JLG 2505 Parts Manual

An Oshkosh Corporation Company

Illustrated Parts Manual

Models G5-18A

2505

31200360

Revised

January 22, 2014

EFFECTIVITY PAGE

February 22, 2008 - A - Original Issue Of Manual

April 30, 2008 - B - Revised Manual

October 23, 2008 - C - Revised Manual

June 12, 2009 - D - Revised Manual

November 18, 2011 - E - Revised Manual

August 6, 2012 - F - Revised Manual

February 25, 2013 - G - Revised Manual

January 22, 2014 - H - Revised Manual

31200360 G5-18A/2505 i

EFFECTIVITY PAGE

G5-18A/2505 31200360ii

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 –

FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-1 Frame Shrouding & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 Frame Covers, Shrouding & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 Engine Pod Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-4 Axle & Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1-5 Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

1-6 License Plate Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

1-7 Rear Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

SECTION 2 –

BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1 Boom Assembly - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 Boom Assembly - Pads & Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-3 Boom Pin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-4 Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2-5 Universal Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

SECTION 3 –

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 Universal Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-3 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-4 Universal Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-5 Universal Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-6 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-7 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3-8 Light Material Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3-9 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3-10 Universal Hitch Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

SECTION 4 –

ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-3 Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-4 Radiator/Oil Cooler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-5 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

SECTION 5 –

DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 Front Differential & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

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5-3 Front Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-4 Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-5 Front Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5-6 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5-7 Rear Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5-8 Rear Hub Reduction & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5-9 Rear Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5-10 Drive Shaft Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5-11 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

SECTION 6 –

CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6-3 Enclosed Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-4 Rear Hinged Window Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

6-5 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

6-6 Wiper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

6-7 Heater & AC - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

6-8 Heater & AC Installation - Engine Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

6-9 Overhead Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

SECTION 7 –

CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

7-4 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

SECTION 8 –

HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8-3 Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

8-4 Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8-5 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

8-6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

8-7 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

8-8 Tilt & Compensating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

8-9 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32

8-10 Rear Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34

8-11 Auxiliary Hydraulics Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

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FIGURE NO. TITLE PAGE NO.

SECTION 9 –

HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

9-5 Hydraulic Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

9-6 Rotate/Side Tilt Carriage Cylinder & Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14

9-7 Universal Side Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

9-8 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18

9-9 Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20

9-10 Hydrostatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22

9-11 Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24

9-12 Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28

9-13 Blocking Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30

9-14 Pilot Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32

9-15 Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36

9-16 LSI Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38

9-17 Auxiliary Hydraulic Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40

SECTION 10 –

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-1 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

10-2 Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

10-3 Work Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10

10-4 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

10-5 Cab Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16

10-6 Frame Base Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18

10-7 Frame Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24

10-8 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30

10-9 Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40

10-10 Roof Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44

10-11 Boom Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48

10-12 AC System Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50

10-13 Boom Aux Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52

10-14 LSI Timer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54

10-15 Speedometer Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56

10-16 LSI Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58

10-17 LSI Axle Sensor & Boom Proximity Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60

10-18 Function Cutout Jump Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62

10-19 Heater Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64

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SECTION 11 –

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11-1 Frame & Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

SECTION 12 –

RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

G5-18A/2505 31200360vi

SECTION 1

FRAME & ATTACHING PARTS

31200360 G5-18A/2505

FRAME & ATTACHING PARTS

PAP17320

301

304

305

306

308

313

314

313

314

401

402

403

404

405

322

320

323

326

320 323

321

318

319

327

328

324

325

310 317

309 315

316

302

Figure 1-1 Frame Shrouding & Attaching Parts

G5-18A/2505 312003601-2

PAP17270

509

114

901

203

102 114

163

152

102 114 150

102 114

203

207

203

204

201 204

205

206

207

208

219 504 507

209

130 210

506

211

212 710

557

558

559

214

201

702

705

704

706

707

201 703

709

712

713

714

715

716

717

718

708

707

705

207

136

131

509

508

250

802

220

104

114

164

222 223 224

506

721

720

225

221

717

711

713

719

114

166

BEFORE S/N 0160040198

S/N 0160040198 & AFTER

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts (Continued)

31200360 G5-18A/2505 1-3

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts

Item Part Number Qty. Description Rev.

1001098514 Ref ENGINE POD INSTALLATION, (not available to order, see items

1 thru 4 for service) 1 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 2 4892200 4 WASHER, 3/4 3 1001097360 1 FOAM GASKET SEAL 4 8410013 3 HOSE CLAMP

102 0641506 7 HEX HD CAPSCREW, 5/16-18X3/4, GR5 104 0641514 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 114 4711500 11 WASHER, 5/16, (Before S/N 0160035834)

4700500 9 WASHER, 5/16, (S/N 0160035834 & After) 130 1001080780 1 ENGINE POD FRAME 131 1001080791 1 HOOD SUPPORT 136 1001126233 1 REAR ENGINE MOUNT 150 1001081036 1 WASHER, 0.375X1.25 152 4711400 3 WASHER, 1/4 163 0641406 3 HEX HD CAPSCREW, 1/4-20X3/4, GR5 164 3900272 5 BUTTON HD SCREW, 5/16-18X1-3/4 166 0641508 2 HEX HD CAPSCREW, 5/16-18X1

1001103075 Ref HOOD INSTALLATION, (G5-18A - ANSI), (not available to order, see items

201 thru 225 for service)

1001081433 Ref HOOD INSTALLATION, (G5-18A - ANSI), (Agricultural), (not available to order,

see items 201 thru 225 for service)

1001103077 Ref HOOD INSTALLATION, (2505 - CE & AUS), (not available to order, see items

201 thru 225 & 250 for service)

1001081440 Ref HOOD INSTALLATION, (2505 - CE & AUS), (Agricultural), (not available to

order, see items 201 thru 225 & 250 for service)

201 0100011 AR

LOCTITE

242

203 8305626 11 HEX LOCKNUT, 5/16-18, (Before S/N 0160035834)

8305626 9 HEX LOCKNUT, 5/16-18, (S/N 0160035834 & After) 204 0630468 7 BUTTON HD SCREW, 5/16-18X3/4 205 1001108191 15 BUTTON HD SCREW, 5/16-18X1-3/4 206 1001081414 1 GAS SPRING 207 1001108180 10 WASHER, 5/16 208 1001062773 1 PRE-CLEANER 209 1001096180 2 RUBBER BUMPER 210 1001081262 1 FRONT ENGINE COVER, (G5-18A)

1001081264 1 FRONT ENGINE COVER, (2505) 211 1001108243 1 BUTTON HD SCREW, 5/16-18X2-1/2 212 1001081267 1 ENGINE HOOD, (G5-18A), (includes items 201, 702 thru 709 & 711 thru 721) H

1001081252 1 ENGINE HOOD, (2505), (includes items 201 & 702 thru 718, 720 & 721) H 214 Ref REAR ENGINE COVER, (see Figure 1-7 for details) 219 1001081190 1 ENGINE DOOR, (Before S/N 0160035834), (includes 2 of items 114 & 203 &

items 504, 506, 509 & 901)

1001081254 1 ENGINE DOOR, (G5-18A S/N 0160035834 thru 0160040158),

(includes items 504, 506, 508 & 509)

1001126034 1 ENGINE DOOR, (G5-18A S/N 0160040198 & After), (includes items 504,

506, 508 & 509)

1001081256 1 ENGINE DOOR, (2505 S/N 0160035834 thru 0160038061), (includes items

504 thru 509)

G5-18A/2505 312003601-4

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts (Continued)

Item Part Number Qty. Description Rev.

1001126036 1 ENGINE DOOR, (2505 S/N 0160040198 & After),

(includes items 504 thru 509) 220 3311408 2 NUT, 1/4-20, GR2 221 1001125107 1 LATCH CATCH BRACKET 222 3311405 2 NUT, 1/4-20 223 8310725 2 BUTTON HD SCREW, 1/4-20X1-1/4 224 4711400 4 WASHER, 1/4 225 1001138655 5 DOOR LATCH SHIM 250 Ref ENGINE POD TRAY INSULATION INSTALLATION, (not shown),

(see Figure 1-3 for details)

1001130200 Ref FRAME COMPONENT INSTALLATION, (Before S/N 0160046397),

(not available to order, see items 301 thru 326 for service)

1001136913 Ref FRAME COMPONENT INSTALLATION, (S/N 0160046397 & After),

(not available to order, see items 301 thru 328 for service) 301 NSS 1 FRAME WELDMENT 302 1001080196 1 FUEL TANK COVER ASSY, (includes items 401 thru 405) E 304 1001080091 1 HYDRAULIC TANK COVER 305 3960622 1 FUEL TANK COVER GASKET 306 1001080092 1 HYDRAULIC COVER GASKET 308 1001080944 1 PLUG, (includes o-ring) 309 1001081070 1 VENTED HYDRAULIC FILLER CAP 310 91563136 1 OIL LEVEL INDICATOR 313 0681406 26 HEX HD CAPSCREW, 1/4-20X3/4, GR8 314 4711400 26 WASHER, 1/4 315 1001081363 2 MAGNET 316 2220239 2 PLUG, (includes o-ring) 317 0100020 AR PIPE SEALANT 318 1001130289 1 COUNTERWEIGHT, (outside) 319 1001130291 1 COUNTERWEIGHT, (inner) 320 90027471 8 WASHER, 1/2 321 0641836 1 HEX HD CAPSCREW, 1/2-13X4-1/2, GR5 322 0641852 3 HEX HD CAPSCREW, 1/2-13X6-1/2, GR5 323 3271801 4 HEX NUT, 1/2X13, GR8 324 1001133671 1 ELECTRICAL COMPONENTS MOUNTING BRACKET 325 0641403 2 HEX HD CAPSCREW, 1/4-20X3/8, GR5 326 0641624 1 HEX HD CAPSCREW, 3/8-16X3, GR5 327 3271601 1 HEX NUT, 3/8X16, GR8 328 4751600 1 WASHER, 3/8 401 3380724 1 FUEL TANK COVER 402 2420205 1 FUEL GAUGE 403 88212210 6 SOCKET HD CAPSCREW, 6-32X3/4 404 4750600 6 WASHER, #6 405 1001080162 1 FUEL LEVEL SENDER GASKET 504 1001096153 1 ENGINE COMPARTMENT DOOR, (Before S/N 0160040198)

1001126033 1 ENGINE COMPARTMENT DOOR, (S/N 0160040198 & After)

506 1001096450 1 COMPRESSION LEVER LATCH, (Before S/N 0160040198)

2940045 1 PADDLE LATCH, (S/N 0160040198 & After)

507 Ref DOOR PANEL INSULATION INSTALLATION, (see Figure 1-3 for details)

D, 4

31200360 G5-18A/2505 1-5

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts (Continued)

Item Part Number Qty. Description Rev.

508 0791508 2 SCREW, 5/16-18X1 509 1001096187 1 HOOD LATCH BRACKET, (Before S/N 0160035834)

1001103939 1 HOOD LATCH PLATE, (S/N 0160035834 & After) 557 1001081096 1 ROD 558 8310070 1 PUSHNUT 559 3450303 1 COTTER PIN 702 0641506 9 HEX HD CAPSCREW, 5/16-18X3/4, GR5 703 0641508 2 HEX HD CAPSCREW, 5/16-18X1, GR5 704 3290605 4 HEX LOCKNUT, M6X1, GR5 705 3311505 13 HEX LOCKNUT, 5/16-18, GR2 706 3900210 4 BUTTON HD SCREW, 5/16-18X3/4 707 4711500 22 WASHER, 5/16 708 4751500 2 WASHER, 5/16 709 4811700 4 WASHER, 6mm 710 Ref HOOD INSULATION INSTALLATION, (see Figure 1-3 for details) 711 1001096142 1 ENGINE COVER 712 1001096144 1 HOOD SUPPORT 713 1001096148 2 CONTINUOUS HINGE 714 1001096152 1 COMPRESSION LATCH 715 1001096697 7 HOOD ATTACH CLIP 716 1001096698 2 HOOD ATTACH CLIP 717 1001096782 1 AIR INTAKE HOOD SEAL 718 1001097160 14.8 ft SELF GRIPPING BULB SEAL 719 1001081419 1 HEAT SHIELD INSULATE 720 0641512 7 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 721 1001145211 14 WASHER, 5/16

Ref FRONT COVER INSTALLATION, (2505), (not available to order, see items 210 &

802 for service) 802 Ref FRONT COVER INSULATION INSTALLATION, (see Figure 1-3 for details) 901 0630468 2 BUTTON HD SCREW, 5/16-18X1, (Before S/N 0160035834)

G5-18A/2505 312003601-6

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts (Continued)

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 1-7

FRAME & ATTACHING PARTS

2505 - AUS

VIEW OF REAR PLATE

Figure 1-2 Frame Covers, Shrouding & Attaching Parts

G5-18A/2505 312003601-8

FRAME & ATTACHING PARTS

Figure 1-2 Frame Covers, Shrouding & Attaching Parts

Item Part Number Qty. Description Rev.

0275491 Ref FRAME INSTALLATION, (not available to order, see items 2 thru 35 for service) P 2 88501012 2 HEX NUT, 3/4-10 4 0641506 2 HEX HD CAPSCREW, 5/16-18X3/4, GR5 5 8405006 2 GEAR CLAMP 6 86883327 2 HOSE CLAMP 7 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 8 1001080086 1 FUEL FILL HOSE

10 4711500 2 WASHER, 5/16 11 4752200 4 WASHER, 3/4 12 1001080171 1 REAR PLATE 13 1001080573 1 FUEL NOZZLE TUBE 18 4891500 6 WASHER, 5/16 22 1001080084 1 HYDRAULIC TANK HOSE 24 4712200 1 WASHER, 3/4 25 4762200 1 LOCKWASHER, 3/4 26 1001081159 1 MIRROR BRACKET 27 1001133822 1 HEADLIGHT BRACKET 28 3272201 2 HEX NUT, 3/4-10, GR8 29 0641514 3 HEX HD CAP SCREW, 5/16-18X1-3/4, GR5 30 3931416 2 SOCKET HD CAPSCREW, 1/4-20X1 31 3311505 3 LOCKNUT, 5/16-18, GR2 32 1001081185 1 BOOM STOP PAD 33 1001081304 1 SEAL 34 1001081305 1 SEAL 35 1001081364 2 GROMMET

1001081106 Ref COUNTERWEIGHT INSTALLATION, (G5-18A),

(not available to order, see items 101 thru 103 for service)

1001081107 Ref COUNTERWEIGHT INSTALLATION, (2505 - CE),

(not available to order, see items 101 thru 103 for service)

1001107711 Ref COUNTERWEIGHT INSTALLATION, (2505 - AUS), (Before S/N 0160045913),

(not available to order, see items 151 thru 163 for service) 101 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 102 4752200 4 WASHER, 3/4 103 1001080861 1 COUNTERWEIGHT, 460 lb, (G5-18A)

1001081105 1 COUNTERWEIGHT, 129 kg, (2505) 151 0682232 2 HEX HD CAPSCREW, 3/4-10X4, GR8 152 0682234 4 HEX HD CAPSCREW, 3/4-10X4-1/4, GR8 153 0682238 2 HEX HD CAPSCREW, 3/4-10X4-3/4, GR8 154 4712200 8 WASHER, 3/4 155 88501012 6 HEX NUT, 3/4-10 156 1001107651 1 BOTTOM WEIGHT, (AUS) 157 1001107652 1 LEFT WEIGHT, (AUS) 158 1001107653 1 RIGHT WEIGHT, (AUS) 159 1001107701 1 REAR WEIGHT, (AUS) 162 0681810 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR8 163 4711800 2 WASHER, 1/2 171 1001137099 1 COUNTERWEIGHT ASSY, (2505 - AUS), (S/N 0160045913 & After) D

31200360 G5-18A/2505 1-9

FRAME & ATTACHING PARTS

Figure 1-2 Frame Covers, Shrouding & Attaching Parts (Continued)

Item Part Number Qty. Description Rev.

1001080090 Ref BATTERY COVER INSTALLATION, (2505 Before S/N 0160042694,

G5-18A Before S/N 0160046397), (not available to order, see items 201 thru

203 for service)

1001133788 Ref BATTERY COVER INSTALLATION, (2505 S/N 0160042694 & After,

G5-18A S/N 0160046397 & After), (not available to order, see items 201 thru 203 for service)

201 1001080163 Ref BATTERY COVER, (Before S/N 0160037452),

(no longer available, use Kit K1 for replacement)

1001112694 1 BATTERY COVER, (2505 S/N 0160037452 thru 0160042693,

G5-18A S/N 0160037452 thru 0160046248)

1001133787 1 BATTERY COVER, (2505 S/N 0160042694 & After, G5-18A S/N 0160046397

& After)

202 1001081000 1 CAM LOCK LATCH 203 1001080644 1 CAM LATCH

1001080571 Ref FUEL CAP INSTALLATION,

(not available to order, see items 301 thru 303 for service) 301 1001001422 1 NECK FILLER ADAPTER 302 1001080707 1 LOCKING CAP 303 0100093 AR

0275779 Ref WHEEL CHOCK INSTALLATION, (if equipped), (Germany),

401 806253 1 WEDGE 402 4811900 4 WASHER, 8mm 403 0760806 4 HEX HD CAPSCREW, M8X12, GR8.8 404 1060628 1 CABLE TIE DOWN 405 806264 1 WEDGE HOLDER 501 Ref CAB ASSY, (see Figure 6-1 for details) 502 Ref ROAD LIGHT INSTALLATION, (see Figure 10-2 for details) 601 80363195 1 MIRROR, (G5-18A) 602 1001148177 1 RECTANGULAR MIRROR, (2505) 603 1001008436 1 MIRROR, (2505), (includes items 604 thru 606) B 604 1001008475 2 LOCKWASHER, #12 605 1001009062 2 WASHER 606 1001010838 2 HEX HD BOLT

0275778 Ref LIFT CYLINDER PROP INSTALLATION, (2505),

701 909304 AR PROFILE RUBBER, 18X5mm 702 1271599 1 LIFT CYLINDER PROP WELDMENT 703 1784861 2 O-RING 704 1001099887 2 SCREW, M12X103 853 Ref LICENSE PLATE LIGHT, (see Figure 10-2 for details)

LOCTITE

(not available to order, see items 401 thru 405 for service)

(not available to order, see items 701 thru 704 for service)

30512TM, (apply to item 301)

1001104784 Ref REAR CONVEX MIRROR INSTALLATION,

(not available to order, see items 901 thru 904 for service)

1001112236 Ref REAR CONVEX MIRROR INSTALLATION, (2505 - AUS),

(not available to order see items 901 thru 904 for service) 901 4712200 2 WASHER, 3/4

G5-18A/2505 312003601-10

FRAME & ATTACHING PARTS

Figure 1-2 Frame Covers, Shrouding & Attaching Parts (Continued)

Item Part Number Qty. Description Rev.

902 88501012 2 HEX NUT, 3/4-10 903 1001008436 1 MIRROR, (includes items 954 thru 956) B 904 1001080241 1 BAR

1001111700 1 BAR, (2505 - AUS) 954 1001008475 2 LOCKWASHER, #12 955 1001009062 2 WASHER 956 1001010838 2 HEX HD BOLT

1001 0100071 AR

ADHESIVE, LOCTITE 1002 0682220 4 HEX HD CAPSCREW, 3/4 -10X2-1/2 1003 4752200 4 WASHER, 3/4

K1 1001112683 1 ENGINE COVER REPLACEMENT KIT, (Before S/N 0160036866)

1001112684 1 ENGINE COVER REPLACEMENT KIT, (2505 S/N 0160036866 thru

0160042693, G5-18A S/N 0160046397 & After)

262

31200360 G5-18A/2505 1-11

PAP17470

317

318 319 320

403 404 405

207

208

315

310

304

302

308

309

303

314

316

311

301

305

306

401

402

101

102

104

103

105

206

2505

FRAME & ATTACHING PARTS

Figure 1-3 Engine Pod Insulation

G5-18A/2505 312003601-12

FRAME & ATTACHING PARTS

Figure 1-3 Engine Pod Insulation

Item Part Number Qty. Description Rev.

1001081147 Ref ENGINE POD TRAY INSULATION INSTALLATION,

(not available to order, see items 1 thru 3 for service)

1 1001081148 1 ENGINE POD TRAY INSULATION 2 1001081149 1 ENGINE POD TRAY INSULATION 3 1001081150 1 ENGINE POD TRAY INSULATION

1001081075 Ref DOOR PANEL INSULATION INSTALLATION, (Before S/N 0160040198),

(not available to order, see items 101 thru 105 for service)

1001126594 Ref DOOR PANEL INSULATION INSTALLATION, (S/N 0160040198 & After),

(not available to order, see items 101 thru 105 for service)

101 1001081076 1 DOOR PANEL INSULATION 102 1001081077 1 DOOR PANEL INSULATION 103 1001081078 1 DOOR PANEL INSULATION, (Before S/N 0160040198)

1001126595 1 DOOR PANEL INSULATION, (S/N 0160040198 & After) 104 1001081079 1 DOOR PANEL INSULATION 105 1001081112 1 DOOR PANEL INSULATION

1001081269 Ref REAR COVER INSULATION INSTALLATION,

(not available to order, see items 206 thru 208 for service) 206 1001081227 1 ENGINE POD REAR COVER INSULATION 207 1001081229 1 ENGINE POD REAR COVER INSULATION 208 1001081230 1 ENGINE POD REAR COVER INSULATION

1001081055 Ref HOOD INSULATION INSTALLATION,

(not available to order, see items 301 thru 320 for service) 301 1001081056 1 SOUND DAMPENING HOOD INSULATION 302 1001081057 1 SOUND DAMPENING HOOD INSULATION 303 1001081058 1 SOUND DAMPENING HOOD INSULATION 304 1001081059 1 SOUND DAMPENING HOOD INSULATION 305 1001081060 1 SOUND DAMPENING HOOD INSULATION 306 1001081061 1 SOUND DAMPENING HOOD INSULATION 308 1001081063 1 SOUND DAMPENING HOOD INSULATION 309 1001081064 1 SOUND DAMPENING HOOD INSULATION 310 1001081065 1 SOUND DAMPENING HOOD INSULATION 311 1001081066 1 SOUND DAMPENING HOOD INSULATION 314 1001081144 1 SOUND DAMPENING HOOD INSULATION 315 1001081228 1 SOUND DAMPENING HOOD INSULATION 316 1001081300 1 SOUND DAMPENING HOOD INSULATION 317 1001081356 1 SOUND DAMPENING HOOD INSULATION 318 1001081328 28 SPINDLE ANCHOR FASTENER 319 1001081329 28 SELF-LOCKING WASHER, 0.104X1.50 320 1001081330 28 SELF-LOCKING FASTENER

1001081125 Ref FRONT COVER INSULATION INSTALLATION,

(not available to order, see items 401 thru 405 for service) 401 1001081126 1 ENGINE POD FRONT COVER INSULATION 402 1001081127 1 ENGINE POD FRONT COVER INSULATION 403 70022088 7 SPINDLE ANCHOR FASTENER ASSY, (includes items 404 & 405) 404 NSS 7 SELF-LOCKING WASHER, 0.104X1.50 405 NSS 7 SELF-LOCKING CAP

31200360 G5-18A/2505 1-13

FRAME & ATTACHING PARTS

PAP17230

101

102

104

105

201

202

203

307 309

308

314

306

316

309 313

314

445

446

447

501

502 309 313

103

Figure 1-4 Axle & Fender Installation

G5-18A/2505 312003601-14

FRAME & ATTACHING PARTS

Figure 1-4 Axle & Fender Installation

Item Part Number Qty. Description Rev.

0275505 Ref FENDER INSTALLATION, (if equipped), (not available to order, see item 1 for

service)

1 1001080216 4 FENDER ASSY, (if equipped), (includes items 101 thru 105) G 101 1001081100 1 FENDER MOUNT 102 1001080212 1 WHEEL FENDER 103 1001151134 8 FENDER WASHER, 0.375X0.048X1.50 104 1001151135 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4 105 1001151136 4 LOCKNUT, 3/8-16

1001097640 1 FRONT FENDER INSTALLATION, (G5-18A, if equipped),

(includes items 201 thru 203) 201 1001108082 4 HEX HD CAPSCREW, 5/16-18X2, GR5 202 1001108092 4 WASHER, 5/16 203 1001080891 1 FRONT FENDER 306 3576766 2 MOUNTING PLATE 307 0682264 4 HEX HD CAPSCREW, 3/4-10X8, GR8, (torque to 420 lb-ft) 308 3272201 4 NUT, 3/4-10, GR8

309 0100011 AR

LOCTITE

242

313 91403412 4 HEX HD CAPSCREW, 3/4-10X5, (torque to 420 lb-ft) 314 4892200 12 WASHER, 3/4 316 1001081071 4 FRONT AXLE MOUNTING SLEEVE 445 91514118 4 FENDER STUD 446 91514119 4 WASHER 447 91514120 4 NUT 501 Ref FRONT AXLE, (see Figure 5-1 for details) 502 Ref REAR AXLE, (see Figure 5-6 for details)

31200360 G5-18A/2505 1-15

FRAME & ATTACHING PARTS

PAP17311

101

104

106

108

109

207

201

202

206

208

203

205

206

204

303

304

301

101

104

106

108

109

S/N 0160036963 & AFTER

BEFORE S/N 0160036963

S/N 0160036963 & AFTER

305

G5-18A & 2505 - CE

Figure 1-5 Hitches

G5-18A/2505 312003601-16

FRAME & ATTACHING PARTS

Figure 1-5 Hitches

Item Part Number Qty. Description Rev.

0275791 1 ADJUSTABLE PIN HITCH, (2505 - CE, G5-18A), (Before S/N 0160036963),

(includes items 1 thru 9)

1001081357 1 ADJUSTABLE PIN HITCH, (2505 - CE, G5-18A), (S/N 0160036963 & After),

(includes items 1 thru 7)

0275792 1 ADJUSTABLE AUTO HITCH, (2505 - CE, G5-18A), (Before S/N 0160036963),

(includes items 1, 2, 4, 6 thru 9 & 101 thru 109)

1001081358 1 ADJUSTABLE AUTO HITCH, (2505 - CE, G5-18A), (S/N 0160036963 & After),

(includes items 1, 2, 4, 6, 7 & 101 thru 109)

4805932 1 PIN HITCH, (2505 - CE, G5-18A), (includes items 3 & 301 thru 305) B 1 1001151086 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 2 0903083 1 HITCH MOUNTING BRACKET 3 3944574 1 HITCH PIN 4 1001151132 4 WASHER, 3/4 5 8010200 1 HITCH 6 8010204 2 HITCH MOUNTING PIN 7 1001151133 4 HEX NUT, 3/4-10 9 1001080685 1 TRAILER PLUG KIT, (includes items 201 thru 208) A

101 1001151147 4 HEX HD CAPSCREW, 5/8-11X2-1/4, GR8 104 1001151148 4 WASHER, 5/8 106 8002789 1 AUTOMATIC HITCH 108 8010234 1 HITCH ADAPTER 109 1001151150 4 HEX NUT, 5/8-11 201 0760806 2 HEX HD CAPSCREW, M8X12, GR8.8 202 3290507 3 HEX LOCKNUT, M8, GR8 203 3960600 1 TRAILER PLUG GASKET 204 4031612 3 HEX HD CAPSCREW, M5X40 205 4461021 1 TRAILER PLUG 206 4811600 6 WASHER, 5mm 207 1001080610 1 TRAILER INDICATOR 208 1001080686 1 TRAILER PLUG BRACKET 301 4804533 1 HITCH BRACKET 303 0771619 2 HEX HD CAPSCREW, M16X55, GR10.9 304 4805921 2 HEX NUT, M16X2

305 4812300 2 WASHER, 16mm

31200360 G5-18A/2505 1-17

2505 - AUS

PAL5080

402

403

305

302

304

303

301

305

101

104

105

107

108

204

202

205

201

306

FRAME & ATTACHING PARTS

Figure 1-5 Hitches

G5-18A/2505 312003601-18

FRAME & ATTACHING PARTS

Figure 1-5 Hitches

Item Part Number Qty. Description Rev.

1001081380 Ref ADJUSTABLE HITCH, (2505 - AUS), (not available to order, see items 1 thru 5

for service)

1001081379 Ref AUTOMATIC HITCH ASSY, (2505 - AUS), (not available to order, see items 1, 2,

5 & 101 thru 108 for service)

1001107807 Ref PIN HITCH, (2505 - AUS), (not available to order, see items 3 & 201 thru 205 for

service) 1 0682238 4 HEX HD CAPSCREW, 3/4-10X4-3/4 2 0903083 1 HITCH BRACKET 3 3944574 1 HITCH PIN 4 8010200 1 HITCH 5 8010204 2 HITCH MOUNTING PIN

101 0682018 4 HEX HD CAPSCREW, 5/8-11X2-1/4 104 4712000 4 WASHER, 5/8 105 8002789 1 AUTOMATIC HITCH 107 8010234 1 HITCH ADAPTER 108 88501010 4 HEX NUT, 5/8-11 201 0682040 2 HEX HD CAPSCREW, 5/8-11X5 202 3312005 2 HEX LOCKNUT, 5/8-11, GR2 204 4712000 2 WASHER, 5/8 205 4804533 1 HITCH BRACKET

1001107806 1 TRAILER PLUG KIT, (includes items 301 thru 306) B 301 3290507 3 HEX LOCKNUT, M5X0.8 302 3960600 1 TRAILER PLUG GASKET 303 4031612 3 HEX HD SOCKET SCREW, M5X40 304 4461021 1 TRAILER PLUG 305 4811600 6 WASHER, 5mm 306 1001080611 1 TRAILER INDICATOR 401 Ref COUNTERWEIGHT INSTALLATION, (AUS), (see Figure 1-2 for details) 402 Ref WASHER, (see Figure 1-2 for details) 403 Ref NUT, (see Figure 1-2 for details)

31200360 G5-18A/2505 1-19

FRAME & ATTACHING PARTS

PAL5070

102

111

107

151

152

Figure 1-6 License Plate Holder Installation

Before S/N 0160037440

G5-18A/2505 312003601-20

Before S/N 0160037440

FRAME & ATTACHING PARTS

Figure 1-6 License Plate Holder Installation

Item Part Number Qty. Description Rev.

1001081394 1 LICENSE PLATE HOLDER INSTALLATION, (UK & Ireland),

(not available for service, see items 1 thru 5 for service) 1 10700730 2 HEX HD CAPSCREW, 3/4-10X2-3/4 2 0741506 1 FLAT HD SOCKET SCREW, 5/16-18X3/4 3 8310357 1 BOLT, 5/16-18X2-1/2 4 1001081377 1 LICENSE HOLDER PLATE 5 1001081378 1 LICENSE HOLDER SPACER

102 88501012 2 HEX NUT, 3/4-10, GR5 107 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 111 4752201 4 WASHER, 3/4 151 Ref CLAMP, (see Figure 8-9 for details) 152 Ref HOSE CLAMP SUPPORT, (see Figure 8-7 for details)

31200360 G5-18A/2505 1-21

FRAME & ATTACHING PARTS

PAP17420

104

102

103

104

101

G5-18A

2505 - IF EQUIPPED

Figure 1-6 License Plate Holder Installation

S/N 0160037440 & After

G5-18A/2505 312003601-22

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