Yaskawa MP3200iec User Manual

MP3200iec

Machine Controller

Hardware Manual

Type: MP3200iec

To properly use the product, read this manual thoroughly and retain for easy reference, inspection,

and maintenance. Ensure the end user receives this manual.

YAI-SIA-IEC-5

Table of Contents

1. Definition of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2. System Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3. Component Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4. Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5. Power Supply Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6. CPU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 7. CPU External Appearance and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 8. Base Unit Installation and Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 9. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 10. DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 11. LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 12. Self-Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 13. MECHATROLINK-III Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 14. MECHATROLINK-III Network Topologies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 15. MECHATROLINK-III Synchronization between Modules . . . . . . . . . . . . . . . . . . . . . . 35 16. Devices Connectable via MECHATROLINK-III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 17. Connecting the RLY OUT Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 18. Ethernet Connector Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 19. Option Module - AI-01 (Analog Input) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 20. Option Module - AO-01 (Analog Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 21. Option Module - DO-01 (Digital Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 22. Option Module - LIO-01/02 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 23. Option Module - LIO-04/05 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 24. Option Module - LIO-06 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 25. Option Module – 218IF-Y1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 26. Terminal Block Kit CBK-U-MP2A-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 27. Terminal Block Kit CBK-U-MP2B-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 28. Terminal Block Kit CBK-U-MP2C-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 29. Cable Shielding, Segregation and Noise Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . 90

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Copyright © 2013 YASKAWA AMERICA, INC.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.

4	YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

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1 Definition of Terms

1 Definition of Terms

This section defines terms that have specific meanings in this manual.

Basic Units

“Basic Unit” is a collective term that refers to the three Units in the following table.

	Unit Name	Primary Function
	Power Supply Unit	Supplies the power that is needed for the operation of the Units that are connected to each other and to
		any Optional Modules that are connected in the Controller.
	CPU Unit	Stores the module definitions and programs, and interprets the programs. The CPU Unit also controls
		the Optional Modules.
	Base Unit	Used to mount Optional Modules.

The Basic Units are typically connected as shown in the following examples.

+

	Power	CPU Unit
	Supply Unit

+ +

	Power	CPU Unit	Base Unit
	Supply Unit

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5

2 System Configuration Example

2 System Configuration Example

The following figure shows a typical system configuration.

MotionWorks IEC version 2.4 or higher

	Another PLC						PC

Ethernet

Ethernet

Ethernet communications cables

	MP3200iec
RLYOUT	components
connector cable

24-VDC power
supply, AC power
supply, or status
monitoring device
Power supply cable
	Battery	Front cover
24-VDC power		for unused slot
supply or AC	MECHATROLINK-III
power supply
		MECHATROLINK-III Cable
	SERVOPACK with
	MECHATROLINK-III
	Communications	I/O Module with
		MECHATROLINK-III
		Communications

Optional Modules

I/O Modules

LIO-01	LIO-02	LIO-04	LIO-05	LIO-06	DO-01	AI-01	AO-01

Communications Modules

218IF-Y1

External outputs

External inputs

RS-232C

Ethernet

I/O

Servomotor Servomotor Servomotor

Up to 62 stations, including I/O

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3 Component Part Numbers

3 Component Part Numbers

			System Components
	Type	Part Number	Description
		PMC-U-MP32004	CPU, MP3200iec, 4 axis
		PMC-U-MP32008	CPU, MP3200iec, 8 axis
	CPU	PMC-U-MP32016	CPU, MP3200iec, 16 axis
		PMC-U-MP32032	CPU, MP3200iec, 32 axis
		PMC-U-MP32062	CPU, MP3200iec, 62 axis
	Power Supply	JEPMC-PSA3012-E	POWER SUPPLY, 100V/200V, MP3200
		JEPMC-PSD3012-E	POWER SUPPLY, 24VDC, MP3200
		JEPMC-BUB3003-E	BASE UNIT, 3 SLOTS, MP3200
	Base Unit	JEPMC-BUB3005-E	BASE UNIT, 5 SLOTS, MP3200
		JEPMC-BUB3008-E	BASE UNIT, 8 SLOTS, MP3200
		JAPMC-AN2300	Analog Inputs (AI-01)
		JAPMC-AN2310-E	Analog Outputs (AO-01)
		JAPMC-DO2300	Digital Output Module (DO-01)
		JAPMC-IO2300-E	Digital I/O Module (LIO-01)
	Option Card	JAPMC-IO2301-E	Digital I/O Module (LIO-02)
		JAPMC-IO2303	Digital I/O Module (LIO-04)
		JAPMC-IO2304	Digital I/O Module (LIO-05)
		JAPMC-IO2305-E	Digital Multi-Function I/O Module (LIO-06)
		JAPMC-CM2301-E	Ethernet & RS232C Communication (218IF-Y1)
		JEPMC-MT2000-E	HUB, MECHATROLINK-III NETWORK, 8 SLAVE PORTS
	MECHATROLINK	JEPMC-MT2020-E	ADAPTER, ETHERNET TO MECHATROLINK
		JEPMC-MTD2310-E	I/O MODULE, MECHATROLINK NETWORK, 64 IN, 64 OUT
	Network
		JEPMC-MTA2900-E	ANALOG MODULE, MECHATROLINK NETWORK, 8 INPUT
		JEPMC-MTA2910-E	ANALOG MODULE, MECHATROLINK NETWORK, 4 OUTPUT
		JEPMC-W6012-A2-E	MECHATROLINK-III CABLE, 0.2 M
		JEPMC-W6012-A5-E	MECHATROLINK-III CABLE, 0.5 M
		JEPMC-W6012-01-E	MECHATROLINK-III CABLE, 1.0 M
		JEPMC-W6012-02-E	MECHATROLINK-III CABLE, 2.0 M
		JEPMC-W6012-03-E	MECHATROLINK-III CABLE, 3.0 M
	MECHATROLINK	JEPMC-W6012-04-E	MECHATROLINK-III CABLE, 4.0 M
	Cables	JEPMC-W6012-05-E	MECHATROLINK-III CABLE, 5.0 M
		JEPMC-W6012-10-E	MECHATROLINK-III CABLE, 10 M
		JEPMC-W6012-20-E	MECHATROLINK-III CABLE, 20 M
		JEPMC-W6012-30-E	MECHATROLINK-III CABLE, 30 M
		JEPMC-W6012-40-E	MECHATROLINK-III CABLE, 40 M
		JEPMC-W6012-50-E	MECHATROLINK-III CABLE, 50 M
		JEPMC-BA3001	Replacement Battery
	Accessories	JEPMC-OP2300	Option Slot Cover
		JEPMC-OP3001	Replacement Power Supply Side Cover
		JEPMC-OP3002	Replacement Option Base Side Cover

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4 Power Supply Units

4 Power Supply Units

The Power Supply Unit supplies the connected Units and Optional Modules with the power needed to operate. There are two Power Supply Units available: an AC Power Supply Unit and a DC Power Supply Unit.

This section shows the appearance and part names of the Power Supply Unit and describes the indicators and connectors.

Appearance and Part Names

The following figure shows the appearance of the Power Supply Unit and the part names.

Indicators	Unit connector

RLYOUT connector

Power connector

Indicators

These indicators show the load on the Power Supply Unit.

	Output Current	8.9 A or less	9.0 to 11.4 A	11.5 to 13.9 A <1>	14.0 A or more <1>
	Load	Normal: Within power supply		Normal: Maximum power	Error: Over power supply
		capacity		supply capacity	capacity
	Green	z	z	z	{
	Appendix
Indicator	Yellow	{	z	z	{
	Red	{	{	z	{

<1> Reduce the number of Optional Modules that are connected.

Note: z: Lit, {: Not lit.

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4 Power Supply Units

Connectors

The Power Supply Unit has three connectors: RLYOUT, power supply, and Unit connectors.

RLYOUT Connector

This connector outputs the operating status of the CPU Unit.

Model: 734-302

Pin Assignments

No.	Signal Label	Description
1	OUT	Normal operation: Circuit closed.
2	OUT	Error: Circuit open.

Power Connector

Connect the power supply to this connector.

AC Power Supply Unit

DC Power Supply Unit

	Type		Model		Color
AC Power Supply Unit			721-203/026-304		Black
DC Power Supply Unit			721-203/026-000		White
Pin Assignments: AC Power Supply Unit
Pin No.		Signal Label	Description
3		AC	AC input
2		AC	AC input
1		FG	Connects to the frame ground. (Ground to 100 W max.)
Pin Assignments: DC Power Supply Unit
Pin No.		Signal Label	Description
3		24 VDC	Power input wire for 24 VDC
2		0 VDC	Power input wire for 0 VDC
1		FG	Connects to the frame ground. (Ground to 100 W max.)

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5 Power Supply Unit Specifications

5 Power Supply Unit Specifications

The specifications of the Power Supply Unit are given in the following table.

	Item			Specification
			AC Power Supply Unit				DC Power Supply Unit
Model		JEPMC-PSA3012-E				JEPMC-PSD3012-E
Abbreviation		PSA-12				PSD-12
	Input Voltage	100/200 VAC				24 VDC
	Allowable Input Voltage	85 to 132 VAC or 170 to 276 VAC				19.2 to 28.8 VDC
	Range
	Allowable Frequency	47 to 63 Hz			-
	Range
	Input Current	4.0 A max. (at rated input/output)				5.0 A max. (at rated input/output)
		25 A, 10 ms max. (fully discharged, 132-VAC
Power Supply	Inrush Current	input, rated output)				50 A, 10 ms max. (fully discharged,
		50 A, 10 ms max. (fully discharged, 276-VAC				28.8-VDC input, rated output)
Section
		input, rated output)
	Allowable Momentary	20 ms				1 ms
	Power Loss Time
	Rated Voltage	5.15 V
	Rated Current	12.0 A
	Output Current Range	0 to 12.0 A				0.2 to 12.0 A
	Constant Voltage	5.15 V ±2% max. (5.05 to 5.25 V)
	Accuracy
		If the Power Supply Unit is mounted on the Main Rack, this output functions as normally closed
		contacts that are synchronized with the status of the CPU Unit.
		• Normal operation: Circuit closed.
		• Error: Circuit open.
		Contact Ratings
Status Output
			Input Voltage	Current Capacity
			24 VDC	0.5 A (resistive load)
				0.25 A (inductive load)
			125 VAC	0.4 A (resistive load)
				0.2 A (inductive load)
Connectors		POWER: Power supply connector
		RLY OUT: Relay contact connector
Indicators		POWER
		Refer to Indicators on page 12.
						For Cold Start
		For Cold Start				(Through rate at input voltage value increase from
	Inrush Current	50 A within 10 ms (fully discharged status)				10% to 90% is at 10 ms min.)
		275-VAC input, rated output				50 A within 10 ms (fully discharged status)
						28.8-VDC input, rated output
	Rise Time	60,000 ms max. (The maximum time for the output control signals to maintain the specified timing
Input Conditions		when the primary voltage rises linearly.)
	Drop Time	60,000 ms max. (The maximum time that the controls, such as the power failure sequence, can be
		maintained when the primary voltage drops linearly.)
	Leakage Current	276 VAC 61 Hz: 0.5 mA max.			-
		132 VAC 61 Hz: 0.25 mA max.
	Efficiency	70% minimum (for rated input voltage and				65% minimum (for rated input voltage and rated
		rated load)				load)

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									5 Power Supply Unit Specifications
		Item						Specification
				AC Power Supply Unit					DC Power Supply Unit
		Low Input Protection
		(Power Fail Detection	55 to 75 VAC or 150 VAC max.						15.8 to 17.8 VDC
		Level)
		Overcurrent Protection	For rated current (12 A), the protection operates						at 14.0 A min. (typical).
	Protection		(The detection range is 13.0 to 15.0 A.)
		Overvoltage Protection	Operates at 5.75 to 6.75 V.
		Allowable Power Loss	The output voltage fluctuation range is						The output voltage fluctuation range is maintained
			maintained for a 20-ms 100% dip momentary
		Time							for a 1-ms 100% dip momentary power loss.
			power loss.
	Safety	Safety Standards	Conforms to UL and CSA.
		Fuse	250 V/4 A						250 V/6.3 A
			Linked to the RDY indicator on the CPU Unit.
			RDY indicator lit: Circuit closed.
			RDY indicator not lit: Circuit open.
			Contact Ratings
	Status	NO Contact Output (RLY
				Input Voltage				Current Capacity
	Output	OUT)
				24 VDC				0.5 A (resistive load)
						0.25 A (inductive load)
				125 VAC				0.4 A (resistive load)
							0.2 A (inductive load)
		Power ON	AC ON - 5-V rise in 1 s max.						DC ON - 5-V rise in 1 s max.
			Output rise - POK signal in 0 s min.						Output rise - POK signal in 0 s min.
	Power Sequences
		Power OFF	AC OFF - POK signal for 20 ms min.						DC OFF - POK signal for 1 ms min.
			POK signal - 5-V drop in 2 ms min.						POK signal - 5-V drop in 2 ms min.
		Between primary and secondary sides: 1,500 VAC for 1 minute
	Dielectric	Between primary side and FG (ground): 1,500 VAC for 1 minute
		Between secondary side and FG (ground): 500 VAC for 1 minute
	Strength
		Between RLYOUT and primary side: 1,500 VAC for 1 minute
		Between RLYOUT and secondary side: 1,500 VAC for 1 minute
	Insulation	Between primary and secondary sides: 10 MΩ min.
		Between primary side and FG (ground): 10 MΩ min.
	Resistance
		Between secondary side and FG (ground): 100 MΩ min.
	(Measured at
		Between RLYOUT and primary side: 100 MΩ min.
	500 VDC.)
		Between RLYOUT and secondary side: 100 MΩ min.
		External Power Supply	AC, AC						0 and 24 VDC
	External Wiring	Terminals
	Connector	Protective Ground	FG
	Terminals	Terminal
		RLY OUT	RLYOUT
		External Power Supply	AWG28 to AWG13 (0.08 to 2.6 mm2)
	Connector Cable	Terminals (Twisted Pair)
		RLY OUT Connector Cable: AWG28 to AWG14 (0.08 to 2.0 mm2)
	Hot	Not supported.
	Swapping

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5 Power Supply Unit Specifications

Item		Specification
		AC Power Supply Unit		DC Power Supply Unit
POWER	(green): Lights when the power is ON on the secondary side.
(No label)	(yellow): Lights when the Overcurrent Warning 1 Status Output is ON.
(No label)	(red): Lights when the Overcurrent Warning 2 Status Output is ON.

Indicators		Output Current (iout (typical))	POWER (Green)	(No Label) (Yellow)	(No Label) (Red)
		i out ≤ 8.9 A	z	{	{
		9.0 A ≤ iout ≤ 11.4 A	z	z	{
		11.5 A ≤ iout ≤ 13.9 A	z	z	z
		14.0 A ≤ iout (OCP activation)	{	{	{
		z: Lit {: Not lit.
External	Width: 60 mm, Height: 130 mm, Depth: 137 mm
Dimensions
Weight	350 g

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6 CPU Specifications

6 CPU Specifications

The hardware specifications of the CPU Unit are given in the following table.

	Item	Specification
	Model	PMC-U-MP320xx
	Abbreviation	MP3200iec
	Flash Memory	Capacity: 40 MB (32 MB of user memory)
	SDRAM	Capacity: 128 MB
	SRAM	Capacity: 8 MB (battery backup)
	Calendar	Seconds, minutes, hour, day, week, month, year, day of week, and timing (battery backup)
	Ethernet	10Base-T or 100Base-TX x 2 ports (hub)
	MECHATROLINK	MECHATROLINK-III: 1 circuit with 2 ports
	USB	USB 2.0 Type A host, 1 port
		Compatible devices: USB storage
		Seven-segment display
		Status indicators
	Indicators and Displays	USB status indicator
		MECHATROLINK-III status indicators
		Ethernet status indicators
		DIP switch: Mode switch 1
	Switches	DIP switch: Mode switch 2
		Rotary switches
		STOP/SAVE switch. Refer to DIP Switch Settings on page 27 for detailed switch information.

CPU Communications Specifications

The specifications of the Communications Protocols built into the CPU Unit are given in the following table.

	Protocol	Mode	Detail
	Modbus TCP	MP3200iec as Master (Client)	Maximum Number of Data Blocks = 20
		MP3200iec as Slave (Server)	1000 registers in, 1000 registers out, 256 coils in, 256 coils out
		MP3200iec as Master (Scanner)	Maximum Number of Data Blocks = 100
	Ethernet/IP	MP3200iec as Slave (Adapter)	Total 16 instances in, 16 instances out, arranged as 3 instances of 256
			bytes, 3 instances of 128 bytes, and 10 instances of 496 bytes.
	OPC	read/write	Any Global variable can be configured, requires OPC Server running
			on PC
	Custom Protocol	n/a	Use the YDeviceComm firmware library to create a custom
			communication protocol.

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7 CPU External Appearance and Indicators

7CPU External Appearance and Indicators

External Appearance

Indicators (LEDs)

MECHATROLINK-III connector CN1

MECHATROLINK-III connector CN2

Indicators

The following table describes the indicators that show the operating status and error information.

	Indicator	Indicator Name	Color	Meaning When Lit
		CN	Green	MECHATROLINK-III communications are established as a slave (i.e., the CONNECT
	CN			command is ON).
	LK1	LK1	Green	Port 1 is performing MECHATROLINK-III communications.
	LK2	LK2	Green	Port 2 is performing MECHATROLINK-III communications.

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8 Base Unit Installation and Operating Conditions

8 Base Unit Installation and Operating Conditions

This section describes the specifications of the MP3200iec Series Machine Controllers.

Install the MP3200iec Series Controllers in an environment with the following conditions.

Environmental Conditions

Item	Specification
Ambient Operating Temperature	0 to 55°C (CPU-03: 0 to 50°C)
Ambient Storage Temperature	-25 to 85°C
Ambient Operating Humidity	30% to 95% RH (with no condensation)
Ambient Storage Humidity	5% to 95% RH (with no condensation)
Pollution Degree	Conforms to JIS B 3502 Pollution Degree 2.
Corrosive Gases	There must be no combustible or corrosive gases.
Operating Altitude	2,000 m max.

Control Panel Cooling Method

The components that are used in the Machine Controller require the ambient operating temperature to be between 0 and 55°C. Use one of the methods described below to ensure adequate cooling in the control panel.

Note: If the ambient temperature exceeds 50°C, we recommend forced-air cooling.

Control Panels with Natural Cooling

•Do not mount the Machine Controller at the top of the control panel, where the hot air that is generated inside the panel collects.

•Leave sufficient space above and below the Units, and maintain adequate distances from other devices, cable ducts, and other objects to ensure suitable air circulation.

•Do not mount the Controller in any direction other than the specified direction.

•Do not mount the Controller on top of any device that generates a significant amount of heat.

•Do not subject the Controller to direct sunlight.

Control Panels with Forced-air Cooling

Use one of the following methods to ensure 0.03 m3/min average airflow below the CPU Unit.

•Forced draft method (A fan or a similar device is used to circulate the air in the interior and the exterior of the panel.)

•Forced circulation method (A fan or a similar device is mounted to the airtight panel to circulate the air inside.)

Note: Use the following guideline when selecting the fan: CPU Unit’s resistance to air flow: 6 x 106 (N×s2/m8)

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8 Base Unit Installation and Operating Conditions

Fan
CPU Unit’s internal resistance to
air flow: 6 106 (N s2/m8)	40 mm min.
30 mm min.	30 mm min.
Average airflow:	40 mm min.
0.03 m3/min

Mechanical Operating Conditions

	Item		Specification
		Conforms to JIS B 3502.
	Vibration Resistance	10	Hz ≤ f < 57 Hz with vibration amplitude of 0.075 mm
		57	Hz ≤ f ≤ 150 Hz with fixed acceleration of 9.8 m/s2
		10 sweeps each in X, Y, Z directions (sweep: 1 octave/min)
	Shock Resistance	Conforms to JIS B 3502.
		Peak acceleration of 147 m/s2 twice for 11 ms each in the X, Y, and Z directions

Electrical Operating Conditions

Item	Specification

Conforms to EN 61000-6-2 and EN 55011 (Group 1 Class A).

Power supply noise (FT noise): 2 kV min. for 1 minute

Noise Resistance Radiation noise (FT noise): 1 kV min., for 1 minute

Ground noise (impulse noise): ±1 kV min., for 10 minutes

Electrostatic noise (conducted): ±4 kV min., 10 times

Ground Information

Ground to 100 ȍ max.

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9 Installation

9 Installation

You can use either of the following methods to install an MP3200iec Series Controller.

•Screw mounting

•DIN rail mounting

Screw Mounting

You can install the Unit by using the Screw Mounting Attachment.

Note: You can install the Unit by using the Screw Mounting Attachment.

•JEPMC-OP3001

This Attachment is provided with the Power Supply Unit. It can be installed on the PMC-U-MP320**.

•JEPMC-OP3002

This Attachment is provided with the MBU-B03, MBU-B05, and MBU-B08. It can be purchased separately.

The installation procedure is as follows:

1. Attach the Screw Mounting Attachment to the right end of the Controller.

Screw Mounting Attachment

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

17

9 Installation

2. Use screws to secure the 4 places shown in the following figure.

Note: 1. Recommended screws: M4 x 14 mm min.

2. Use a screwdriver with a shaft that is at least 13 cm long.

18	YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

9 Installation

DIN Rail Mounting

Carefully line up the DIN rail locks with the locking positions.

Locking position

Lock release position

Note: Removal

You can remove the Controller by reversing the order of the mounting procedure.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

19

9Installation

Connecting the CPU

Note: Before you connect the CPU, install the Battery. Refer to Installing and Replacing the Battery in the CPU on page 24.

1. Remove the rubber cap from the connector on the Power Supply Unit.

Note:

•When the connector is not in use, always cover it with the rubber cap.

•The left-side cap is marked with an L, and the right-side cap is marked with an R.

2.Connect the Power Supply Unit and the CPU Unit from left to right in this order.

20	YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

9 Installation

3. Secure the connection by locking the slide locks at both the top and the bottom.

Installing Optional Modules

Use the following procedure to install Optional Modules.

1. Hold the top and bottom of the Optional Module to be installed, line up the Module with the left side of the guide rail inside the option slot, and then insert the Module straight in.

Note: The FG bar inside and on the bottom may be damaged if the Module is not inserted along the guide rail.

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2.After the Optional Module is completely inserted, place your hand on the front of the Optional Module and press the Optional Module firmly until it mates with the Mounting Base connectors in the Unit. The front of the Optional Module and the tabs will be aligned if the Optional Module has been installed properly.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

21

9 Installation

3.Place the hole on the bottom of the panel of the Optional Module onto the tab on the bottom of the Unit. Next, hook the hole at the top of the panel of the Optional Module onto the tab on the Unit.

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This completes the installation procedure.

Note: Always use Option Covers (model: JEPMC-OP2300) to cover unused slots.

Replacing and Adding Optional Modules

Use the following procedure to replace or add Optional Modules.

Note: Always create a backup before replacing or adding Optional Modules.

Use the Web Server to save the Application program image as an Archive.Zip.

1.Turn OFF the power supply and disconnect all cables from the MP3200iec.

2.Remove the tool from Base Unit.

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22	YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

9 Installation

3.Insert the protruding part of the tool into the slot on top of the Optional Module panel to unhook the tab. Unhook the bottom tab in the same way.

NOTICE: Use the same method to remove the Option Cover from an unused slot before adding an Optional Module.

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4.Pull the top of the Optional Module panel toward you and remove it. A notch on the Optional Module will be visible from the gap of the panel. Hook the round knob on the tool into the notch in the Optional Module.

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5.Hold the center of the tool, and turn it around the round knob while pushing it toward the back to disconnect the Module from the Mounting Base connectors. Then, pull the Module forward.

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YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

23

9 Installation

6.Hold the Optional Module at the top and bottom and pull it straight out. Hold the edges of the Module and avoid touching the components on the Module.

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Note: Put the Module that you removed into the bag that was supplied when you purchased it and store the Module in this bag.

Installing and Replacing the Battery in the CPU

Battery Installation

This Battery provides backup power for the SRAM data when the power supply to the MP3200iec Series CPU Unit is turned OFF. The Battery provides backup power for the following data.

•Alarm history

•Calendar

•Retain Variables

Note: One Battery is provided with the CPU Unit. The Battery is not connected when the Unit is delivered.

Battery Replacement

When the total power OFF time exceeds 1 year, the voltage of the Battery will drop, and the BAT indicator on the CPU Unit will light.

Replace the Battery within 2 weeks of when the BAT indicator first lights.

Battery Replacement Procedure

CAUTION

•Allow only qualified personnel trained in safety procedures to replace the Battery. Incorrect Battery replacement may result in electric shock. Also, machine malfunction may occur, possibly resulting in injury or machine damage.

•Replace the Battery only while power is supplied to the Basic Unit. Replacing the Battery while the power supply to the Basic Unit is turned OFF may result in loss of the data stored in memory in the Unit.

•Do not touch the electrodes of the Battery. Static electricity may damage the electrodes.

•The Basic Module contains a lithium battery. When you replace the Battery, separate the used Battery from normal waste and dispose of it according to all local ordinances.

1.Back up the programs and data stored in the Basic Unit.

Note: The backup can be used to recover the data if the data accidentally gets deleted during Battery replacement.

2. Confirm that the RDY indicator on the CPU Unit is lit.

24	YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

9 Installation

3. Open the battery holder on the bottom of the CPU Unit.

4.Disconnect the lead connector of the Battery from the connector on the CPU Unit, and remove the Battery from the battery holder.

LiTHIUM

Red lead Black lead

5.Insert the Replacement Battery into the battery holder, and securely connect the lead connector of the Battery to the connector of the CPU Unit.

Connector on CPU Unit

Battery lead connector

Battery

Battery holder

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25

9 Installation

6. Press the connector back into the CPU Unit.

Press in.

7. Hold the connector, and while pressing it toward the CPU Unit’s internal circuit board (the board on the side of the clamp), move the Battery and the battery holder into the CPU Unit.

Note: If this procedure is not followed, the battery leads may be pinched between the Battery and the circuit board, causing stress on the leads. If that occurs, the battery holder will bulge after step 8 of the procedure.

Clamp

Hold the connector and press in.

	CPU Unit internal circuit board
2 battery leads	(on the side of the clamp)

Move the Battery.

8.Close the battery holder and confirm that the BAT indicator on the CPU Unit is not lit. This completes Battery replacement.

26	YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

10 DIP Switch Settings

10 DIP Switch Settings

The DIP switch settings are only referenced when the power is initially turned ON with the exception of the STOP switch, which will immediately STOP IEC Application program execution.

SW1

STOP

E_INIT

SW

INIT

CNFG

1

LOAD

D-RST

NO

Switch

Name

Setting

Operating Mode

Default

Details

S1-6

STOP

ON

User program stopped

OFF

Stops the user program execution.

OFF

User program running

ON

Use default IP Address

When ON, overrides Ethernet configuration according to

S1-5

E_INIT

Use IP Address set in the

OFF

OFF

Table A.

Configuration

ON

For diagnostic

The controller uses the fixed, default configuration.

purposes only

For diagnostics only. Turning this switch ON may help

S1-4

INIT

OFF

OFF

For diagnostic

restore communications to the controller if the configuration

purposes only

is corrupted or invalid.

S1-3

CNFG

ON

Self-configuration Mode

OFF

The controller creates Axes and I/O for all connected

OFF

Normal Operation

devices. (Auto-configuration)

S1-2

LOAD

ON

USB Mode

OFF

When ON, load either the user project or firmware from the

OFF

Internal FLASH Mode

USB thumb drive. See Table B for details.

S1-1

D-RST

ON

System Use

OFF

Not used.

OFF

Normal Operation

SW2

Sets the Ethernet port condition and other operating conditions.

The switch setting is read only when the module is first turned ON.

E-PM0

E-PM1

SW

TEST

2

MNT

NO

Switch

Switch Name

State

Operation Mode

Default

Description

ON

Use Default IP Address according to

When E-INIT is ON and E-PM0 is ON,

S2-4

E-PM0

OFF

overrides Ethernet configuration according to

OFF

Table A

Table A.

S2-3

E-PM1

ON

Use Default IP Address according to

When E-INIT is ON and E-PM1 is ON,

OFF

overrides Ethernet configuration according to

OFF

Table A

Table A.

S2-2

TEST

ON

Display IP Address

OFF

When ON, the IP address is scrolled across the

OFF

Normal Operation

seven segment display.

ON

Maintenance Mode

When ON, controller starts up in supervisor

mode. In this mode MECHATROLINK III,

S2-1

MNT

OFF

PLC, Modbus/TCP and Ethernet/IP do not

OFF

Normal Operation

start. The controller firmware can be updated,

and clearing DOS FS alarms will repair the

DOS FS.

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27