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YASKAWA AC Drive-V1000
Compact Vector Control Drive
NEMA Type 4X/IP66 Installation Manual
Type: CIMR-V A
Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW 200 V Class, Single-Phase Input: 0.1 to 3.0 kW 400 V Class, Three-Phase Input: 0.2 to 18.5 kW
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
MANUAL NO. TOBP C710606 35D
Copyright © 2008 YASKAWA ELECTRIC CORPORATION™
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
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YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
Table of
Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 4 COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 5 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . .17 6 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .28 7 CONDITIONS OF ACCEPTABILITY. . . . . . . . . . . . . . . . . . .35 8 CABLE GLAND SELECTION . . . . . . . . . . . . . . . . . . . . . . . .36 9 DRIVE COOLING FANS . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 10 DRIVE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . .51 11 EMC GUIDELINES COMPLIANCE . . . . . . . . . . . . . . . . . . .52 12 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 3
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.
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YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
1 Preface and Safety
Applicable Documentation
This manual provides instructions on installing the V1000 NEMA Type 4X/IP66 drive. For more specific information on the operation of this product, refer to the other manuals listed in the following table:
Yaskawa AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
Manual No.: TOBP C710606 35
This manual contains basic information required to install the V1000 NEMA Type 4X/IP66 drive. Carefully review this manual along with the Quick Start Guide accompanying the
NEMA Type 4X/IP66.
Yaskawa AC Drive - V1000 Technical Manual
This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation.
To obtain instruction manuals for Yaskawa products access these sites: U.S.: http://www.yaskawa.com
Japan: http://www.e-mechatronics.com
Other areas: contact a Yaskawa representative.
Yaskawa AC Drive - V1000 Quick Start Guide
This guide is packaged together with the product. It contains basic information required to install and wire the drive. This guide provides basic programming and simple setup and adjustment.
Terms
Note: Indicates a supplement or precaution that does not cause drive damage.
Drive: Yaskawa AC Drive-V1000 NEMA Type 4X/IP66
Registered Trademarks
Company names and product names listed in this manual are registered trademarks of those companies.
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
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1 Preface and Safety
Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing the drive. The drive must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates an equipment damage message.
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YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
1 Preface and Safety
■General Safety
General Precautions
•The diagrams in this section may include drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices.
•Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.
•The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.
•When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
WARNING
Fire Hazard
Select the correct main circuit fuse for use with the drive.
Failure to comply could result in death or serious injury due to fire. Refer to the Quick Start Guide packaged with the drive to select the correct main circuit fuse for UL/CE compliance.
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
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1 Preface and Safety
NOTICE
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.
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YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
2 Product Overview
2 Product Overview
About This Product
The V1000 NEMA Type 4X/IP66 drive is safe for indoor use and complies with the following standards:
•UL50E: Enclosures for Electrical Equipment, Environmental Considerations
NEMA Type 4X
•International Standard IEC 60529 Degrees of protection provided by enclosures (IP Code)
IP66
NEMA Type 4X – Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, hose-directed water, and corrosion; and that will be undamaged by the external formation of ice on the enclosure.
IP66 – Dust-tight enclosures to do not allow any dust to penetrate. The enclosure guards the drive against powerful jetting water sprayed from any direction and is protected against access to hazardous parts with a wire.
The LED operator is located on the outside of the protective case for easy programming accessibility.
The drive is designed to be mounted as a stand alone unit and is not intended for mounting inside of another enclosure.
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
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3 Receiving
3 Receiving
Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
•Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
•Verify receipt of the correct model by checking the information on the nameplate. Figure 1 shows where the nameplate has been placed on the drive. Remove the front cover and check the information listed on the nameplate. Refer to Removing the Front Cover on page 31.
•If you have received the wrong model or the drive does not function properly, contact your supplier.
■Nameplate
AC drive model |
CIMR-VUBA0001GAA |
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Max applicable motor |
MAX APPLI.MOTOR:0.2kW/0.1kW REV:A |
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Input specifications |
AC1PH 200-240V 50/60Hz2.0/1.4A |
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Output specifications |
AC3PH 0-240V 0-400Hz 1.2A/0.8A |
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Mass |
4.7 |
5080 |
Software version |
Lot number |
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Serial number |
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Enclosure type |
IP 66 PASS
TYPE 4X INDOOR USE ONLY
MADE IN JAPAN
Figure 1 Nameplate Information for Drives without Filter
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YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
3 Receiving
■Drive Model Identification
The V1000 NEMA Type 4X, IP66 drive type is indicated by the letters “G” or “H” in the AC drive model designation code. Refer to the Quick Start Guide for complete model number information.
C I M R - V |
U |
2 |
A 0 0 0 1 G A A |
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Drive |
V1000 No. |
Region |
Voltage |
Customized |
Unit No. |
Enclosure |
Design |
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Series |
Code |
Class |
Specification |
No. |
Type |
Revision |
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A |
Japan |
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NEMA |
Order |
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B |
China |
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G |
Type 4X |
Environmental |
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T |
Asia |
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IP66 |
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Specification |
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(no filter) |
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U |
USA |
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NEMA |
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H |
Type 4X |
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IP66 |
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(with filter) |
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Figure 2 Drive Model Number |
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Contents and Packaging |
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Table 1 Contents of Package |
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Description: |
V1000 |
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Quick Start Guide |
Installation Manual |
CD |
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NEMA Type 4X |
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IP66 Drive |
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– |
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Quick Start |
Installation |
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Guide |
Manual |
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Quantity: |
1 |
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1 |
1 |
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YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
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3 Receiving
Required Additional Parts
Table 2 lists additional parts for use with the drive.
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Table 2 Additional Parts |
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Parts Sold Separately |
Description |
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Cable glands |
Only use products recommended by Yaskawa. For details, refer to Cable |
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Gland Selection on page 36. |
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Fuse |
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To order cable glands or fuses, contact your supplier. |
Tool Requirements
Straight-edge Screwdriver: A straight-edge screwdriver is needed.
Screwdriver size
2.5 mm or less
Thickness 0.4 mm or less
Figure 3 Screwdriver Size
Socket Wrench: An 8 mm or 10 mm socket wrench or nut driver. The tool requirement is based on drive model.
Table 3 Tool Requirements by Drive Model CIMR-V
Tool required |
Single-Phase |
Three-Phase |
Three-Phase |
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200 V Class |
200 V Class |
400 V Class |
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2A0001G/H |
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BA0001G/H |
2A0002G/H |
4A0001G/H |
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2A0004G/H |
4A0002G/H |
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BA0002G/H |
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2A0006G/H |
4A0004G/H |
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8 mm socket wrench |
BA0003G/H |
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2A0008G |
4A0005G/H |
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BA0006G/H |
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2A0010G/H |
4A0007G/H |
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BA0010G/H |
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2A0012G/H |
4A0009G/H |
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BA0012G/H |
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2A0018G |
4A0011G/H |
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2A0020G/H |
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2A0030G/H |
4A0018G/H |
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10 mm socket wrench |
– |
2A0040G/H |
4A0023G/H |
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2A0056G/H |
4A0031G/H |
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2A0069G/H |
4A0038G/H |
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YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
4 Components
4 Components
Drive Components
■V1000 Drive Model CIMR-V 2 0001G
Drive |
Bottom of the drive |
J A 
B C D
E
K
L
I 
H 
G 
O
M
F
N
A– Heatsink
B– LED operator cable connector
C– LED operator cable
D– Front cover screw (4)
E– LED operator
F– Front cover
G– Main circuit terminals
H– Control circuit terminals
I – NEMA Type 4X, IP66 enclosure J – Mounting hole (4)
K– Control circuit conduit hole (3)
L– Rubber bushing (4)
M– Motor wiring conduit hole
N– Main circuit wiring conduit hole
O– Power supply wiring conduit hole
Figure 4 V1000 Drive Model CIMR-V 2 0001G
NOTICE: The rubber bushing used in the drive enclosure does not guarantee protection from water and dust. The rubber bushings can be removed without the use of a tool. For more permanent installations, replace rubber bushings with UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66 integrity.
Note: Refer to Drive Cooling Fans on page 43 for more information.
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
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4 Components
■V1000 Drive Model CIMR-V 2 0001H
A B C
K
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D |
E |
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J |
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L |
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I |
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H |
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M |
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G |
P |
N |
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F |
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O |
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A– Heatsink
B– LED operator cable connector
C– LED operator cable
D– Front cover screw (4)
E– LED operator
F– Front cover
G– Main circuit terminals
H– Control circuit terminals
I – Filter
J – NEMA Type 4X, IP66 enclosure
K– Mounting hole (4)
L– Power supply wiring conduit hole
M– Rubber bushing (4)
N– Motor wiring conduit hole
O– Main circuit wiring conduit hole
P– Control circuit conduit hole (3)
Figure 5 V1000 Drive Model CIMR-V 2 0001H
NOTICE: The rubber bushing used in the drive enclosure does not guarantee protection from water and dust. The rubber bushings can be removed without the use of a tool. For more permanent installations, replace rubber bushings with UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66 integrity.
Note: Refer to Drive Cooling Fans on page 43 for more information.
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YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
4 Components
LED Operator Display Overview
The LED operator located on the front of the protective enclosure is different than the LED operator on the standard V1000 drive. Differences include:
•The “ALM”, “REV”, “DRV”, and “FOUT” lights are below the data display area, not to the right of the data display area.
•The “LO/RE” light is below the data display area and to the right, not on the LO/RE key.
•A STOP light is on the upper left of the STOP key.
LO/RE LED and RUN LED Indications on page 16 describes the unique characteristics of the V1000 NEMA Type 4X, IP66 LED operator compared to the standard V1000.
Refer to the drive Quick Start Guide for more details on the function of the LED Operator.
■LED Operator
LED light
(5)
LO/RE light (LOCAL/REMOTE) LO/RE lights when a run command is selected from 
the LED operator (LOCAL)
RUN LED |
STOP LED |
RUN |
STOP |
Figure 6 V1000 NEMA Type 4X, IP66 Drive LED Operator
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
15 |
4 Components
LO/RE LED and RUN LED Indications
Table 4 LED Display
LED |
Lit |
Flashing |
Off |
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When run command is |
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Run command is selected |
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LO/RE |
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selected from LED operator |
– |
from device other than LED |
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(LOCAL) |
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operator (REMOTE) |
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• During deceleration to stop |
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RUN |
During run |
• When a run command is |
During stop |
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input and frequency |
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reference is 0 |
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• During deceleration at a |
• During run |
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During stop |
fast-stop |
• During deceleration to stop |
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STOP |
• During deceleration |
• When a run command is |
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• During stop by interlock |
input and frequency |
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operation |
reference is 0 |
Drive output frequency
Run command |
During stop |
RUN |
STOP |
During stop |
RUN |
STOP |
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Frequency |
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0 Hz |
6 Hz |
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setting |
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RUN |
OFF |
ON |
Flashing |
OFF |
Flashing |
OFF |
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STOP |
ON |
OFF |
OFF |
ON |
ON |
ON |
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Figure 7 RUN LED and Drive Operation |
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YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
5 Mechanical Installation
5 Mechanical Installation
Installation Environment
To help prolong the performance life of the drive, install the drive in an environment that is within the specifications listed in Table 5.
Table 5 Installation Environment
Environment |
Conditions |
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Installation Area |
Indoors |
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Ambient |
-10°C to +40°C |
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Temperature |
Drive reliability improves in environments without wide temperature fluctuations. |
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Storage |
-20°C to +60°C |
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Temperature |
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Install the drive in an environment suitable for NEMA Type 4X, IP66 enclosures: |
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NEMA Type 4X – Enclosures constructed for either indoor or outdoor use to provide a |
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degree of protection to personnel against incidental contact with the enclosed equipment; to |
|
|
provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, |
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Surrounding Area |
splashing water, hose-directed water, and corrosion; and that will be undamaged by the |
|
|
external formation of ice on the enclosure. |
|
|
IP66 – Dust-tight enclosures to do not allow any dust to penetrate. The enclosure guards the |
|
|
drive against powerful jetting water sprayed from any direction and is protected against |
|
|
access to hazardous parts with a wire. |
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Altitude |
1000 m or lower |
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Vibration |
10 to 20 Hz at 9.8 m/s2 |
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20 to 55 Hz at 5.9 m/s2 |
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Orientation |
Install the drive vertically to maintain maximum cooling effects. |
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual |
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