Nikon AF-S NIKKOR 70-200mm VR Repair manual

5 (1)

INC

JAA78151-R.3584.A

AF-S VR Zoom-Nikkor ED 70-200mm f/2.8G IF

REPAIR MANUAL

NIKON CORPORATION

Tokyo, Japan

 

Copyright 2003 by Nikon Corporation.

Recycled paper

All Rights Reserved.

 

 

Printed in Japan February 2003

 

INC

JAA78151-R.3584.A

SPECIFICATIONS

Type of lens

G-typeAF ZoomNikkor lens having built-in CPU and Nikon bayonet mount

 

 

Focal length

70mm-200mm

 

 

Maximum aperture

f/2.8

 

 

Lens construction

21 elements in 15 groups (5 ED lens elements)

 

 

Picture angle

34°20′-12°20′(27°40′-9°50′with IX 240 system cameras,

 

22°50′-8°with Nikon Digital Camera D1/D1H/D1X/D100)

 

 

Focal length scale

70, 80, 105, 135, 200 mm

 

 

Distance information

Output to camera body

 

 

Zoom control

Manually via separate zoom ring

 

 

Focusing

Nikon Internal Focusing (IF) system (utilizing an internal Silent Wave Motor);

 

manually via separate focus ring

 

 

Shooting distance scale

Graduated in meters and feet from 1.5m (5ft.) to infinity (∞)

 

 

Closest focus distance

1.5m at all zoom settings :Auto Focus

 

1.4m at all zoom settings : Manual Focus

 

 

Diaphragm

Fully automatic

 

 

Aperture range

f/2.8 to f/22

 

 

Exposure measurement

Via full-aperture method with cameras having CPU interface system

 

 

Attachment size

77mm (P 0.75mm)

 

 

Dimensions

Approx. 87mm dia. ×215mm extension from the camera's lens mount flange

 

 

Weight

Approx.1,470g

 

 

 

 

- M1 AF-S VR 70-200/2.8G -

INC

JAA78151 R.3584.A

BEFORE DISASSEMBLING, DISASSEMBLING AND ADJUSTING

This lens loads the VR (Vibration Reduction) unit to perform the vibration reduction function.

To maintain the accuracy of the vibration reduction function, be sure to perform the VR adjustment by using the VR lens adjustment equipment (J15380) when removing the VR unit and Gyro PCB.

However, the VR adjustment is not necessary when disassembling the other parts.

The optical axis between the 1st lens group and the VR unit has been adjusted so that the optical axis would not dislocate when the 1st group lens injects at zooming operation.

When replacing the 1st lens group or removing the VR unit, it is necessary to adjust the optical axis by using the auto collimator and the special tool.

At the service facilities where [VR lens adjustment equipment] and [ Auto Collimator and Special Tool] are not set up, do not repair or disassemble the product applicable to the above.

INC

JAA78151-R.3584.A

DISASSEMBLING/ASSEMBLING/ADJUSTMENT

DISASSEMBLING

1st LENS GROUP

74

B111

1st lens group

Ref.

#74 is fixed with the frosted black paint190 and B111 is with the Screw Lock.

If the solvent (e.g. ethanol, etc) is poured into the clearance between #74 and B111, it is easier to detach them.

- L1 AF-S VR 70-200/2.8G -

G4 G5 LENS

2nd LENS GROUP

Changed page ×

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JAA78151-R.3584.A

47

Addition

J11296

Addition

J11295

The sheet #202 is attached with the both-sided adhesive tape.

Note:As there is a risk of deformation of the internal mechanism, when detaching the 2nd lens group, take it out where the zoom ring is positioned on the TELE side (200mm) rather than the WIDE one (80mm).

September. 20. 2007

- L AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

TRIPOD RING

B117

194 × 2

196 × 2

Tripod ring

155 × 3 157 × 3

Detach #155 and #157 by turning the tripod socket ring as shown in the above.

Note : There are 3 parts each for #155 and #157.

Detach the tripod socket ring as shown in the left .

- L3 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

SELECTOR SWITCH UNIT

82 × 2

B107

Connectors

If the selector switch B107 is lifted and removed, it is seen that the FPCs are connected to the connectors on the main PCB.

Disconnect the FPC that comes from the selector switch and the other 2 FPCs from the 3 connectors.

SEPARATION OF THE REAR GROUP

138 × 11

101

113

99 × 4

- L4 AF-S VR 70-200/2.8G -

INC

MAIN PCB

connector

149 × 3

connector

Main PCB

VR UNIT

JAA78151-R.3584.A

Detach the FPCs from the 3 connectors.

Remove the 3 screws #149 and detach the main PCB.

351

B108

135 × 3

VR UNIT

- L5 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

6th LENS GROUP

143 × 3

6th lens group

REAR COVER RING,APERTURE LEVR UNIT

AF Contact

79

191 × 2

By unscrewing the 2 screws #191, theAF contact part can be detached.

67 × 2

Rear cover ring,Aperture lever unit

- L6 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

4.th LENS GROUP

142 × 3

4th lens group

APERTURE BLADE UNIT

76 × 3

- L7 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

ZOOM RING

35

Tape

Zoom ring

122 × 2

121 × 2

113

176 × 2

- L8 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

ZOOM FIXED RING, MF RING

86 × 8

Zoom fixed ring

113

MF ring

- L9 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

ZOOM MIDDLE RING

136 × 2

130 × 2

 

127 × 2

131 × 2

170 × 2

154 × 4

155 × 4

Zoom middle ring

- L10 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

POWER BRUSH UNIT

133 × 4

Black

Blue

White

SWM UNIT

Note : Remove the solder completely from the wire-soldering pattern that is shown in the left.

SWM unit

172 × 3

173 × 3

- L11 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

CAM RING, 3rd LENS GROUP

152 × 3

151 × 3

- L12 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

FOCUS LOCK RING UNIT

137 × 6

Focus Lock Ring Unit

DISTANCE ENCODER BRUSH, FOCUS INDEX UNIT

B10

146 × 2

216

218 × 2

B66

96 × 2

- L13 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

MR HEAD, BRUSH UNIT,AF-L FPC

Solder Bridge

 

 

● Remove the solding bridges and the solder for each wire.

 

 

 

 

 

 

 

 

 

 

 

 

 

White Brush unit

White AF-L FPC

Yellow Brush unit

Green AF-L FPC

 

112

B89

MR head

96 × 2

B65

140 × 3

- L14 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

G4 G5 LENS HOUSING

24

179 × 2

180 × 2170 × 3

125

134

 

136 126

FOCUS MIDDLE RING

129 × 2

128 × 2

- L15 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

128 × 3

129 × 3

B61

- L16 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

ASSEMBLING/ADJUSTMENT

RELAY FPC UNIT

B59

227 × 2

(Align the positions of the holes.)

As shown in the above, attach the B59 by moving towards the direction of arrow for each position.

- L17 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

FOCUS MIDDLE RING

Lock End B

128 × 3

129 × 3

B61

I-40

129 × 2

128 × 2

Lock End B

- L18 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

G4 G5 LENS HOUSING

24

I-40

Lock End B

179 × 2

180 × 2170 × 3

125

134

 

126

Lock End B

AF-L FPC

B65

140 × 3

Lock End B

- L19 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

MR HEAD, BRUSH UNIT

Screw Lock

112

B89

MR head

96 × 2

Solder bridge

Solder the soldering bridges and each wire.

 

White Brush unit

White AF-L FPC

Yellow Brush unit

Green AF-L FPC

 

INSPECTIONANDADJUSTMENT FOR THE WAVEFORM OUTPUT FROM MR ENCODER

In case of disassembling or replacing the MR head, be sure to conduct adjustment.

Equipment and tools to be required

Single output rated voltage power supply: 1 unit With 5.0V and 100mA, applicable to the self-made toolOscilloscope: 1 unit

Self-made tool: 1 unit

Prepare the measuring lens

Solder the lead wire on the soldering bridge that attatches the MR head and connect with each measuring instrument.ref. the next page

- L20 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

Connection diagram

Power supply

Set values

.

B61

Oscilloscope

2ch

Oscilloscope (2ch)

Power supply (+)

Oscilloscope (1ch)

Power supply (GND)

- L21 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

How to conduct inspection and adjustment

Make sure that the current and voltage of the connected rated voltage power supply are set values.If they meet the set values, turn on the power.

Set the oscilloscope and drive the focus ring by hand.

Note Since the shape of waveform varies according to the driving speed of B61, particularly and properly set Time/Div.

In case of detecting any wider waveform noise, use the filter function.

How to set the filer function in the employment case of Yokogawa-manufactured DL1540

Press the filter button.

Select "Smooth" in the menu on the PC screen.

CH1=20mV

CH2=20mV

5ms/div

AC 10:1

AC 10:1

 

 

 

NORM 200KS/s

● Setting of oscilloscope

V/Div CH1

 

V/Div CH2

 

Coupling

 

Time/Div

m Sec

Trigger Mode

NORMAL

Trigger Coupling

 

Trigger Source

 

Trigger Position

div

Trigger Type

EDGE

Trigger Level

 

Standard The amplitude of every pulse/waveform should be 50mV or more.

Note Check the waveform by letting the B61 to travel from the infinity-end position to the near distance end position and vice versa.

- L22 AF-S VR 70-200/2.8G -

In the case of smaller amplitude, for adjustment, loosen

the two screws #96 and then shift the MR head position

as shown in the right figure.

Note During adjustment, prevent the magnetic tape and MRhead from touching the magnetized driver bit, or the magneticdata may be damaged.

INC

JAA78151-R.3584.A

MR head

Magnetic tape

96 × 2

Screw lock

Reference

In case the amplitude of either CH1 or CH2 seems smaller, one of the two screws #96 may be loosened.

Then, check the screws. In case the screws are fully tightened, the MR head may be troubled. Then, be sure to

replace the MR head unit B88 and adjust it again.

CH1=20mV

CH2=20mV

5ms/div

AC 10:1

AC 10:1

 

 

 

NORM 200KS/s

In case there is a drop partially in the amplitude of vibration between the infinity and the closest, replace the magnetictape (attached to B61) and readjust it because the data on magnetic tape may be damaged.

CH1=20mV

CH2=20mV

5ms/div

AC 10:1

AC 10:1

 

 

 

NORM 200KS/s

Turn the power supply OFF.

- L23 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

DISTANCE ENCODER BRUSH, FOCUS INDEX UNIT

Apply a quick-dry adhesive

B10

146 × 2

216

218 × 2

Lock End B

B66

96 × 2

Screw temporarily the 2 screws each for #146 and # 96.

3rd LENS GROUP

lead key

Apply I-40 grease to the 2 parts of the B77 lead key, and lead key B77 to the 4 parts of the U groove and the entire periphery of

#48.

48

- L24 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

152 × 3

151 × 3

Lock End B

- L25 AF-S VR 70-200/2.8G -

Nikon AF-S NIKKOR 70-200mm VR Repair manual

INC

JAA78151-R.3584.A

SWM UNIT

SWM unit

Lock End B

POWER BRUSH UNIT

Screw Lock

133 × 4

Black

Blue

White

- L26 AF-S VR 70-200/2.8G -

INC

JAA78151-R.3584.A

ZOOM MIDDLE RING

139 × 2

141 × 2

B11

Lock End B

144 × 8

37

Lock End B

154 × 4

155 × 4

37

Apply the G92KA on the inside ofthe zoom middle ring #37.

- L27 AF-S VR 70-200/2.8G -

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