Yaskawa Inverter Products Conform with the EMC Directive User Manual

4 (1)

YASKAWA

Energy in Motion TM

Making YASKAWA Inverter Products Conform with the EMC Directive

To assist you to comply with the EMC directives

This information is for guidance only, good working practices should be followed at all times.

 

EZZ 006543

Rev. 5

april. 04, 2002

Rev. 4

May. 21, 1999

Rev. 3

Mar. 13, 1998

Issued

Nov. 30, 1995

Yaskawa Electric Europe GmbH

Page 1 of 34

Contents

Content

Page

1.

Introduction

4

2.

Measures to make YASKAWA Inverters conform to EMC

4

3.

Countermeasures for AC power supply and surrounding

5

 

3.1. Line Filter

5

 

3.2. Installation and wiring

5

4.

Treatment of cables

5

 

4.1. Countermeasures against cable noise

5

APPENDIX 1 Recommended line filters for YASKAWA Inverters

Appendix 1-1:

 

 

Schaffner Filter for E7, F7

400 V

6

Schaffner Filter for E7, F7

200 V, 3 ph

7

Appendix 1-2:

 

 

Schaffner Filter for all V7

 

8

Schaffner Filter for all J7

 

9

Appendix 1-3:

 

 

Rasmi Filter for all V7

 

10

Rasmi Filter for all J7

 

11

Appendix 1-4:

 

 

Schaffner Filter for G5, P5

400 V

12

Schaffner Filter for G5 575 V

13

Appendix 1-5:

 

 

Rasmi Filter for G5,P5 400 V

14

Rasmi and Schaffner Filter for P5 200 V, 1 ph

15

Appendix 1-6:

 

 

Rasmi Filter for VS mini C

 

16

Page 2 of 34

APPENDIX 2 Installation of line filter and inverters

 

Appendix 2-1:

 

Installation of line filter and

 

CIMR-G5C40P4 to 4015, CIMR-P5C40P4 to 4015

17

Appendix 2-2:

 

Installation of line filter and

 

CIMR-G5C4018 to 4300, CIMR-P5C4018 to 4300

18

Appendix 2-3:

 

Installation of line filter ( foot print type )and

 

CIMR-G5C40P4 to 4015, CIMR-P5C40P4 to 4015

19

Appendix 2-4:

 

Installation of line filter and

 

CIMR-P5B00P4 to B3P7

20

Appendix 2-5:

 

Installation of line filter and

 

VS mini C

21

Appendix 2-6:

 

Installation of line filters and

 

CIMR-F7, E7C40P4 to 4018

 

CIMR-F7, E7C20P4 to 2018

22

Appendix 2-7:

 

Installation of line filters and

 

CIMR-F7, E7C4018 to 4300

 

CIMR-F7, E7C2018 to 2110

23

Appendix 2-8:

 

Installation of line filters and

 

CIMR-V7ðC40P2 to 47P5

 

CIMR-V7ðC20P1 to 24P0

24

Appendix 2-9:

 

Installation of line filters and

 

CIMR-V7ðCB0P1 to B4P0

25

Appendix 2-10:

 

Installation of line filters and

 

CIMR-J7ðC40P2 to 44P0

 

CIMR-J7ðC20P1 to 24P0

26

Appendix 2-11:

 

Installation of line filters and

 

CIMR-J7ðC20P1 to 24P0

27

Page 3 of 34

1. Introduction

This document has been compiled as auxiliary material for use by each manufacturer using YASKAWA Inverters and described mainly countermeasures for EMC.

Therefore please refer to Instruction Manual also for installation and wiring.

We believe the Inverter that is installed according to this document and Instruction manual will meet following standards.

Our inverter products have been tested by accredited laboratories with following norms:

Product norm: EN 61800-3:1996, EN61800-3, A11: 2001

Emission (radiated ) : EN50081-2 (1993)

EN55011 (1991)

Class A Group 1

Emission ( conducted ) : EN50082-2 (1995)

EN55011 (1991)

Class A or class B ( refer to attached tables )

2. Measures to make YASKAWA Inverters conform to EMC Directive

It is not necessary to mount YASKAWA inverters into a cabinet to keep the EMC limits. Therefore it is not possible to provide detailed installation guidelines.

As a result we have to limit our instructions to a general guideline.

All electrical devices could have some different radiated emissions which could be transmitted to other cables close by.

Similar to an antenna these cables send this disturbance to their environment. If an electrical device ( i.e. an inverter ) is used without a proper filter

high or low frequency disturbance could be send to the mains.

General countermeasures are :

separate wiring of power and control units. proper earthings

screening of power and control cables

To earth a high frequency disturbance with a low resistance a large area earthing is necessary. We recommend to use earthing strips instead of normal cables. Furthermore the

screening of the cables must be earthed with proper earthing clamps.

Page 4 of 34

Yaskawa Inverter Products Conform with the EMC Directive User Manual

3. Countermeasures for AC power supply and surrounding

3.1. Line Filter

With regard to noise that is conducted on mains power supply by Inverters, a line filter is used as a countermeasure.

In order to keep the EMC limits the recommended filters for YASKAWA Inverters. (Refer to APPENDIX 1) must be used.

3.2. Installation and wiring

The line filter and the Inverter must be mounted on a same metal plate. The filter should be mounted as close as practical to the inverter. Keep cable as short as possible. The metal plate should be securely earthed. The frame (earth) of line filter and Inverter must be bonded to the metal plate with as much area as possible.

For the motor cable, screened cable must be used and the screen of the motor cable is connected to earth at both ends by a short connection using as large area as practicable.

4. Treatment of cables

4.1. Countermeasures against cable noise

The treatment of cables is the most important countermeasure. The machinery manufacturers are requested to examine the current structure of the cable lead - in.

-Use cables with woven screen

-The screen of the cable should be earthed with a large area.

-It is desirable to earth the screen of the cable by clamping the cable to the earth plate.

-The screen must be earthed on both side of the cable ( take care for good earthing system )

Ground bonds, remove any paint

Examples :

Number 1,2,3 show not proper ways to earth a cable screen.

Page 5 of 34

Page 6 of 34

The following table shows recommended filters for YASKAWA Inverters

APPENDIX 1-1

Recommended Line Filters for Varispeed F7and E7 made by Schaffner EMV AG

( 400V, 3phase )

Inverter Model

 

 

Line Filter ( Schaffner )

 

 

 

Varispeed F7

Varispeed E7

Model

EN

Current

Weight

Dimension

 

 

 

 

55011

(A)

(kg)

W× D× H

 

 

 

 

class

 

 

 

CIMR-F7C40P4

CIMR-E7C40P4

 

B*

 

 

 

CIMR-F7C40P7

CIMR-E7C40P7

FS 5972-10-07

B*

10

1.1

141 × 46 × 330

CIMR-F7C41P5

CIMR-E7C41P5

 

B*

 

 

 

CIMR-F7C42P2

CIMR-E7C42P2

 

B*

 

 

 

CIMR-F7C43P7

CIMR-E7C43P7

 

B*

 

 

 

CIMR-F7C44P0

CIMR-E7C44P0

FS 5972-18-07

B*

18

1.3

141 x 46 x 330

CIMR-F7C45P5

CIMR-E7C45P5

 

B*

 

 

 

CIMR-F7C47P5

CIMR-E7C47P5

FS 5972-21-07

B*

21

1,8

206 x 50 x 355

CIMR-F7C4011

CIMR-E7C4011

FS 5972-35-07

B*

35

2.1

206 x 50 x 355

CIMR-F7C4015

CIMR-E7C4015

FS 5972-60-07

B*

60

4.0

236 x 65 x 408

CIMR-F7C4018

CIMR-E7C4018

 

B*

 

 

 

CIMR-F7C4022

CIMR-E7C4022

FS 5972-70-52

B*

70

3.4

80 x 185 x 329

CIMR-F7C4030

CIMR-E7C4030

 

B*

 

 

 

CIMR-F7C4037

CIMR-E7C4037

FS 5972-100-35

B*

100

4,5

90 x 150 x 326

CIMR-F7C4045

CIMR-E7C4045

 

B*

 

 

 

CIMR-F7C4055

CIMR-E7C4055

FS 5972-130-35

B*

130

4.7

90 x 180 x 366

CIMR-F7C4075

CIMR-E7C4075

FS 5972-170-40

B*

170

6.0

120 x 170 x 451

CIMR-F7C4090

CIMR-E7C4090

FS 5972-250-37

A

250

11.7

130 x 240 x 610

CIMR-F7C4110

CIMR-E7C4110

or

 

 

 

 

 

 

 

FN 3359-250-28

A

 

7.0

230 x 125 x 300

CIMR-F7C4132

CIMR-E7C4132

FS 5972-400-99

A

400

18.5

300 x 160 x 564

CIMR-F7C4160

CIMR-E7C4160

or

 

 

 

 

 

 

 

FS 5972-410-99

A

410

10.5

260 x 115 x 386

CIMR-F7C4185

CIMR-E7C4185

FS 5972-410-99

A

410

10.5

260 x 115 x 386

CIMR-F7C4220

CIMR-E7C4220

FS 5972-600-99

A

600

11

260 x 135 x 386

CIMR-F7C4300

CIMR-E7C4300

FS 5972-800-99

A

800

31

300 x 160 x 716

Rated Voltage

: AC 480V 3phase

 

 

 

 

Ambient Temperature

: 45° C (max.)

 

 

 

 

*max screened motor cable length : 50m Class B,

Permissible emission of power drive systems for commercial and light industrial environment ( EN61800-3,A11 ) ( general availability, 1st environment )

Page 7 of 34

Recommended Line Filters for Varispeed F7and E7 made by Schaffner EMV AG

( 200V, 3 phase )

Inverter Model

 

 

Line Filter ( Schaffner )

 

 

 

Varispeed F7

Varispeed E7

Model

EN

Current

Weight

Dimension

 

 

 

 

55011

(A)

(kg)

W× D× H

 

 

 

 

class

 

 

 

CIMR-F7C20P4

CIMR-E7C20P4

 

B*

 

 

 

CIMR-F7C20P7

CIMR-E7C20P7

FS 5972-10-07

B*

7

1.1

141 × 46 × 330

CIMR-F7C21P5

CIMR-E7C21P5

 

B*

 

 

 

CIMR-F7C22P2

CIMR-E7C22P2

FS 5972-18-07

B*

18

1.7

141 x 46 x 330

CIMR-F7C23P7

CIMR-E7C23P7

FS 5973-35-07

B*

35

1.4

141 x 46 x 330

CIMR-F7C25P5

CIMR-E7C25P5

 

B*

 

 

 

CIMR-F7C27P5

CIMR-E7C27P5

FS 5973-60-07

B*

60

3

206 x 60 x 355

CIMR-F7C2011

CIMR-E7C2011

 

B*

 

 

 

CIMR-F7C2015

CIMR-E7C2015

FS 5973-100-07

A

100

4.9

236 x 80 x 408

CIMR-F7C2018

CIMR-E7C2018

 

A

 

 

 

CIMR-F7C2022

CIMR-E7C2022

FS 5973-130-35

A

130

4.3

90 x 180 x 366

CIMR-F7C2030

CIMR-E7C2030

 

A

 

 

 

CIMR-F7C2037

CIMR-E7C2037

FS 5973-160-40

A

160

6

120 x 170 x 451

CIMR-F7C2045

CIMR-E7C2045

FS 5973-240-37

A

240

11

130 x 240 x 610

CIMR-F7C2055

CIMR-E7C2055

 

A

 

 

 

CIMR-F7C2075

CIMR-E7C2075

 

A

 

 

 

CIMR-F7C2090

CIMR-E7C2090

FS 5973-500-37

A

500

19.5

300 x 160 x 564

CIMR-F7C2110

CIMR-E7C2110

 

A

 

 

 

Rated Voltage

: AC 240V 3phase

 

 

 

 

Ambient Temperature

: 45° C (max.)

 

 

 

 

*max motor cable length : 10m Class B, 50m Class A

Permissible emission of power drive systems for commercial and light industrial environment

( EN61800-3,A11 ) ( general availability, 1st environment )

Page 8 of 34

APPENDIX 1-2

Recommended Line Filters for VS 606 V7 made by Schaffner EMV AG

( 230V single phase )

Inverter Model

 

Line Filter (Schaffner)

 

 

 

 

 

 

Model

 

EN 55011

Current

Weight

Dimension

 

 

 

 

class

(A)

(kg)

W× D× H

CMIR-V7CCB0P1

 

FS 5855-10-07

 

B

10

0.44

71 x 45 x 169

CMIR-V7CCB0P2

 

 

CMIR-V7CCB0P4

 

 

 

 

 

 

 

CMIR-V7CCB0P7

 

FS 5855-20-07

 

B

20

0.7

111 x 50 x 169

CMIR-V7CCB1P5

 

 

 

 

 

 

 

CMIR-V7CCB2P2

 

FS 5855-30-07

 

B

30

1.0

144 x 50 x 174

CMIR-V7CCB4P0

 

FS 5855-40-07

 

B

40

1.1

175 x 50 x 174

Rated Voltage

: AC 250V single phase

 

 

 

 

Ambient Temperature : 40° C (max.) max motor cable length : 20m class B

Recommended Line Filters for VS 606 V7 made by Schaffner EMV AG

( 200V 3 phase )

Inverter Model

 

Line Filter (Schaffner)

 

 

 

 

 

 

Model

 

EN 55011

Current

Weight

Dimension

 

 

 

 

class

(A)

(kg)

W× D× H

CMIR-V7CC20P1

 

FS 5856-10-07

 

B

10

0.7

82 x 50 x 194

CMIR-V7CC20P2

 

 

CMIR-V7CC20P4

 

 

 

 

 

 

 

CMIR-V7CC20P7

 

 

 

 

 

 

 

CMIR-V7CC21P5

 

FS 5856-20-07

 

B

16

0.84

111 x 50 x 169

CMIR-V7CC22P2

 

 

 

 

 

 

 

CMIR-V7CC24P0

 

FS 5856-30-07

 

B

26

0.98

144 x 50 x 174

Rated Voltage

: AC 250V 3 phase

 

 

 

 

Ambient Temperature : 40° C (max.) max motor cable length : 20m class B

Recommended Line Filters for VS 606 V7 made by Schaffner EMV AG

( 400V 3 phase )

Inverter Model

 

Line Filter (Schaffner)

 

 

 

 

 

 

Model

 

EN 55011

Current

Weight

Dimension

 

 

 

 

class

(A)

(kg)

W× D× H

CMIR-V7CC40P2

 

FS 5857-5-07

 

B

5

0.5

111 x 45 x 169

CMIR-V7CC40P4

 

 

 

 

 

 

 

CMIR-V7CC40P7

 

FS 5857-10-07

 

B

10

0.75

111 x 45 x 169

CMIR-V7CC41P5

 

 

CMIR-V7CC42P2

 

 

 

 

 

 

 

CMIR-V7CC43P0

 

FS 5857-20-07

 

B

20

1.0

144 x 50 x 174

CMIR-V7CC44P0

 

 

 

 

 

 

 

CMIR-V7CC45P5

 

FS 5857-30-07

 

B

30

2.0

184 x 56 x 304

CMIR-V7CC47P5

 

 

 

 

 

 

 

Rated Voltage

: AC 480V 3 phase

 

 

 

 

Page 9 of 34

Ambient Temperature : 40° C (max.) max motor cable length : 20m class B

Page 10 of 34

Recommended Line Filters for VS mini J7 made by Schaffner EMV AG

( 230V single phase )

Inverter Model

 

Line Filter (Schaffner)

 

 

 

 

 

 

Model

 

EN 55011

Current

Weight

Dimension

 

 

 

 

class

(A)

(kg)

W× D× H

CMIR-J7ACB0P1

 

FS 5872-10-07

 

B

10

0.45

71 x 45 x 169

CMIR-J7ACB0P2

 

 

CMIR-J7ACB0P4

 

 

 

 

 

 

 

CMIR-J7ACB0P7

 

FS 5872-20-07

 

B

20

0.68

111 x 50 x 169

CMIR-J7ACB1P5

 

 

 

 

 

 

 

Rated Voltage

: AC 250V single phase

 

 

 

 

Ambient Temperature : 40° C (max.) max motor cable length : 20m class B

Recommended Line Filters for VS mini J7 made by Schaffner EMV AG

( 200V 3 phase )

Inverter Model

 

Line Filter (Schaffner)

 

 

 

 

 

 

Model

 

EN 55011

Current

Weight

Dimension

 

 

 

 

class

(A)

(kg)

W× D× H

CMIR-J7AC20P1

 

FS 5971-10-07

 

B

10

0.68

82 x 50 x 194

CMIR-J7AC20P2

 

 

CMIR-J7AC20P4

 

 

 

 

 

 

 

CMIR-J7AC20P7

 

 

 

 

 

 

 

CMIR-J7AC21P5

 

FS 5971-20-07

 

B

16

0.84

111 x 50 x 169

CMIR-J7AC22P2

 

 

 

 

 

 

 

CMIR-J7AC24P0

 

FS 5971-30-07

 

B

26

0.98

141 x 50 x 174

Rated Voltage

: AC 250V 3 phase

 

 

 

 

Ambient Temperature : 40° C (max.) max motor cable length : 20m class B

Recommended Line Filters for VS mini J7 made by Schaffner EMV AG

( 400V 3 phase )

Inverter Model

 

Line Filter (Schaffner)

 

 

 

 

 

 

Model

 

EN 55011

Current

Weight

Dimension

 

 

 

 

class

(A)

(kg)

W× D× H

CMIR-J7AC40P2

 

FS 5871-5-07

 

B

5

0.57

111 x 50 x 169

CMIR-J7AC40P4

 

 

 

 

 

 

 

CMIR-J7AC40P7

 

FS 5871-10-07

 

B

10

0.68

111 x 50 x 169

CMIR-J7AC41P5

 

 

CMIR-J7AC42P2

 

 

 

 

 

 

 

CMIR-J7AC43P0

 

FS 5871-20-07

 

B

20

1.0

141 x 50 x 174

CMIR-J7AC44P0

 

 

 

 

 

 

 

Rated Voltage

: AC V 480 3 phase

 

 

 

 

Ambient Temperature : 40° C (max.) max motor cable length : 20 m class B

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