Yaskawa V1000 User Manual

YASKAWA AC Drive-V1000 Option

PROFINET

Technical Manual

Type

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

SI-EP3/V

MANUAL NO. SIEP YEACOM 06A

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 INSTALLATION PREPARATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6 PROCEDURE A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

7 PROCEDURE B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

8 NETWORK TOPOLOGY AND CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . 32

9 OPTION DRIVE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

10 PROFINET MESSAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

11 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

12 WEB INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

13 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

14 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

YASK AWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 3

4 YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

 Applicable Documentation

The following manuals are available for the PROFINET option:

PROFINET Option

Yaskawa AC Drive V1000-Series Option SI-EP3/V PROFINET Installation Manual Manual No: TOEP YEACOM 06

Yaskawa AC Drive V1000-Series Option SI-EP3/V PROFINET Technical Manual Manual No: SIEP YEACOM 06 (This manual)

Read this manual first. The installation manual is packaged with the option and contains information required to install the option, verify operation, and set up related drive parameters.

The technical manual contains detailed information about the option pertaining to communication protocols, and supported features and messaging. In the U.S., access; http://www.yaskawa.com to obtain the Technical Manual. Customers in other areas should contact a Yaskawa representative.

Yaskawa Drive

Yaskawa AC Drive V1000 Quick Start Guide Manual: TOEP C710606 47

Yaskawa AC Drive V1000 Technical Manual Manual: SIEP C710606 18

Yaskawa AC Drive V1000 NEMA Type 4X/IP66 Installation Manual Manual: TOBP C710606 35

The drive manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information. The manuals also include important information about parameter settings and drive tuning. Access these sites to obtain Yaskawa instruction manuals; U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com Other areas: contact a Yaskawa representative.

This manual contains basic information required to install the V1000 NEMA Type 4X/IP66 drive. Carefully review this manual along with the Quick Start Guide accompanying the NEMA Type 4X/IP66.

 Terms

Note: Indicates supplemental information that is not related to safety messages

Drive: Yaskawa AC Drive V1000-Series

Option: Yaskawa AC Drive V1000-Series SI-EP3/V PROFINET option

H: Indicates an engineering unit for hexadecimal number format

 1012: Indicates a drive feature or function that is only available in drive software version 1012 or greater

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 5

1 Preface and Safety

DANGER

W ARNING

CAUTION

NOTICE

DANGER

 Registered Trademarks

• All trademarks are the property of their respective owners.

 Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

Indicates an equipment damage message.

 General Safety

General Precautions

• The diagrams in this section may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operator is responsible for injuries or equipment damage caused from failure to heed the warnings in the manual.

6 YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

1 Preface and Safety

NOTICE

Do not expose the drive or option to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

Do not modify the drive or option circuitry.

Failure to comply could result in damage to the drive or option and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

 Option Unit Warning Labels

Warning information is displayed on the option unit as shown in the figure below. Follow all warnings and safety instructions when using the product.

 Warning Contents

Lire le manuel avant l'installation. Attendre 5 minutes apres la coupure de l'alimentation, pour permettre la decharge des condensateurs. Pour repondre aux exigences , s assurer que le neutre soit relie a la terre, pour la serie 400V.

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 7

2 Product Overview

 About This Product

The SI-EP3/V option connects the V1000 drive to a PROFINET network and facilitates the exchange of data.

This manual explains the handling, installation and specifications of this product.

The SI-EP3/V option is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while providing interchangeability of like components from multiple vendors.

By installing the option to a drive, it is possible to do the following from a PROFINET master device:

• Operate the drive

• Monitor the operation status of the drive

• Change parameter settings.

SI-EP3/V is PROFINET Conformance Class A certified.

 Applicable Models

This option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive Software Version <1>

CIMR-VAAA CIMR-VABA

CIMR-VAFA CIMR-VAJA

CIMR-VALA CIMR-VAGA

CIMR-VAHA

<1> See “PRG” on the drive nameplate for the software version number.

 1012

508

8YASKAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

3 Receiving

Please perform the following tasks after receiving the option.

• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.

• Verify receipt of the correct model by checking the model number printed on the option nameplate (Refer to Top Views

of Option on page 10 for nameplate positioning).

• Contact your supplier if you have received the wrong model or the option does not function properly.

 Option Package Contents

Description: Option Unit Ground Wires Installation Manual

MANUAL

Quantity: 141

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 9

4 Option Components

00000000000000

SI-EP3/V

1XXX

Option with cover removed

CN5 connector port

Option with cover attached

Option Underside

27 mm (1.06 in.)

4 Option Components

 SI-EP3/V PROFINET Option

Figure 1

A–LED (MS)

<1> K – Port 2 LED (10/100) <1>

B–LED (NS)<1> L–Port 2 C – Option cover M – Port 2 LED (LINK/ACT) D – PROFINET PCB N – Port 1 LED (10/100)

<1>

E – Screw hole (attaching option cover) O – Port 1 F – Nameplate P – Port 1 LED (LINK ACT)

<1>

G – Functional Earth cable connection (FE) Q – PROFINET cable connection H – Mounting tabs R – Option connector (CN5)

I – Ground wire

<2> S – Option Firmware Label (VST)

J – Pass-through hole for ground wire

<1> Refer to Option LED Display on page 11 for details on the LEDs. <2> One of the four ground wires packaged with the option must be connected during installation.

Figure 1 Top Views of Option

 Dimensions with Option Added- IP00/IP20 Open Chassis and IP20/NEMA Type 1

The installed option adds 27 mm (1.06 in.) to the total depth of the drive.

Figure 2

Figure 2 Dimensions

10 YASKAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

4 Option Components

RJ45 CAT5e Network Communication Cable

RJ45 CAT5e Female Communication Cable Ports 1 and 2

 Terminal CN1

The communication connector on the option is a modular, dual port, RJ45 female communication connector designated CN1. CN1 is the connection point for a customer supplied male Ethernet network RJ45 CAT5e (STP) communication cable.

Figure 3

Table 2 Male 8-way Ethernet Modular Connector (Customer-Supplied)

Male EtherNet 8-Way Modular Connector Pin Description

<1> Not used for 10 Mbps and 100 Mbps networks.

 Option LED Display

The option has six LEDs:

Bi-color Status LEDs:

• Module status (MS) red/green

• Network status (NS) red/green

Ethernet LEDs (2 each):

Figure 3 RJ45 Connections

1 (Pair 2) Transmit data (TXD) +

2 (Pair 2) Transmit data (TXD) -

3 (Pair 3) Receive data (RXD) +

4 (Pair 1) Not used

5 (Pair 1) Not used <1>

6 (Pair 3) Receive data (RXD) -

7 (Pair 4) Not used

8 (Pair 4) Not used <1>

<1>

• Network speed-10/100 yellow

• Link status and network activity-Link/Act green

The operational states of the option LEDs after the power-up diagnostic LED sequence is completed are described in

Tabl e 3 . The states with a number in parenthesis are the number of pulses of 250 ms on, 250 ms off cycles, followed by

500 ms off, then repeating the cycle. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying LED states.

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 11

4 Option Components

Table 3 Option LED States

Name

MS (visible through drive cover)

NS (visible through drive cover)

10/100 (visible at RJ45 cable ports)

LINK/ACT (visible at RJ45 cable ports)

Indication

Color Status

– OFF Power supply OFF Power is not being supplied to the drive.

Green ON Option operating

Green Flashing (1) Diagnostics Diagnostic data available.

Green Flashing (2) Configuration tool Identified by a configuration tool.

Red ON Default MAC or fatal error occurred.

Red Flashing (1) Configuration error (non-fatal) Configuration error.

Red Flashing (2) No IP (non-fatal) No IP address assigned.

Red Flashing (3) No station name (non-fatal) No station name assigned.

Red Flashing (4) Init failure (non-fatal) Failed to initialize module.

Green/Red Flashing Option self-test The option is in self-test mode.

– OFF Offline or Power supply OFF –

Green ON Connected

Green Flashing Connected and stopped

Red ON BUS fault Unrecoverable BUS fault.

Red Flashing (1) Lost communication Host communication is temporarily lost.

Red Flashing (2) Lost link No link detected to network.

Yellow OFF 10 Mbps is established –

Yellow ON 100 Mbps is established –

Green OFF Link is not established –

Green ON Link is established –

Green Flashing

Link is established and there is network activity

Operating Status Remarks

The option is operating normally and initialization is complete.

Default MAC address has been programmed or the option has detected an unrecoverable error.

Connection established with I/O controller and in RUN mode.

Connection established with I/O controller and in STOP mode.

–

 Power-Up Diagnostics

An LED test is performed each time the drive is powered up. The initial boot sequence may take several seconds. After the LEDs have completed the diagnostic LED sequence, the option is successfully initialized. The LEDs then assume operational conditions as shown in Tabl e 3 .

Table 4 Power-Up Diagnostic LED Sequence

Sequence Module Status (MS) Network Status (NS) Time (ms)

1 Green OFF 250

2 Red OFF 250

3GreenOFF -

4 Green Green 250

5 Green Red 250

6GreenOFF -

12 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

5 Installation Preparation

DANGER

W ARNING

NOTICE

5 Installation Preparation

 Section Safety

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Disconnect all power to the drive, wait at least five minutes after all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor remains charged after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc.

Electrical Shock Hazard

Do not remove the option cover while the power is on.

Failure to comply could result in death or serious injury.

The diagrams in this section may include options and drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.

Do not touch circuit boards while the power to the drive is on.

Failure to comply could result in death or serious injury.

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Damage to Equipment

Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards.

Failure to comply may result in ESD damage to circuitry.

Never shut the power off while the drive is running or outputting voltage.

Failure to comply may cause the application to operate incorrectly or damage the drive.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 13

5 Installation Preparation

NOTICE

Model Number Location

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance.

Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Properly connect all pins and connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.

Failure to comply may result in damage to the option.

 Prior to Installing the Option

Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive functions normally without the option installed. Refer to the product manual packaged with the drive for information on wiring and connecting the drive.

 Choosing the Correct Installation Procedure

The installation procedure differs between NEMA 4X and IP00/IP20 enclosure types. The enclosure type is identified within the drive model number. Refer to STEP 1. and Figure 6 on page 15 to identify the drive enclosure type.

1. Locate the drive model number using Figure 4 and Figure 5. Record the model number for use in STEP 2.

Figure 4

Figure 4 Model Number Location: IP00/IP20 Open Chassis and IP20/NEMA Type 1 Enclosure

Figure 5

CIMR-VUBA00012GAA 200V 1PHASE 12 0A/11.0A

S/N J013ZB797110004

Model Number Location

Figure 5 Model Number Location: NEMA 4X Enclosures

2. Use Figure 6 to find the digit within the model number that identifies the enclosure type. Record the enclosure

type for use in STEP 3.

14 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

Figure 6

5 Installation Preparation

CIMR - V U 2 A 0001 F A A

Drive

<1> Refer to manual TOBPC71060635 for more information on these models. <2> Refer to manual TOBPC71060621 for more information on these models. <3> Drives with these specifications do not guarantee complete protection for the specified environmental condition.

V1000 Series

Region

No.

Code

A Japan

B China

C Europe

T Asia

U USA

No. Voltage Class

Customized

No.

Specifications

A Standard model

1-phase, 200-240 Vac

3-phase, 200-240 Vac

3-phase, 380-480 Vac

Figure 6 Drive Enclosure Type Identification

No.

F IP20/NEMA Type 1

L IP00/Finless <2>

Drive capacity

Enclosure Type

IP00/Open-Chassis

IP20/Open-Chassis

NEMA 4X/IP66 <1>G

IP20/Finless <2>

Design Revision Order

Environmental

No.

Specification <3>

Standard

Humidity- and dust-resistant

Oil-resistant

Vibration-resistant

3. Use the enclosure type digit recorded from STEP 2. and Table 5 to select the correct installation Procedure A

on page 16 or Procedure B on page 25.

Table 5 Installation Procedure by Enclosure Type

Model Number-Enclosure Type Digit Drive Enclosure Type Installation Procedure

A, B IP20/Open-Chassis Procedure A on page 16

F IP20/NEMA Type 1

<1>

Procedure A on page 16

G NEMA Type 4X/IP66 Procedure B on page 25

<1> Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity.

4. Tool requirements. Select tools for your enclosure type and model, refer to Table 6. Next, go to the chosen

installation Procedure A on page 16 or Procedure B on page 25 from STEP 3.

Note: Tools required to prepare the option cables for wiring are not listed in this manual.

Table 6 Tool Requirements

Model Number

Enclosure Type Digit

A, B IP20/Open-Chassis

F IP20/NEMA Type 1

G NEMA Type 4X/IP66

<1> Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.

Drive Enclosure Type Drive Capacity Tool s

All

2A0030G/H 2A0040G/H 2A0056G/H 2A0069G/H 4A0018G/H 4A0023G/H 4A0031G/H 4A0038G/H

Other capacities

Phillips screwdriver M3 metric/#1, #2 U.S. standard size <1>

10 mm socket wrench Phillips screwdriver M3 metric/#1, #2 U.S. standard size

8 mm socket wrench Phillips screwdriver M3 metric/#1, #2 U.S. standard size

<1>

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 15

6 Procedure A

Use Procedure A steps to install the option on drives with IP00/IP20 Open Chassis & IP20/NEMA Type 1 enclosures or enclosure type digits A, B or F within the model number.

 Procedure A Steps

DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. Before installing the option, disconnect all power to the drive. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.

1. Shut off power to the drive, wait at least five minutes after confirming the DC bus voltage is safe, then loosen the

screw that fastens the front cover in place and remove the front cover. This drive front cover will be replaced by

Figure 7

the option cover. Cover removal varies depending on drive size.

Figure 7 Remove the Front Cover

2. The remaining installation steps differ by drive model. Find the drive model number and identify the Enclosure

Type Digit on the drive nameplate and refer to the appropriate Table 7 row and “Proceed to STEP” column.

Table 7 Procedure A- Steps by Drive Model

Enclosure Type Digit within

Model Number

A, B IP20/Open-Chassis CIMR-VAB 3. on page 17

F IP20/NEMA Type 1

<1> Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity.

Enclosure Type Drive Model Proceed to STEP

<1>

CIMR-VAF 7. on page 18

16 YASKAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

3. IP20/Open-Chassis models CIMR-VAB.

Remove the bottom cover of the drive. Apply pressure using fingers to the tabs on each side of the bottom cover. Pull the bottom cover away from the drive while pushing in on the tabs to release the cover from the drive. Refer to Figure 8 for details. Refer to Figure 9 for drive models CIMR-VBA0006B to BA0018B, 2A0010B to 2A0069B, and 4A0001B to

Figure 8

Figure 9

4A0038B, which require removing the terminal cover prior to removing the bottom cover.

Figure 8 Remove the Bottom Cover on an IP20/Open-Chassis Drive

(Models CIMR-VBA0001B to BA0003B and 2A0001B to 2A0006B)

6 Procedure A

Figure 9 Remove the Terminal Cover and Bottom Cover on an IP20/Open-Chassis Drive

(Models CIMR-VBA0006B to BA0018B; 2A0010B to 2A0069B; 4A0001B to 4A0038B)

4. Select one of the four different length ground wires packaged with the option.

Choose the proper ground wire by first removing the ground terminal screw from the drive, Figure 11. Test fit the screw (size M3.5 to M6) into each of the four ground drive-side ring lugs prior to installation. Ground wire

Figure 10

selection varies by drive model.

To drive ground terminal Screw size: M3.5 to M6

To Option ground screw FE Screw size: M3

Figure 10 Ground Wire Selection

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 17

6 Procedure A

5. On IP20/Open-Chassis models, connect the drive side of the ground wire to the drive ground terminal.

Figure11

Drive-side

Ring lug for Option ground FE Size: M3

Ground wire

Ground terminal

Ground wire

ground terminal ring lug (size varies): M3.5 to M6

Figure 11 Ground Wire Connection on IP20/Open-Chassis

6. Proceed to STEP 12. on page 20 to continue the option installation procedure for IP20/Open-Chassis models.

7. From STEP 2. for IP20/NEMA Type 1 enclosure models CIMR-VAF, loosen the screw on the front of

the NEMA Type 1 terminal cover and remove it from the drive. Refer to Figure 12 for details. Refer to Figure 13 for drive models CIMR-VBA0006F to BA0018F, 2A0010F to 2A0069F, and 4A0001F to 4A0038F, which require removing the plastic terminal cover prior to removing the NEMA Type 1 terminal cover.

Figure 12

Figure 12 Remove the NEMA Type 1 Terminal Cover

Figure 13

Figure 13 Remove the Terminal Cover on an IP20/NEMA Type 1 Drive

(Models CIMR-VBA0006F to BA0018F; 2A0010F to 2A0069F; 4A0001F to 4A0038F)

18 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

6 Procedure A

To Option ground screw FE Screw size: M3

To drive ground terminal Screw size: M3.5 to M6

Ground terminal

Ground wire

Drive ground terminal/ located on NEMA Type 1 conduit bracket screw

Ground wire

Drive-side ground terminal ring lug (size varies): M3.5 to M6

Ring lug for Option ground FE Size: M3

8. Loosen the screws attaching the NEMA Type 1 conduit bracket to the drive to remove the NEMA Type 1 conduit

Figure 14

bracket.

Figure 14 Remove the NEMA Type 1 Conduit Bracket

9. Select one of the four different length ground wires packaged with the option, Figure 15. Choose the proper

ground wire by first removing the ground terminal screw from the drive Figure 16. Test fit the screw (size M3.5 to M6) into each of the four ground drive-side ring lugs prior to installation. Ground wire selection varies by drive

Figure 15

model.

10. On IP20/NEMA Type 1 enclosure drives, the screw for the drive ground terminal also acts as one of the screws

that attaches the NEMA Type 1 conduit bracket to the drive. Reattach the NEMA Type 1 conduit bracket according to Figure 16 and connect the drive-side of the ground wire to the drive ground terminal.

Figure 16

Figure 15 Ground Wire Selection

Figure 16 Reattach the NEMA Type 1 Conduit Bracket and Connect the Ground Wire

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 19

6 Procedure A

IP20/NEMA Type 1 Enclosure

IP20/Open-Type

11. Reattach the IP20/NEMA Type 1 bottom terminal cover according to Figure 17. Proceed to STEP 13.

Figure 17

Figure 17 Reattach the Bottom Cover IP20/NEMA Type 1

12. Reattach the IP20/Open Type bottom cover. Keep the ground wire inside of the bottom cover when reattaching.

Figure 18

Figure 18 Reattach the Bottom Cover IP20/Open Type

20 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

13. Reinstall the terminal cover on these models.

Terminal cover Ground wire routing notch (model specific)

Refer to Figure 19. CIMR-VBA0006 to BA0018, V2A0010 to 2A0069, and V4A0001 to 4A0038. These models require routing the ground wire through the notch on the bottom of the terminal cover. Refer to Figure 20. CIMR-VBA0006 to BA0018, V2A0010 to 2A0020, and

Figure 19

V4A0001 to 4A0011.

6 Procedure A

Figure 20

(Models CIMR-VBA0006 to BA0018; 2A0010 to 2A0069; 4A0001 to 4A0038)

Figure 19 Reattach the Terminal Cover

Figure 20 Terminal Cover Ground Wire Notch

(Models CIMR-VBA0006 to BA0018; 2A0010 to 2A0020; 4A0001 to 4A0011)

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 21

6 Procedure A

Route ground wire through inside of drive bottom cover

Option unit ground terminal (FE)

Ground wire

Option through-hole for ground wire

Line up tabs

CN5 Connector

Ta b

14. Refer to Figure 21 for ground wire routing.

Figure 21

Figure 21 Ground Wire Routing

15. Attach the option to the drive. Properly seat the tabs on the left and right sides of the option to the drive case.

Figure 22

Figure 22 Connect the Option

22 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

6 Procedure A

Option ground terminal FE

Ground wire to drive ground terminal screw

RJ45 8-pin Shielded Twisted Pair Cat5e cable(s)

16. Connect the ground wire at the option ground terminal FE. Tighten the screw to 0.5 ~ 0.6 Nm or (4.4 ~ 5.3 in lbs)

Figure 23

using an M3 Phillips screwdriver.

Figure 23 Connect the Ground Wire to the Option

17. To connect the option to a network, firmly connect RJ45 8-pin Shielded Twisted Pair Cat5e cable(s) into the

modular connector ports. Refer to Network Topology and Connections on page 32.

NOTICE: Do not connect or disconnect the communication cable while the drive is powered up or while the drive is in operation. Failure to comply may cause a static discharge, which will cause the option card to stop working properly. Cycle power on the drive and option card to attempt to reestablish functionality.

Figure 24

Figure 24 CN1 RJ45 CAT5e Communication Cable Ports

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 23

6 Procedure A

Line up tabs

18. Attach the option cover by aligning the tabs with the mounting holes, seat the front cover into place, and tighten

Figure 25

NOTICE: Damage to Equipment. Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure no cables are pinched between the front covers and the drive when replacing the cover. Failure to comply may result in damage to circuitry and equipment.

the screw on the front.

Figure 25 Attach the Option Cover

19. Set drive parameters in Table 10 on page 33 for proper option performance.

20. End of installation Procedure A.

24 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

7 Procedure B

Use Procedure B steps to install the option on drives with a NEMA Type 4X/IP66 enclosures or with the enclosure type digit G within the model number.

 Procedure B Steps

NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.

1. Shut off power to the drive, wait at least five minutes after confirming the DC bus voltage is safe, then loosen the

bolts that fasten the front cover in place and remove the front cover.

2. Press firmly on the connector release tab holding the LED operator cable (CN1) in place and disconnect the

Figure 26

cable.

CN1 port

Remove LED operator cable

Drive

Connector release tab

Front cover bolt

Front cover

Figure 26 Remove the Drive Front Cover

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 25

7 Procedure B

3. Remove the lower terminal cover from the drive, if provided. Apply pressure using fingers on the left and right

tabs. Lift and pull the cover forward to release. IMPORTANT! The lower terminal cover is required for secure mounting of the option on certain models. Use

Table 8 to find the lower terminal cover part number by model. Contact your Yaskawa representative for ordering,

if this part is not available in your drive.

Table 8 Lower Terminal Cover Part Number by Model

Drive Model CIMR-V Terminal Cover Part Number

BA0006G/H and BA0010G/H 2A0010G/H and 2A0012G/H 4A0001G/H to 4A0009G/H

BA0012G/H 2A0020G/H 4A0011G/H

Other models Not required

Figure 27

CVST31300

CVST31301

Figure 27 Remove the Lower Terminal Cover

4. Remove the option cover.

Figure 28

Mounting Slot

Mounting Tab

Mounting Slot

Option Cover

Figure 28 Remove the Option Cover

26 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

7 Procedure B

To Option ground screw FE Screw size: M3

To drive ground terminal Screw size: M3.5 to M6

5. Remove the lower right drive ground terminal screw that fastens the drive to the case, Figure 29. This screw will

be used to connect the ground wire from the option unit to the drive. Too l tip : Use a long-shaft Phillips screwdriver. A magnetic tip screwdriver will aid in keeping the screw captive during removal and installation.

Figure 29

Remove the option unit ground terminal (FE) screw.

Drive

Option Unit

Ground terminal screw

Drive ground terminal screw

Figure 29 Remove Ground Terminal Screws

6. Select one of the four different length ground wires packaged with the option, Figure 30. Choose the proper

ground wire by test fitting the screw (size M3.5 to M6) into each of the four drive-side ground ring lugs prior to

Figure 30

installation. Ground wire selection varies by drive model.

Figure 30 Ground Wire Selection

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 27

7 Procedure B

Ground Wire

Lower-right screw

NEMA 4X Drive

Ground wire

Drive-side ground terminal Screw size: M3.5 to M6

Option ground screw FE Screw size: M3

Long-shaft magnetic tip screwdriver

Option uni

ground

terminal (FE)

Ground terminal screw

Ground wire

Option through-hole for ground wire

Option back side

7. Connect the ground wire to the drive using the lower right screw that fastens the drive to the case.

Tool tip: Use a long-shaft Phillips screwdriver. A magnetic tip screwdriver will aid in keeping the screw captive

Figure 31

during removal and installation.

Figure 31 Drive-side Ground Wire Connection

8. Pass the ground wire into the through-hole for ground wire, in the back of the option, and connect the ground wire

at the option ground terminal (FE). Tighten the screw to 0.5 ~ 0.6 Nm or (4.4 ~ 5.3 in lbs) using an M3 Phillips

Figure 32

screwdriver.

Figure 32 Ground Wire Connection Option Unit Side

28 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

7 Procedure B

Ground wire to drive ground terminal screw

RJ45 8-pin Shielded Twisted Pair Cat5e cable(s)

Option cover

Mounting tab

Cover mounting slot

Ground wire to drive ground screw

Mounting tab

Cat5E cables

9. Firmly connect RJ45 8-pin Shielded Twisted Pair Cat5e cable(s) into the modular connector ports to connect the

option to a network, Figure 33. Refer to Network Topology and Connections on page 32.

Figure 33

Figure 33 Communication Cable Ports

10. Attach the option cover by aligning the tabs with the mounting slots. Figure 34.

Figure 34

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 29

Figure 34 Attach the Option Cover

7 Procedure B

CN5 Connector port on drive

CN5 Connector

(underside of option)

Mounting Tab

11. Reattach the lower terminal cover, (on certain models), to the drive by aligning the left and right tabs and snap

Figure 35

into place. Figure 35.

Figure 35 Reattach the Lower Terminal Cover

12. Attach the option unit to the drive by aligning the two mounting tabs on left and right side of the option with slots

on the drive. Plug-in the CN5 connector on the back of the option unit into the CN5 connector on the drive.

Figure 36

Tighten the screw in the front of the option unit. Figure 36.

Figure 36 Attach Option Unit to Drive

30 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

7 Procedure B

Drive

CN1 Port

Inside front cover

Insert LED operator cable

13. Insert the LED operator cable from the front cover into port CN1 on the drive. Figure 37

Figure 37

Figure 37 Insert LED Operator Cable to Drive CN1 Port

14. Reattach the front cover of the drive using four bolts, Figure 38. Refer to Table 9 on page 31 for tightening

torque specifications.

Figure 38

Drive

Front cover screw

Front cover

Figure 38 Attach Cover to Drive

Table 9 Front Cover Installation Bolt Size and Tightening Torque

Voltage Class Model No. CIMR-V

Single Phase 200 V Class BA0001 to BA0012 M5 2.0 to 2.5 (17.7 to 22.1)

Three Phase 200 V Class

Three Phase 400 V Class

2A0001 to 2A0020 M5 2.0 to 2.5 (17.7 to 22.1)

2A0030 to 2A0069 M6 5.4 to 6.0 (47.8 to 53)

4A0001 to 4A0011 M5 2.0 to 2.5 (17.7 to 22.1)

4A0018 to 4A0038 M6 5.4 to 6.0 (47.8 to 53)

Installation Screw Size

Tightening Torque

Nm

(lb-in)

15. Set drive parameters in Table 10 for proper option performance.

16. End of Procedure B.

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 31

8 Network Topology and Connections

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

Traditional Star Network Daisy Chain Network

Cable Topology A

Cable Topology B

V1000

U/T1 V/T2

W/T3

R/L1 S/L2 T/L3

SI-EP3/V

PROFINET

Option

<1>

PROFINET Master

PROFINET Cable

Motor

Drive Ground Terminal

Power

PROFINET Cable

8 Network Topology and Connections

The dual RJ45 network ports on the option board act as a switch to allow for flexibility in cabling topology. For example, a traditional star network topology (Cable Topology A), may be employed by using a single port on the option board. Alternatively, a daisy-chained approach may be employed by using both RJ45 ports. The daisy chain approach (Cable Topology B), reduces the requirements of central switch ports. Refer to Figure 39.

Use the second communications cable port to daisy chain a series of drives where applicable (Cable Topology B). Refer to

Figure 39.

Figure 39

Figure 39 Topology Options

 Communication Cable Wiring

 Communication Cable Specifications

Only use cables recommended for PROFINET. Using a cable not specifically recommended may cause the option or drive to malfunction.

The use of CAT5e or equivalent Shielded Twisted Pair (STP) cable is recommended.

 Connection Diagram

Figure 40

<1> The ground wire provided in the option shipping package must be connected during installation.

 GSDML Files

For easy network implementation of drives equipped with the SI-EP3/V option, a GSDML file can be obtained from: U.S.: http://www.yaskawa.com Other areas: Contact a Yaskawa representative.

Figure 40 Wiring Diagram

32 YASKAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

9 Option Drive Parameters

Before starting network communications, verify proper setting of drive parameters in Table 1 0 using the drive digital operator.

Table 10 Parameter Settings

No. Name Description Default

Selects the frequency reference input source.

b1-01

<1>

b1-02

<1>

F6-01

F6-02

F6-03

F6-07

<3>

F6-08

<3>

F6-14 <6> bUS Error Auto Reset

F7-01 to F7-04 IP Address

F7-05 to F7-08 Subnet Mask

F7-09 to F7-12 Gateway Address

F7-13 Address Mode at Startup

Frequency Reference Selection

Run Command Selection

Operation Selection after Communications Error

External Fault Detection Conditions (EF0)

Stopping Method for External Fault from Communication Option Board

NetRef/ComRef Selection Function

Reset Communication Related Parameters

0: Operator - Digital preset speed d1-01 to d1-17 1: Terminals - Analog input terminal A1 or A2 2: MEMOBUS/Modbus communications 3: Option PCB 4: Pulse Input (Terminal RP)

Selects the run command input source. 0: Digital Operator - RUN and STOP keys 1: Digital input terminals S1 to S7 2: MEMOBUS/Modbus communications 3: Option PCB

Determines drive response when a bUS error is detected during communications with the option. 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only 4: Alarm (d1-04) <5> 5: Alarm Ramp to Stop

Sets the condition for external fault detection (EF0). 0: Always detected 1: Detected only during operation

Determines drive response for external fault input (EF0) detection during communication. 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

0: Multi-step speed reference disabled 1: Multi-step speed reference allowed

Determines if communication-related parameters F6- and F7 are set back to original default values when the drive is initialized using parameter A1-03. 0: Do not reset F6- and F7- parameters 1: Reset F6- and F7- parameters Note: Setting this parameter does not affect communication-related parameters.

0: Disabled 1: Enabled

Sets static IP address of the SI-EP3/V option when parameter F713=0. Note: Parameter F7-01 sets the most significant octet.

Sets static Subnet Mask of network connection. Note: Parameter F7-05 sets the most significant octet

Sets static Gateway address of network connection. Note: Parameter F7-09 sets the most significant octet.

Selects how the option address is set. 0: Static 2: DCP

<2>

<5>

<2>

(Set to 3 for

PROFINET)

(Set to 3 for

PROFINET)

192 168 1 20

255 255 255 0

192 168 1 1

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 33

9 Option Drive Parameters

No. Name Description Default

Selects duplex mode setting. 0: Half duplex forced 1: Auto-negotiate duplex mode and communication speed 2: Full duplex forced

F7-14

Duplex Mode Selection

F7-15 Communication Speed Selection

F7-16 <6> Communication Loss Timeout

Option Firmware Version VST800250 Dynamic Output Assembly Parameters

F7-23 to F7-27

Option Firmware Version VST800251 Dynamic Output Assembly Parameters

Option Firmware Version VST800250 Dynamic Input Assembly Parameters

F7-33 to F7-37

Option Firmware Version VST800251 Dynamic Input Assembly Parameters

H5-11

Communications ENTER Function Selection

3: Half (port 1)/Auto (port 2) 4: Half (port 1)/Full (port 2) <5> 5: Auto (port 1)/Half (port 2) <5> 6: Auto (port 1)/Full (port 2) <5> 7: Full (port 1)/Half (port 2) <1> 8: Full (port 1)/Auto (port 2) <5>

Sets the communication speed. 10: 10 Mbps 100: 100 Mbps 101: 10 (port 1)/100 Mbps (port 2) <5> 102: 100 (port 1)/10 Mbps (port 2) <5>

Sets the timeout value for communication loss detection in tenths of a second. A value of 0 disables the connection timeout. Example: An entered value of 100 represents 10.0 seconds.

Configurable outputs 1 to 5. If a value other than 0 is assigned to parameters F7-23 to F7-27 and F7-33 to F7-37 by the drive, that value will take precedent over a value set by the configuration software. If the value in the drive is 0 (default), the value from the configuration software will be used.

Configurable outputs 1 to 5. If a value other than 0 is assigned in the configuration software, those values will be used, otherwise, the values of the drive parameters set in parameters F7-23 to F7-27 and F7-33 to F7-37 will be used.

Configurable inputs 1 to 5. If a value other than 0 is assigned to parameters F7-23 to F7-27 and F7-33 to F7-37 by the drive, that value will take precedent over a value set by the configuration software. If the value in the drive is 0 (default), the value from the configuration software will be used.

Select the function for the ENTER command that saves parameter data to the drive. 0: Parameter changes are activated when ENTER command is written 1: Parameter changes are activated immediately without use of ENTER command

<5>

1 <4>

0.0

<1> To start and stop the drive with the option master device using serial communications, set b1-02 to 3. To control the drive frequency reference

via the master device, set b1-01 to 3.

<2> If F6-01 is set to 3, then the drive will continue to operate when a bUS error or an EF0 fault is detected. Take proper safety measures, such as

installing an emergency stop switch. <3> Drive software versions 1012 and later have F6-07 and F6-08 both set to 1. <4> Drive software versions 1014 and earlier have F7-14 default of 0. <5> Available in drive software versions PRG:1024 and later when combined with option firmware version VST800251 and later. Not available in

drive software versions PRG:508. <6> Available in option firmware version VST800251 and later.

34 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

9 Option Drive Parameters

Table 11 Option Monitors

No. Name Description Value Rang e

U6-80 to U6-83 Online IP Address SI-EP3/V IP Address, U6-80 is the most significant octet. 0 to 255

U6-84 to U6-87 Online Subnet Subnet, U6-94 is the most significant octet. 0 to 255

U6-88 to U6-91 Online Gateway Gateway, U6-88 is the most significant octet. 0 to 255

U6-92 Online Speed Port 1 Link Speed 10, 100

U6-93 Online Duplex Port 1 Duplex Setting 0: Half, 1: Full

U6-94 Online Duplex Port 2 Link Speed 0: Half, 1: Full

U6-95 Online Duplex Port 2 Duplex Setting 0: Half, 1: Full

U6-98 First Fault First Option Board Fault -

U6-99 Current Fault Current Option Board Fault -

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 35

10 PROFINET Messaging

 PROFINET Overview

This section describes the communication profile used between the PROFINET I/O network and the option.

The option supports the PROFIdrive compatible control and status words. Users can select between the control and status words according to the PROFIdrive compatible control and status words or use the Yaskawa-specific control and status words.

 PROFIdrive Communication Profile

 The Control Word and the Status Word

The contents of the PROFIdrive compatible Control Word and the Status Word are detailed in Tab le 1 2. and Ta ble 1 3. respectively. The drive states are presented in the PROFIdrive State Machine (Figure 41.).

 Frequency Reference

The Frequency reference is a 16-bit word containing a sign bit and a 15-bit integer. A negative reference (indicating reverse direction of rotation) is formed by calculating the two's complement from the corresponding positive reference. The reference value is the desired output frequency.

 Output Frequency

Output Frequency is a 16-bit word containing the current output frequency (U1-02) of the drive.

Table 12 PROFIdrive Compatible Control Word for PROFIdrive Communication Profile

Bit Name Value Proceed to STATE/Description

ON 1 Proceed to READY TO OPERATE.

1 OFF2

2 OFF3

5 RAMP_HOLD

6 RAMP_IN_ ZERO

7 RESET

8 INCHING_1 - Inching 1. (Not supported)

9 INCHING_2 - Inching 2. (Not supported)

10 REMOTE_CMD

11 to 15 - - Reserved

OFF1 0

1 Continue operation (OFF2 inactive).

0 Emergency OFF. Proceed to OFF2 ACTIVE; proceed further to SWITCH ON INHIBIT.

1 Continue operation (OFF3 inactive).

0 Emergency stop. Proceed to OFF3 ACTIVE; proceed further to SWITCH-ON INHIBIT.

OPERATION_ ENABLE

RAMP_OUT_ ZERO 1 Normal operation. Proceed to RAMP FUNCTION GENERATOR: ENABLE OUTPUT.

1 Proceed to ENABLE OPERATION.

0 Inhibit operation. Proceed to OPERATION INHIBIT.

0 Stop according to selected stop type.

1 Normal operation.

0 Force Ramp Function Generator input to zero.

0 -> 1 Fault reset if an active fault exists. Proceed to SWITCH ON INHIBIT.

0 (Continue normal operation)

1 Network control enabled.

0 Network control disabled.

Emergency OFF. Proceed to OFF1 ACTIVE; proceed further to READY TO SWITCH ON unless other interlocks (OFF2, OFF3) are active.

Proceed to RAMP FUNCTION GENERATOR: ENABLE ACCELERATOR. Halt ramping (Ramp Function Generator output held).

Normal operation. Proceed to OPERATING. Note: This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters.

36 YASKAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

10 PROFINET Messaging

Table 13 PROFIdrive Compatible Status Word for the PROFIdrive Communication Profile

Bit Name Val ue STATE/Description

0 RDY_ON

1 RDY_RUN

2 RDY_REF

3 TRIPPED

4 OFF_2_STA

5 OFF_3_STA

6 SWC_ON_INHIB

7 ALARM

8 AT_SETPOINT

9 REMOTE

10 ABOVE_LIMIT - Not supported.

11 to 15 - - Reserved

1 READY TO SWITCH ON.

0 NOT READY TO SWITCH ON.

1 READY TO OPERATE.

0 OFF1 ACTIVE.

1 ENABLE OPERATION.

0 DISABLE OPERATION.

1 FAULT.

0 No fault.

1 OFF2 inactive.

0 OFF2 ACTIVE.

1 OFF3 inactive.

0 OFF3 ACTIVE.

1 SWITCH-ON INHIBIT ACTIVE.

0 SWITCH-ON INHIBIT NOT ACTIVE.

1 Warning/Alarm.

0 No Warning/Alarm.

1 OPERATING. Actual value equals reference value (i.e., is within tolerance limits).

0 Actual value differs from reference value (i.e., is outside tolerance limits).

1 Drive control location: REMOTE.

0 Drive control location: LOCAL.

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 37

10 PROFINET Messaging

Figure 41

Figure 41 PROFIdrive State Machine

38 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

 Yaskawa Vendor-Specific Control and Status Words

 The Control Word and the Status Word

The contents of the Control Word and the Status Word are detailed in Tab le 1 4.

 Frequency Reference

Frequency Reference is a 16-bit word containing the desired output frequency.

 Output Frequency

Output Frequency is a 16-bit word containing the current output frequency of the drive.

Table 14 Yaskawa-Specific Control Word and Status Word

Yaskawa-Specific Control Word Yaskawa-Specific Status Word

Bit Description Bit Description

0 Run bit 0 Running

1 Reverse run bit 1 Zero Speed

2EF02 Reverse Operation

3 Fault Reset 3 Reset Signal Input Active

4ComFref4At Speed

5ComCtrl5Ready

6DI36Alarm

7DI47Fault

8DI58 oPE Fault

9DI69Uv Return

10 DI7 10 2nd Motor

11 DI8 <1>

12 DI9 <1> <2> 12 (Unused)

13 DI10 <1> <2> 13 (Unused)

14 DI11 <1> <2> 14 Net Reference

15 DI12 <1> <2> 15 Net Control

11 ZSV

10 PROFINET Messaging

<1> Not available in V1000-series drives. <2> Not available in A1000-series drives.

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 39

11 Communication

This section describes the PROFINET IO messaging used in communication with the drive.

For detailed information on PROFINET IO communication, refer to PROFINET specification Application Layer protocol for decentralized periphery and distributed automation v2.0 available at www.profibus.com.

 Introduction to PROFINET IO

PROFINET IO is a fieldbus protocol that enables communication between programmable controllers and distributed field devices in Ethernet network. The protocol classifies devices into IO controllers, IO supervisors and IO devices, which have a specific collection of services.

PROFINET IO uses three different communication channels to exchange data. The standard UDP/IP and TCP/IP channel is used for parameterization and configuration of devices and for acyclic operations. The Real Time (RT) channel is used for cyclic data transfer and alarms. The third channel, Isochronous Real Time (IRT) channel, is used e.g. in motion control applications (not implemented in SI-EP3/V).

PROFINET IO devices are structured in slots and sub-slots, which can contain modules and sub-modules correspondingly. Devices can have almost any number of slots and sub-slots and they can be virtual or real. Device specific data is represented in slot 0, module and sub-module specific data in subsequent slots and sub-slots.

One of the benefits of PROFINET IO is the diagnostics and alarm mechanism. Every module and sub-module provide alarm data to the IO controller using the cyclic channel. Diagnostic data can be read non-cyclically from the device by using record data.

Properties and services of a PROFINET IO device are described in a file that is written in General Station Description Markup Language (GSDML). GSDML file describes the device specific modules and the method of assigning modules and sub-modules to predefined slots and sub-slots.

 PROFINET IO in SI-EP3/V

The decision to use either the PROFIdrive compatible control and status words or the Yaskawa-specific control and status words is done in a hardware configuration tool (customer supplied). The default value is the Yaskawa-specific format.

SI-EP3/V uses slots 0 and 1. Slot 0 does not have any sub-slots and the attached DAP module represents the device. Other functional modules and sub-modules described in the GSDML file can be assigned to slot 1 and its sub-slots.

• Slot 0 = Device access point (DAP)

• Slot 1, sub-slot 1 = Standard telegram 1, Standard telegram 1 + 5 configurable inputs, outputs, Forty byte IO with 5 configurable input, outputs

The services provided by the SI-EP3/V adapter can be defined using the F7- parameters in the drive or by using a configuration tool. To define the service using the F7- parameters, set the parameter to a value other than 0. If all F7- parameters are set to 0, the value from the configuration tool will be used.

The SI-EP3/V adapter provides the following services:

• Cyclic messaging in PROFIdrive compatible or Yaskawa-specific mode

• Acyclic parameter access mechanism

• Identification & Maintenance functions (I&M0)

• PROFIdrive parameters

• Diagnostic and alarm mechanism

• Fault buffer mechanism

40 YASKAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

 Yaskawa SI-EP3/V PROFINET I/O Modules

Std Tgm 1

Table 15 Std Tgm 1 Consume

Bytes Description

0 Control Word MSB

1 Control Word LSB

2 Frequency Reference MSB

3 Frequency Reference LSB

Table 16 Std Tgm 1 Produce

Bytes Description

0 Status Word MSB

1 Status Word LSB

2 Output Frequency MSB

3 Output Frequency LSB

Std Tgm 1 + 5 PZD

Table 17 Std Tgm 1 + 5 PZD Consume

Bytes Description

0 Control Word MSB

1 Control Word LSB

2 Frequency Reference MSB

3 Frequency Reference LSB

4 Configurable Output 1 MSB

5 Configurable Output 1 LSB

6 Configurable Output 2 MSB

7 Configurable Output 2 LSB

8 Configurable Output 3 MSB

9 Configurable Output 3 LSB

10 Configurable Output 4 MSB

11 Configurable Output 4 LSB

12 Configurable Output 5 MSB

13 Configurable Output 5 LSB

11 Communication

Table 18 Std Tgm 1 + 5 PZD Produce

Bytes Description

0 Status Word MSB

1 Status Word LSB

2 Output Frequency MSB

3 Output Frequency LSB

4 Configurable Input 1 MSB

5 Configurable Input 1 LSB

6 Configurable Input 2 MSB

7 Configurable Input 2 LSB

8 Configurable Input 3 MSB

9 Configurable Input 3 LSB

10 Configurable Input 4 MSB

11 Configurable Input 4 LSB

12 Configurable Input 5 MSB

13 Configurable Input 5 LSB

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 41

11 Communication

Forty Byte IO

Table 19 Forty Byte IO Consume

Bytes Description

0 Control Word MSB

1 Control Word LSB

2 Frequency Reference MSB

3 Frequency Reference LSB

4 Torque Reference MSB

5 Torque Reference LSB

6 Torque Compensation MSB <1>

7 Torque Compensation LSB <1>

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Analog Output 1 MSB

13 Analog Output 1 LSB

14 Analog Output 2 MSB

15 Analog Output 2 LSB

16 Digital Outputs MSB

17 Digital Outputs LSB

18 Reserved

19 Reserved

20 Reserved

21 Reserved

22 Reserved

23 Reserved

24 Reserved

25 Reserved

26 Reserved

27 Reserved

28 Reserved

29 Reserved

30 Configurable Output 1 MSB

31 Configurable Output 1 LSB

32 Configurable Output 2 MSB

33 Configurable Output 2 LSB

34 Configurable Output 3 MSB

35 Configurable Output 3 LSB

36 Configurable Output 4 MSB

37 Configurable Output 4 LSB

38 Configurable Output 5 MSB

39 Configurable Output 5 LSB

<1>

<1> Not available in V1000-series drives.

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Table 20 Forty Byte IO Produce

Bytes Description

0 Status Word MSB

1 Status Word LSB

2 Output Frequency MSB

3 Output Frequency LSB

4 Torque Reference MSB

5 Torque Reference LSB

6PG Count Value MSB

7 PG Count Value LSB

8 Motor Speed MSB

9 Motor Speed LSB

10 Frequency Reference Monitor MSB

11 Frequency Reference Monitor LSB

12 Output Current MSB

13 Output Current LSB

14 Analog Input 1 MSB

15 Analog Input 1 LSB

16 DC Bus Voltage MSB

17 DC Bus Voltage LSB

18 Fault Code MSB

19 Fault Code LSB

20 Alarm Code MSB

21 Alarm Code LSB

22 Output Power MSB

23 Output Power LSB

24 Analog Input 2 MSB

25 Analog Input 2 LSB

26 Digital Inputs MSB

27 Digital Inputs LSB

28 Analog Input 3 MSB

29 Analog Input 3 LSB

30 Configurable Input 1 MSB

31 Configurable Input 1 LSB

32 Configurable Input 2 MSB

33 Configurable Input 2 LSB

34 Configurable Input 3 MSB

35 Configurable Input 3 LSB

36 Configurable Input 4 MSB

37 Configurable Input 4 LSB

38 Configurable Input 5 MSB

39 Configurable Input 5 LSB

<1>

<1> Not available in V1000-series drives.

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11 Communication

 Cyclic Messaging

SI-EP3/V supports cycle times of 8 to 512 ms.

CW: Control Word

SW: Status Word

REF: Reference

ACT: Actual Value

PZD: Configurable inputs and outputs

 Yaskawa Acyclic Parameter Access Mechanism

All drive parameters can be read and written under address 0x8000 by performing a read or write with the index value of the corresponding parameter address in the drive. Refer to the drive Technical Manual for a list of these parameter addresses.

 PROFIdrive Compatible Acyclic Parameter Access Mechanism

A PROFIdrive compatible acyclic parameter access mechanism can be used to access PROFIdrive compatible parameters and drive parameters using an index of 0xB02E and the structure in Figure 42 for write and read requests.

Requests and responses between the IO device and the IO controller or the IO supervisor are transferred with the Record Data Objects.

Figure 42

Figure 42 PROFIdrive Compatible Acyclic Parameter Access Mechanism Structure

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11 Communication

A write request is first sent containing the parameter request.

If the write request is valid, the SI-EP3/V acknowledges it with request accepted. The master then sends a read request. If the SI-EP3/V is still busy performing the internal parameter request, it will return a negative response with the error code “0xB5” (State conflict). In this case, the master repeats the read request until the SI-EP3/V has the PROFIdrive compatible response data ready.

If the write request is invalid, a negative response is returned with an error code.

Base Mode Parameter Access - Local

The DO-ID field in the Record Data Object request header is not evaluated by the parameter manager. Parameters can be read through any slot in the configuration.

Table 21 Response Error Codes

Byte Value and Meaning

ErrorCode

ErrorDecode

ErrorCode1 Error class and error code (Refer to Table 22).

ErrorCode2 Not described

0xDF (Error Write)

0xDE (Error Read)

0x80 (PNIORW) ErrorCode1 decoded according to Table 22. ErrorCode2 is 0.

0x81 (PNIO) ErrorCode1 and ErrorCode2 decoded according to Table 22.

Table 22 ErrorCode1 with PNIORW Decoding

Error class Meaning Error Code

0...9 (Reserved) -

0 = Read error

1 = Write error

2 = Module failure

10 (0x0A) Application

11 (0x0B) Access

12 (0x0C) Resource

13...15 User-specific -

3...7 = Reserved

8 = Version conflict

9 = Feature not supported

10...15 = User-specific

0 = Invalid index

1 = Write length error

2 = Invalid slot

3 = Type conflict

4 = Invalid area

5 = State conflict

6 = Access denied

7 = Invalid range

8 = Invalid parameter

9 = Invalid type

10...15 = User-specific

0 = Read constraint conflict

1 = Write constraint conflict

2 = Resource busy

3 = Resource unavailable

4...7 = Reserved

8...15 = User-specific

Read block is used in read requests and responses. Write block is used in write requests and responses. The request consists of unique identifiers for the connection, addressing information and length of the record data. The response also contains two additional fields for transferring information.

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11 Communication

Table 23 Structure of the Read and Write Blocks

Field(s) Description Range Type

Service Request or Response service.

Operation Read or Write operation. Write (0x08) Read (0x09) UI8

Block length Length of the block. 0 … 0xFFFF UI16

Identifier

ARUUID

- time low

- time mid

- time high and version - clock - node

API Application Process Identifier

Slot Slot of the Module Access Point (MAP/PAP) 0x01 UI16

Sub-slot Sub-slot of the Module Access Point (MAP/PAP) 0x01 UI16

Padding 2 bytes

Index Index of the Record Data Object

Data length Length of the data block 0…0xFFFFFFFF UI32

Additional value 1 (response only)

Additional value 2 (response only)

Field for transferring additional data - UI16

Padding 24 bytes for request, 20 bytes for response.

Data block Used only with write request and read response.

Request (0x00) Response (0x80)

Device Access Point (0x0000)

PROFIdrive (0x3A00)

0x0001 - 0x7FFF 0xB02E

UI8

UI32 UI16 UI16 Octet[2] Octet[6]

UI32

UI16

Data block contains PROFIdrive compatible specific request or response header.

Table 24 PROFIdrive Request Header

Field(s) Description Range Byte/ Word

Request Reference Unique identification set by the master. Changed for each new request. 1 … 255 Byte

Request ID Request type for the issued block.

DO-ID To be set to 0x01. 0 … 255 Byte

No. of Parameters

Number of parameters that are present in the request. 1 Byte

Attribute Type of object being accessed. Value (0x10) Byte

No. of Elements

Parameter Index (group)

Subindex (parameter)

<1> Refer to Table 26 for details. - Byte

Format

Number of Values

Va l u es

<1>

Number of array elements accessed or length of string accessed. Set to 0 if non-array parameters are used.

Address of the PROFIdrive parameter that is being accessed. Also “1” is allowed by SI-EP3/V to access drive parameters. Drive parameter group when accessing drive parameters.

Addresses the first array element of the parameter. Drive parameter number when accessing drive parameters.

<1> Number of values following. 1 Byte

The values of the request. In case of odd number of bytes, a zero byte is appended to ensure the word structure of the telegram.

<1> Only when Request ID is 0x02 (Change Parameter). The Format, Number of Values, and Value Fields are repeated for other parameters.

Request Parameter (0x01) Change Parameter (0x02)

Byte

0, 1 … 234 Byte

1 … 65535 Word

0 … 65535 Word

Varies based on value

See Format Field

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Table 25 PROFIdrive Response Header

Field(s) Description Range

Response Reference Mirrored from the request. 1 … 255

Response ID

Response from the slave. In the event that requested services fail, a “not acknowledged” (NAK) response will be indicated.

DO-ID To be set to 1. 0 … 255

No. of Parameters

<1> Refer to Table 26 for details. -

Format

Number of Values

Number of parameters that are present in the response. 1… 37

<1> Number of values following. 0 … 234

The values of the request.

Va l u es

<1>

When there is an odd number of bytes, a zero byte is appended to ensure the word structure of the telegram.

<1> Only when Request ID is 0x01 (Request Parameter OK). The Format, Number of Values, and Value Fields are repeated for other parameters.

Table 26 Data Types for Format Field

Code Typ e

0x00 (Reserved)

0x01…0x36 Standard data types

0x37…0x3F (Reserved)

0x40 Zero

0x41 Byte

0x42 Word

0x43 Double word

0x44 Error

0x45 … 0xFF (Reserved)

Request Param OK (0x01) Request Param NAK (0x81) Change Param OK (0x02) Change Param NAK (0x82)

Varies based on value

Table 27 PROFIdrive Compatible Parameter Request Error Codes

Error # Meaning Used at

0x00 Impermissible parameter number Access to unavailable parameter

0x01 Parameter value cannot be changed Change access to a parameter value that cannot be changed

0x02 Low or high limit exceeded Change access with value outside the limits

0x03 Invalid subindex Access to unavailable subindex

0x04 No array Access with subindex to non-indexed parameter

0x05 Incorrect data type Change access with value that does not match the data type of the parameter

0x06 Setting not permitted (can only be reset) Change access with value unequal to 0 when this is not permitted

0x07 Description element cannot be changed Change access to a description element that cannot be changed

0x09 No description data available Access to unavailable description (parameter value is available)

0x0B No operation priority Change access rights without rights to change parameters

0x0F No text array available Access to text array that is not available (parameter value is available)

0x11

0x14 Value impermissible

0x15 Response too long The length of the current response exceeds the maximum transmittable length

0x16 Parameter address impermissible

0x17 Illegal format Write request: Illegal format or format of parameter data that is not supported

0x18 Number of values inconsistent

0x19 DO nonexistent Request to DO, which does not exist

0x65… 0xFF Manufacturer-specific -

Request cannot be executed because of operating mode

Access is temporarily not possible for reasons that are not specified in detail

Change access with a value that is within limits but is not permissible for other longterm reasons (parameter with defined single values)

Illegal value or value that is not supported for the attribute, number of elements, parameter number or sub-index, or a combination

Write request: Number of values of parameter data does not match number of elements at the parameter address

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11 Communication

Error # Meaning Used at

0x65 Vendor-specific error Vendor-specific error

0x66 Request not supported Request not supported

0x67 Communication error Request cannot be completed because of communication error

0x6F Time-out error Request aborted due to time-out

0x78 PZD map failure Parameter cannot be mapped to PZD (size mismatch or non-existent)

0x79 PZD memory failure Parameter cannot be mapped to PZD (out of memory)

0x7A Multiple PZD map Parameter cannot be mapped to PZD (multiple PZD write)

0x8C Set torque mode error Cannot change mode to TORQUE (frequency is used)

0x90 Illegal Request ID The request ID of the response is illegal

Parameter Data Transfer Examples

The following example shows how parameter data is transferred using the acyclic parameter access mechanism's READ and WRITE.

Example 1: Reading a drive parameter

To read a Yaskawa Drive parameter, use the PNU of 1 and the actual address of the parameter in the SubIndex.

Write Request (Read Parameter Value)

Positive Read Response to Read Request

PROFIdrive compatible Parameter Channel

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11 Communication

01 01 B0 2E 08 05 81 01 01 44 01 00 14

Negative Response to PROFIdrive Compatible Read Request

PROFIdrive Compatible Profile-Specific Parameters

PROFIdrive compatible parameters contain data of the drive in standard form. The table below describes the supported PROFIdrive compatible parameters.

Parameter R/W Data type Description

922 R Unsigned16 Telegram selection

944 R Unsigned16 Fault message counter

947 R Array [5] Unsigned16

964 R Array [6] Unsigned16

965 R Octet String2 Profile number of this device. 0328h = Profile 3, Version 40

967 R Unsigned16 Control word (CW)

968 R Unsigned16 Status word (SW)

972 R/W Unsigned16

977 R/W Unsigned16

61000 R VisibleString24 Name of station

61001 R Unsigned32 IP of station

61002 R Array [6] Unsigned8 MAC of station

61003 R Unsigned32 Default gateway of station

61004 R Unsigned32 Subnet mask of station

Fault number. (coded according to DRIVECOM profile) Subindex Contents, see parameter 945.

Device identification Subindex Contents 0 Manufacturer 1 Device type 2 Version 3 Firmware date (year) 4 Firmware date (day/month) 5 Number of Drive Objects (DO)

Software reset Value Description 0 No action 1 Power-cycle PROFINET IO module The parameter must do a zero-to-one transition and the motor must be stopped.

Stores parameters to non-volatile memory Value Description 0 No action 1 Stores parameters The parameter must do a zero-to-one transition and the motor must be stopped.

Fault Buffer Mechanism

PROFIdrive compatible profile has a mechanism that can store five fault situations to PROFIdrive compatible parameters. Fault and diagnostic data, like fault number and fault code can be accessed simultaneously with only one subindex. The mechanism consists of two PROFIdrive compatible parameters:

• PNU944: Fault message counter

• PNU947: Fault numbers according to value in U2-01

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 Option High Priority Alarm Codes

These codes are transmitted as Manufacturer Specific Diagnostic high priority alarms that can be seen in the PLC configuration software. These high priority codes are the same codes that appear in the drive manual, except with an offset of 0400 (hex).

Table 28 PROFINET Option High Priority Alarm Codes

Drive Alarm

Code

(hex) <1>

1000 None -

1001 DC Bus Fuse Open (PUF) Output Transistor Failure. Replace the drive

1002 DC Bus Undervolt (Uv1) Input power fluctuation too large

1003 CTL PS Undervolt (Uv2) Cycle drive power and replace drive if fault continues

1004 MC Answerback (Uv3) Cycle drive power and replace drive if fault continues

1005 Short Circuit (SC)

1006 Ground Fault (GF) Check for motor and/or cable damage

1007 Over Current (oC) Check motor, motor load and accel/decel rates

1008 DC Bus Overvolt (oV)

1009 Heatsink Overtemp (oH)

100A Heatsink Max Temp (oH1) Check drive cooling fan

100B Motor Overload (oL1)

100C Inv Overload (oL2)

100D Overtorque Det 1 (oL3)

100E Overtorque Det 2 (oL4)

100F DynBrk Transistor (rr) Cycle drive power and replace drive if fault continues

1010 DynBrk Resistor (rH) Check load, operating speed and deceleration time

1011 External Fault 3 (EF3)

1012 External Fault 4 (EF4)

1013 External Fault 5 (EF5)

1014 External Fault 6 (EF6)

1015 External Fault 7 (EF7)

1016 External Fault 8 (EF8)

1017 Heatsink Fan (FAn) Check drive cooling fan

1018 Overspeed Det (oS)

1019 Speed Deviation (dEV)

101A PG Open (PGo)

101B Input Phase Loss (PF) Excessive input voltage fluctuation

101C Output Phase Loss (LF)

101D None -

101E Operator Disconnected (oPr) Reconnect the digital operator

101F EEPROM R/W Error (Err) Cycle drive power and replace drive if fault continues

1020 None -

Description Corrective Action

Check drive wiring Cycle drive power and replace drive if fault continues.

Check incoming voltage Check deceleration time

Check ambient temperature Check drive cooling fan

Check the load, accel/decel and cycle times Check motor rated current (E2-01)

Check the load, accel/decel and cycle times Check drive rating

Check L6-02 and L6-03 settings Check system mechanics

Check L6-05 and L6-06 settings Check system mechanics

Multifunction digital input set to external fault Circuit at terminal is closed

<2>

Check reference and reference gain Check F1-08 and F1-09 settings

Check load, accel/decel times and system mechanics Check F1-10 and F1-11 settings

<2> Check PG card connections

Check for broken wire/loose terminals Check motor rating

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Drive Alarm

Code

(hex) <1>

1021

1022 Check option installation and connections.

1023

1024

1025 Out of Control (CF)

1027 External Fault 0 (EF0)

<1> Drive error code is stored in MEMOBUS/Modbus address 0080 hex. <2> Not available in V1000-series drives.

Comm Error (bUS)

Description Corrective Action

Check network cable connections. Check 24 Vdc power supply voltage

Cycle drive power and replace option or drive if fault continues.

Check motor parameters Auto-tune

Check PLC program Check MI switch setting Check option LEDs for fault indication

11 Communication

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 Option Low Priority Alarm Codes

These codes are transmitted as Manufacturer Specific Diagnostic low priority alarms that can be seen in the PLC configuration software. These low priority codes are the same codes that appear in the drive manual, except with an offset of 0400 (hex).

Table 29 PROFINET Option Low Priority Alarm Codes

Drive Alarm

Code

(hex) <1>

0401 Undervoltage (Uv) 0420 MEMOBUS/Modbus Test Mode Fault (SE)

0402 Overvoltage (ov) 0422 Motor Overheat (oH3)

0403 Heatsink Overheat (oH) 0427 PID Feedback Loss (FbL)

0404 Drive Overheat (oH2) 0428 PID Feedback Loss (FbH)

0405 Overtorque 1 (oL3) 042A Drive Disabled (dnE)

0406 Overtorque 2 (oL4) 042B PG Disconnected (PGo)

0407 Rum Command Input Error (EF) 0431 Option Watchdog Error (E5)

0408 Drive Baseblock (bb) 0432 Option Station Address Setting Error (AEr)

0409 External Fault 3, input terminal S3 (EF3) 0433 Option Comm. Cycle Setting Error (CyC)

040A External Fault 3, input terminal S4 (EF4) 0434 High Current Alarm (HCA)

040B External Fault 3, input terminal S5 (EF5) 0435 Cooling Fan Maintenance Time (LT-1)

040C External Fault 3, input terminal S6 (EF6) 0436 Capacitor Maintenance Time (LT-2)

040D External Fault 3, input terminal S7 (EF7) 0438 Option EEPROM Error (EEP)

040E External Fault 3, input terminal S8 (EF8)

040F Cooling Fan Error (FAn) 043A External Fault (input terminal S2) (EF2)

0410 Overspeed (oS) 043B Safe Disable Input (HbbF)

0411 Excessive Speed Deviation (dEv) 043C Safe Disable Input (Hbb)

0412 PG Disconnected (PGo)

0414 MEMOBUS/Modbus Comm. Error (CE) 043E Mechanical Weakening Detection 2 (UL5)

0415 Option Communication Error (bUS) 043F PLC Alarm (PA1)

0416 Serial Comm. Transmission Error (CALL) 0440 PLC Alarm (PA2)

0417 Motor Overload (oL1) 0441 Output Voltage Detection Fault (voF)

0418 Drive Overload (oL2) 0442 IGBT Maintenance Time (90%) (TrPC)

041A Option Card External Fault (EF0) 0443 Soft Charge Bypass Relay Maintenance Time (LT-3)

041B Motor Switch Command Input during Run (rUn) 0444 IGBT Maintenance Time (50%) (LT-4)

041D Serial Comm. Transmission Error (CALL) 0445 Braking Transistor Overload (boL)

041E Undertorque Detection 1 (UL3) 0448 Motor Overheat (NTC Input) (oH5)

041F Undertorque Detection 2 (UL4) 0449 DriveWorksEZ Alarm (dWAL)

Description

<2> 0439 External Fault (input terminal S1) (EF1)

<2> 043D Mechanical Weakening Detection 1 (oL5)

Drive Alarm

Code

(hex) <1>

Description

<2>

<1> Drive error code is stored in MEMOBUS/Modbus address 0080 hex. <2> Not available in V1000-series drives.

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 Identification and Maintenance Functions (I&M)

The purpose of the I&M functions is to provide support for the customer during commissioning, parametrization and repair of the module. SI-EP3/V supports I&M function 0, which can be accessed using the Record data object's read request.

Function Record Data Index

I&M0 0xAFF0

Structure of the I&M functions is described in the following tables.

Table 30 I&M0 Device Identification (Read-Only)

Content Size Description

Header 10 bytes -

Vendor ID 2 bytes PROFINET Vendor ID of Yaskawa, which is 0x019F

Order ID 20 bytes Order number of the SI-EP3/V adapter kit (SI-EP3/V)

Serial number 16 bytes Serial number of the adapter

Hardware revision 2 bytes Hardware revision of the SI-EP3/V adapter

Software revision 4 bytes Revision of the software

Revision counter 2 bytes Number of revision

Profile ID 2 bytes (0x 3A00)

Profile specific type 2 bytes No profile specific type (0x0000)

I&M version 2 bytes Version is 1.1 (0x0101)

Supported I&M functions 2 bytes I&M0 is supported (0x0001)

<1> Available in option firmware version VST800250. <2> Available in option firmware version VST800251.

<1> , (0x0000) <2>

 Diagnostic and Alarms

SI-EP3/V has mechanisms for sending alarms and saving diagnostics data to fault buffer. Alarm will be triggered if the host or drive has faults in communication or operation. There are three types of faults:

Fault API/Slot/Sub-slot Channel Error Type

Drive Fault 0x3A00/1/1

<1> Option firmware version VST800250. <2> Option firmware version VST800251.

<1> , 0/1/1 <2>

A fault declared in drive

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 Alarm Mechanism

When a fault or alarm situation occurs in the drive, the SI-EP3/V adapter will send an alarm notification, which the master station must acknowledge. Refer to Table 3 1 for details.

Table 31 Alarm Notification

Attribute Description

BlockHeader -

AlarmType PROFINET specific alarm type

API 0x3A00 (PROFIdrive profile)

SlotNumber Slot number of the Drive Object (DO)

SubslotNumber Sub-slot number of the sub-slot to which the diagnosis object is related

ModuleIdentNumber Module Ident number of the DO

SubmoduleIdentNumber 0xFFFF

AlarmSpecifier Diagnosis type

UserStructureIdentifier 0x8000 (Channel Diagnosis Data)

ChannelNumber 0

ChannelProperties

ChannelErrorType Error code of drive fault or drive alarm

0x0800 Diagnosis Appears 0x1000 Diagnosis Disappears

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12 Web Interface

The web server interface to the drive option through port 80 allows management of diagnostic information through a standard web browser. The web page is a Java applet that creates a tabbed web page. Refer to Table 3 2 for a list of available web page tabs.

Note: PCs must have Java SE 6 Update 14 or later installed to view the web pages. PCs without Java will display web pages with

limited features.

SI-EP3/V firmware version VST800251 provides different web page interface tabs. Web page interface examples are shown for systems using SI-EP3/V option firmware version VST800250 and prior and for systems using version VST800251 and later.

Refer to SI-EP3/V Firmware Update on page 64 to update SI-EP3/V option firmware, if the web interface pages

associated with firmware VST800251 are needed.

Table 32 Web Server Interface Web Page Tabs

Tab N ame

HTML Home Page (Main) - -  56

Main  57  57

Drive Status  57  57

Network  58  58

Email Alerts  59  59

Doc Links  60 --

Parameter Access

Configuration

Custom Tab  63  63

<1> The Parameter Access Tab and Configuration Tab are only accessible after entering a valid password.

<1>

VST800250 and Prior Page No. VST800251 and Later Page No.

Option Firmware Version Web Page Tab Availability

 61  61  61  61

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 Web Server Interface

Access the web server interface by typing the IP address of the SI-EP3/V option in a web browser address.

Example: "http://192.168.1.20"

The SI-EP3/V IP Address is available using V1000 drive digital operator to access Option Monitors U6-80 to U6-83.

Refer to Option Monitors on page 35.

 HTML Home Page (option firmware version VST800251 and later)

The main HTML home page provides basic drive and option data and a link to an enhanced web page.

Figure 43

Figure 43 Main Tab View

 Main Tab (option firmware version VST800250 and prior)

The Main tab shows basic option information such as IP address, MAC address, and firmware version.

Figure 44

Figure 44 Main Tab View

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 Main Tab (option firmware version VST800251 and later)

The Main tab shows basic option information such as IP address, MAC address, and firmware version.

Figure 45

Figure 45 Main Tab View

 Drive Status Tab

The Drive Status tab shows basic I/O information and drive state information.

Figure 46

Figure 46 Drive Status Tab View

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 Network Tab

The Network tab shows the status of the option network traffic and the status of open I/O connections.

Figure 47

Figure 47 Network Tab View

Table 33 Network Monitor Descriptions

Network Monitor Explanation

Msg Tx OK Cumulative number of messages transmit successfully from SI-EP3/V.

Msg Rx OK Cumulative number of messages received successfully to SI-EP3/V.

Current Connections Current number of open connections.

Control Connection Delta Time The time between the last two writes to the Control register, MEMOBUS/Modbus address 0001H.

Msg Tx Dropped

Msg Rx Dropped

Collisions

Msg Tx Errors

Msg Rx Errors Cumulative number of receive overruns, receive stops, and receive error frames reported by the MAC/PHY.

Tx Retry

Note: Cumulative counters are reset when the power supply is cycled.

Cumulative number of messages dropped due to output network buffer being full and unable to hold the new message.

Cumulative number of messages dropped due to input network buffer being full and unable to hold the new message.

Cumulative number of collisions (half duplex only) reported by the MAC/PHY (Media Access Control/ Physical Connection).

Cumulative number of transmit underruns and transmit stops reported by the MAC/PHY.

Cumulative number of transmits in which the 1st attempt was delayed due to busy medium reported by the MAC/PHY.

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 Email Alerts Tab

The Email Alerts tab allows the user to configure four Email Fault/Alarm conditions. When the condition is true, one email will be sent to the provided email address. Another email will not be sent until the condition becomes false and then true again. A 30-second timer prevents emails from being sent when conditions reoccur immediately after being removed. The timer helps limit the amount of emails sent regarding the same intermittent condition and helps to reduce network traffic by reducing emails about reoccurring errors.

Figure 48

Figure 48 Email Alerts Tab View

 Procedure: Conditional Email Set-up

1. Define the condition that will trigger the email by selecting a monitor parameter, a comparator, and a value. Set

up comparator values for the range of values to check in the chosen condition. If choosing only one condition and no OR or AND are needed, set the “OR/AND” drop-down selection to “NotUsed”.

2. Enter the email address where the alert will be sent.

3. Enter the message that will appear in the email contents.

4. Enter the email subject.

5. Click the “Email Active” check box to enable the alert.

Clicking “Save to device” will save the entered information into the option memory.

Clicking “Cancel and reload” will cancel any pending edits and display the most recently saved settings from the option board.

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SI-EP3

 Doc Links Tab (option firmware version VST800250 and prior)

The Doc links tab contains links to the option documentation on the Yaskawa website.

Figure 49

Figure 49 Doc Links Tab View

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sample@sample.

 Parameter Access Tab

The Parameter Access tab allows the user to read and write parameters from the drive. Write access is restricted until a valid password is entered.

Figure 50

Figure 50 Parameter Access Tab View

The Modbus address for the drive parameter being accessed must be entered in hexadecimal. The number must begin with “0x” to signify hexadecimal.

Clicking “Read” will load and display the current value of the given Modbus Address. Clicking “Set” will save the given value to the given Modbus address.

After a “Read” or “Set” command is given, Status will display “Waiting” while the action is being carried out, then “Complete” is displayed when finished.

 Configuration Tab

The Configuration tab sets web page behavior parameters. Access is restricted unless a valid password is entered.

Figure 51

Figure 51 Configuration Tab View

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 61

12 Web Interface

Security Login

Enter a valid password and click “Log in”. The button text will change to “Log out” and the status will change to “Logged in”.

Note: The default security password is “yaskawa”.

This password can be changed in the “Change Password” section of the tab. Entering a valid password allows access to the settings in the Configuration tab, Email Alerts tab, and the Parameter Access tab.

Change Password

To change the password, enter the new password in the “New Password:” and “Confirm Password:” text boxes then click “Change password”. The Status display will change to “Idle” then “Changing Password” then “Password Changed”. If the passwords in the two text boxes do not match, the Status will display “Passwords don’t match”.

Option Card

The values displayed in the various tabs are refreshed at the rate defined in the “Applet Refresh Rate (ms)” text box. Enter values in the range of 1000 ms to 65.535 seconds.

Parameter Security can be enabled or disabled by clicking one of the radio buttons. When “Disabled” is selected, no password is necessary and all functions in the web pages will be available. When “Enabled” is selected, a valid password must be entered to edit email settings and to write parameters.

Email Settings

The “Email Server IP” text box must contain the IP address of the email server. The subnet address is configured in drive parameters F7-05 through F7-08. The configured email alerts will use the server at this address when sending emails.

Enter the email server port in the “Email Port” text box.

The value in the “From’ Email Address” text box identifies the origin of the email alerts to the recipient.

Click “Submit Email Parameters” to save the email settings to the option.

Click “Save Configuration Parameters to Flash” to save the entered values from this tab into non-volatile memory. These values will then be remembered after cycling power.

General Settings

Click “Save Options Card Parameters” to save the Applet Refresh Rate and the Parameter Security settings to the option.

62 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

 Custom Tab (option firmware version VST800250 and prior)

The Custom tab displays a selection of quick setting parameters.

Figure 52

12 Web Interface

Figure 52 Custom Tab View

 Custom Tab (option firmware version VST800251 and later)

The Custom tab displays a selection of quick setting parameters.

Figure 53

Figure 53 Custom Tab View

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 63

12 Web Interface

 SI-EP3/V Firmware Update

The Profinet SI-EP3/V firmware can be updated to obtain the most recent version.

1. Navigate to this URL: https://www.yaskawa.com/pycprd/partner/fmw-network-communications

2. Enter your Partner Login credentials.

3. Download the Communication Option Flash Write Procedure manual no.TOEPYAICOM14 for instructions on how to update the SI-EP3/V firmware.

4. Download the *.YFlash file for your specific communication option to your PC.

64 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

13 Troubleshooting

 Drive-Side Error Codes

Drive-side error codes appear on the drive digital operator. Causes of the errors and corrective actions are listed in

Tabl e 3 4. For additional error codes that may appear on the drive digital operator, refer to the drive Technical Manual

available at http://www.yaskawa.com.

 Faults

Both bUS (Option Communication Error) and EF0 (External Fault Input from the option) can appear as an alarm or as a fault. When a fault occurs, the digital operator ALM LED remains lit. When an alarm occurs, the ALM LED flashes.

If communication stops while the drive is running, use the following questions as a guide to help remedy the fault:

• Is the option properly installed?

• Is the communication line properly connected to the option? Is it loose?

• Is the controller program working? Has the controller/PLC CPU stopped?

• Did a momentary power loss interrupt communications?

Table 34 Fault Display and Possible Solutions

LED Operator Display Fault Name

Option Communication Error.

bUS

Cause Possible Solution

Master controller (PLC) has stopped communicating.

Communication cable is not connected properly.

A data error occurred due to noise.

Option is damaged. If there are no problems with the wiring and the error continues to occur, replace the option.

After establishing initial communication, the connection was lost. Only detected when the run command or frequency reference is assigned to the option (b1-01 = 3 or b1-02 = 3).

Check that power is supplied to the PLC Check that PLC is not in program mode

Check for faulty wiring Correct any wiring problems

Check the various options available to minimize the effects of noise Counteract noise in the control circuit, main circuit, and ground wiring If a magnetic contactor is identified as a source of noise, install a surge absorber to the contactor coil Make sure the cable used meets the option requirements Make sure the option ground wire is connected between option FE terminal and the drive ground terminal connected to earth ground

LED Operator Display Fault Name

EF0

Cause Corrective Action

An external fault is being sent from the upper controller (PLC).

Problem with the PLC program. Check the program used by the PLC and make the appropriate corrections.

LED Operator Display Fault Name

oFA00

Cause Possible Solution

Non-compatible option connected to the drive. Connect an option that is compatible with the drive.

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 65

External Fault Input from the option.

The alarm function for an external device is triggered.

Remove the cause of the external fault Reset the external fault input from the PLC device

Option Fault.

Option is not properly connected.

13 Troubleshooting

LED Operator Display Fault Name

oFA01

Cause Possible Solution

Problem with the connectors between the drive and option.

LED Operator Display Fault Name

oFA03

Cause Possible Solution

Option hardware fault. Replace the option.

LED Operator Display Fault Name

oFA04

Cause Possible Solution

Option hardware fault. Replace the option.

Option Fault.

Option is not properly connected.

Turn the power off and check the connectors between the drive and option.

Option Fault.

Option self-diagnostics error.

Option Fault.

Option Flash write mode.

LED Operator Display Fault Name

Option hardware fault. Replace the option.

oFA30 to oFA43

Cause Possible Solution

Option Fault (Port A).

Communication ID error.

 Minor Faults and Alarms

LED Operator Display Minor Fault Name

CALL

Cause Possible Solution

Communication wiring is faulty, there is a short circuit, or improper connection.

Programming error on the master side. Check communications at start-up and correct programming errors.

Communication circuitry is damaged.

Serial Communication Transmission Error.

Communication is not established.

Check for wiring errors Correct the wiring Remove ground shorts and reconnect loose wires

Perform a self-diagnostics check Replace the drive if the fault continues to occur

Minor Fault

(H2- = 10)

YES

66 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

13 Troubleshooting

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 bUS Error Auto-Reset

bUS Error Auto-Reset Function Description

bUS Error Auto-Reset when configured, allows the drive to automatically recover from a bUS error as a result of a communication loss with the host.

A bUS Error will automatically reset under the following conditions.

• Network communication between the host and the drive is restored. (bUS error removed)

• bUS Error Auto-Reset is enabled as described in this section.

Enabling bUS Error Auto-Reset

Parameter F6-14 the option is installed on the drive.

1. Set parameter F6-14 = 1:Enabled

2. Set parameter F6-01 = 0:Ramp to Stop, 1:Coast to Stop, 2:Fast-Stop

3. Set parameter F7-16 = 0.1 to 10.0 seconds (optional)

Enabling bUS Error Auto-Restart (After a Time Delay)

Parameter F7-16 Communication Loss Timeout will delay the occurance of a bUS error condition by the amount of time set in this parameter. F7-16 is set in tenths of seconds. The status LEDs on the option will indicate the bUS error condition immediately upon detection and during the F7-16 delay time. Refer to Figure 54.

<1>

bUS Error Auto Reset enables the bUS Error Auto-Reset function. F6-14 becomes available when

• Set parameter F7-16 = 0.1 to 10.0 seconds (0.0 setting disables F7-16) to enable timeout delay.

Figure 54

Figure 54 bUS Error Delay Timing Example

<1>

Available in SI-EP3/V firmware version VST800251 and later when used with V1000 drive software versions PRG:1024 and later.

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 67

13 Troubleshooting

Related Parameters

Table 35 Parameters related to bUS Error Auto-Reset Functionality

No.

(Addr. Hex)

F6-01

(03A2)

F6-14 <6>

(03BB)

F7-16 <6>

(03F4)

<2> If F6-01 is set to 3, then the drive will continue to operate when a bUS error is detected. Use caution and proper safety measures, when installing

an emergency stop switch.

<5> Available in drive software versions PRG:1024 and later when combined with option firmware version VST800251 and later. Not available in

drive software versions PRG:508.

<6> Available in option firmware version VST800251 and later.

Operation Selection after Communications Error

bUS Error Auto Reset

Communication Loss Timeout

Name Description Default

Determines drive response when a bUS error is detected during communications with the option. 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only <2> 4: Alarm (d1-04) <5> 5: Alarm Ramp to Stop

0: Disabled 1: Enabled

Sets the timeout value for communication loss detection in tenths of a second. A value of 0 disables the connection timeout. Example: An entered value of 100 represents 10.0 seconds. Note: A change to this parameter setting is not effective until main power to the drive is cycled.

<5>

0.0

 Option Fault Monitors U6-98 and U6-99

The option can declare error/warning conditions via drive monitor parameters on the drive digital operator as shown in

Tabl e 3 6.

Table 36 Option Fault Monitor Descriptions

Fault Condition Fault Declared

No Fault n/a 0 No faults.

Force Fault EF0 3 Network sent a message to force this node to the fault state.

Network Link Down BUS ERROR 1300 No network link to option board.

Network Failure BUS ERROR 1301 Connection with PLC Timeout.

Default MAC Address None 1303

No IP Address None 1304 No IP Address has been programmed into the option.

No Station Name None 1305 No Station Name has been programmed into the option.

Config Error None 1306 Configuration error on power-up.

Init. Failure None 1307 Initialize error on power-up.

Permanent Communication Loss

BUS ERROR 1308 Fatal error in MAC/PHY hardware, requires power cycle to recover.

Status Value

(U6-98/U6-99)

Description

Factory default MAC Address programmed into the option. Return for reprogramming.

Two drive monitor parameters, U6-98 and U6-99 assist in network troubleshooting:

• U6-98 displays the first declared fault since the last power cycle. U6-98 is only cleared upon drive power-up.

• U6-99 displays the present option SI-EP3/V status. U6-99 is cleared upon a network-issued fault reset and upon power-up.

If another fault occurs while the original fault is still active, parameter U6-98 retains the original fault value and U6-99 stores the new fault status value.

68 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

14 Specifications

Table 37 Option Specifications

Item Specification

Model SI-EP3/V option

Option Conformance Passed PROFINET Conformance Class A

Connector Type Dual RJ45 8-pin Shielded Twisted Pair Cat 5e cable

Physical Layer Type Isolated Physical Layer

IP Address Setting Programmable from drive keypad or network

Communication Speed

Number of Connections 1 PLC connection, 1 supervisor connection, 2 web page connections

Duplex Mode Half-forced, Auto-negotiate, Full-forced

Address Startup Mode Static, DCP

Ambient Temperature -10 C to +50 C

Humidity Up to 95% RH (no condensation)

Storage Temperature -20 C to +60 C (allowed for short-term transport of the product)

Area of Use Indoor (free of corrosive gas, airborne particles, etc.)

Altitude Up to 1000 m

PROFINET Functions

IEC Overvoltage Category Intended for use in “Overvoltage Category II” as specified in IEC 60664-1

Programmable from drive keypad or network: 10/100 Mbps, auto-negotiate.

PROFINET IO Configurable I/O in cyclic messages Drive diagnostic alarms I&M0

14 Specifications

YAS KA WA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual 69

14 Specifications

Published in U.S.A. January 2011 11-01

Date of publication

Date of original publication

MANUAL NO. SIEP YEACOM 06

 Revision History

The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.

Date of Publication Revision Number Section Revised Content

Updated contents to support SI-EP3 firmware VST800251 and

September 2014 1 Various

January 2011 First edition

NEMA 4X installation procedure. Bus tolerance parameters added. New GSDML file.

70 YAS KAWA SIEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Technical Manual

YASKAWA AC Drive-V1000 Option

PROFINET

Technical Manual

YASKAWA AMERICA, INC.

2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com

YASKAWA ELÉTRICO DO BRASIL LTDA.

Avenda Fagundes Filho, 620 Bairro Saude, São Paulo, SP04304-000, Brasil Phone: 55-11-3585-1100 http://www.yaskawa.com.br

Fax: 55-11-5581-8795

YASKAWA AMERICA, INC.

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.

Specifications are subject to change without notice for ongoing product modifications and improvements.

MANUAL NO. SIEP YEACOM 06A Published in U.S.A. September 2014 11-01

1 -0

Yaskawa V1000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Preface and Safety

 Applicable Documentation

 Terms

 Registered Trademarks

 Supplemental Safety Information

2 Product Overview

 About This Product

 Applicable Models

3 Receiving

 Option Package Contents

4 Option Components

 SI-EP3/V PROFINET Option

 Dimensions with Option Added- IP00/IP20 Open Chassis and IP20/NEMA Type 1

 Terminal CN1

 Option LED Display

5 Installation Preparation

 Section Safety

 Prior to Installing the Option

 Choosing the Correct Installation Procedure

6 Procedure A

 Procedure A Steps

7 Procedure B

 Procedure B Steps

8 Network Topology and Connections

 Communication Cable Wiring

 Connection Diagram

 GSDML Files

9 Option Drive Parameters

10 PROFINET Messaging

 PROFINET Overview

 PROFIdrive Communication Profile

 Yaskawa Vendor-Specific Control and Status Words

11 Communication

 Introduction to PROFINET IO

 PROFINET IO in SI-EP3/V

 Option High Priority Alarm Codes

 Option Low Priority Alarm Codes

 Identification and Maintenance Functions (I&M)

 Diagnostic and Alarms

 Alarm Mechanism

12 Web Interface

 Web Server Interface

 SI-EP3/V Firmware Update

13 Troubleshooting

 Drive-Side Error Codes

14 Specifications

 Revision History