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YASKAWA AC Drive 1000-Series Option
Motor PG Feedback
Line Driver Interface
Installation Manual
Type: PG-X3
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
1000
PG
PG-X3
MANUAL NO. TOBP C730600 37B
Table of Contents
1 Preface and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3 Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Option Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
7 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
8 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Copyright © 2008 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual |
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1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.
Applicable Documentation
The following manuals are available for the option:
Option
X3
PG-X3
Yaskawa AC Drive 1000-Series Option PG-X3 Installation Manual (This book)
Manual No: TOBPC73060037
Read this manual first.
The installation manual is packaged with the option and contains information required to install the option and set up related drive parameters.
Yaskawa Drive
Yaskawa AC Drive 1000-Series Quick Start Guide
Yaskawa AC Drive 1000-Series Technical Manual
The drive manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information.
The manuals also include important information about parameter settings and drive tuning.
Access these sites to obtain Yaskawa instruction manuals: U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com
Other areas: contact a Yaskawa representative.
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YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual |
1 Preface and Safety
Terms
Note: Indicates supplemental information that is not related to safety messages Drive: Yaskawa AC Drive 1000-Series
Option: Yaskawa AC Drive 1000-Series Option Motor PG Feedback Line Driver Interface: Type PG-X3 PG: Pulse Generator or Encoder Mounted on the Motor
Registered Trademarks
Trademarks are the property of their respective owners.
Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. Install the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal injury or damage products and related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual |
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1 Preface and Safety
NOTICE
Indicates an equipment damage message.
■General Safety
General Precautions
•The diagrams in this book may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual.
•Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.
•The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.
•When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not expose the drive or option to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.
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YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual |
2 Product Overview
2 Product Overview
About This Product
The PG-X3 Option allows the user to connect an incremental line driver encoder (PG) for motor speed feedback to the drive and take advantage of the V/f with PG, Closed Loop Vector, and Closed Loop Vector for PM motors control modes. The option helps increase the control accuracy and performance.
This PG signal allows the drive to compensate for subtle variations in the load, while providing the drive with the necessary data to control the output frequency and maintain an accurate constant speed.
The PG-X3 Option reads a maximum input frequency from the PG of 300 kHz. Be sure to select a PG with an output of maximum 300 kHz when operating at maximum speed.
Note: This option cannot be used with an open collector encoder. Use option PG-B3 with open collector encoders.
Applicable Models
The option can be used with the drive models in Table 1.
|
Table 1 Applicable Models |
|
|
|
|
Drive Series |
|
Drive Model Number |
A1000 |
|
All models |
L1000A |
|
All models |
YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual |
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3 Receiving
3 Receiving
Please perform the following tasks upon receipt of the option:
•Inspect the option for damage.
Contact the shipper immediately if the option appears damaged.
•Verify receipt of the correct model by checking the model number printed on the name plate of the option. (Refer to Figure 1 on page 9 for more information)
•Contact your supplier if you have received the wrong model or the option does not function properly.
Option Package Contents
Description: |
Option |
Ground Wires |
Screws (M3) |
Installation Manual |
X3
MANUAL
PG-X3
–
|
|
X3 |
|
|
Quantity: |
1 |
2 |
3 |
1 |
Tools Required for Installation
•A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size) is required to install the option.
•A straight-edge screwdriver (blade depth: 0.6 mm (1/32”), width: 3.5 mm (1/8”)) is required to wire the option terminal block.
•A pair of diagonal cutting pliers.
•A small file or medium-grit sandpaper.
Note: Tools required to prepare option cables for wiring are not listed in this manual.
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YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual |
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|
|
4 Option Components |
4 |
Option Components |
|
|
PG-X3 Option |
|
|
|
|
B |
C |
|
|
A |
CN3 |
D |
|
|
||
|
|
PG-X3 |
|
|
|
|
E |
|
|
|
Underside |
|
G |
|
X3 |
|
|
|
|
|
F |
|
|
A |
– Terminal block TB1 |
E |
– Installation hole |
B |
– Jumper for PG power supply |
F |
– Terminal block TB2 |
|
voltage (CN3) <1> |
|
|
C |
– Model number |
G |
– Ground terminal (installation |
|
|
|
hole) <2> |
D |
– Connector (CN5) |
|
|
<1> Refer to Table 2 on page 18 for detail.
<2> Terminal for ground wire packaged with the option card
Figure 1 PG-X3 Option Components
Terminal Blocks TB1 and TB2
|
IP IG |
SG a+ a− b+ b− z+ z− |
|
|
|
|
TB2 |
TB1 |
A+ A− B+ B− Z+ Z− |
SD FE |
|
|
|
X3 |
|
|
|
|
|
Refer to Table 5 on page 21 for details on TB1 and TB2 terminal functions and signal levels.
YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual |
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5 Installation Procedure
5 Installation Procedure
Section Safety
DANGER
Electric Shock Hazard
Do not connect or disconnect wiring while the power is on.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. After shutting off the power, wait at least the amount of time specified on the drive before touching any components.
WARNING
Electrical Shock Hazard
Do not remove the front cover of the drive while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.
Do not touch circuit boards while the power to the drive is on.
Failure to comply could result in death or serious injury.
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YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual |
5 Installation Procedure
WARNING
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is running or outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.
Failure to comply may result in damage to the option.
YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual |
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