Nikon AF-S DX Zoom-NIKKOR 18-70mm Repair manual

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INC

JAA79051-R.3624.A

AF-S DX Zoom-Nikkor

ED 18-70mm f/3.5-4.5G IF

JAA79051

REPAIR MANUAL

NIKON CORPORATION

Tokyo, Japan

Copyright 2004 by Nikon Corporation.

Recycled paper

All Rights Reserved.

 

Printed in Japan February 2004

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JAA79051-R.3624.A

SPECIFICATIONS

This lens can be used for Nikon digital SLR camera only.

Type of lens

G-typeAF DX ZoomNikkor lens having built-in CPU and Nikon bayonet mount

 

 

Focal length

18mm-70mm

 

 

Maximum aperture

f/3.5-4.5

 

 

Lens construction

15 elements in 13 groups (1 aspherical lens and 3 ED lens elements)

 

 

Picture angle

76°-22°50′with Nikon Digital Camera D1/D1H/D1X/D2H/D100)

 

 

Focal length scale

18,24,35,50,70mm

 

 

Distance information

Output to camera body

 

 

Zoom control

Manually via separate zoom ring

 

 

Focusing

Nikon Internal Focusing (IF) system (utilizing an internal Silent Wave Motor);

 

manually via separate focus ring

 

 

Shooting distance scale

Graduated in meters and feet from 0.38m (2ft.) to infinity (∞)

 

 

Closest focus distance

0.38m (1.2ft.) at all zoom settings

 

 

Diaphragm

Fully automatic

 

 

Aperture range

f/3.5 to f/22 (at 18mm), f/4.5 to f/29 (at 70mm)

 

 

Exposure measurement

Via full-aperture method with cameras having CPU interface system

 

 

Attachment size

67mm (P 0.75mm)

 

 

Dimensions

Approx. 73mm dia. ×75.5mm extension from the camera's lens mount flange

 

(min. length at 18mm focal length)

 

 

Weight

Approx.420g (14.8 oz)

 

 

- M1 AF-S DX18-70/3.5-4.5G -

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DISASSEMBLY/ASSEMBLY/ADJUSTMENT

1. DISASSEMBLY

RUBBER RING, SHEET

35

48

 

1stAND 2nd LENS GROUP

1st lens group unit

77

 

79

2nd lens group unit

- L1 AF-S DX18-70/3.5-4.5G -

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JAA79051-R.3624.A

FILTER RING

96 × 3

25

Remove 3 screws (#96) and remove the filter

ring (#25) while rotating it in the arrow direction.

ZOOM RING

Remove the screw (#61).

61

- L2 AF-S DX18-70/3.5-4.5G -

Convex section

Zoom ring

Convex section

Convex section

38

Groove

 

22

 

REAR COVER RING

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JAA79051-R.3624.A

Remove the zoom ring.

Note

The three convex sections on the inner diameter of zoom ring are put into the groove of #22.

When removing the zoom ring, rotate it until the convex sections can be removed from the groove and then remove it.

105 × 2

Rear cover ring

107 × 3

- L3 AF-S DX18-70/3.5-4.5G -

BAYONET MOUNT

116

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98 × 3

Remove 3 screws (#98) and the screw (#116), and detach the bayonet mount.

Remove the washers (#78).

78

INDEX RING, FOCUS RING

M/Aselector switch

Slide the M/Aselector switch unit in the arrow direction as shown in the left picture.

- L4 AF-S DX18-70/3.5-4.5G -

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Index ring

Focus ring

Remove the index ring first then the focus ring.

As shown in the left picture, pass the

M/Aselector switch unit through the

index ring.

M/Aselector switch

MAIN PCB

Distance encoder FPC

 

Zoom encoder FPC

Remove each FPC from the connectors as

 

shown in the left .

Main PCB

Remove the screw (#115).

 

Remove the main PCB.

97 115

MR sensor FPC

- L5 AF-S DX18-70/3.5-4.5G -

SWM UNIT

96 × 3

29

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Remove 3 screws (#96), and detach the Rear fixed ring (#29).

96 × 3

Remove 3 screws (#96), and detach the SWM unit.

SWM unit

- L6 AF-S DX18-70/3.5-4.5G -

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2nd LENS GROUP HOUSING UNIT

Remove 3 screws (#84), 3 springs (#86) and 3 rollers #(85).

85 × 3

86 × 3

84 × 3

2nd lens group housing unit

Note

After the above, the 5th and 4th lens groups should be removed.

When the 5th and 4th lens groups are removed, lens alignment should be performed after assembly.

If the alignment is impossible in the service office, do not carry out further disassembly work, but the zoom encoder brush and zoom key can be replaced.

- L7 AF-S DX18-70/3.5-4.5G -

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4thAND 5th LENS GROUP

96 × 3

Remove 3 screws (#96) and detach the 5th lens

 

 

group.

 

Remove 3 screws (#96) and detach the 4th lens

5th lens group

group.

96 × 3

4th lens group

3rd LENS GROUP

3rd lens group

- L8 AF-S DX18-70/3.5-4.5G -

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APERTURE BLADE HOUSING UNIT

Remove 3 screws (#80), 3 rollers (#83), and detach the Aperture blade housing unit.

83 × 3

80 × 3

Aperture blade housing unit

ZOOM ENCODER BRUSH

Remove 3 screws (#75) and detach the zoom encoder brush (#74).

75

74

- L9 AF-S DX18-70/3.5-4.5G -

ZOOM KEY

60

62

59

 

1st LENS GROUP SLIDING RING

B7 × 3

81 × 3

51

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Remove the screws (#60 and #62) and detach the zoom key (#59).

Remove 3 screws (#51), the three zoom keys (B7) and detach the 1st lens group sliding ring (#51).

Remove the 1st sliding ring (#51).

- L10 AF-S DX18-70/3.5-4.5G -

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CAM RING

50

- L11 AF-S DX18-70/3.5-4.5G -

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2.ASSEMBLY/ADJUSTMENT

ZOOM ENCODER FPC

1002 By aligning the edges as shown by the left arrows, adhere the zoom encoder FPC (#1002) to #24.

24

Adhesive:Aron alpha

CAM RING GROUP

3 convex places on outer diameter

Grease:I-40

 

24

 

MZ-800S

24

 

 

3 sliding places on outer diameter

 

Grease:I-40

Horizontal groove

Grease: MZ-800S

 

 

Grease application:

50

Apply MZ-800S to 6 straight grooves of #24.

Apply I-40 to 3 cam grooves of #24.

Apply I-40 to 9 cam grooves and horizontal groove of #50.

- L12 AF-S DX18-70/3.5-4.5G -

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1st LENS GROUP SLIDING RING

B7 × 3

B7

Adhesive: Lock END B

Grease: I-40

Grease: I-40

81 × 3

Adhesive:ScrewLock

51

Reference

Tighting the screws (#81) causes inclination of B7, and it becomes heavy in operating the cam ring. Therefore, as shown below, put a back washer, etc. in

between B7 and the straight groove and tighten the screws (#81). This can prevent B7 from being inclined.

B7

○ × ×

B7

Back washer (Thickness: 0.4mm)

- L13 AF-S DX18-70/3.5-4.5G -

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ZOOM KEY

Attach the zoom key #59 with the screws (#60 and #62).

Adhesive:

Lock End B

60

62

59

 

Adhesive: Lock End B

ADJUSTMENT OF ZOOM ENCODER BRUSH POSITION

Adhesive:ScrewLock

75

74

74

Set the zoom encoder brush #74. Tighten the screw #75temporarily.

Set the cam ring to the W side as shown in the above picture.

Adjust the brush position so that the edge of the brush are positioned as shown right.

Tighten the screw (#75) securely and fix it with the screw lock.

- L14 AF-S DX18-70/3.5-4.5G -

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APERTURE BLADE HOUSING UNIT

83 × 3

80 × 3

Aperture blade housing unit

Convex section

Aperture lever

Assemble the zoom Aperture blade housing unit with 3 screws (#80) and 3 rollers (#83).

Check When mounting the aperture blade chamber unit, the aperture lever must be positioned as shown left.

- L15 AF-S DX18-70/3.5-4.5G -

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2nd LENS GROUP HOUSING UNIT

52

Apply G92KAto the 3 cam grooves of #52.

56

Grease: G92KA

Apply to 2 convexties on outer diameter

Assemble the 2nd lens group with 3 rollers (#85), 3 springs #86 and 3 screws (#84).

85 × 3

86 × 3

84 × 3

2nd lens group housing unit

- L16 AF-S DX18-70/3.5-4.5G -

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MR HEAD

MR head

MR sensor FPC

534

541 × 2

Set the MR head to be parallel with themagnetic tape.

Magnetic tape

533

 

SWM unit

 

536

543

 

Adhere the MR sensor FPC to the insideof the SWM unit.

Note Adhere the MR sensor FPC not to be largely slack.

INSPECTIONANDADJUSTMENT FOR THE WAVEFORM OUTPUT FROM MR ENCODER

In case of disassembling or replacing the MR head, be sure to conduct adjustment.

Equipment and tools required

Single output rated voltage power supply: 1 unit With 5.0V and 100mA, applicable to the self-made toolOscilloscope: 1 unit

Self-made tool: 1 unit

Note In case of any trouble in continuity between the self-made tool and the contacts of relay FPC, there may be dust, corrosion or oxidation on the contact surface of relay FPC. Be sure to polish the contact surface prior to getting connected with the self-made tool.

Preparation for measuring lens

Assemble the SWM unit, on which the MR head is already attached, and the MF ring into the cam ring unit.

Then, connect to the measuring devices. (Refer to the next page.)

- L17 AF-S DX18-70/3.5-4.5G -

Connection diagram

Oscilloscope(2ch)

Oscilloscope(1ch)

Power supply(+)

Power supply(-)

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JAA79051-R.3624.A

96 × 3

Focus ring

SWM unit

Cam ring unit

Set values

5.0V

100mA

GND

Power supply

Self-made tool

Oscilloscope2ch

- L18 AF-S DX18-70/3.5-4.5G -

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How to conduct inspection and adjustment

Make sure that the current and voltage of the connected rated voltage power supply are set values.Then, turn on the power.

Set the oscilloscope and turn the focus ring by hand.

Note Because the shape of waveform varies according to the driving speed of focus ring, set Time/Div accordingly.

In case of detecting any wide waveform noise, use the filter function.

How to set the filer function by Yokogawa-manufactured DL1540

Press the filter button.

Select "Smooth" in the menu on the PC screen.

CH1=20mV

CH2=20mV

5ms/div

AC 10:1

AC 10:1

 

 

 

NORM 200KS/s

CH1

CH2

●Setting of oscilloscope

 

V/Div CH1

 

V/Div CH2

 

Coupling

 

 

Time/Div

 

m Sec

Trigger Mode

NORMAL

Trigger Coupling

 

Trigger Source

 

 

Trigger Position

div

Trigger Type

EDGE

Trigger Level

 

 

Standard The amplitude of every pulse/waveform should be 50mV or more.

Note Check the waveform by letting the focus ring to travel from the infinity-end to the near distance end and vice versa.

- L19 AF-S DX18-70/3.5-4.5G -

In the case of small amplitude, make an adjustment by loosen 2 screws #541 to shift the MR head position as shown right.

Note

During adjustment, prevent the magnetic tape and MR head from touching the magnetized driver bit, or the magnetic data may be damaged.

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JAA79051-R.3624.A

MR head

541 × 2

Magnetic tape

Reference

In case the amplitude of either CH1 or CH2 is smaller, one of 2 screws #541 may be loosened, so check for it. But if this is not the case, the MR head is regarded as malfunctioning. Be sure to replace the MR head unit (B15) and adjust it again.

CH1=20mV

CH2=20mV

5ms/div

AC 10:1

AC 10:1

 

 

 

NORM 200KS/s

CH1

CH2

In case there is a partial drop in the amplitude between the infinity and the near distance, the magnetic data of magnetic tape may be damaged. Then, replace the magnetic tape and adjust it again.

CH1=20mV

CH2=20mV

5ms/div

AC 10:1

AC 10:1

 

 

 

NORM 200KS/s

CH1

CH2

Turn off the rated voltage power supply and remove the SWM unit.

- L20 AF-S DX18-70/3.5-4.5G -

Nikon AF-S DX Zoom-NIKKOR 18-70mm Repair manual

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JAA79051-R.3624.A

ZOOM RING FIXING RING

Note When mounting #22, do NOT allow it to touch the MR head. If external pressure is applied to the MR head, it causes misalignment and changes the accuracy.

96 × 4

22

67

Adhere #67 to the zoom ring fixing ring (#22) and apply the oil barrier to the whole #67.

 

Assemble the SWM unit

INSTALLATION OF THE SWM UNIT

with 3 screws (#93).

 

 

96 × 3

- L21 AF-S DX18-70/3.5-4.5G -

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96 × 3

Set the rear fixed ring (#29) with 3 screws (#96).

29

3rd LENS GROUP

3rd lens group

- L22 AF-S DX18-70/3.5-4.5G -

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