YASKAWA VS-616P5, VS-616PC5 User Manual

VS-616PC5/P5 Series

User’s Manual

Variable Torque Inverter

(with software version 5110/5120 and newer)

! WARNING

PRECAUTIONS

1)Read this manual in its entirety before installing or operating the VS616PC5/P5 inverter. This manual applies to inverters with software versions 5110 and 5120 only and is not intended to be used in conjunction with any other software.

2)Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.

3)The VS-616PC5/P5 internal capacitor may be charged even after the power supply is turned OFF. To prevent electrical shock, disconnect all power before servicing the inverter. Then wait at least five minutes after the power supply is disconnected and all LEDs are extinguished.

4)Do not perform a withstand voltage test or a megger test on any part of the VS-616PC5/P5. This electronic equipment uses semiconductors and is vulnerable to high voltage.

5)Do not remove the operator unless the power supply is turned OFF. Never touch the printed control board while the power supply is turned ON.

6)The VS-616PC5/P5 is suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical amperes, 480 Volts maximum (460V class units), 240 Volts maximum (230V class units).

Failure to observe these and other precautions highlighted in this manual will expose the user to high voltages, resulting in equipment damage, serious injury or death.

NOTICE

Printed April, 1999. The information contained within this document is the proprietary property of Yaskawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Electric America, Inc.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly improving its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2	VS-616PC5/P5 User’s Manual

		Contents
CONTENTS
Section	Description	Page
1	RECEIVING & INSTALLATION
1.1	INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . 6
1.2	SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 7
	VS-616PC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 7
	VS-616P5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 9
1.3	PRELIMINARY INSPECTION . . . . . . . . . . . . . . . . . . . .	. . . . . 11
	Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 11
	Checking the Nameplate . . . . . . . . . . . . . . . . . . . .	. . . . . 11
	Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 12
1.4	MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 13
	Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 13
	Choosing a Location . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 13
	Removing and Replacing the Digital Operator . .	. . . . . 14
	Removing and Replacing the Front Cover. . . . . .	. . . . . 14
	Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . .	. . . . . 15
	Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 17
1.5	WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 18
	Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 18
	Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 18
	VS-616PC5 Connection Diagram . . . . . . . . . . . .	. . . . . 19
	VS-616P5 Connection Diagram . . . . . . . . . . . . . .	. . . . . 20
	Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 21
	Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . 24
	Wire and Terminal Screw Sizes . . . . . . . . . . . . . .	. . . . . 25
	Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . .	. . . . . 28
2	OPERATION

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.1	TRIAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	31
	Display at Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . .	31
	Operation Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . .	32
	Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	32
2.2	DIGITAL OPERATOR DISPLAY. . . . . . . . . . . . . . . . . . . . . . .	35
2.3	LED DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
2.4	OPERATION MODE SELECTION . . . . . . . . . . . . . . . . . . . . . .	37
3	PROGRAMMING FEATURES
3.1	VS-616PC5/P5 PARAMETERS (n001~n116) . . . . . . . . . . .	41
3.2	PARAMETER SET-UP & INITIALIZATION. . . . . . . . . . . . . . .	49
3.3	VS-616PC5/P5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . .	50
	Accel/decel time adjustment . . . . . . . . . . . . . . . . . . . . . .	50
	Automatic fault retry . . . . . . . . . . . . . . . . . . . . . . . . . . . .	51
	Automatic restart after momentary power loss . . . . . . .	51
	Carrier frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	51

VS-616PC5/P5 User’s Manual

3

Contents

Current limit (Stall prevention). . . . . . . . . . . . . . . . . . . . 52 DC injection braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Energy savings control . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Frequency agree set point . . . . . . . . . . . . . . . . . . . . . . . . 57 Frequency meter or ammeter . . . . . . . . . . . . . . . . . . . . . 58 Frequency meter or ammeter calibration . . . . . . . . . . . . 58 Frequency signal adjustment. . . . . . . . . . . . . . . . . . . . . . 58 Jog operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Jump frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 MODBUS communication . . . . . . . . . . . . . . . . . . . . . . . 61 Motor overload detection . . . . . . . . . . . . . . . . . . . . . . . . 62 Multi-step speed selection. . . . . . . . . . . . . . . . . . . . . . . . 64 Phase loss detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Reverse run prohibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Soft-start characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 68 Speed limit adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Stopping method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Torque adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Torque detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Tripless operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 V/f pattern adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

3.4	INPUTS & OUTPUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	78
	Multi-function input signals . . . . . . . . . . . . . . . . . . . . . .	78
	Analog input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . .	82
	Multi-function output signals . . . . . . . . . . . . . . . . . . . . .	83
4	DIAGNOSTICS
	Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	86
4.1	MAINTENANCE & INSPECTION . . . . . . . . . . . . . . . . . . . . . .	87
	Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	87
	Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . .	87
4.2	ALARM & FAULT DISPLAY. . . . . . . . . . . . . . . . . . . . . . . . .	88
	Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	88
	Fault Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	89
	Motor Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	92
A	APPENDIX
A-1	BRAKING CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . .	94
A-2	DIGITAL OPERATOR MONITOR DISPLAY . . . . . . . . . . . . . .	95
A-3	CE CONFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	97

4	VS-616PC5/P5 User’s Manual

Chapter 1 - Receiving & Installation

- CHAPTER 1 -

RECEIVING & INSTALLATION

Section	Description	Page
1	RECEIVING & INSTALLATION
1.1	INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 6
1.2	SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 7
	VS-616PC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 7
	VS-616P5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 9
1.3	PRELIMINARY INSPECTION . . . . . . . . . . . . . . . . . . . . . . .	. . 11
	Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 11
	Checking the Nameplate . . . . . . . . . . . . . . . . . . . . . . .	. . 11
	Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 12
1.4	MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 13
	Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 13
	Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 13
	Removing and Replacing the Digital Operator . . . . .	. . 14
	Removing and Replacing the Front Cover. . . . . . . . .	. . 14
	Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . . . . .	. . 15
	Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 17
1.5	WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 18
	Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 18
	Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 18
	VS-616PC5 Connection Diagram . . . . . . . . . . . . . . . .	. 19
	VS-616P5 Connection Diagram . . . . . . . . . . . . . . . . . .	. 20
	Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 21
	Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 24
	Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . .	. 25
	Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . .	. 28

VS-616PC5/P5 User’s Manual

5

Chapter 1 - Receiving & Installation

Introduction

1.1 INTRODUCTION

The VS-616PC5/P5 is a series of high quality, variable torque inverters. With a power range of 5 to 500 HP, it provides all the functionality of prior series, in a compact, low cost package. This functionality includes Yaskawa proprietary features like full-range automatic torque boost, electronic thermal motor overload, energy savings and PID operation, lownoise operation and various other features. It also features a new digital operator for simple programming. Utilizing the latest microprocessor technology, members of Yaskawa’s design team have collaborated to make the VS-616PC5/P5 the world’s first optimized inverter specifically designed for variable torque applications.

This manual details installation, start-up and operating procedures for the VS-616PC5/P5 series adjustable frequency drive controller. Descriptions of diagnostic and troubleshooting procedures are also included herein.

6	VS-616PC5/P5 User’s Manual

Chapter 1 - Receiving & Installation

Specifications

1.2 SPECIFICATIONS

VS-616PC5

		Inverter Model					VS-616PC5
		CIMR-P5U	20P4	20P7	21P5	22P2	23P7	25P5	27P5	2011	2015	-
		Motor Output (HP) *	0.5	1	2	3	5	7.5	10	20	25	-
		Capacity (kVA)	1.2	2.3	3.0	4.2	6.7	9.5	13	19	24	-
	Characteristics	Rated Output	3.2	6	8	11	17.5	27	36	54	68	-
		Current (A)-VT**
		Rated Output	3.2	6	8	11	17.5	25	33	49	64	-
		Current (A)-CT**
		Max. Voltage				3-Phase, 200/208/220/230V
	Output
						(Proportional to input voltage)
		Rated Output Frequency					0.1 to 400 Hz
		Overload Capacity - VT			120% Rated Output Current for 1 minute
		Overload Capacity - CT			150% Rated Output Current for 1 minute
	Supply	Input Current (A)	3.9	7.2	9.6	13.2	21	33	44	65	82	-
		Rated Voltage &					3-Phase
		Frequency				220 - 230V, 50/60Hz
	Power
		Voltage Fluctuation					+10%, -15%
		Frequency Fluctuation					±5%
		CIMR-P5U	40P4	40P7	41P5	42P2	43P7	44P0	45P5	47P5	4011	4015
		Motor Output (HP) *	0.5	1	2	3	5	7.5	10	15	20	25
		Capacity (kVA)	1.4	2.6	3.7	4.7	6.1	8.6	11	14	21	26
	Characteristics	Rated Output	1.9	3.6	5.1	6.6	8.5	11.7	14.8	21.0	28.6	34.0
		Current (A)-VT**
		Rated Output	1.9	3.6	5.1	6.6	8.5	11.7	14.8	18	28.6	34.0
		Current (A)-CT**
		Max. Voltage #			3-Phase, 380/400/415/440/460V
	Output					(Proportional to input voltage)
		Rated Output Frequency					0.1 to 400 Hz
		Overload Capacity-VT**			120% Rated Output Current for 1 minute
					(Model 47P5 is rated 150% / 1 minute)
		Overload Capacity-CT**			150% Rated Output Current for 1 minute
	Supply	Input Current (A)	2.3	4.3	6.1	8.0	10.2	14.0	17.8	26.0	35.0	40.0
		Rated Voltage &					3-Phase
		Frequency #				380 -440 - 460V, 50/60Hz
	Power
		Voltage Fluctuation					+10%, -15%
		Frequency Fluctuation					±5%

* HP ratings based on standard NEMA 4-pole motor data.

# For 380V operation, the motor rated current must be less than or equal to the inverter rated current.

** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0) Note: Shaded areas indicate factory settings.

VS-616PC5/P5 User’s Manual

7

Chapter 1 - Receiving & Installation

Specifications

		Control Method	Sine wave PWM with full-range, automatic torque boost
		Frequency Control	0.1 to 400 Hz
		Range
	Characteristics	Frequency Accuracy	Digital command: 0.01%, Analog command: 0.1%
		Frequency Setting Reso-	0.01 Hz
			Digital Operator Reference: 0.1Hz,
		lution	Analog Reference: 0.06Hz (@60Hz)
		Output Frequency Reso-
	Control	lution
		Frequency Setting	0 to +10VDC (20kΩ), 4-20mA (250Ω)
		Accel/Decel Time	0.0 to 3600.0 sec.
			(Accel/Decel time setting independently: 0.1 sec )
		Braking Torque	Approx. 20%
		No. of V-f Patterns	1 preset V/f pattern and 1 custom pattern
		Motor Overload Protec-	Electronic thermal overload relay (I2T)
		tion
		Instantaneous Overcur-	Motor coasts to stop at approx. 200% rated output current.
		rent
		Fuse Protection	Motor coasts to stop at blown fuse.
		Overload	Motor coasts to stop after 1 min. at rated overload capacity.
	Functions	Overvoltage	Motor coasts to a stop if converter output voltage exceeds 410VDC
			Motor coasts to stop if converter output voltage drops below user
			(820VDC at 460V input)
	Protective	Undervoltage	tion during power loss less than 2 sec is equipped as standard.)
		Momentary Power Loss
			adjustable value
			Immediate stop after 15 ms or longer power loss. (Continuous system opera-
		Heatsink Overheat	Thermistor - OH1, OH2
		Stall Prevention	Stall prevention at acceleration/deceleration and constant speed
			operation
		Ground Fault	Provided by electronic circuit
		Power Charge Indication	Charge LED stays on until voltage drops below 50VDC
		Input Phase Loss	Single-phase protection
	Conditions	Location	Indoor (protected from corrosive gases and dust)
		Ambient	+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)
		Temperature	+14 to 113°F (-10 to 45°C) for open chassis type
	Environmental	Storage	9.8m/s2 (1G) less than 20Hz, up to 1.96m/s2 (0.2G) at 20 to 50Hz
		Vibration
		Temperature	-4 to 140°F (-20 to 60°C)
		Humidity	95% RH (non-condensing)

8	VS-616PC5/P5 User’s Manual

Chapter 1 - Receiving & Installation

Specifications

VS-616P5

	Inverter Model							VS-616P5
	CIMR-P5U
		2018	2022	2030	2037	2045		2055	2075
	Motor Output (HP) *	30	40	50	60	75		100	125
	Capacity (kVA)	30	37	50	61	70		85	110
														—
Characteristics	Rated Output	80	104	130	160	192		248	312
	Current (A) - VT **
	Rated Output	64	83	104	128	154		198	250
	Current (A) - CT **
					3-Phase, 200/208/220/230V
Output	Max. Voltage
					(Proportional to input voltage)
	Rated Output Frequency						0.1 to 400 Hz
	Overload Capacity - VT **			120% Rated Output Current / 1 minute
	Overload Capacity - CT **			150% Rated Output Current / 1 minute
Supply	Input Current (A)	88	119	143	176	212		270	344					—
	Rated Voltage &							3-Phase
	Frequency					220 - 230V, 50/60Hz
Power
	Voltage Fluctuation						+10%, -15%
	Frequency Fluctuation						±5%
	CIMR-P5U	4018	4022	4030	4037	4045		4055	4075	4110	4160		4185		4220	4300
	Motor Output (HP) *	30	40	50	60	75		100	150	200		250		300	400	500
	Capacity (kVA)	31	40	50	61	73		98	130	170		230		260	340	460
Characteristics	Rated Output	41	52	65	80	96		128	180	240		302		380	506	675
	Current (A) - VT **
	Rated Output	32	42	52	64	77		102	144	182		242		304	404	540
	Current (A) - CT **
					3-Phase, 380/400/415/440/460V
Output	Max. Voltage #
					(Proportional to input voltage)
	Rated Output Frequency						0.1 to 400 Hz
	Overload Capacity - VT **				120% Rated Current / 1 minute
	Overload Capacity - CT **				150% Rated Current / 1 minute
Supply	Input Current (A)	46	58	72	88	106		141	198	264		330		456	608	810
	Rated Voltage &							3-Phase
	Frequency #					380 -440 - 460V, 50/60Hz
Power
	Voltage Fluctuation						+10%, -15%
	Frequency Fluctuation						±5%

* HP ratings based on standard NEMA 4-pole motor data.

# For 380V operation, the motor rated current must be less than or equal to the inverter rated current.

** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0) Note: Shaded areas indicate factory settings.

VS-616PC5/P5 User’s Manual

9

Chapter 1 - Receiving & Installation

Specifications

		Control Method	Sine wave PWM with full-range, automatic torque boost
		Frequency Control Range	0.1 to 400 Hz
		Frequency Accuracy	Digital command: 0.01%, Analog command: 0.1%
	Characteristics
		Frequency Setting	Digital Operator Reference: 0.1Hz,
		Resolution	Analog Reference: 0.06Hz (@60Hz)
		Output Frequency	0.01 Hz
		Resolution
	Control
		Frequency Setting	0.0 to 3600.0 sec.
			0 to +10VDC (20kΩ), 4-20mA (250Ω)
		Accel/Decel Time	(Accel/Decel time setting independently: 0.1 sec )
		Braking Torque	Approx. 20%
		No. of V-f Patterns	1 preset V/f pattern and 1 custom pattern
		Motor Overload Protection	Electronic thermal overload relay (I2T)
		Instantaneous Overcurrent	Motor coasts to stop at approx. 180% rated output current.
		Fuse Protection	Motor coasts to stop at blown fuse.
		Overload	Motor coasts to stop after 1 min. at rated overload capacity.
	Functions	Overvoltage	Motor coasts to stop if converter output voltage exceeds 410VDC
			(820VDC at 460V input)
		Undervoltage
			Motor coasts to stop if converter output voltage drops below user
	Protective		adjustable value
		Momentary Power Loss	Immediately stop after 15 ms or longer power loss. (Continuous system
			operation during power loss less than 2 sec is equipped as standard.)
		Heatsink Overheat	Thermistor - OH1, OH2
		Stall Prevention	Stall prevention at acceleration/deceleration and constant speed operation
		Ground Fault	Provided by electronic circuit
		Power Charge Indication	Charge LED stays on until voltage drops below 50VDC
		Input Phase Loss	Single-phase protection
	Conditions	Location	Indoor (protected from corrosive gases and dust)
			+14 to 113°F (-10 to 45°C) for open chassis type
		Ambient Temperature	+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)
	Environmental
		Vibration	9.8m/s2 (1G) less than 20Hz, up to 1.96m/s2 (0.2G) at 20 to 50Hz
		Storage Temperature	-4 to 140°F (-20 to 60°C)
		Humidity	95% RH (non-condensing)

10	VS-616PC5/P5 User’s Manual

Chapter 1 - Receiving & Installation

Preliminary Inspection

1.3 PRELIMINARY INSPECTION

Receiving

After unpacking the VS-616PC5/P5:

·Verify that the part numbers on the drive nameplate match the numbers on your purchase order or packing slip.

·Check the unit for physical damage which may have occurred during shipping. If any part of the drive is missing or damaged, notify the carrier and your Yaskawa representative immediately.

·Verify that all internal hardware (i.e. components, screws, etc.) is seated properly and fastened securely.

·Verify that the instruction manual is included (YEA-TOA-S616-12).

·If the drive will be stored after receiving, place it in its original packaging and store according to temperature specifications on page 8.

Checking the Nameplate

	Inverter			MODEL : CIMR-P5U43P7 SPEC : 43P71F_						Inverter
	Model									Spec.
				INPUT : AC 3PH 380-440V 50Hz	10.2A
	Input Spec.
				380-460V 60Hz
	Output Spec.			OUTPUT : AC 3PH 0-460V 6.1kVA	8.5A
	Lot No.			LOT NO :	MASS : 4.5 kg					Mass
	Serial No.			SER NO :		Mg
	UL File No.			UL FILE NO : E131457

Figure 1 Nameplate Example of American Model CIMR-P5U43P7

CIMR - P5 U 4 3P7 1 F

Inverter

VS-616PC5/P5 Series

Specifications

A:Japanese specifications

E:European specifications

U:American specifications

Voltage Class

2:3-phase, 230V

4:3-phase, 460V

Figure 2 Nameplate Description

Revision symbol

Enclosure

0:Open chassis

1:NEMA 1 (IP20)

Model Designation 3P7 to 300

See Specifications, pp 7-10

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Chapter 1 - Receiving & Installation

Preliminary Inspection

Identifying the Parts

Protective Cover (top/bottom)

DRIVE FWD REV

Front Cover

0 P

4 Mounting Holes

Digital Operator

JVOP-130P

Heatsink

Nameplate

Ventilation Slots

Figure 3 Parts Identification - Model CIMR-P5U43P7

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Mounting

1.4 MOUNTING

! CAUTION

PRECAUTIONS

1)When preparing to mount the VS-616PC5/P5, lift it by its base. Never lift it by the front cover.

2)Mount the inverter onto nonflammable material.

3)The VS-616PC5/P5 generates heat. For the most effective cooling possible, mount it vertically. For more details, refer to “Dimensions/ Heat Loss” on pages 15 & 16 and “Clearances” on page 17.

4)When mounting units in an enclosure, install a fan or other cooling device to keep the intake air temperature below 113°F (45°C).

Failure to observe these precautions may result in equipment damage.

Choosing a Location

Be sure that the inverter is mounted in a location protected against the following conditions:

·Extreme cold and heat. Use only within the ambient temperature range: 14 to 104°F (-10 to 40°C).

·Direct sunlight (not for use outdoors)

·Rain, moisture

·High humidity

·Oil sprays, splashes

·Salt spray

·Dust or metallic particles in the air

·Corrosive gases (e.g. sulfurized gas) or liquids

·Radioactive substances

·Combustibles (e.g. thinner, solvents, etc.)

·Physical shock, vibration

·Magnetic noise (e.g. welding machines, power devices, etc.)

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Chapter 1 - Receiving & Installation

Mounting

Removing and Replacing the Digital Operator

To remove the digital operator from the front cover, push the operator lever in the direction shown by arrow 1 and lift the digital operator in the direction shown by arrow 2 (see Figure 4).

To replace the digital operator, engage the operator onto retaining tabs A in the direction shown by arrow 1 and then onto retaining tabs B in the direction shown by arrow 2, locking the digital operator into place (see Figure 5).

Front Cover	2
	Digital Operator
	1
	Digital Operator					2
	1					Retaining
Figure 4	Front Cover					Tabs A
	Removing the Digital Operator

Retaining

Tabs B

Figure 5 Replacing the Digital Operator

Removing and Replacing the Front Cover

To remove the front cover, first remove the digital operator (see previous section). Then squeeze the cover on both sides in the direction shown by arrows 2 and lift the cover in the direction shown by arrow 3.

1

Front Cover

2

3

2

Figure 6 Removing and Replacing the Front Cover

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Mounting

Dimensions/Heat Loss

Open Chassis Type (IP00)

		Model		Open Chassis Dimensions in inches (mm)						Mass	Heat Loss (W)
	Voltage	CIMR									Heat	Inside	Total
			W	H	D	W1	H1		H2	lbs (kg)
		-P5U									sink	unit
		20P4									15	50	65
		20P7	5.51 (140)	11.02 (280)	6.30 (160)	4.96 (126)	10.47	(266)	0.28 (7)	6.5 (3)	25	65	90
		21P5									40	80	120
		22P2	5.51 (140)	11.02 (280)	7.09 (180)	4.96 (126)	10.47	(266)	0.28 (7)	10 (4.5)	80	60	140
		23P7									135	80	215
		25P5	7.87 (200)	11.81 (300)	8.07 (205)	7.32 (186)	11.22 (285)		0.31 (8)	12 (5.5)	210	90	300
		27P5								13 (6)	235	110	345
	230V	2011	9.84 (250)	14.96 (380)	8.86 (225)	9.29 (236)	14.37	(365)	0.30 (7.5)	24 (11)	425	160	585
		2015									525	200	725
		2018	12.80 (325)	17.72 (450)	11.22 (285)	10.83 (275)	17.13	(435)	0.30 (7.5)	62 (28)	655	230	885
		2022									830	280	1110
		2030	16.73 (425)	26.57 (675)	13.78 (350)	12.60 (320)	25.59	(650)	0.49 (12.5)	134 (61)	1050	500	1550
		2037								137 (62)	1250	700	1950
		2045	18.70 (475)	31.50 (800)	13.78 (350)	14.57 (370)	30.51	(775)	0.49 (12.5)	176 (80)	1550	750	2300
		2055									1950	1000	2950
		2075	22.64 (575)	36.42 (925)	15.75 (400)	17.52 (445)	35.24 (895)		0.59 (15)	298 (135)	2300	1300	3600
		40P4								6.5 (3)	10	50	60
		40P7	5.51 (140)	11.02 (280)	6.30 (160)	4.96 (126)	10.47	(266)	0.28 (7)		20	65	85
		41P5								8.8 (4)	30	80	110
		42P2									65	60	125
		43P7	5.51 (140)	11.02 (280)	7.09 (180)	4.96 (126)	10.47	(266)	0.28 (7)	10 (4.5)	80	65	145
		44P0									120	80	200
		45P5	7.87 (200)	11.81 (300)	8.07 (205)	7.32 (186)	11.22 (285)		0.31 (8)	13 (6)	135	85	220
		47P5									240	120	360
		4011	9.84 (250)	14.96 (380)	8.86 (225)	9.29 (236)	14.37	(365)	0.30 (7.5)	24 (11)	305	150	455
		4015									390	180	570
	460V	4018	12.80 (325)	17.72 (450)	11.22 (285)	10.83 (275)	17.13	(435)	0.30 (7.5)	60 (27)	465	195	660
		4022									620	260	880
		4030									705	315	1020
		4037	12.80 (325)	24.61 (625)	11.22 (285)	10.83 (275)	24.02	(610)	0.30 (7.5)	97 (44)	875	370	1245
		4045									970	415	1385
		4055	17.91 (455)	32.28 (820)	13.78 (350)	13.78 (350)	31.30	(795)	0.49 (12.5)	174 (79)	1110	710	1820
		4075								176 (80)	1430	890	2320
		4110	22.64 (575)	36.42 (925)	14.76 (375)	17.52 (445)	35.24	(895)	0.59 (15)	298 (135)	1870	1160	3030
		4160			15.75 (400)					320 (145)	2670	1520	4190
		4185	37.40 (950)	57.09 (1450)	17.13 (435)	29.53 (750)	55.12 (1400)		0.98 (25)	794 (360)	3400	1510	4910
		4220									4740	2110	6850
		4300	37.80 (960)	62.99 (1600)	17.91 (455)	29.53 (750)	61.02 (1550)		0.98 (25)	926 (420)	6820	2910	9730

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Chapter 1 - Receiving & Installation

Mounting

Enclosed Type (NEMA 1, IP20)

		Model		NEMA 1 Dimensions in inches (mm)						Mass
	Voltage	(CIMR-
			W	H	D	W1	H1		H2	lbs (kg)
		P5U)
		20P4
		20P7	5.51 (140)	11.02 (280)	6.30 (160)	4.96 (126)	10.47	(266)	0.28 (7)	6.5 (3)
		21P5
		22P2	5.51 (140)	11.02 (280)	7.09 (180)	4.96 (126)	10.47	(266)	0.28 (7)	10 (4.5)
		23P7
		25P5	7.87 (200)	11.81 (300)	8.07 (205)	7.32 (186)	11.22 (285)		0.31 (8)	12 (5.5)
		27P5								13 (6)
	230V	2011	9.84 (250)	14.96 (380)	8.86 (225)	9.29 (236)	14.37	(365)	0.30 (7.5)	24 (11)
		2015		15.75 (400)					1.08 (27.5)
		2018	12.99 (330)	24.02 (610)	11.22 (285)	10.83 (275)	17.13	(435)	3.44 (87.5)	71 (32)
		2022		26.57 (675)					6.00 (152.5)
		2030	16.93 (430)	38.78 (985)	13.78 (350)	12.60 (320)	25.59	(650)	8.37 (212.5)	148 (67)
		2037								150 (68)
		2045	18.90 (480)	43.70 (1110)	13.78 (350)	14.57 (370)	30.51	(775)	8.37 (212.5)	192 (87)
		2055
		2075	22.83 (580)	50.79 (1290)	15.75 (400)	17.52 (445)	35.24	(895)	10.63 (270)	320 (145)
		40P4								6.5 (3)
		40P7	5.51 (140)	11.02 (280)	6.30 (160)	4.96 (126)	10.47	(266)	0.28 (7)
		41P5								8.8 (4)
		42P2
		43P7	5.51 (140)	11.02 (280)	7.09 (180)	4.96 (126)	10.47	(266)	0.28 (7)	10 (4.5)
		44P0
		45P5	7.87 (200)	11.81 (300)	8.07 (205)	7.32 (186)	11.22 (285)		0.31 (8)	13 (6)
		47P5
		4011	9.84 (250)	14.96 (380)	8.86 (225)	9.29 (236)	14.37	(365)	0.30 (7.5)	24 (11)
	460V	4015
		4018	12.99 (330)	24.02 (610)	11.22 (285)	10.83 (275)	17.13	(435)	3.44 (87.5)	68 (31)
		4022
		4030		30.91 (785)					3.44 (87.5)
		4037	12.99 (330)		11.22 (285)	10.83 (275)	24.02	(610)		106 (48)
		4045		33.46 (850)					6.00 (152.5)
		4055	18.11 (460)	44.49 (1130)	13.78 (350)	13.78 (350)	31.30	(795)	8.37 (212.5)	187 (85)
		4075								190 (86)
		4110	22.83 (580)	50.79 (1290)	14.76 (375)	17.52 (445)	35.24	(895)	10.63 (270)	320 (145)
		4160			15.75 (400)					342 (155)

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Mounting

W1

W

H1		H

H2

D

Front View

Side View

Figure 7 VS-616PC5/P5 Dimension Diagram

Clearances

When mounting the VS-616PC5/P5, allow sufficient clearances for effective cooling as shown below:

1.97in (50mm)											Air
				4.72in (120mm)

	1.18in (30mm)	4.72in (120mm)
	1.97in (50mm)
		Air

Front View

Side View

Figure 8 VS-616PC5/P5 Clearances

Notes:

1)The required clearances at the top, bottom, and both sides of the inverter are the same for both open chassis and NEMA 1 enclosures.

2)For inverter models 25HP and less (230V & 460V), remove the top and bottom covers to convert NEMA 1 units to open chassis

3)Allowable intake air temperature:

Open chassis:	14°F to 113°F (-10°C to +45°C)
NEMA 1:	14°F to 104°F (-10°C to 40°C)

4)When mounting units in an enclosure, install a fan or other cooling device to limit the air temperature within the inverter to below 113°F (45°C).

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Chapter 1 - Receiving & Installation

Wiring

1.5 WIRING

! CAUTION

PRECAUTIONS

1)Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.

2)Connect the power supply wiring to terminals L1, L2 and L3 on the main circuit input section. DO NOT connect the power supply wiring to output terminals T1, T2 and T3.

3)Connect the motor wiring to terminals T1, T2 and T3 on the main circuit output section.

4)Never touch the output circuit directly or place the output line in contact with the inverter enclosure.

5)Do not connect a phase-advancing capacitor or an LC/RC noise filter to the output circuit.

6)The motor wiring must be less than 328ft (100m) in length and in a separate conduit from the input power wiring.

7)Control wiring must be less than 164ft (50m) in length and in a separate conduit from both the motor wiring and the power wiring.

8)Tighten the screws on the main circuit and control circuit terminals.

9)Low voltage wires shall be wired with Class 1 wiring.

10)Please observe national electrical code (NEC) when wiring electrical devices.

Failure to observe these precautions may result in equipment damage.

Inspection

After wiring is complete, verify that:

All wiring is correctly installed.

Excess screws and wire clippings are removed from inside of the unit. Screws are securely tightened.

Exposed wire has no contact with other wiring or terminals.

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Wiring

VS-616PC5 Standard Connection Diagram

230V: Models 20P4 through 27P5

460V: Models 40P4 through 4015

DC Link Reactor (option)

Å1

B1

B2

Å2

L1

T1

L2

T2

IM

L3

T3

Ground

Gate Drive

230V units: 100W or less

460V units: 10W or less

S1 - Fixed

S2

S3

S4

0~10V

AM

Multi-Function

PWM

Multi-Function

S5

Contact Inputs

(Com) AC

8 bit

Analog Outputs

S6

SC (Com)

G

G

FS

(+15V)

MA

0~+10V

FV

(20kW)

Analog Inputs

A/D

MB

(250W)

Input FI selectable

4~20mA

FI

Multi-Function

MC

4~20mA

10 bit

M1

Contact Outputs

or

250VAC, 1A or less

0~10V

FC

(0V)

M2

30VDC, 1A or less

Digital

Serial Port

RS-232

Operator

(10-pin)

Figure 9 VS-616PC5 Terminal Diagram

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Chapter 1 - Receiving & Installation

Wiring

VS-616P5 Standard Connection Diagram

230V: Models 2018 through 2075 460V: Models 4018 through 4160

L1

L2

L3

L11

L21

L31

Ground

230V units: 100Ω or less

460V units: 10Ω or less

S1 - Fixed

S2

S3

S4

Multi-Function

Inputs

S5

S6

SC (Com)

			G
			FS		(+15V)
Analog Inputs	0~+10V		FV		(20kΩ)
					(250Ω)
Input FI selectable	4~20mA		FI
4~20mA
or
0~10V			FC		(0V)

Serial Port				RS-232
				(10-pin)

T1

T2

IM

T3

Gate Drive

0~10V

AM

PWM

(Com) AC

Multi-Function

8 bit

Analog Outputs

				G
					MA
					MB
A/D										Multi-Function
					MC
10 bit
										Relay Outputs
					M1
										250VAC, 1A or less
					M2					30VDC, 1A or less
Digital
Operator

Figure 10 VS-616P5 Terminal Diagram

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Chapter 1 - Receiving & Installation

Wiring

Main Circuit Wiring

Input Wiring

· Molded-Case Circuit Breaker (MCCB)

Be sure to connect MCCBs or fuses between the AC main circuit power supply and VS-616PC5/P5 input terminals L1, L2 and L3, to protect the power supply wiring.

· Ground Fault Interrupter

When connecting a ground fault interrupter to input terminals L1, L2 and L3, select one that is not affected by high frequency.

Examples:	NV series by Mitsubishi Electric Co., Ltd. (manufactured
	in or after 1988), EGSG series by Fuji Electric Co., Ltd.
	(manufactured in or after 1984).

· Magnetic Contactor (MC)

Inverters can be used without an MC installed on the power supply side. An MC can be used instead of an MCCB to apply the main circuit power supply. However, when an MC is switched OFF on the primary side, dynamic braking does not function and the motor coasts to stop.

The load can be operated/stopped by closing/opening the MC on the primary side. However, frequent switching may cause the inverter to malfunction.

When using a braking resistor unit, use an MC to break the power supply side of the inverter in the event of a dynamic braking overload relay trip. Otherwise, if the inverter malfunctions, the braking resistor unit may be burned out.

· Terminal Block Connection Sequence

Input power supply phases can be connected to any terminal regardless of the order of L1, L2 and L3 on the terminal block.

· AC Reactor

When connecting an inverter (230V/460V, 25HP or less) to a large capacity power supply transformer (600kVA or more), or when switching a phase-advancing capacitor, excessive peak current flows through the input power supply circuit, which may damage the converter section. In such cases, install a DC reactor (optional) between inverter Å1 and Å2 terminals, or an AC reactor (optional) on the input side. Installation of a reactor is also effective for improving power factor on the power supply side.

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Chapter 1 - Receiving & Installation

Wiring

· Surge Suppressor

For inductive loads (i.e. magnetic contactors, magnetic relays, magnetic valves, solenoids, magnetic brakes, etc.) connected near the inverter, use a surge suppressor across the coils to limit the transients on the supply lines.

Output Wiring

· Motor Connection

Connect motor lead wires to output terminals T1, T2 and T3. Verify that the motor rotates in the forward direction (CCW: counterclockwise when viewed from the motor load side) with the forward run command. If the motor rotation is incorrect, exchange any two of the motor leads.

· Magnetic Starter

Do not connect a magnetic starter or a magnetic contactor to the output circuit. If the motor load is connected or disconnected while the inverter is running, the inverter overcurrent protective circuitry may trip.

· Thermal Overload Relay

An electronic overload protective function (I2t) is incorporated into the inverter. However, when driving several motors with one inverter, or when switching between multiple windings of a multiple winding motor, use an external thermal overload relay(s). In this case, set parameter n034 to “Disabled”.

· Wiring Distance Between Inverter and Motor

If the total wiring distance between inverter and motor is excessively long and the inverter carrier frequency (IGBT switching frequency) is high, harmonic leakage current from the wiring will adversely affect the inverter and peripheral devices. If the wiring distance is long, reduce the inverter carrier frequency as described below. Carrier frequency can be set by parameter n054.

Wiring Distance Between Inverter and Motor

Wiring Distance between	Up to 164 ft.	Up to 328 ft.	More than 328 ft.
Inverter and Motor	(50m)	(100m)	(100m)
Carrier Frequency *	15kHz or less	10kHz or less	5kHz or less
(Set value of parameter n054)	(6)	(4)	(2)

*Increasing the carrier frequency above the factory default value requires current derating. Contact your Yaskawa representative for details.

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Wiring

Grounding

· Ground Resistance

230V class: 100Ω or less, 460V class: 10Ω or less.

·Never ground the VS-616PC5/P5 in common with welding machines, motors, or other high-current electrical equipment. Run all ground wiring in a separate conduit.

·Use ground wiring as specified in “Wire and Terminal Screw Sizes” on page 25, and keep the length as short as possible.

·When using several VS-616PC5/P5 units side by side, ground the units as shown in Figure 10, (a) or (b). Do not loop the wires as shown in (c).

(a) Acceptable

(b) Acceptable

(c) Not Acceptable

Figure 11 Grounding Example of 3 VS-616P5 Inverters

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Chapter 1 - Receiving & Installation

Wiring

Terminal Functions

230V Class Terminal Functions

Model CIMR-P5U			20P4 to 27P5		2011 to 2015			2018 to 2075
Nominal Motor Output			0.5 to 10HP		20 to 25HP			30 to 125HP
L1
L2			Main circuit input power supply
L3								Main circuit input
L11								power supply
L21				---
L31
T1
T2					Inverter output
T3
B1			Braking resistor unit				---
B2
			DC reactor (Å1 - Å2)		DC reactor (Å1 - Å2)
Å1
			DC power supply (Å1 -	)	DC power supply (Å1 -	)		---
Å2
					Braking unit (Å3 -	)
Å3			---
			Ground terminal (Ground resistance: 100W or less)

460V Class Terminal Functions

Model CIMR-P5U	40P4 to 4015		4018 to 4045		4055 to 4160		4185 to 4300
Nominal Motor Output	0.5 to 25HP		30 to 75HP		100 to 250HP		300 to 500HP
L1	Main circuit input						Main circuit input
L2
	power supply						power supply
L3			Main circuit input power supply
L11
L21	---						---
L31
T1
T2			Inverter output
T3
B1	Braking resistor unit				---
B2
	DC reactor (Å1 - Å2)
Å1					---
	DC power supply (Å1 -	)
Å2
r					Cooling fan power supply
s 200	---				(Control power supply)
					r - s 200:	200 to 230 VAC input
s 400
					r - s 400:	380 to 460 VAC input
	Ground terminal (Ground resistance: 10W or less)

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Wiring

Wire and Terminal Screw Sizes

230V Class Wire Size

Circuit	Model					Terminal Symbol		Terminal	Wire Size *		Max. Torque	Wire Type
	CIMR-							Screw	AWG	mm2	lb-in (N·m)
	P5U20P4	L1, L2, L3, , Å1, Å2, B1, B2, T1, T2, T3						M4	14 - 10	2 - 5.5	12.4 (1.4)
	P5U20P7	L1, L2, L3,					, Å1, Å2, B1, B2, T1, T2, T3	M4	14 - 10	2 - 5.5	12.4 (1.4)
	P5U21P5	L1, L2, L3, , Å1, Å2, B1, B2, T1, T2, T3						M4	14 - 10	2 - 5.5	12.4 (1.4)
									12 - 10	3.5 - 5.5
	P5U22P2	L1, L2, L3, , Å1, Å2, B1, B2, T1, T2, T3						M4	12 - 10	3.5 - 5.5	12.4 (1.4)
	P5U23P7	L1, L2, L3, , Å1, Å2, B1, B2, T1, T2, T3						M4	10	5.5	12.4 (1.4)
	P5U25P5	L1, L2, L3, , Å1, Å2, B1, B2, T1, T2, T3						M5	8	8	22.1 (2.5)
									10 - 8	5.5 - 8
	P5U27P5	L1, L2, L3, , Å1, Å2, B1, B2, T1, T2, T3						M5	8	8	22.1 (2.5)
									10 - 8	5.5 - 8
	P5U2011	L1, L2, L3,					, Å1, Å2, Å3, T1, T2, T3	M6	4	22	45.1 (5.1)	Power cable:
									8	8
												600V vinyl
Main
	P5U2015	L1, L2, L3,					, Å1, Å2, Å3, T1, T2, T3	M8	3	30	90.3 (10.2)	sheathed wire
												or equivalent
								M6	8	8	45.1 (5.1)
	P5U2018	L1, L2, L3, L11, L21, L31, T1, T2, T3						M8	3	30	90.3 (10.2)
									6	14
	P5U2022	L1, L2, L3, L11, L21, L31, T1, T2, T3						M8	2	38	90.3 (10.2)
									6	14
	P5U2030	L1, L2, L3, L11, L21, L31, T1, T2, T3						M10	4/0	100	203.6 (23.0)
								M8	4	22	90.3 (10.2)
	P5U2037	L1, L2, L3, L11, L21, L31, T1, T2, T3						M10	1/0 x 2P	60 x 2P	203.6 (23.0)
								M8	4	22	90.3 (10.2)
	P5U2045	L1, L2, L3, L11, L21, L31, T1, T2, T3						M10	1/0 x 2P	60 x 2P	203.6 (23.0)
								M8	4	22	90.3 (10.2)
	P5U2055	L1, L2, L3, L11, L21, L31, T1, T2, T3						M10	1/0 x 2P	60 x 2P	203.6 (23.0)
								M8	3	30	90.3 (10.2)
	P5U2075	L1, L2, L3, L11, L21, L31, T1, T2, T3						M12	4/0 x 2P	100 x 2P	349.6 (39.5)
								M8	1	50	90.3 (10.2)
		S1, S2, S3, S4, S5, S6, SC								Stranded		Twisted
	Common									0.5 - 1.25	-
Control		FV, FI, FS, FC						-	20 - 16			shielded wire
	to all	AM, AC, M1, M2, MA, MB, MC								Solid		with Class 1
	models
										0.5 - 1.25		wiring
		G						M3.5	20 - 14	0.5 - 2	8.9 (1.0)

* Wire sizes are based on 75°C copper wire.

Note:

Voltage drop should be considered when determining wire size. Voltage drop can be calculated using the following equation:

Phase-to phase voltage drop (V)

= 3 wire resistance (Ω/km) x wiring distance (m) x current (A) x 10-3

Select a wire size so that voltage drop will be less than 2% of the normal rated voltage.

VS-616PC5/P5 User’s Manual

25

Chapter 1 - Receiving & Installation

Wiring

460V Class Wire Size

Circuit	Model						Terminal Symbol	Terminal		Wire Size *		Max. Torque	Wire Type
	CIMR-							Screw	AWG		mm2	lb-in (N·m)
	P5U40P4	L1, L2, L3,				, Å1, Å2, B1, B2, T1, T2, T3		M4	14	- 10	2 - 5.5	12.4 (1.4)
	P5U40P7	L1, L2, L3,					, Å1, Å2, B1, B2, T1, T2, T3	M4	14	- 10	2 - 5.5	12.4 (1.4)
									12	- 10	3.5 - 5.5
	P5U41P5	L1, L2, L3,					, Å1, Å2, B1, B2, T1, T2, T3	M4	14	- 10	2 - 5.5	12.4 (1.4)
									12	- 10	3.5 - 5.5
	P5U42P2	L1, L2, L3,					, Å1, Å2, B1, B2, T1, T2, T3	M4	14	- 10	2 - 5.5	12.4 (1.4)
									12	- 10	3.5 - 5.5
	P5U43P7	L1, L2, L3,					, Å1, Å2, B1, B2, T1, T2, T3	M4	14	- 10	2 - 5.5	12.4 (1.4)
									12	- 10	3.5 - 5.5
	P5U45P5	L1, L2, L3, , Å1, Å2, B1, B2, T1, T2, T3						M4	12	- 10	3.5 - 5.5	12.4 (1.4)
	P5U47P5	L1, L2, L3, , Å1, Å2, B1, B2, T1, T2, T3						M5	8 - 6		8 - 14	22.1 (2.5)
	P5U4011	L1, L2, L3,					, Å1, Å2, B1, B2, T1, T2, T3	M5	8	- 6	8 - 14	22.1 (2.5)
								M6	8 - 6		8 - 14	45.1 (5.1)
	P5U4015	L1, L2, L3,					, Å1, Å2, B1, B2, T1, T2, T3	M5	8	- 6	8 - 14	22.1 (2.5)
								M6	8 - 6		8 - 14	45.1 (5.1)
	P5U4018	L1, L2, L3, L11, L21, L31, T1, T2, T3						M6		6	14	45.1 (5.1)
								M8	8 - 6		8 - 14	90.3 (10.2)
	P5U4022	L1, L2, L3, L11, L21, L31, T1, T2, T3						M6		4	22	45.1 (5.1)
								M8		4	22	90.3 (10.2)
	P5U4030	L1, L2, L3, L11, L21, L31, T1, T2, T3						M8		4	22	90.3 (10.2)	Power cable:
										4	22
													600V vinyl
Main		L1, L2, L3, L11, L21, L31, T1, T2, T3								3	30
	P5U4037							M8				90.3 (10.2)	sheathed wire
										4	22
													or equivalent
	P5U4045	L1, L2, L3, L11, L21, L31, T1, T2, T3						M8		1	50	90.3 (10.2)
										3	30
	P5U4055	L1, L2, L3, L11, L21, L31, T1, T2, T3						M10	4/0		100	203.6 (23.0)
								M8		1	50	90.3 (10.2)
	P5U4075	L1, L2, L3, L11, L21, L31, T1, T2, T3						M10	1/0 x 2P		60 x 2P	203.6 (23.0)
								M8	1/0		60	90.3 (10.2)
	P5U4110	L1, L2, L3, L11, L21, L31, T1, T2, T3						M10	1/0 x 2P		60 x 2P	203.6 (23.0)
								M8	1/0		60	90.3 (10.2)
	P5U4160	L1, L2, L3, L11, L21, L31, T1, T2, T3						M12	4/0 x 2P		100 x 2P	349.6 (39.5)
								M8	4/0		100	90.3 (10.2)
		L1, L2, L3,					, Å1, Å3, T1, T2, T3	M16	650MCM		325 x 2P	867.4 (98.0)
	P5U4185								x 2P
								M8	650MCM		325	90.3 (10.2)
		r, s200, s400						M4	20	- 10	0.5 - 5.5	12.4 (1.4)
		L1, L2, L3,					, Å1, Å3, T1, T2, T3	M16	650MCM		325 x 2P	867.4 (98.0)
	P5U4220								x 2P
								M8	650MCM		325	90.3 (10.2)
		r, s200, s400						M4	20	- 10	0.5 - 5.5	12.4 (1.4)
		L1, L2, L3,					, Å1, Å3, T1, T2, T3	M16	650MCM		325 x 2P	867.4 (98.0)
	P5U4300								x 2P
								M8	650MCM		325	90.3 (10.2)
		r, s200, s400						M4	20	- 10	0.5 - 5.5	12.4 (1.4)
		S1, S2, S3, S4, S5, S6, SC									Stranded		Twisted
	Common										0.5 - 1.25	-
Control		FV, FI, FS, FC						-	20	- 16			shielded wire
	to all	AM, AC, M1, M2, MA, MB, MC									Solid		with Class 1
	models
											0.5 - 1.25		wiring
		G						M3.5	20	- 14	0.5 - 2	8.9 (1.0)

* Wire sizes are based on 75°C copper wire.

26	VS-616PC5/P5 User’s Manual

Chapter 1 - Receiving & Installation

Wiring

JST Closed Loop Connectors

	Wire Size *		Terminal Screw	JST Closed-Loop Connectors (Lugs)		Max. Torque
	AWG	mm2				lb-in (N·m)
	20	0.5	M3.5	1.25	- 3.5	8.9 (1.0)
			M4	1.25 - 4		12.4	(1.4)
	18	0.75	M3.5	1.25	- 3.5	8.9 (1.0)
			M4	1.25 - 4		12.4	(1.4)
	16	1.25	M3.5	1.25	- 3.5	8.9 (1.0)
			M4	1.25 - 4		12.4	(1.4)
			M3.5	2 - 3.5		8.9 (1.0)
			M4	2 - 4		12.4	(1.4)
	14	2	M5	2 - 5		22.1	(2.5)
			M6	2 - 6		45.1	(5.1)
			M8	2 - 8		90.3 (10.2)
			M4	5.5 - 4		12.4	(1.4)
	12 - 10	3.5 - 5.5	M5	5.5 - 5		22.1	(2.5)
			M6	5.5 - 6		45.1	(5.1)
			M8	5.5 - 8		90.3 (10.2)
			M5	8 - 5		22.1	(2.5)
	8	8	M6	8 - 6		45.1	(5.1)
			M8	8 - 8		90.3 (10.2)
	6	14	M6	14	- 6	45.1	(5.1)
			M8	14	- 8	90.3 (10.2)
	4	22	M6	22	- 6	45.1	(5.1)
			M8	22	- 8	90.3 (10.2)
	3 - 2	30 - 38	M8	38	- 8	90.3 (10.2)
	1 - 1/0	50 - 60	M8	60	- 8	90.3 (10.2)
			M10	60 - 10		203.6	(23.0)
	3/0	80	M10	80 - 10		203.6	(23.0)
	4/0	100		100	- 10	203.6 (23.0)
	4/0	100		100	- 12	349.6	(39.5)
	300MCM	150	M12	150	- 12	349.6	(39.5)
	400MCM	200		200	- 12	349.6	(39.5)
	650MCM	325	M12 x 2	325	- 12	349.6	(39.5)
			M16	325	- 16	867.4	(98.0)

Note:

The use of a JST closed-loop connector (lug) is recommended to maintain proper clearances. Please contact your Yaskawa representative for more information.

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27