 

Perform TCM input/output signal inspection before replacement.

+Before replacing TCM, perform TCM input/output signal inspection and make sure whether TCM functions properly or not. (See page AT-41.)

MEF040DA

+After performing each TROUBLE DIAGNOSIS, perform ``DTC (Diagnostic Trouble Code) CONFIRMATION PROCEDURE''.

The DTC should not be displayed in the ``DTC CONFIRMATION PROCEDURE'' if the repair is completed.

SAT652J

+It is very important to perform functional tests whenever they are indicated.

+Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.

+When the CVT drain plug is removed, only some of the fluid is drained. Old CVT fluid will remain in torque converter and CVT fluid cooling system.

Always follow the procedures under ``Changing CVT Fluid'' in the MA section when changing CVT fluid.

Service Notice or Precautions

NCAT0004

FAIL-SAFE

NCAT0004S01

The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major electrical input/output device circuit is damaged.

Under Fail-Safe, the vehicle always runs even with a shift lever position of ``L'' or ``D''. The customer may complain of sluggish or poor acceleration.

When the ignition key is turned ``ON'' following Fail-Safe operation, CVT or SPORT indicator lamp blinks for about 8 seconds. [For ``TCM SELF-DIAGNOSTIC PROCEDURE (No Tools)'', refer to AT-25.]

Fail-Safe may occur without electrical circuit damage if the vehicle is driven under extreme conditions (such as excessive wheel spin followed by sudden braking). To recover normal shift pattern, turn the ignition key ``OFF'' for 5 seconds, then ``ON''.

AT-6

PRECAUTIONS

Service Notice or Precautions (Cont'd)

The blinking of the CVT or SPORT indicator lamp for about 8 seconds will appear only once and be cleared. The customer may resume normal driving conditions.

Always follow the ``WORK FLOW'' (Refer to AT-32). The SELF-DIAGNOSIS results will be as follows:

The first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor. During the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.

OBD SELF-DIAGNOSIS

NCAT0004S04

+CVT self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through the blinking pattern of the CVT or SPORT indicator. Refer to the table on AT-19 for the indicator used to display each self-diagnostic result.

+The self-diagnostic results indicated by the MI are automatically stored in both the ECM and TCM memories.

Always perform the procedure ``HOW TO ERASE DTC'' on AT-16 to complete the repair and avoid unnecessary blinking of the MI.

For details of OBD, refer to EC section (``ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION'').

+Certain systems and components, especially those related to OBD, may use a new style slidelocking type harness connector.

For description and how to disconnect, refer to EL section, ``Description'', ``HARNESS CONNECTOR''.

Wiring Diagrams and Trouble Diagnosis

NCAT0005

When you read wiring diagrams, refer to the followings:

+``HOW TO READ WIRING DIAGRAMS'' in GI section

+``POWER SUPPLY ROUTING'' for power distribution circuit in EL section When you perform trouble diagnosis, refer to the followings:

+``HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS'' in GI section

+``HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT'' in GI section

AT-7

PREPARATION

Special Service Tools

 

Special Service Tools

 

NCAT0006

Tool number

Description

Tool name

 

 

 

ST2505S001

Measuring line pressure and governor pressure

Oil pressure gauge set

 

1 ST25051001

 

Oil pressure gauge

 

2 ST25052000

 

Hose

 

3 ST25053000

 

Joint pipe

 

4 ST25054000

 

Adapter

 

5 ST25055000

 

Adapter

NT097

 

 

KV31103000

Installing differential side oil seal

Drift

(Use with ST35325000)

 

a: 59 mm (2.32 in) dia.

 

b: 49 mm (1.93 in) dia.

 

NT105

 

 

ST35325000

Installing differential side oil seal

Drift

(Use with KV31103000)

 

a: 215 mm (8.46 in)

 

b: 25 mm (0.98 in) dia.

 

c: M12 x 1.5P

 

NT417

 

 

AT-8

Nissan Primera User Manual

OVERALL SYSTEM

CVT Electrical Parts Location

CVT Electrical Parts Location

NCAT0008

Steering column

Front

Indicator C/U

 

TCM

PNP switch

Control valve connector

Inside control valve

Fluid temperature sensor Fluid pressure sensor Lock-up solenoid

Line pressure solenoid Step motor

Secondary speed sensor

SPORT mode switch

Dropping resistor

Primary speed sensor

Throttle position sensor and throttle position switch

SPORT indicator lamp

CVT indicator lamp

Manual mode switch

SAT671J

AT-9

Circuit Diagram

FUSE

BATTERY

ON or START

IGNITION SWITCH

OVERALL SYSTEM

Circuit Diagram

NCAT0009

CONNECTOR

DATA LINK

ECM

ECCS RELAY

CLOSED

WIDE

OPEN

THROTTLE

POSITION

SENSOR

SECONDARY SPEED SENSOR

PRIMARY

SPEED

SENSOR

THROTTLE

POSITION

SWITCH

TCM

SPORT indicator lamp

CVT indicator (warning) lamp

: Hyper CVT models

: Hyper CVT M6 models

 

CONTROL VALVE

 

 

CVT FLUID

 

 

TEMPERATURE

 

 

SENSOR

 

DROPPING RESISTOR

 

 

 

CVT FLUID

 

 

 

 

PRESSURE

 

 

 

 

SENSOR

 

 

 

 

LINE

 

 

 

 

PRESSURE

 

 

 

 

SOLENOID

 

 

 

 

VALVE

 

 

 

 

TORQUE

 

 

 

 

CONVERTER

 

 

 

 

CLUTCH

 

 

 

 

SOLENOID

 

 

 

 

VALVE

 

 

 

 

STEP MOTOR

 

ABS

 

 

 

 

CONTROL UNIT

 

 

 

SPORT MODE

 

 

 

SWITCH

CONTROL DEVICE

SHIFT DOWN

 

 

MANUAL MODE SWITCH

SWITCH

SHIFT UP SWITCH

MANUAL MODE AUTOMATIC MODE

STOP LAMP SWITCH

PARK/NEUTRAL POSITION SWITCH

RP N D L

 

INDICATOR

 

CONTROL UNIT

 

COMBINATION METER

 

UNIFIED METER

 

CONTROL UNIT

YAT142

AT-10

OVERALL SYSTEM

Cross-sectional View Ð RE0F06A

Steel belt

Sun gear

Side cover

Internal gear

Cross-sectional View Ð RE0F06A

NCAT0011

Converter housing

Primary pulley Reverse brake Oil pump

Planet carrier

Forward clutch

 

Torque converter

Input shaft

Parking gear

Output gear

Taper roller bearing

Reduction gear

Idler gear

Speedometer drive gear

Secondary pulley

Differential case

Final gear

SAT668J

AT-11

OVERALL SYSTEM

Control System

Control System

=NCAT0014

OUTLINE

NCAT0014S01

The CVT senses vehicle operating conditions through various sensors. It always controls the optimum shift position and reduces shifting and lock-up shocks.

SENSORS

 

TCM

 

ACTUATORS

 

 

 

 

 

PNP switch

 

 

 

 

Throttle position sensor

 

 

 

 

Closed throttle position switch

 

 

 

 

Wide open throttle position switch

 

Shift control

 

Step motor

Engine speed signal

 

Line pressure control

 

 

 

CVT indicator (warning) lamp

CVT fluid temperature sensor

 

Lock-up control

 

 

 

(Hyper CVT M6 only)

CVT fluid pressure sensor

c

Fail-safe control

c

Torque converter clutch

Primary speed sensor

 

Self-diagnosis

 

 

 

solenoid valve

Secondary speed sensor

 

CONSULT-II communication

 

 

 

Line pressure solenoid valve

Stop lamp switch

 

line control

 

 

 

SPORT indicator lamp (Hyper

Sport mode switch (Hyper CVT

 

Duet-EU control

 

 

 

CVT only)

only)

 

On board diagnosis

 

 

 

 

Indicator control unit (Hyper CVT

 

 

 

 

M6 only)

 

 

 

 

ABS control unit

 

 

 

 

 

 

 

 

 

AT-12

OVERALL SYSTEM

Control System (Cont'd)

CONTROL SYSTEM

NCAT0014S02

Transaxle

Wheel

Differential

Final gear

Belt and

gear

Pulley

Parking system

Control device

Sport mode SW or manual mode SW

[Hyper CVT-M6]

Primary pulley

 

speed and

 

secondary pulley

Position

speed sensor

 

indicator

 

 

CVT indicator

 

(warning) lamp or

Indicator C/U

SPORT indicator lamp

 

TCM

Mechanical system

Oil system

Electrical system

PNP switch

Forward and

Torque

reverse

converter

change

 

Oil pressure control

Electrical control

Control valve

ECM

ABS C/U

Stop lamp SW

Engine

Oil pump

Engine speed sensor

Throttle opening sensor

NAT310

AT-13

OVERALL SYSTEM

Control System (Cont'd)

TCM FUNCTION

=NCAT0014S03

The function of the TCM is to:

+Receive input signals sent from various switches and sensors.

+Determine required line pressure, shifting point and lock-up operation.

+Send required output signals to the step motor and the respective solenoids.

INPUT/OUTPUT SIGNAL OF TCM

 

 

NCAT0014S04

 

Sensors and actuators

Function

 

 

 

 

PNP switch

Detects select lever position and sends a signal to TCM.

 

 

 

 

Throttle position sensor

Detects throttle valve position and sends a signal to TCM.

 

 

 

 

Closed throttle position switch

Detects throttle valve's fully-closed position and sends a signal to TCM.

 

 

 

 

Wide open throttle position switch

Detects a throttle valve position of greater than 1/2 of full throttle and

 

sends a signal to TCM.

 

 

 

 

 

 

Engine speed signal

From ECM.

 

 

 

 

CVT fluid temperature sensor

Detects transmission fluid temperature and sends a signal to TCM.

 

 

 

 

CVT fluid pressure sensor

Detects transmission fluid pressure and sends a signal to TCM.

Input

 

 

Primary speed sensor

Detects primary pulley rpm and sends a signal to TCM.

 

 

 

 

 

Secondary speed sensor

Detects secondary pulley rpm and sends a signal to TCM.

 

 

 

 

Stop lamp switch

Sends a signal to the TCM relaying the operation condition of the brake

 

pedal.

 

 

 

 

 

 

Sport mode switch

Sends a signal to the TCM relaying the operation condition of the sport

 

mode switch.

 

 

 

 

 

 

Indicator control unit*1

Sends a signal to the TCM operation condition of the manual mode switch

 

in control device.

 

 

 

 

 

 

ABS control unit

Sends a signal to the TCM operation condition of the ABS.

 

 

 

 

Step motor

Regulates pulley position in relation to a signal sent from TCM.

 

 

 

 

Line pressure solenoid valve

Regulates (or decreases) line pressure suited to driving conditions in rela-

 

tion to a signal sent from TCM.

 

 

 

 

 

 

Torque converter clutch solenoid

Regulates (or decreases) lock-up pressure suited to driving conditions in

Output

valve

relation to a signal sent from TCM.

 

 

 

CVT indicator (warning) lamp*2

Shows TCM faults, when CVT control components malfunction.

 

 

 

 

SPORT indicator lamp*3

Shows the operation condition of the SPORT mode switch. *3

 

 

 

 

Indicator control unit *1

Receives the information of gear position on manual mode from TCM, and

 

sends a signal to indicator.

 

 

 

 

 

*1: Hyper CVT M6 models only

 

*2: Hyper CVT M6 models

 

*3: Hyper CVT models

 

AT-14

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

Introduction

Introduction

NCAT0017

The CVT system has two self-diagnostic systems.

The first is the emission-related on board diagnostic system (OBD) performed by the TCM in combination with the ECM. The malfunction is indicated by the MI (malfunction indicator) and is stored as a DTC in the ECM memory but not the TCM memory.

The second is the TCM original self-diagnosis indicated by the CVT indicator (warning) lamp or SPORT indicator lamp. The malfunction is stored in the TCM memory. The detected items are overlapped with OBD selfdiagnostic items. For detail, refer to AT-26.

OBD Function for CVT System

NCAT0018

The ECM provides emission-related on board diagnostic (OBD) functions for the CVT system. One function is to receive a signal from the TCM used with OBD-related parts of the CVT system. The signal is sent to the ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a diagnostic result by means of the MI (malfunction indicator) on the instrument panel. Sensors, switches and solenoid valves are used as sensing elements.

The MI automatically illuminates in Two Trip Detection Logic when a malfunction is sensed in relation to CVT system parts.

OBD Diagnostic Trouble Code (DTC)

NCAT0020

HOW TO READ DTC AND 1ST TRIP DTC

NCAT0020S01

DTC and 1st trip DTC can be read by the following methods.

1. (

No Tools) The number of blinks of the malfunction indicator in the Diagnostic Test Mode II (Self-

Diagnostic Results) Examples: 0705, 0710, 0715, 0720, etc. For details, refer to EC section [``Malfunction Indicator (MI)'', ``ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION''].

These DTCs are controlled by NISSAN.

2. (

with CONSULT-II or

GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0710,

P0720, P0725, etc.

These DTCs are prescribed by ISO15031-6.

(CONSULT-II also displays the malfunctioning component or system.)

+1st trip DTC No. is the same as DTC No.

+Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. However, in case of the Mode II and GST they do not indicate whether the malfunction is still occurring or occurred in the past and returned to normal.

CONSULT-II can identify them as shown below. Therefore, using CONSULT-II (if available) is recommended.

A sample of CONSULT-II display for DTC is shown at left. DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode for ``ENGINE'' with CONSULT-II. Time data indicates how many times the vehicle was driven after the last detection of a DTC.

SAT651J

If the DTC is being detected currently, the time data will be ``0''.

AT-15

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

OBD Diagnostic Trouble Code (DTC) (Cont'd)

SAT581J

If a 1st trip DTC is stored in the ECM, the time data will be ``1t''.

SAT582J

Freeze Frame Data and 1st Trip Freeze Frame Data

NCAT0020S0101

The ECM has a memory function, which stores the driving condition such as fuel system status, calculated load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle speed at the moment the ECM detects a malfunction.

Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data, and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For detail, refer to EC section (``CONSULT-II'', ``ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION'').

Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Remember, only one set of freeze frame data can be stored in the ECM.

The ECM has the following priorities to update the data.

Prior-

 

Items

ity

 

 

 

 

 

1

Freeze frame data

Misfire Ð DTC: P0300 - P0306 (0300 - 0306)

 

 

Fuel Injection System Function Ð DTC: P0171 (0171), P0172 (0172), P0174 (0174), P0175

 

 

(0175)

 

 

 

2

 

Except the above items (Includes CVT related items)

 

 

 

3

1st trip freeze frame data

 

 

 

Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM memory is erased.

HOW TO ERASE DTC

NCAT0020S02

The diagnostic trouble code can be erased by CONSULT-II, GST or ECM DIAGNOSTIC TEST MODE as described following.

+If the battery terminal is disconnected, the diagnostic trouble code will be lost within 24 hours.

+When you erase the DTC, using CONSULT-II or GST is easier and quicker than switching the mode selector on the ECM.

AT-16

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

OBD Diagnostic Trouble Code (DTC) (Cont'd)

The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC related to OBD. For details, refer to EC section (``Emission-related Diagnostic Information'', ``ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION'').

+Diagnostic trouble codes (DTC)

+1st trip diagnostic trouble codes (1st trip DTC)

+Freeze frame data

+1st trip freeze frame data

+System readiness test (SRT) codes

+Test values

+Distance traveled while MI is activated

+Others

HOW TO ERASE DTC (WITH CONSULT-II)

NCAT0020S03

+If a DTC is displayed for both ECM and TCM, it needs to be erased for both ECM and TCM.

1.If the ignition switch stays ``ON'' after repair work, be sure to turn ignition switch ``OFF'' once. Wait at least 5 seconds and then turn it ``ON'' (engine stopped) again.

2.Turn CONSULT-II ``ON'' and touch ``CVT''.

3.Touch ``SELF-DIAG RESULTS''.

4.Touch ``ERASE''. (The DTC in the TCM will be erased.) Then touch ``BACK'' twice.

5.Touch ``ENGINE''.

6.Touch ``SELF-DIAG RESULTS''.

7.Touch ``ERASE''. (The DTC in the ECM will be erased.)

How to erase DTC (With CONSULT-II)

1.If the ignition switch stays ``ON'' after repair work, be sure to turn ignition switch ``OFF'' once. Wait at least 5 seconds and then turn it ``ON'' (engine stopped) again.

.

2. Turn CONSULT-II ``ON'', and touch ``CVT''.

3. Turn ``SELF DIAGNOSIS''.

4. Touch ``ERASE''. (The DTC in

 

 

the TCM will be erased.)

Touch

 

Touch

``BACK''

 

``BACK''

.

5. Touch ``ENGINE''.

6. Touch ``SELF DIAGNOSIS''.

7. Touch ``ERASE''. (The DTC in the

 

 

ECM will be erased.)

 

 

SAT681J

AT-17

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

OBD Diagnostic Trouble Code (DTC) (Cont'd)

HOW TO ERASE DTC (WITH GST)

NCAT0020S04

1.If the ignition switch stays ``ON'' after repair work, be sure to turn ignition switch ``OFF'' once. Wait at least 5 seconds and then turn it ``ON'' (engine stopped) again.

2.Perform ``OBD SELF-DIAGNOSTIC PROCEDURE (No Tools)''. Refer to AT-25. (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.)

3.Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC section ``Generic Scan Tool (GST)''.

HOW TO ERASE DTC (NO TOOLS)

NCAT0020S05

1.If the ignition switch stays ``ON'' after repair work, be sure to turn ignition switch ``OFF'' once. Wait at least 5 seconds and then turn it ``ON'' (engine stopped) again.

2.Perform ``TCM SELF-DIAGNOSTIC PROCEDURE (No Tools)''. Refer to AT-25. (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.)

3.Change the diagnostic test mode from Mode II to Mode I by turning the mode selector on the ECM. Refer to EC section ``HOW TO SWITCH DIAGNOSTIC TEST MODES''.

Malfunction Indicator (MI)

NCAT0021

1.The malfunction indicator will light up when the ignition switch is turned ON without the engine running. This is for checking the lamp.

+If the malfunction indicator does not light up, refer to EL section (``Warning Lamps/System Description'', ``WARNING LAMPS AND CHIME'').

(Or see MI & Data Link Connectors in EC section.)

2.When the engine is started, the malfunction indicator should go

off.

SAT652J If the lamp remains on, the on board diagnostic system has detected an emission-related (OBD) malfunction. For detail, refer to EC section (``ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION'').

CONSULT-II

NCAT0022

After performing ``SELF-DIAGNOSTIC PROCEDURE (WITH CON- SULT-II)'' (AT-19), place check marks for results on the ``DIAGNOSTIC WORKSHEET'', AT-31. Reference pages are provided following the items.

NOTICE:

+Additional CONSULT-II information can be found in the Operation Manual supplied with the CONSULT-II unit.

AT-18

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

CONSULT-II (Cont'd)

SELF-DIAGNOSTIC PROCEDURE

(WITH CONSULT-II)

NCAT0022S02

1.Turn on CONSULT-II and touch ``ENGINE'' for OBD detected items or touch ``CVT'' for TCM self-diagnosis.

If CVT is not displayed, check TCM power supply and ground circuit. Refer to AT-41. If result is NG, refer to EL section (``POWER SUPPLY ROUTING'').

SAT651J

2.Touch ``SELF DIAGNOSIS''.

Display shows malfunction experienced since the last erasing operation.

CONSULT-II performs REAL-TIME SELF-DIAGNOSIS.

Also, any malfunction detected while in this mode will be displayed at real time.

SAT584J

SELF-DIAGNOSTIC RESULT TEST MODE

 

 

 

 

 

NCAT0022S03

Detected items

 

 

TCM self-diagnosis

OBD (DTC)

 

 

 

 

 

 

 

 

(Screen terms for CONSULT-II, ``SELF

 

 

 

DIAGNOSIS'' test mode)

 

 

 

 

 

 

Malfunction is detected when ...

Available by

Available by

 

 

 

 

CVT or SPORT

malfunction

 

 

 

 

``CVT''

 

``ENGINE''

 

indicator lamp

indicator lamp*2,

 

 

``CVT'' on CON-

``ENGINE'' on CON-

 

 

 

 

SULT-II

SULT-II or GST

 

 

 

 

 

 

PNP switch circuit

 

+ TCM does not receive the correct volt-

 

 

 

 

 

age signal (based on the gear posi-

Ð

P0705

PNP SW/CIRCUIT

 

PNP SW/CIRC

 

tion) from the switch.

 

 

 

 

 

 

 

 

Primary speed sensor

 

+ TCM does not receive the proper volt-

 

 

 

 

 

age signal from the sensor.

X

P0715

I/P PULLY SPD SIG

 

PRI SPEED SIG/

 

 

 

 

 

 

 

 

CIRC

 

 

 

 

 

 

 

 

Secondary speed sensor

+ TCM does not receive the proper volt-

 

 

 

 

 

age signal from the sensor.

X

P0720

VEHICLE SPEED

 

VEH SPD SEN/CIR

 

 

 

 

 

 

SIG

 

A/T

 

 

 

 

 

 

 

 

T/C clutch solenoid valve

+ TCM detects an improper voltage

 

 

 

 

 

drop when it tries to operate the sole-

X

P0740

T/C CLUTCH

 

TCC SOLENOID/

 

noid valve.

 

 

 

SOL/V

 

CIRC

 

 

 

 

 

 

 

 

 

 

 

Line pressure solenoid valve

+ TCM detects an improper voltage

 

 

 

 

 

drop when it tries to operate the sole-

X

P0745

LINE PRESSURE

 

L/PRESS SOL/

 

noid valve.

 

 

 

S/V

 

CIRC

 

 

 

 

 

 

 

 

 

 

 

Throttle position sensor,

+ TCM receives an excessively low or

 

 

Throttle position switch

high voltage from the sensor.

X

P1705

 

 

 

 

THROTTLE POSI

 

TP SEN/CIRC A/T

 

 

 

 

 

SEN

 

 

 

 

 

 

 

 

 

 

 

AT-19

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

CONSULT-II (Cont'd)

Detected items

 

 

TCM self-diagnosis

OBD (DTC)

 

 

 

 

 

 

 

 

(Screen terms for CONSULT-II, ``SELF

 

 

 

DIAGNOSIS'' test mode)

 

 

 

 

 

 

Malfunction is detected when ...

Available by

Available by

 

 

 

 

CVT or SPORT

malfunction

 

 

 

 

``CVT''

 

``ENGINE''

 

indicator lamp

indicator lamp*2,

 

 

``CVT'' on CON-

``ENGINE'' on CON-

 

 

 

 

SULT-II

SULT-II or GST

 

 

 

 

 

 

Engine speed signal

 

+ TCM does not receive the proper volt-

X

P0725

 

 

 

age signal from the ECM.

ENGINE SPEED SIG

 

 

 

 

 

 

 

 

 

 

CVT fluid temperature sensor

+ TCM receives an excessively low or

 

 

 

 

 

high voltage from the sensor.

X

P0710

BATT/FLUID TEMP

 

ATF TEMP SEN/

 

 

 

 

 

 

SEN

 

CIRC

 

 

 

 

 

 

 

 

 

Stepping motor circuit

 

+ Not proper voltage change of the

 

 

 

 

 

TCM terminal when operating step

X

P1777

STEP MOTOR

 

STEP MOTOR/

 

motor.

 

 

 

 

 

CIRC

 

 

 

 

 

 

 

 

 

 

 

 

Stepping motor function

+ Step motor is not operating according

 

 

 

 

 

to the TCM.

X

P1778

Ð

 

STEP MOTOR/

 

 

 

 

 

 

 

FNCTN

 

 

 

 

 

 

 

 

 

 

 

 

 

CVT fluid pressure sensor

+ TCM receives an excessively low or

 

 

 

 

 

high voltage from the sensor.

X

P1791

LINE PRESSURE

 

LINE PRESS SEN

 

 

 

 

 

 

SEN

 

 

 

 

 

 

 

 

 

 

CVT SAFE FUNCTION

+ TCM is malfunctioning.

 

 

 

 

 

 

X

Ð

CVT SAFE FUNC-

 

Ð

 

 

 

 

 

TION

 

 

 

 

 

 

 

 

 

 

 

TCM (RAM)

 

+ TCM memory (RAM) is malfunction-

 

 

 

 

 

ing.

Ð

Ð

CONTROL UNIT

 

Ð

 

 

 

 

 

 

(RAM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TCM (ROM)

 

+ TCM memory (ROM) is malfunction-

 

 

 

 

 

ing.

Ð

Ð

CONTROL UNIT

 

Ð

 

 

 

 

 

 

(ROM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TCM (EEP ROM)

 

+ TCM memory (EEP ROM) is malfunc-

 

 

 

 

 

tioning.

Ð

Ð

CONT UNIT (EEP

 

Ð

 

 

 

 

 

 

ROM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Initial start

 

+ This is not a malfunction message

 

 

 

 

 

(Whenever shutting off a power sup-

X

Ð

*INITIAL START*

 

Ð

ply to the TCM, this message appears

 

 

 

 

on the screen.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No failure

 

+ No failure has been detected.

 

 

(NO SELF DIAGNOSTIC FAILURE INDI-

 

X

X

CATED FURTHER TESTING MAY BE

 

 

 

 

REQUIRED**)

 

 

 

 

 

 

 

 

 

 

X: Applicable

 

 

 

 

Ð: Not applicable

 

 

 

 

*1: These malfunctions cannot be displayed by MI if another malfunction is assigned to MI.

*2: Refer to EC section [``Malfunction Indicator (MI)'', ``ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION''].

AT-20

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

 

 

 

 

 

CONSULT-II (Cont'd)

 

 

 

 

 

 

DATA MONITOR MODE (CVT)

NCAT0022S04

 

 

 

 

 

 

 

 

 

 

 

 

 

Monitor item

 

 

Item

Display

 

 

Description

Remarks

TCM input

Main

 

 

 

 

 

 

signals

signals

 

 

 

 

 

 

 

 

Vehicle speed sensor

VHCL SPEED

 

 

+ Vehicle speed com-

When racing engine in ``N''

(Secondary speed sensor)

SE

 

 

puted from signal of

or ``P'' position with vehicle

 

[km/h] or [mph]

X

Ð

revolution sensor is dis-

stationary, CONSULT-II

 

 

 

 

played.

data may not indicate

 

 

 

 

 

0 km/h (0 mph).

 

 

 

 

 

 

Throttle position sensor

THRTL POS

 

 

+ Throttle position sensor

 

 

SEN

X

Ð

signal voltage is dis-

Ð

 

[V]

 

 

played.

 

 

 

 

 

 

 

CVT fluid temperature

FLUID TEMP

 

 

+ CVT fluid temperature

 

sensor

SE

 

 

sensor signal voltage is

 

 

[V]

X

Ð

displayed.

Ð

 

 

+ Signal voltage lowers

 

 

 

 

 

 

 

 

 

as fluid temperature

 

 

 

 

 

rises.

 

 

 

 

 

 

 

Battery voltage

BATTERY

 

 

+ Source voltage of TCM

 

 

VOLT

X

Ð

is displayed.

Ð

 

[V]

 

 

 

 

 

 

 

 

 

 

Engine speed

ENGINE

 

 

+ Engine speed, com-

Engine speed display may

 

SPEED

 

 

puted from engine

not be accurate under

 

[rpm]

X

X

speed signal, is dis-

approx. 800 rpm. It may not

 

 

 

 

played.

indicate 0 rpm even when

 

 

 

 

 

engine is not running.

 

 

 

 

 

 

P/N position switch

N POSITION

 

 

+ ON/OFF state com-

 

 

SW

X

Ð

puted from signal of

Ð

 

[ON/OFF]

P/N position SW is dis-

 

 

 

 

 

 

 

 

played.

 

 

 

 

 

 

 

R position switch

R POSITION

 

 

+ ON/OFF state com-

 

 

SW

X

Ð

puted from signal of R

Ð

 

[ON/OFF]

position SW is dis-

 

 

 

 

 

 

 

 

played.

 

 

 

 

 

 

 

D position switch

D POSITION

 

 

+ ON/OFF state com-

 

 

SW

X

Ð

puted from signal of D

Ð

 

[ON/OFF]

position SW is dis-

 

 

 

 

 

 

 

 

played.

 

 

 

 

 

 

 

Sport mode switch

S POSITION

 

 

+ ON/OFF status, com-

 

 

SW

X

Ð

puted from signal of

Ð

 

[ON/OFF]

Sport mode SW, is dis-

 

 

 

 

 

 

 

 

played.

 

 

 

 

 

 

 

L position switch

L POSITION

 

 

+ ON/OFF status, com-

 

 

SW

X

Ð

puted from signal of L

Ð

 

[ON/OFF]

position SW, is dis-

 

 

 

 

 

 

 

 

played.

 

 

 

 

 

 

 

Closed throttle position

CLOSED

 

 

+ ON/OFF status, com-

 

switch

THL/SW

X

Ð

puted from signal of

Ð

 

[ON/OFF]

closed throttle position

 

 

 

 

 

 

 

 

SW, is displayed.

 

 

 

 

 

 

 

Wide open throttle position

W/O THRL/

 

 

+ ON/OFF status, com-

 

switch

P-SW

X

Ð

puted from signal of

Ð

 

[ON/OFF]

wide open throttle posi-

 

 

 

 

 

 

 

 

tion SW, is displayed.

 

 

 

 

 

 

 

AT-21

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

CONSULT-II (Cont'd)

 

 

Monitor item

 

 

Item

Display

 

 

Description

Remarks

TCM input

Main

 

 

 

 

 

 

signals

signals

 

 

 

 

 

 

 

 

Gear position

GEAR

 

 

+ Gear position (when

 

 

 

Ð

X

use manual mode) data

Ð

 

 

used for computation

 

 

 

 

 

 

 

 

 

by TCM, is displayed.

 

 

 

 

 

 

 

Selector lever position

SLCT LVR

 

 

+ Selector lever position

+ A specific value used for

 

POSI

Ð

X

data, used for computa-

control is displayed if fail-

 

 

tion by TCM, is dis-

safe is activated due to

 

 

 

 

 

 

 

 

played.

error.

 

 

 

 

 

 

Vehicle speed

VEHICLE

 

 

+ Vehicle speed data,

 

 

SPEED

Ð

X

used for computation

Ð

 

[km/h] or [mph]

 

 

by TCM, is displayed.

 

 

 

 

 

 

 

Throttle position

THROTTLE

 

 

+ Throttle position data,

+ A specific value used for

 

POSI

Ð

X

used for computation

control is displayed if fail-

 

[/8]

by TCM, is displayed.

safe is activated due to

 

 

 

 

 

 

 

 

error.

 

 

 

 

 

 

Line pressure duty

LINE PRES

 

 

+ Control value of line

 

 

DTY

 

 

pressure solenoid

 

 

[%]

Ð

X

valve, computed by

Ð

 

 

 

 

TCM from each input

 

 

 

 

 

signal, is displayed.

 

 

 

 

 

 

 

Torque converter clutch

TCC S/V DUTY

 

 

+ Control value of torque

 

solenoid valve duty

[%]

 

 

converter clutch sole-

 

 

 

Ð

X

noid valve, computed

Ð

 

 

by TCM from each

 

 

 

 

 

 

 

 

 

input signal, is dis-

 

 

 

 

 

played.

 

 

 

 

 

 

 

Self-diagnosis display

PAT MONI

 

 

+ Control status of

 

lamp

LAMP

Ð

X

SPORT or CVT indica-

Ð

(SPORT or CVT indicator

[ON/OFF]

tor lamp is displayed.

 

 

 

lamp)

 

 

 

 

 

 

 

 

 

 

 

CVT fluid pressure sensor

LINE PRES-

 

 

+ CVT fluid pressure sen-

 

 

SURE [V]

X

Ð

sor signal voltage is

Ð

 

 

 

 

displayed.

 

 

 

 

 

 

 

Primary pulley speed

I/P PULLY SPD

 

 

+ Primary pulley speed

 

sensor

[rpm]

X

X

computed from signal

Ð

 

 

of primary pulley speed

 

 

 

 

 

 

 

 

 

sensor is displayed.

 

 

 

 

 

 

 

Secondary pulley speed

O/P PULLY

 

 

+ Secondary pulley speed

 

sensor

SPD [rpm]

Ð

Ð

computed from signal

Ð

 

 

of secondary speed

 

 

 

 

 

 

 

 

 

sensor is displayed.

 

 

 

 

 

 

 

Stop lamp switch

BRAKE SW

 

 

+ ON/OFF position signal

 

 

[ON/OFF]

X

Ð

of stop lamp switch is

Ð

 

 

 

 

displayed.

 

 

 

 

 

 

 

Idle judgement

CLSD THL

 

 

+ Idle status judged from

 

 

POSI [ON/OFF]

Ð

Ð

throttle position sensor

Ð

 

 

 

 

signal is displayed.

 

 

 

 

 

 

 

ABS signal

ABS SIGNAL

 

 

+ ABS operation signal

 

 

[ON/OFF]

X

Ð

(ON/OFF) from ABS

Ð

 

 

control unit is dis-

 

 

 

 

 

 

 

 

 

played.

 

 

 

 

 

 

 

AT-22

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

 

 

 

 

 

CONSULT-II (Cont'd)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Monitor item

 

 

Item

Display

 

 

Description

Remarks

TCM input

Main

 

 

 

 

 

 

signals

signals

 

 

 

 

 

 

 

 

Manual mode switch

MANU MODE

 

 

+ ON/OFF position signal

 

 

SW [ON/OFF]

X

Ð

of manual mode switch

Ð

 

 

 

 

is displayed.

 

 

 

 

 

 

 

Non-manual mode switch

NON M MODE

 

 

+ ON/OFF position signal

 

 

SW [ON/OFF]

X

Ð

of non-manual mode

Ð

 

 

 

 

switch is displayed.

 

 

 

 

 

 

 

Up switch

UP SW

 

 

+ ON/OFF position signal

 

 

[ON/OFF]

X

Ð

of up switch is dis-

Ð

 

 

 

 

played.

 

 

 

 

 

 

 

Down switch

DOWN SW

 

 

+ ON/OFF position signal

 

 

[ON/OFF]

X

Ð

of down switch is dis-

Ð

 

 

 

 

played.

 

 

 

 

 

 

 

Step motor coil A

S/M COIL [A]

 

 

+ Control valve of step

 

 

[ON/OFF]

 

 

motor coil A, computed

 

 

 

Ð

Ð

by TCM from each

Ð

 

 

 

 

input signal is dis-

 

 

 

 

 

played.

 

 

 

 

 

 

 

Step motor coil B

S/M COIL [B]

 

 

+ Control valve of step

 

 

[ON/OFF]

 

 

motor coil B, computed

 

 

 

Ð

Ð

by TCM from each

Ð

 

 

 

 

input signal is dis-

 

 

 

 

 

played.

 

 

 

 

 

 

 

Step motor coil C

S/M COIL [C]

 

 

+ Control valve of step

 

 

[ON/OFF]

 

 

motor coil C, computed

 

 

 

Ð

Ð

by TCM from each

Ð

 

 

 

 

input signal is dis-

 

 

 

 

 

played.

 

 

 

 

 

 

 

Step motor coil D

S/M COIL [D]

 

 

+ Control valve of step

 

 

[ON/OFF]

 

 

motor coil D, computed

 

 

 

Ð

Ð

by TCM from each

Ð

 

 

 

 

input signal is dis-

 

 

 

 

 

played.

 

 

 

 

 

 

 

CVT ratio

CVT RATIO [Ð]

Ð

X

+ Real CVT ratio oper-

Ð

 

 

ated TCM is displayed.

 

 

 

 

 

 

 

 

 

 

 

Step

PLY CONT

Ð

X

+ Step motor position is

Ð

 

STEP [step]

displayed.

 

 

 

 

 

 

 

 

 

 

Line pressure

LINE PRES-

 

 

+ Real line pressure cal-

 

 

SURE [MPa]

Ð

X

culated from line pres-

Ð

 

 

sure sensor voltage

 

 

 

 

 

 

 

 

 

with TCM is displayed.

 

 

 

 

 

 

 

Pulley rpm´in 2

T RPM [rpm]

 

 

+ Target primary pulley

 

 

 

Ð

Ð

speed operated with

Ð

 

 

 

 

TCM is displayed.

 

 

 

 

 

 

 

CVT ratio 2

T RATIO [Ð]

 

 

+ Target changing the

 

 

 

Ð

Ð

speed ratio operated

Ð

 

 

 

 

with TCM is displayed.

 

 

 

 

 

 

 

Step 2

T STEP [step]

 

 

+ Target step motor posi-

 

 

 

Ð

Ð

tion operated with TCM

Ð

 

 

 

 

is displayed.

 

 

 

 

 

 

 

X: Applicable

 

 

 

 

 

Ð: Not applicable

 

 

 

 

 

AT-23

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

CONSULT-II (Cont'd)

Data link connector

WORK SUPPORT MODE WITH CONSULT-II

1.Turn1. ignition switch ``OFF''.

2.Connect CONSULT-II to Data link connector. Data link connector is located in left side dash panel.

3.Turn ignition switch ``ON''.

NRS071

4.Touch ``START''.

SAT586J

5.Touch ``CVT''.

SAT651J

6.Touch ``WORK SUPPORT''.

SAT732J

7.Touch ``ENGINE BRAKE ADJUSTMENT''.

8.Touch ``START''.

SAT933J

AT-24

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

CONSULT-II (Cont'd)

9. Set ``ENGINE BRAKE LEVEL'' by touching ``UP'' or ``DOWN''.

ENGINE BRAKE LEVEL

0:Initial set value (Engine brake level control is activated)

OFF: Engine brake level control is disactivated.

10.Turn ignition switch ``OFF'', wait at least 5 seconds and then turn ignition switch ``ON''.

11.Engine brake level set is completed.

CAUTION:

Mode of ``+1'' ``0'' ``-1'' ``-2'' ``OFF'' can be selected by press- SAT934J ing the ``UP'' ``DOWN'' on CONSULT screen. However, do not select mode other than ``0'' and ``OFF''. If the ``+1'' or ``-1'' or ``-2'' is selected, that might cause the abnormality of drivabil-

ity.

DIAGNOSTIC PROCEDURE WITHOUT CONSULT-II

NCAT0022S07

OBD Self-diagnostic Procedure (With GST)

NCAT0022S0701

Refer to EC section [``Generic Scan Tool (GST)'', ``ON BOARD

DIAGNOSTIC SYSTEM DESCRIPTION''].

OBD Self-diagnostic Procedure (No Tools)

NCAT0022S0702

Refer to EC section [``Malfunction Indicator (MI)'', ``ON BOARD

DIAGNOSTIC SYSTEM DESCRIPTION''].

Rod

Throttle

 

 

TCM Self-diagnostic Procedure (No Tools)

 

 

 

=NCAT0022S0703

 

opener

 

Preparation

 

 

 

1.

Turn ignition switch to ``OFF'' position.

 

 

 

2.

Connect the handy type vacuum pump to the throttle opener

 

 

 

 

and apply vacuum −25.3 kPa (−190 mmHg, −7.48 inHg).

 

 

 

3.

Disconnect the throttle position switch harness connector.

 

 

 

4.

Turn ignition switch to ``ON'' position.

 

Vacuum

 

5.

Check continuity of the closed throttle position switch.

 

pump

 

 

Continuity should exist.

Accelerator drum

 

SAT491J

 

(If continuity does not exist, check throttle opener and

 

 

closed throttle position switch. Then increase vacuum

 

 

 

 

 

 

 

 

until closed throttle position switch shows continuity.)

6.Connect the throttle position switch harness connector.

7.Warm up the engine.

8.Turn the ignition switch from ON to OFF two more times, and then turn to OFF.

9.In the ``P'' position of the selector lever, turn the ignition switch ON, and verify that the CVT warning lamp turns on for about 2 seconds.

10.Turn the ignition switch OFF.

11.Press the brake pedal, and shift the selector lever to the ``D'' position.

12.Turn the ignition switch ON.

13.Release the brake, and shift the selector lever to the ``L'' position.

14.Fully depress both brake and accelerator pedals all the way to the floor. Without releasing the brake and accelerator pedals, shift the selector lever to the ``D'' position.

15.Read the display from the CVT warning lamp to complete the diagnosis.

AT-25

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

CONSULT-II (Cont'd)

Judgement of Self-diagnosis Code

NCAT0022S0704

CVT or SPORT indicator lamp*

All judgement flickers are the same.

1st judgement flicker is longer than others.

Self diagnosis

 

start

 

Start signal 10 judgement flickers

 

Light

 

 

Light

Shade

 

 

Shade

SAT436FA

SAT437FA

All circuits that can be confirmed by self-diagnosis are OK.

Secondary speed sensor (VEHICLE SPEED SENSOR CVT) cir-

 

cuit is short-circuited or disconnected.

 

Þ Go to VEHICLE SPEED SENSOR CVT (SECONDARY

 

SPEED SENSOR) (DTC: 0720), AT-62.

 

 

2nd judgement flicker is longer than others.

3rd judgement flicker is longer than others.

 

Light

Light

 

 

Shade

Shade

 

SAT439FA

SAT441FA

Primary speed sensor circuit is short-circuited or disconnected.

Throttle position sensor circuit is short-circuited or disconnected.

Þ Go to PRIMARY SPEED SENSOR (DTC: 0715), AT-59.

Þ Go to THROTTLE POSITION SENSOR (DTC: 1705), AT-79.

 

 

4th judgement flicker is longer than others.

5th judgement flicker is longer than others.

Self diagnosis

 

start

Light

 

Light

 

 

Shade

Shade

 

SAT443FA

SAT445FA

Step motor circuit is short-circuited or disconnected.

CVT fluid pressure sensor circuit is short-circuited or discon-

Þ Go to STEP MOTOR (DTC: 1777), AT-86 .

nected.

 

Þ Go to CVT FLUID PRESSURE SENSOR (DTC: 1791), AT-94.

AT-26

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

CONSULT-II (Cont'd)

CVT or SPORT indicator lamp*

6th judgement flicker is longer than others.

7th judgement flicker is longer than others.

Light

Light

 

Shade

Shade

 

SAT447FA

SAT449FA

Line pressure solenoid valve circuit is short-circuited or discon-

Lock up solenoid valve circuit is short-circuited or disconnected.

nected.

Þ Go to TORQUE CONVERTER CLUTCH SOLENOID VALVE

Þ Go to LINE PRESSURE SOLENOID VALVE (DTC: 0745),

(DTC: 0740), AT-69.

AT-74.

 

 

 

8th judgement flicker is longer than others.

9th judgement flicker is longer than others.

Self diagnosis

 

start

 

Light

Light

 

Shade

Shade

 

SAT451FA

SAT453FA

CVT fluid temperature sensor is disconnected or TCM power

Engine speed signal circuit is short-circuited or disconnected.

source circuit is damaged.

Þ Go to ENGINE SPEED SIGNAL (DTC: 0725), AT-66.

Þ Go to CVT FLUID TEMPERATURE SENSOR (DTC: 0710)

 

AND TCM POWER SOURCE, AT-54.

 

 

 

10th judgement flicker is longer than others.

Flickers as shown below.

Light

Light

 

Shade

Shade

 

SAT455FA

SAT457FA

+When ``4th judgement flicker'' and/or ``6th judgement flicker'' is Battery voltage is low.

displayed, inspect ``STEP MOTOR (DTC: 1777)'' and/or ``LINE Battery has been disconnected for a long time.

PRESSURE SOLENOID VALVE (DTC: 0745)''.

Battery is connected conversely.

+ When neither ``4th judgement flicker'' nor ``6th judgement

(When reconnecting TCM connectors Ð This is not a problem)

flicker'' are displayed, replace TCM.

 

Þ Go to CVT SAFE FUNCTION, AT-99.

 

AT-27

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

CONSULT-II (Cont'd)

CVT or SPORT indicator lamp*

Lamp does not come on.

Self diagnosis start

Light

Shade

SAT653J

PNP switch, stop lamp switch or throttle position switch circuit is disconnected or TCM is damaged.

Þ Go to TROUBLE DIAGNOSIS FOR NON-DETECTABLE

ITEMS, AT-105.

t1 = 2.5 seconds t2 = 2.0 seconds t3 = 1.0 second t4 = 1.0 second *CVT indicator lamp: Hyper CVT M6

SPORT indicator lamp: Hyper CVT

AT-28

TROUBLE DIAGNOSIS Ð INTRODUCTION

 

 

 

Introduction

 

 

 

 

 

 

 

Introduction

NCAT0023

 

 

Sensors

 

The TCM receives a signal from the vehicle speed sensor, throttle

 

 

position sensor or PNP switch and provides shift control or lock-up

TCM

ECM

control via step motor and CVT solenoid valves.

 

 

The TCM also communicates with the ECM by means of a signal

 

 

 

 

sent from sensing elements used with the OBD-related parts of the

 

 

CVT system for malfunction-diagnostic purposes. The TCM is

 

 

capable of diagnosing malfunctioning parts while the ECM can

 

 

store malfunctions in its memory.

 

 

 

 

Input and output signals must always be correct and stable in the

Solenoid valves

SAT631IA

operation of the CVT system. The CVT system must be in good

 

operating condition and be free of valve seizure, solenoid valve

 

 

 

 

 

 

malfunction, etc.

 

 

 

 

 

 

 

 

It is much more difficult to diagnose a problem that occurs intermit-

INFO.

CAUSE

tently rather than continuously. Most intermittent

problems are

 

caused by poor electric connections or improper wiring. In this

 

 

 

 

case, careful checking of suspected circuits may help prevent the

 

 

replacement of good parts.

 

 

 

 

A visual check only may not find the cause of the problems. A road

 

 

test with CONSULT-II (or GST) or a circuit tester connected should

 

 

be performed. Follow the ``Work Flow''. Refer to AT-32.

 

 

Before undertaking actual checks, take a few minutes to talk with

 

SAT632I

a customer who approaches with a driveability complaint. The cus-

 

tomer can supply good information about such problems, espe-

 

 

 

 

cially intermittent ones. Find out what symptoms are present and

 

 

 

 

under what conditions they occur. A ``Diagnostic Worksheet'' like

 

 

the example (AT-31) should be used.

 

 

 

 

Start your diagnosis by looking for ``conventional'' problems first.

 

 

This will help troubleshoot driveability problems on an electronically

 

 

controlled engine vehicle.

 

 

 

 

Also check related Service bulletins for information.

SEF234G

AT-29

TROUBLE DIAGNOSIS Ð INTRODUCTION

Introduction (Cont'd)

DIAGNOSTIC WORKSHEET

=NCAT0023S01

Information from Customer

NCAT0023S0101

KEY POINTS

WHAT ..... Vehicle & CVT model WHEN..... Date, Frequencies WHERE..... Road conditions

HOW..... Operating conditions, Symptoms

Customer name MR/MS

Model & Year

 

VIN

 

 

 

 

Trans. model

Engine

 

Mileage

 

 

 

 

Incident Date

Manuf. Date

 

In Service Date

 

 

 

 

Frequency

© Continuous © Intermittent (

times a day)

 

 

 

 

© Vehicle does not move. ( © Any position © Particular position)

 

 

 

 

Symptoms

© Lockup malfunction

 

 

 

 

 

 

© Shift point too high or too low.

 

 

 

 

 

 

© Shift shock or slip ( © N D

© Lockup © Any drive position)

 

 

 

 

 

© Noise or vibration

 

 

 

 

 

 

© No pattern select

 

 

 

 

 

 

© Others

 

 

(

 

)

 

 

 

 

SPORT indicator lamp or CVT

Blinks for about 8 seconds.

 

indicator (warning) lamp

 

 

 

© Continuously lit

 

© Not lit

 

 

 

 

 

 

Malfunction indicator (MI)

© Continuously lit

 

© Not lit

 

 

 

 

AT-30

Loading...
+ 90 hidden pages