Yaskawa MP3300iec User Manual

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MP3300iec

Machine Controller

Hardware Manual

Type: MP3300iec

To properly use the product, read this manual thoroughly and retain for easy reference, inspection,

and maintenance. Ensure the end user receives this manual.

YAI-SIA-IEC-7

Table of Contents

1. Basic Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2. System Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3. Component Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4. Base Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5. CPU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6. Installation and Usage Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 7. Base Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 8. Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 9. Display and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 10. Self-Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 11. MECHATROLINK-III Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 12. MECHATROLINK-III Network Topologies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 13. MECHATROLINK-III Synchronization between Modules . . . . . . . . . . . . . . . . . . . . . . 24 14. Devices Connectable via MECHATROLINK-III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 15. Connecting the RLY OUT Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 16. Ethernet Connector Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 17. Option Module - AI-01 (Analog Input) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 18. Option Module - AO-01 (Analog Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 19. Option Module - DO-01 (Digital Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 20. Option Module - LIO-01/02 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 21. Option Module - LIO-04/05 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 22. Option Module - LIO-06 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 23. Option Module – 218IF-Y1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 24. Terminal Block Kit CBK-U-MP2A-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 25. Terminal Block Kit CBK-U-MP2B-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 26. Terminal Block Kit CBK-U-MP2C-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 27. Cable Shielding, Segregation and Noise Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Copyright © 2014 YASKAWA AMERICA, INC.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

3

4

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

1 Basic Units

1 Basic Units

“Basic Unit” is a collective term that refers to the modules in the following table.

Unit Name

Primary Function

CPU Module

Stores the module definitions and programs, and interprets the programs. The CPU Module also controls the

Optional Modules.

 

Base Unit

Contains the power supply and provides the backplane to which Modules are mounted.

The Basic Modules are typically connected as shown in the following examples.

+

CPU Module

Base Unit

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

5

2 System Configuration Example

2 System Configuration Example

The following figure shows a typical system configuration.

MotionWorks IEC version 3.0.0 or higher

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Another PLC

PC

HUB

Ethernet communications cables

MP3300

RLYOUT connector cable

Battery

24-VDC power supply, AC power supply, or status monitoring device

Power supply cable

24-VDC power supply or AC power supply

MECHATROLINK-III

Front cover for unused slot

MECHATROLINK-III Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SERVOPACK with

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MECHATROLINK-III

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Communications

 

I/O

Module with

 

 

 

MECHATROLINK-III

 

 

 

 

 

 

 

Communications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I/O

Servomotor Servomotor Servomotor

Optional Modules

I/O Modules

LIO-01

LIO-02

LIO-04

LIO-05

LIO-06

DO-01

AI-01

AO-01

 

 

 

 

 

 

 

 

Communications Modules

218IF-Y1

Up to 62 stations, including I/O

External outputs

External inputs

RS-232C

Ethernet

6

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

3 Component Part Numbers

3 Component Part Numbers

 

 

System Components

Type

Part Number

Description

 

PMC-U-MP33004

CPU, MP3300, 4 axis, 400 MHz, 4MB SRAM

 

 

 

 

PMC-U-MP33008

CPU, MP3300, 8 axis, 400 MHz, 4MB SRAM

CPU

 

 

PMC-U-MP33020

CPU, MP3300, 20 axis, 400 MHz, 4MB SRAM

 

 

 

 

PMC-U-MP33320

CPU, MP3300, 20 axis, 800 MHz, 8MB SRAM

 

 

 

 

PMC-U-MP33332

CPU, MP3300, 32 axis, 800 MHz, 8MB SRAM

 

 

 

 

JEPMC-BU3304-E

Base Unit with DC Power Supply, 1 Slot, MP3300iec

 

 

 

Base Unit

JEPMC-BU3303-E

Base Unit with DC Power Supply, 3 Slots, MP3300iec

 

 

JEPMC-BU3302-E

Base Unit with DC Power Supply, 8 Slots, MP3300iec

 

 

 

 

 

JEPMC-BU3301-E

Base Unit with AC Power Supply, 8 Slots, MP3300iec

 

 

 

 

JAPMC-AN2300

Analog Inputs (AI-01)

 

JAPMC-AN2310-E

Analog Outputs (AO-01)

 

JAPMC-DO2300

Digital Output Module (DO-01)

 

JAPMC-IO2300-E

Digital I/O Module (LIO-01)

Option Card

JAPMC-IO2301-E

Digital I/O Module (LIO-02)

 

JAPMC-IO2303

Digital I/O Module (LIO-04)

 

JAPMC-IO2304

Digital I/O Module (LIO-05)

 

JAPMC-IO2305-E

Digital Multi-Function I/O Module (LIO-06)

 

JAPMC-CM2301-E

Ethernet & RS232C Communication (218IF-Y1)

 

JEPMC-MT2000-E

HUB, MECHATROLINK-III NETWORK, 8 SLAVE PORTS

MECHATROLINK

JEPMC-MT2020-E

ADAPTER, ETHERNET TO MECHATROLINK

JEPMC-MTD2310-E

I/O MODULE, MECHATROLINK NETWORK, 64 IN, 64 OUT

Network

JEPMC-MTA2900-E

ANALOG MODULE, MECHATROLINK NETWORK, 8 INPUT

 

 

JEPMC-MTA2910-E

ANALOG MODULE, MECHATROLINK NETWORK, 4 OUTPUT

 

JEPMC-W6012-A2-E

MECHATROLINK-III CABLE, 0.2 M

 

JEPMC-W6012-A5-E

MECHATROLINK-III CABLE, 0.5 M

 

JEPMC-W6012-01-E

MECHATROLINK-III CABLE, 1.0 M

 

JEPMC-W6012-02-E

MECHATROLINK-III CABLE, 2.0 M

 

JEPMC-W6012-03-E

MECHATROLINK-III CABLE, 3.0 M

MECHATROLINK

JEPMC-W6012-04-E

MECHATROLINK-III CABLE, 4.0 M

Cables

JEPMC-W6012-05-E

MECHATROLINK-III CABLE, 5.0 M

 

JEPMC-W6012-10-E

MECHATROLINK-III CABLE, 10 M

 

JEPMC-W6012-20-E

MECHATROLINK-III CABLE, 20 M

 

JEPMC-W6012-30-E

MECHATROLINK-III CABLE, 30 M

 

JEPMC-W6012-40-E

MECHATROLINK-III CABLE, 40 M

 

JEPMC-W6012-50-E

MECHATROLINK-III CABLE, 50 M

 

JEPMC-BA3001

Replacement Battery

Accessories

JEPMC-OP2300

Option Slot Cover

JEPMC-OP3001

Replacement Power Supply Side Cover

 

 

JEPMC-OP3002

Replacement Option Base Side Cover

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

7

4 Base Units

4 Base Units

The Base Unit provides the backplane to which Modules are mounted and supplies the required power to the Modules. There are three models of Base Units, a one-slot model, a three-slot model, and an eight-slot model. This section shows the appearance and part names of the Base Unit and describes the connector.

Appearance and Part Names

Figure 1 illustrates the appearance of the Base Unit and a part name.

RLYOUT connector

Power connector

Figure 1 Base Unit

8

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

4 Base Units

Connector

The Base Unit has two connectors: an RLYOUT connector and a power connector.

RLYOUT Connector

The RLYOUT connector outputs the status of the CPU Module.

Figure 2 RLYOUT Connector Model: 734-302

Pin Assignments

No.

Signal Label

Description

1

OUT

Normal operation: Circuit closed.

2

OUT

Error: Circuit open.

Power Connector

Connect the power supply to this connector.

Figure 3 RLYOUT Connector Model: 734-302

Type

Model

Color

DC power supply

4-2013522-3

White

Pin Assignments

 

 

 

 

 

No.

Signal Label

Description

3

24 VDC

Power input wire for 24 VDC

2

0 VDC

Power input wire for 0 VDC

1

FG

Connects to the frame ground. (Ground to

100 W max.)

 

 

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

9

5 CPU Specifications

5 CPU Specifications

The hardware specifications of the CPU Unit are given in the following table.

Item

CPU Specification

Model

PMC-U-MP330xx

 

PMC-U-MP33004: CPU, MP3300, 4 axis, 400 MHz, 4MB SRAM

Part Number: Description

PMC-U-MP33008: CPU, MP3300, 8axis, 400 MHz, 4MB SRAM

PMC-U-MP33020: CPU, MP3300, 20 axis, 400 MHz, 4MB SRAM

 

PMC-U-MP33320: CPU, MP3300, 20 axis, 800 MHz, 8MB SRAM

 

PMC-U-MP33332: CPU, MP3300, 32 axis, 800 MHz, 8MB SRAM

Flash Memory

Capacity: 40 MB (32 MB of user memory)

SDRAM

Capacity: 128 MB

SRAM

Capacity: 8 MB (battery backup)

Calendar

Seconds, minutes, hour, day, week, month, year, day of week, and timing (battery backup)

Ethernet

10Base-T or 100Base-TX

MECHATROLINK

MECHATROLINK-III: 1 circuit with 2 ports

USB

USB 2.0 Type A host, 1 port

Compatible devices: USB storage

 

 

Seven-segment display

Indicators and Displays

Status indicators

USB status indicator

 

MECHATROLINK-III status indicators

 

Ethernet status indicators

Switches

DIP switch: Mode switch

STOP/SAVE switch. Refer to Switches on page 16 for detailed switch information.

 

CPU Communications Specifications

The specifications of the Communications Protocols built into the CPU Module are given in the following table.

Protocol

Mode

Detail

Modbus TCP

MP3300iec as Master (Client)

Maximum Number of Data Blocks = 20

MP3300iec as Slave (Server)

1000 registers in, 1000 registers out, 256 coils in, 256 coils out

 

 

MP3300iec as Master (Scanner)

Maximum Number of Data Blocks = 100

Ethernet/IP

MP3300iec as Slave (Adapter)

Total of 16 instances in, 16 instances out, arranged as 3 instances of

 

256 bytes, 3 instances of 128 bytes, and 10 instances of 496 bytes.

 

 

OPC

read/write

Any Global variable can be configured, requires OPC Server running

on PC

 

 

Custom Protocol

n/a

Use the YDeviceComm firmware library to create a custom

communication protocol.

 

 

Network Variables

read/write

Variables configured with MotionWorks IEC software that allow

automatic data transfer from controller to controller.

 

 

10

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

5 CPU Specifications

CPU Module Appearance and Component Names

Figure 4 shows the appearance of the CPU Module and the compnent names.

Display

Status indicators

Mode switches

MECHATROLINK-III status indicators USB status indicator

MECHATROLINK-III connectors

Ethernet status indicators

Ethernet connector

Figure 4 CPU Module Component Names

CPU Module Connectors

The CPU Module has three types of connectors: MECHATROLINK-III, Ethernet, and USB.

MECHATROLINK-III Connectors

Figure 5 illustrates connectors used to connect MECHATROLINK-III communications devices.

Figure 5 MECHATROLINK-III Connectors

Ethernet Connectors

Figure 6 illustrates the connector used to connect Ethernet communications devices.

Figure 6 Ethernet Connector

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

11

5 CPU Specifications

USB Connector

Figure 5 illustrates the connector used to connect a USB memory device.

USB connector

Open the cover.

Figure 7 USB Connector

NOTICE: Equipment Hazard. Before removing the USB memory device, press the STOP/SAVE switch and wait until the USB status indicator goes out. If the USB memory device is removed while the USB status indicator is lit or flashing, the data may become corrupted.

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YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

6 Installation and Usage Conditions

6 Installation and Usage Conditions

This section describes installation and usage conditions for the MP3300iec Series Machine Controllers. Install the MP3300iec Series Controllers in an environment with the following conditions.

Installation and Usage Conditions

Table 1 MP3300iec Installation and Usage Conditions

 

Item

Specification

 

Ambient Operating

0 to 60°C (Forced cooling is required if 55°C is exceeded.)

 

Temperature

 

 

 

Ambient Storage Temperature

-25 to 85°C

Environmental

Ambient Operating Humidity

10% to 95% RH (with no condensation)

Conditions

Ambient Storage Humidity

10% to 95% RH (with no condensation)

 

Pollution Level

Conforms to JIS B 3502 Pollution Degree 2.

 

Corrosive Gas

There must be no combustible or corrosive gas.

 

Operating Altitude

2,000 m max.

 

 

Conforms to JIS B 3502.

 

 

Continuous vibration: 5 to 9 Hz with single-amplitude of 1.75 mm

 

Vibration Resistance

9 to 150 Hz with fixed acceleration of 4.9 m/s2

Mechanical

Intermittent vibration: 5 to 9 Hz with single-amplitude of 3.5 mm

 

Operating

 

9 to 150 Hz with fixed acceleration of 9.8 m/s2

Conditions

 

10 sweeps each in X, Y, and Z directions for both intermittent and continuous vibration

 

Shock Resistance

Size of shock: Peak acceleration of 147 m/s2 (15 G)

 

Duration: 11 ms

 

 

3 times each in X, Y, and Z directions

 

 

Conforms to EN 61000-6-2, EN 61000-6-4, and EN 55011 (Group 1 Class A).

Electrical

 

Power supply noise (FT noise): ±2 kV min. for one minute

Operating

Noise Resistance

Radiation noise (FT noise): ±1 kV min. for one minute

Conditions

 

Ground noise (impulse noise): ±1 kV min. for 10 minutes

 

 

Electrostatic noise (contact discharge method): ±6 kV or more, 10 times

Installation

Ground

Ground to 100 Ω max.

Conditions

Cooling Method

Natural cooling or forced-air cooling. Refer to Control Panel Cooling Method on page 14

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

13

6Installation and Usage Conditions

Control Panel Cooling Method

The components that are used in the Machine Controller require the ambient operating temperature to be between 0 and 60 °C. Use one of the methods described below to ensure adequate cooling in the control panel.

NOTICE: Equipment Damage. Use forced-air cooling if the ambient temperature exceeds 55°C.

Control Panels with Natural Cooling

Do not mount the Machine Controller at the top of the control panel, where the hot air that is generated inside the panel collects.

Leave sufficient space above and below the Machine Controller, and maintain adequate distances from other devices, cable ducts, and other objects to ensure suitable air circulation.

Do not mount the Machine Controller in any direction other than the specified direction.

Do not mount the Machine Controller on top of any device that generates a significant amount of heat.

Do not subject the Machine Controller to direct sunlight.

Control Panels with Forced-air Cooling

Install a fan near the center of and at the top or bottom of the Machine Controller for either of the following methods.

Forced draft method (A fan or a similar device is used to circulate the air in the interior and the exterior of the panel.).

Forced circulation method (A fan or a similar device is mounted to the airtight panel to circulate the air inside.).

Note: 1. Use the following guideline when selecting the fan:

80 x 80 mm min., Maximum air flow: 0.9 m3/min, Maximum static pressure: 26.5 Pa or higher.

2.Adjust the fan installation location and the direction of air flow as shown in Figure 8.

 

Fan

Direction

 

of air flow

 

 

40 mm min.

Approx.

 

 

40 mm

 

 

10 mm

 

10 mm

min.*

 

min.*

Approx.

 

40 mm min.

40 mm

 

 

Direction

 

of air flow

 

Fan

 

* For a control panel with natural cooling with the MBU-303 Base Unit: 30 mm min.

Figure 8 Fan installation location and air flow direction

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YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

7 Base Unit Specifications

7 Base Unit Specifications

The specifications of the Base Units are listed in Table 2.

Table 2 Base Unit Specifications

Item

 

Specification

 

1 slot

3 slots

8 slots DC

8 slots AC

 

 

Model

JEPMC-BU3304-E

JEPMC-BU3303-E

JEPMC-BU3302-E

JEPMC-BU3301-E

Abbreviation

MBU-304

MBU-303

MBU-302

MBU-301

Number of Slots

1

3

8

 

 

 

 

 

 

Mountable Modules

MP2000-series Optional Modules

 

 

 

 

 

 

 

 

 

Input Voltage

24 VDC

 

 

110/220 VAC

 

 

 

 

 

 

 

Allowable Input

19.2 to 28.8 VDC

 

 

85 to 132 VAC/ 198 to

 

Voltage Range

 

 

276 VAC

 

 

 

 

 

Input Current

1.0 A max. (at rated

1.5 A max. (at rated input/output)

3.0 A max. (at rated

 

input/output)

input/output)

 

 

 

 

 

Inrush Current

40 A, 10 ms max.

 

30 A, 10 ms max.

40 A, 10 ms max.

 

 

 

 

 

 

 

Allowable Power Loss

1 ms

 

 

20 ms

Power Supply Section

Time

 

 

 

 

 

Rated Voltage

5.15 V

 

5.0 V

 

 

 

 

 

 

 

 

Rated Current

2.5 A

4.5 A

4.0 A

8.0 A

 

 

 

 

 

 

 

Output Current Range

0 to 2.5 A

0 to 4.5 A

0.0 to 4.0 A

0.0 to 8.0 A

 

 

 

 

 

 

 

Rated Voltage

5.15 V ±2% max. (5.05 to 5.25 V)

 

 

 

Accuracy

 

 

 

 

 

 

 

 

Battery

You can mount a memory backup Battery for retained variables, absolute encoder offsets, and

 

alarm history.

 

 

 

 

 

 

 

 

 

 

A normally open relay output that is linked to the CPU Module status

 

 

 

Normal operation: Circuit closed.

 

 

RLY OUT

Error: Circuit open.

 

 

 

Contact Ratings:

 

 

 

 

 

 

 

 

 

 

• 125 Vac, 0.4 A resistive load, 0.20 A inductive load

 

 

 

• 24 Vdc, 0.5 A resistive load, 0.25 A inductive load

 

Indicators

POWER

 

 

 

 

 

 

 

 

Connectors

POWER: Power supply connector

 

 

RLY OUT: Relay contact connector

 

 

 

 

 

 

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

15

8 Switches

8 Switches

The CPU Module has the following two types of switches.

DIP switches: Mode switches

STOP/SAVE switch

DIP Switches: Mode Switches

The SW1 and SW2 switches are checked at start-up, and their behavior is described in the following tables:

 

Table 3 SW1 Switches

 

 

SW

Description

STOP

When ON, prevents PLC from running.

E-INIT

When ON, overrides Ethernet configuration according to Table 5.

INIT

When ON, the controller uses the fixed, default configuration

CNFG

When ON, the controller creates Axes and I/O for all connected devices. (Auto-configuration)

 

Table 4 SW2 Switches

 

 

SW

Description

LOAD

When ON, load either the user project or firmware from the USB thumb drive. See Table 6 for details.

TEST

When ON, the IP address is scrolled across the seven segment display.

MNT

When ON, controller starts up in supervisor mode. In this mode MECHATROLINK III, PLC, Modbus/TCP and Ethernet/IP

do not start. The controller firmware can be updated, and clearing DOS FS alarms will repair the DOS FS.

 

-- / DHCP

DHCP Selection when E-INIT is ON.

E-INIT and - switches can override the Ethernet configuration according to Table 5.

Table 5 Operation of E-INIT, E-PM0 and E-PM1 for Configuring Ethernet

 

E-INIT

-- / DHCP

Static Configuration

OFF

N/A

192.168.1.1

ON

OFF

DHCP

ON

ON

On start-up, the controller will automatically load firmware or user projects based on the LOAD and MNT switches. The USB thumb drive is available in any other circumstances.

Table 6 Operation of LOAD and MNT for USB Thumb Drive

 

E-INIT

-- / DHCP

Load user project from USB thumb drive

ON

OFF

Install firmware and user project from USB

ON

ON

thumb drive

 

 

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YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

9 Display and Indicators

9 Display and Indicators

The CPU Module has the following display and four types of indicators.

Display

Status indicators

USB status indicator

MECHATROLINK-III status indicators

Ethernet status indicators

Display

The following situations use the seven segment display:

Manufacturing: During programming the seven segment display outputs “FLASH...”. When finished, the seven segment display outputs “donE”.

Startup: If the controller cannot boot because of a bad firmware image check sum, the seven segment display outputs “bOOt ERROR”

IP Address: If the TEST switch is ON, then the seven segment display outputs the IP address.

Firmware update: During programming the seven segment display outputs “FLASH...”. When finished, the seven segment display outputs “donE”.

Status Indicators

These indicators show the status of the CPU Module.

 

Table 7 Status LED

 

 

LED

Description

RDY

ON when the controller has detected valid firmware and has started.

RUN

ON when PLC is running.

ALM

ON when an alarm is active.

ERR

ON at initial power up while firmware is loading. Turns off if firmware is valid.

ON when a critical error occurs requiring a power cycle to recover.

 

BAT

ON when the battery needs replacing.

M-ALM

ON when JL100 (Mechatrolink Master) chip initialization fails.

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

17

9Display and Indicators

USB Status Indicator

This indicator shows the status of the USB memory.

Indicator Name

 

Indicator Status

Status

Description

 

 

 

 

 

Not lit

No USB memory device

No USB memory device has been inserted yet, or the

 

 

 

 

 

 

 

 

 

 

USB memory device is ready to be removed.

 

 

 

 

 

 

 

 

 

 

USB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lit

USB memory device inserted

A USB memory device is inserted.

 

 

 

 

ACTIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flashing

Accessing USB memory

The USB memory is being accessed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MECHATROLINK-III Status Indicators

These indicators show the status of the MECHATROLINK-III communications.

Indicator Name

Color

Status When Lit

 

 

 

 

 

 

 

 

 

 

 

 

 

CN

Green

MECHATROLINK-III communications is established with the CPU Module as a slave (i.e.,

 

 

 

 

 

 

 

 

 

 

 

 

 

the Connect command is ON).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LK1

Green

MECHATROLINK-III communications are active on PORT1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LK2

Green

MECHATROLINK-III communications are active on PORT2.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ethernet Status Indicators

These indicators show the status of Ethernet communications.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indicator Name

Color

Status When Not Lit, Lit, or Flashing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINK/ACT

Yellow

Lit: Ethernet link established.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flashing: Ethernet communications activity.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100M

Green

Not lit: 10 M connection

Lit: 100 M connection. We do not support GB connections.

 

 

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YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

10 Self-Configuration

10 Self-Configuration

DIP Switch

Self-Configuration after Adding Devices such as Servopacks

The controller can automatically configure all the Mechatrolink devices. First, connect and power up all the Mechatrolink nodes (making sure they all have unique station numbers). Then, set the CNFG switch to the ON position and power up the controller. Wait for the RDY LED to come on and the controller will now have the new auto configuration.

Note: Controllers with an existing saved configuration cannot be auto configured until the currect configuration is deleted.

MotionWorks IEC

The MotionWorks IEC (Express or Pro) configuration can detect the configuration and provide the user with configuration choices. If a StartUp Configuration was already saved on the controller, the self-configure function will not allow new devices to be discovered. In this case, add them offline manually first.

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

19

11 MECHATROLINK-III Specifications

11 MECHATROLINK-III Specifications

The specifications of the MECHATROLINK-III Network Master that is built into the CPU Unit are given in the following table.

 

Item

 

Specification

Remarks

 

Communications ASIC

JL-100

-

 

Number of Communications Lines

1

-

 

Number of Communications Ports

2

-

 

(Connectors)

 

 

 

 

 

Communications Method

M-III

-

 

 

Baud Rate

100 Mbps

-

 

 

 

250 μs/0.5 ms/

 

MECHATROLINK

 

Communications Cycle

1 ms/1.5 ms/2 ms/2.5 ms/3 ms/

-

 

 

3.5 ms/4 ms

 

communications

 

 

 

 

Number of Connected

 

 

settings

 

62 stations

-

 

Stations

 

Master

 

 

 

Message Relaying

Not Supported.

-

 

 

 

 

C2 Messages

Not Supported.

-

 

 

Retries

Supported.

0 to 4 retries

 

 

Asynchronous Setting of

 

 

 

 

High-speed Scan Cycle

Not supported.

An alarm will occur if setting is attempted.

 

 

and Communications

 

 

 

 

 

 

Cycle

 

 

 

 

 

 

 

CPU Unit Specifications

 

 

 

Item

Specification

Calendar

 

 

Battery backup accurate to 1 minute of error per month.

Ethernet

 

 

10BASE-T, 100BASE-TX

 

 

Auto-Negotiation / Baseline Wander Correction / Auto-MDIX

 

 

 

M-III

 

 

1981386-1 ×2 (TycoAMP)

USB

 

Connector

DUSB-ARA42-T11A-FA (DDK), type A connector

 

Function

USB 2.0 host, 3 speeds (HS/FS/LS), 1 port

 

 

Protection

 

 

Hardware watchdog timer (PLD): 0 to 510 ms (register setting)

Relay Output

 

 

Contacts normally open for RUN status (RDY indicator lit), and OFF for WDT error status. The relay

 

 

is built into the Power Supply Unit.

 

 

 

Backup Circuit

 

 

Battery: BR-1/2AA (Panasonic), 3.0 V

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YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

12 MECHATROLINK-III Network Topologies

12 MECHATROLINK-III Network Topologies

You can connect the MP3300iec Series Controller and drives or I/O with cascaded connections, star connections, or mixed cascaded/star network topologies. The following figures show examples of these types of network topologies.

Cascaded Connection

Cascaded connections allow you to connect one or more series of slave stations from the CPU Unit MECHATROLINKIII ports. Regardless of whether a single MECHATROLINK-III port is used, as shown in Figure 9, or two CPU Unit MECHATROLINK-III ports are used, as shown in Figure 10, these are called cascaded connections.

CPU Unit

No terminating resistor is required.

Up to 32 stations, including Servos and I/O

Figure 9 Cascaded Connections Using Only One Port

CPU Unit

No terminating

resistor is required. No terminating

resistor is required.

Up to 32 Servo stations

Up to 62 stations, including I/O

Figure 10 Cascaded Connections Using Two Ports

Note: 1. Do not connect more than 32 stations up to the final slave station to any one CPU Unit port.

2. The maximum number of stations that you can connect with cascaded connections depends on the communications cycle.

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

21

Yaskawa MP3300iec User Manual

12MECHATROLINK-III Network Topologies

Star Connections

Star connections allow you to connect slave stations through Hub Modules. Each port on a Hub Module connects to only one slave station. You can also connect one additional Hub Module to the first Hub Module.

CPU Unit

Hub Module

Hub Module

Note: 1. Terminating resistors are not required.

2. The maximum number of stations that you can connect with star connections depends on the communications cycle.

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YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

12 MECHATROLINK-III Network Topologies

Mixed Cascaded/Star Connections

You can combine both cascaded and star network topologies.

CPU Unit

Hub Module

No terminating resistor is required.

No terminating resistor is required.

Note: 1. Do not connect more than 32 stations to a single CPU Unit port, including the Hub Modules.

2. The maximum number of stations that you can connect with a mixed cascaded/star connections depends on the communications cycle.

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

23

13 MECHATROLINK-III Synchronization between Modules

13 MECHATROLINK-III Synchronization between Modules

Timing at Which Modules Are Synchronized

Modules are automatically synchronized when the power supply is cycled.

If you perform any of the following operations after turning ON the power supply, save the settings to flash memory and then cycle the power supply again.

When operation changes from asynchronized to synchronized as a result of changing the communications cycle

When operation changes from synchronized to asynchronized or from asynchronized to synchronized as a result of changing the high-speed scan setting

When the minimum response time in the MPiec controller is changed.

Changing Synchronization Cycles

When the scan cycle is changed, MECHATROLINK communications with all slave stations connected to the SVC32 are reset. Operation automatically changes to synchronized when communications are restored.

MECHATROLINK communications continue for all other Modules.

NOTICE

1.When you change the MECHATROLINK cycle, do so either with the CPU Function Module stopped or when motion commands are not being executed. Otherwise, application operations may be affected.

2.When changing the MECHATROLINK setting, the following operation will occur because MECHATROLINK communications are reset.

Position information and zero point return completion information for Servo axes will be lost.

Changing the MECHATROLINK Communications Cycle

Operation is automatically synchronized as long as the high-speed scan setting is an integral multiple of the communications cycle.

It is not necessary to cycle the power supply.

NOTICE

If asynchronous operation is set as a result of changing the communications cycle, an alarm will occur for the Servo axis and an I/O error will occur for the I/O station. If this happens, change the setting back to synchronized, save the settings to flash memory, and then cycle the power supply.

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YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

14 Devices Connectable via MECHATROLINK-III

14 Devices Connectable via MECHATROLINK-III

Servopacks

The following table shows Servopacks that are compatible with MECHATROLINK-III and can be connected to the controller.

Model

 

Details

SGDV-ƑƑƑƑ21

Σ-V Series AC Servo amplifiers for rotary motors

SGDV-ƑƑƑE21

Σ-V Series Mini AC Servo amplifiers for rotary motors

SGDV-ƑƑƑH21A

Σ-V Series 200 VAC Large Capacity AC Servo amplifiers for rotary motors

SGDV-ƑƑƑJ21A

Σ-V Series 400 VAC Large Capacity AC Servo amplifiers for rotary motors

SGDV-ƑƑƑƑ25

Σ-V Series AC Servo amplifiers for linear motors

SGD7S-ƑƑƑA20A

Σ-7 Series 200

VAC Large Capacity AC Servo amplifiers

SGD7W-ƑƑƑA20A

Σ-7 Series 200

VAC Large Capacity dual motor AC Servo amplifiers

I/O Modules

The following table shows the module that is compatible with MECHATROLINK-III and can be connected to the controller.

Model

Details

JEPMC-MTD2310-E

64-point I/O Module

24VDC, 64 inputs, 64 outputs

 

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

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