YASKAWA
Energy in Motion TM
Making YASKAWA Inverter Products Conform with the EMC Directive
To assist you to comply with the EMC directives
This information is for guidance only, good working practices should be followed at all times.
|
EZZ 006543 |
Rev. 5 |
april. 04, 2002 |
Rev. 4 |
May. 21, 1999 |
Rev. 3 |
Mar. 13, 1998 |
Issued |
Nov. 30, 1995 |
Yaskawa Electric Europe GmbH
Page 1 of 34
Contents
Content |
Page |
1. |
Introduction |
4 |
2. |
Measures to make YASKAWA Inverters conform to EMC |
4 |
3. |
Countermeasures for AC power supply and surrounding |
5 |
|
3.1. Line Filter |
5 |
|
3.2. Installation and wiring |
5 |
4. |
Treatment of cables |
5 |
|
4.1. Countermeasures against cable noise |
5 |
APPENDIX 1 Recommended line filters for YASKAWA Inverters
Appendix 1-1: |
|
|
Schaffner Filter for E7, F7 |
400 V |
6 |
Schaffner Filter for E7, F7 |
200 V, 3 ph |
7 |
Appendix 1-2: |
|
|
Schaffner Filter for all V7 |
|
8 |
Schaffner Filter for all J7 |
|
9 |
Appendix 1-3: |
|
|
Rasmi Filter for all V7 |
|
10 |
Rasmi Filter for all J7 |
|
11 |
Appendix 1-4: |
|
|
Schaffner Filter for G5, P5 |
400 V |
12 |
Schaffner Filter for G5 575 V |
13 |
|
Appendix 1-5: |
|
|
Rasmi Filter for G5,P5 400 V |
14 |
|
Rasmi and Schaffner Filter for P5 200 V, 1 ph |
15 |
|
Appendix 1-6: |
|
|
Rasmi Filter for VS mini C |
|
16 |
Page 2 of 34
APPENDIX 2 Installation of line filter and inverters |
|
Appendix 2-1: |
|
Installation of line filter and |
|
CIMR-G5C40P4 to 4015, CIMR-P5C40P4 to 4015 |
17 |
Appendix 2-2: |
|
Installation of line filter and |
|
CIMR-G5C4018 to 4300, CIMR-P5C4018 to 4300 |
18 |
Appendix 2-3: |
|
Installation of line filter ( foot print type )and |
|
CIMR-G5C40P4 to 4015, CIMR-P5C40P4 to 4015 |
19 |
Appendix 2-4: |
|
Installation of line filter and |
|
CIMR-P5B00P4 to B3P7 |
20 |
Appendix 2-5: |
|
Installation of line filter and |
|
VS mini C |
21 |
Appendix 2-6: |
|
Installation of line filters and |
|
CIMR-F7, E7C40P4 to 4018 |
|
CIMR-F7, E7C20P4 to 2018 |
22 |
Appendix 2-7: |
|
Installation of line filters and |
|
CIMR-F7, E7C4018 to 4300 |
|
CIMR-F7, E7C2018 to 2110 |
23 |
Appendix 2-8: |
|
Installation of line filters and |
|
CIMR-V7ðC40P2 to 47P5 |
|
CIMR-V7ðC20P1 to 24P0 |
24 |
Appendix 2-9: |
|
Installation of line filters and |
|
CIMR-V7ðCB0P1 to B4P0 |
25 |
Appendix 2-10: |
|
Installation of line filters and |
|
CIMR-J7ðC40P2 to 44P0 |
|
CIMR-J7ðC20P1 to 24P0 |
26 |
Appendix 2-11: |
|
Installation of line filters and |
|
CIMR-J7ðC20P1 to 24P0 |
27 |
Page 3 of 34
1. Introduction
This document has been compiled as auxiliary material for use by each manufacturer using YASKAWA Inverters and described mainly countermeasures for EMC.
Therefore please refer to Instruction Manual also for installation and wiring.
We believe the Inverter that is installed according to this document and Instruction manual will meet following standards.
Our inverter products have been tested by accredited laboratories with following norms:
Product norm: EN 61800-3:1996, EN61800-3, A11: 2001
Emission (radiated ) : EN50081-2 (1993)
EN55011 (1991) |
Class A Group 1 |
Emission ( conducted ) : EN50082-2 (1995) |
|
EN55011 (1991) |
Class A or class B ( refer to attached tables ) |
2. Measures to make YASKAWA Inverters conform to EMC Directive
It is not necessary to mount YASKAWA inverters into a cabinet to keep the EMC limits. Therefore it is not possible to provide detailed installation guidelines.
As a result we have to limit our instructions to a general guideline.
All electrical devices could have some different radiated emissions which could be transmitted to other cables close by.
Similar to an antenna these cables send this disturbance to their environment. If an electrical device ( i.e. an inverter ) is used without a proper filter
high or low frequency disturbance could be send to the mains.
General countermeasures are :
separate wiring of power and control units. proper earthings
screening of power and control cables
To earth a high frequency disturbance with a low resistance a large area earthing is necessary. We recommend to use earthing strips instead of normal cables. Furthermore the
screening of the cables must be earthed with proper earthing clamps.
Page 4 of 34
3. Countermeasures for AC power supply and surrounding
3.1. Line Filter
With regard to noise that is conducted on mains power supply by Inverters, a line filter is used as a countermeasure.
In order to keep the EMC limits the recommended filters for YASKAWA Inverters. (Refer to APPENDIX 1) must be used.
3.2. Installation and wiring
The line filter and the Inverter must be mounted on a same metal plate. The filter should be mounted as close as practical to the inverter. Keep cable as short as possible. The metal plate should be securely earthed. The frame (earth) of line filter and Inverter must be bonded to the metal plate with as much area as possible.
For the motor cable, screened cable must be used and the screen of the motor cable is connected to earth at both ends by a short connection using as large area as practicable.
4. Treatment of cables
4.1. Countermeasures against cable noise
The treatment of cables is the most important countermeasure. The machinery manufacturers are requested to examine the current structure of the cable lead - in.
-Use cables with woven screen
-The screen of the cable should be earthed with a large area.
-It is desirable to earth the screen of the cable by clamping the cable to the earth plate.
-The screen must be earthed on both side of the cable ( take care for good earthing system )
Ground bonds, remove any paint
Examples :
Number 1,2,3 show not proper ways to earth a cable screen.
Page 5 of 34
Page 6 of 34
The following table shows recommended filters for YASKAWA Inverters
APPENDIX 1-1
Recommended Line Filters for Varispeed F7and E7 made by Schaffner EMV AG
( 400V, 3phase )
Inverter Model |
|
|
Line Filter ( Schaffner ) |
|
|
|
|
Varispeed F7 |
Varispeed E7 |
Model |
EN |
Current |
Weight |
Dimension |
|
|
|
|
|
55011 |
(A) |
(kg) |
W× D× H |
|
|
|
|
class |
|
|
|
CIMR-F7C40P4 |
CIMR-E7C40P4 |
|
B* |
|
|
|
|
CIMR-F7C40P7 |
CIMR-E7C40P7 |
FS 5972-10-07 |
B* |
10 |
1.1 |
141 × 46 × 330 |
|
CIMR-F7C41P5 |
CIMR-E7C41P5 |
|
B* |
|
|
|
|
CIMR-F7C42P2 |
CIMR-E7C42P2 |
|
B* |
|
|
|
|
CIMR-F7C43P7 |
CIMR-E7C43P7 |
|
B* |
|
|
|
|
CIMR-F7C44P0 |
CIMR-E7C44P0 |
FS 5972-18-07 |
B* |
18 |
1.3 |
141 x 46 x 330 |
|
CIMR-F7C45P5 |
CIMR-E7C45P5 |
|
B* |
|
|
|
|
CIMR-F7C47P5 |
CIMR-E7C47P5 |
FS 5972-21-07 |
B* |
21 |
1,8 |
206 x 50 x 355 |
|
CIMR-F7C4011 |
CIMR-E7C4011 |
FS 5972-35-07 |
B* |
35 |
2.1 |
206 x 50 x 355 |
|
CIMR-F7C4015 |
CIMR-E7C4015 |
FS 5972-60-07 |
B* |
60 |
4.0 |
236 x 65 x 408 |
|
CIMR-F7C4018 |
CIMR-E7C4018 |
|
B* |
|
|
|
|
CIMR-F7C4022 |
CIMR-E7C4022 |
FS 5972-70-52 |
B* |
70 |
3.4 |
80 x 185 x 329 |
|
CIMR-F7C4030 |
CIMR-E7C4030 |
|
B* |
|
|
|
|
CIMR-F7C4037 |
CIMR-E7C4037 |
FS 5972-100-35 |
B* |
100 |
4,5 |
90 x 150 x 326 |
|
CIMR-F7C4045 |
CIMR-E7C4045 |
|
B* |
|
|
|
|
CIMR-F7C4055 |
CIMR-E7C4055 |
FS 5972-130-35 |
B* |
130 |
4.7 |
90 x 180 x 366 |
|
CIMR-F7C4075 |
CIMR-E7C4075 |
FS 5972-170-40 |
B* |
170 |
6.0 |
120 x 170 x 451 |
|
CIMR-F7C4090 |
CIMR-E7C4090 |
FS 5972-250-37 |
A |
250 |
11.7 |
130 x 240 x 610 |
|
CIMR-F7C4110 |
CIMR-E7C4110 |
or |
|
|
|
|
|
|
|
|
FN 3359-250-28 |
A |
|
7.0 |
230 x 125 x 300 |
CIMR-F7C4132 |
CIMR-E7C4132 |
FS 5972-400-99 |
A |
400 |
18.5 |
300 x 160 x 564 |
|
CIMR-F7C4160 |
CIMR-E7C4160 |
or |
|
|
|
|
|
|
|
|
FS 5972-410-99 |
A |
410 |
10.5 |
260 x 115 x 386 |
CIMR-F7C4185 |
CIMR-E7C4185 |
FS 5972-410-99 |
A |
410 |
10.5 |
260 x 115 x 386 |
|
CIMR-F7C4220 |
CIMR-E7C4220 |
FS 5972-600-99 |
A |
600 |
11 |
260 x 135 x 386 |
|
CIMR-F7C4300 |
CIMR-E7C4300 |
FS 5972-800-99 |
A |
800 |
31 |
300 x 160 x 716 |
|
Rated Voltage |
: AC 480V 3phase |
|
|
|
|
||
Ambient Temperature |
: 45° C (max.) |
|
|
|
|
*max screened motor cable length : 50m Class B,
Permissible emission of power drive systems for commercial and light industrial environment ( EN61800-3,A11 ) ( general availability, 1st environment )
Page 7 of 34
Recommended Line Filters for Varispeed F7and E7 made by Schaffner EMV AG
( 200V, 3 phase )
Inverter Model |
|
|
Line Filter ( Schaffner ) |
|
|
|
|
Varispeed F7 |
Varispeed E7 |
Model |
EN |
Current |
Weight |
Dimension |
|
|
|
|
|
55011 |
(A) |
(kg) |
W× D× H |
|
|
|
|
class |
|
|
|
CIMR-F7C20P4 |
CIMR-E7C20P4 |
|
B* |
|
|
|
|
CIMR-F7C20P7 |
CIMR-E7C20P7 |
FS 5972-10-07 |
B* |
7 |
1.1 |
141 × 46 × 330 |
|
CIMR-F7C21P5 |
CIMR-E7C21P5 |
|
B* |
|
|
|
|
CIMR-F7C22P2 |
CIMR-E7C22P2 |
FS 5972-18-07 |
B* |
18 |
1.7 |
141 x 46 x 330 |
|
CIMR-F7C23P7 |
CIMR-E7C23P7 |
FS 5973-35-07 |
B* |
35 |
1.4 |
141 x 46 x 330 |
|
CIMR-F7C25P5 |
CIMR-E7C25P5 |
|
B* |
|
|
|
|
CIMR-F7C27P5 |
CIMR-E7C27P5 |
FS 5973-60-07 |
B* |
60 |
3 |
206 x 60 x 355 |
|
CIMR-F7C2011 |
CIMR-E7C2011 |
|
B* |
|
|
|
|
CIMR-F7C2015 |
CIMR-E7C2015 |
FS 5973-100-07 |
A |
100 |
4.9 |
236 x 80 x 408 |
|
CIMR-F7C2018 |
CIMR-E7C2018 |
|
A |
|
|
|
|
CIMR-F7C2022 |
CIMR-E7C2022 |
FS 5973-130-35 |
A |
130 |
4.3 |
90 x 180 x 366 |
|
CIMR-F7C2030 |
CIMR-E7C2030 |
|
A |
|
|
|
|
CIMR-F7C2037 |
CIMR-E7C2037 |
FS 5973-160-40 |
A |
160 |
6 |
120 x 170 x 451 |
|
CIMR-F7C2045 |
CIMR-E7C2045 |
FS 5973-240-37 |
A |
240 |
11 |
130 x 240 x 610 |
|
CIMR-F7C2055 |
CIMR-E7C2055 |
|
A |
|
|
|
|
CIMR-F7C2075 |
CIMR-E7C2075 |
|
A |
|
|
|
|
CIMR-F7C2090 |
CIMR-E7C2090 |
FS 5973-500-37 |
A |
500 |
19.5 |
300 x 160 x 564 |
|
CIMR-F7C2110 |
CIMR-E7C2110 |
|
A |
|
|
|
|
Rated Voltage |
: AC 240V 3phase |
|
|
|
|
||
Ambient Temperature |
: 45° C (max.) |
|
|
|
|
*max motor cable length : 10m Class B, 50m Class A
Permissible emission of power drive systems for commercial and light industrial environment
( EN61800-3,A11 ) ( general availability, 1st environment )
Page 8 of 34
APPENDIX 1-2
Recommended Line Filters for VS 606 V7 made by Schaffner EMV AG
( 230V single phase )
Inverter Model |
|
Line Filter (Schaffner) |
|
|
|
|
|
|
|
Model |
|
EN 55011 |
Current |
Weight |
Dimension |
|
|
|
|
class |
(A) |
(kg) |
W× D× H |
CMIR-V7CCB0P1 |
|
FS 5855-10-07 |
|
B |
10 |
0.44 |
71 x 45 x 169 |
CMIR-V7CCB0P2 |
|
|
|||||
CMIR-V7CCB0P4 |
|
|
|
|
|
|
|
CMIR-V7CCB0P7 |
|
FS 5855-20-07 |
|
B |
20 |
0.7 |
111 x 50 x 169 |
CMIR-V7CCB1P5 |
|
|
|
|
|
|
|
CMIR-V7CCB2P2 |
|
FS 5855-30-07 |
|
B |
30 |
1.0 |
144 x 50 x 174 |
CMIR-V7CCB4P0 |
|
FS 5855-40-07 |
|
B |
40 |
1.1 |
175 x 50 x 174 |
Rated Voltage |
: AC 250V single phase |
|
|
|
|
Ambient Temperature : 40° C (max.) max motor cable length : 20m class B
Recommended Line Filters for VS 606 V7 made by Schaffner EMV AG
( 200V 3 phase )
Inverter Model |
|
Line Filter (Schaffner) |
|
|
|
|
|
|
|
Model |
|
EN 55011 |
Current |
Weight |
Dimension |
|
|
|
|
class |
(A) |
(kg) |
W× D× H |
CMIR-V7CC20P1 |
|
FS 5856-10-07 |
|
B |
10 |
0.7 |
82 x 50 x 194 |
CMIR-V7CC20P2 |
|
|
|||||
CMIR-V7CC20P4 |
|
|
|
|
|
|
|
CMIR-V7CC20P7 |
|
|
|
|
|
|
|
CMIR-V7CC21P5 |
|
FS 5856-20-07 |
|
B |
16 |
0.84 |
111 x 50 x 169 |
CMIR-V7CC22P2 |
|
|
|
|
|
|
|
CMIR-V7CC24P0 |
|
FS 5856-30-07 |
|
B |
26 |
0.98 |
144 x 50 x 174 |
Rated Voltage |
: AC 250V 3 phase |
|
|
|
|
Ambient Temperature : 40° C (max.) max motor cable length : 20m class B
Recommended Line Filters for VS 606 V7 made by Schaffner EMV AG
( 400V 3 phase )
Inverter Model |
|
Line Filter (Schaffner) |
|
|
|
|
|
|
|
Model |
|
EN 55011 |
Current |
Weight |
Dimension |
|
|
|
|
class |
(A) |
(kg) |
W× D× H |
CMIR-V7CC40P2 |
|
FS 5857-5-07 |
|
B |
5 |
0.5 |
111 x 45 x 169 |
CMIR-V7CC40P4 |
|
|
|
|
|
|
|
CMIR-V7CC40P7 |
|
FS 5857-10-07 |
|
B |
10 |
0.75 |
111 x 45 x 169 |
CMIR-V7CC41P5 |
|
|
|||||
CMIR-V7CC42P2 |
|
|
|
|
|
|
|
CMIR-V7CC43P0 |
|
FS 5857-20-07 |
|
B |
20 |
1.0 |
144 x 50 x 174 |
CMIR-V7CC44P0 |
|
|
|
|
|
|
|
CMIR-V7CC45P5 |
|
FS 5857-30-07 |
|
B |
30 |
2.0 |
184 x 56 x 304 |
CMIR-V7CC47P5 |
|
|
|
|
|
|
|
Rated Voltage |
: AC 480V 3 phase |
|
|
|
|
Page 9 of 34
Ambient Temperature : 40° C (max.) max motor cable length : 20m class B
Page 10 of 34
Recommended Line Filters for VS mini J7 made by Schaffner EMV AG
( 230V single phase )
Inverter Model |
|
Line Filter (Schaffner) |
|
|
|
|
|
|
|
Model |
|
EN 55011 |
Current |
Weight |
Dimension |
|
|
|
|
class |
(A) |
(kg) |
W× D× H |
CMIR-J7ACB0P1 |
|
FS 5872-10-07 |
|
B |
10 |
0.45 |
71 x 45 x 169 |
CMIR-J7ACB0P2 |
|
|
|||||
CMIR-J7ACB0P4 |
|
|
|
|
|
|
|
CMIR-J7ACB0P7 |
|
FS 5872-20-07 |
|
B |
20 |
0.68 |
111 x 50 x 169 |
CMIR-J7ACB1P5 |
|
|
|
|
|
|
|
Rated Voltage |
: AC 250V single phase |
|
|
|
|
Ambient Temperature : 40° C (max.) max motor cable length : 20m class B
Recommended Line Filters for VS mini J7 made by Schaffner EMV AG
( 200V 3 phase )
Inverter Model |
|
Line Filter (Schaffner) |
|
|
|
|
|
|
|
Model |
|
EN 55011 |
Current |
Weight |
Dimension |
|
|
|
|
class |
(A) |
(kg) |
W× D× H |
CMIR-J7AC20P1 |
|
FS 5971-10-07 |
|
B |
10 |
0.68 |
82 x 50 x 194 |
CMIR-J7AC20P2 |
|
|
|||||
CMIR-J7AC20P4 |
|
|
|
|
|
|
|
CMIR-J7AC20P7 |
|
|
|
|
|
|
|
CMIR-J7AC21P5 |
|
FS 5971-20-07 |
|
B |
16 |
0.84 |
111 x 50 x 169 |
CMIR-J7AC22P2 |
|
|
|
|
|
|
|
CMIR-J7AC24P0 |
|
FS 5971-30-07 |
|
B |
26 |
0.98 |
141 x 50 x 174 |
Rated Voltage |
: AC 250V 3 phase |
|
|
|
|
Ambient Temperature : 40° C (max.) max motor cable length : 20m class B
Recommended Line Filters for VS mini J7 made by Schaffner EMV AG
( 400V 3 phase )
Inverter Model |
|
Line Filter (Schaffner) |
|
|
|
|
|
|
|
Model |
|
EN 55011 |
Current |
Weight |
Dimension |
|
|
|
|
class |
(A) |
(kg) |
W× D× H |
CMIR-J7AC40P2 |
|
FS 5871-5-07 |
|
B |
5 |
0.57 |
111 x 50 x 169 |
CMIR-J7AC40P4 |
|
|
|
|
|
|
|
CMIR-J7AC40P7 |
|
FS 5871-10-07 |
|
B |
10 |
0.68 |
111 x 50 x 169 |
CMIR-J7AC41P5 |
|
|
|||||
CMIR-J7AC42P2 |
|
|
|
|
|
|
|
CMIR-J7AC43P0 |
|
FS 5871-20-07 |
|
B |
20 |
1.0 |
141 x 50 x 174 |
CMIR-J7AC44P0 |
|
|
|
|
|
|
|
Rated Voltage |
: AC V 480 3 phase |
|
|
|
|
Ambient Temperature : 40° C (max.) max motor cable length : 20 m class B
Page 11 of 34