Yaskawa JVOP-182 User Manual

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YASKAWA 1000-Series Option

LED Operator

Installation Manual

Type: JVOP-182

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

1000

LED

JVOP-182

MANUAL NO. TOBP C730600 35D

Copyright © 2008 YASKAWA ELECTRIC CORPORATION

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

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YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . .12 5 INSTALLATION PROCEDURE. . . . . . . . . . . . . . . . . . . . . . .19 6 BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 7 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . .28 8 OPTION FAULT DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . .31 9 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 10 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

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1 Preface and Safety

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

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YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

1 Preface and Safety

Applicable Documentation

The following manuals are available for the JVOP-182 LED Operator Option:

LED Operator

Yaskawa AC Drive 1000-Series Option LED Operator Installation Manual

Manual No: TOBP C730600 35 (this book)

Read this manual first.

The installation manual is packaged with the option and contains information required to install the option and set up related unit parameters.

RS-232C Interface Option

 

 

 

 

 

Yaskawa AC Drive-J1000 Option

J1000

 

 

 

 

 

 

RS-232C Interface

 

 

 

 

 

Technical Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Technical Manual is packaged with the RS232C Interface Option and contains a basic overview of wiring, settings, functions, and fault diagnoses.

Yaskawa Unit

Yaskawa AC Drive

1000-Series Quick Start Guide

Yaskawa AC Drive

1000-Series Technical Manual

YASKAWA D1000 Series

Power Regenerative Converter

Instruction Manual

YASKAWA R1000 Series

Power Regenerative Unit

Instruction Manual

The unit manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information.

The manuals also include important information about parameter settings and unit tuning. Access these sites to obtain Yaskawa instruction manuals: U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com

For questions, contact your local Yaskawa sales office or the nearest Yaskawa representative.

YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

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1 Preface and Safety

Terms

Note:

Indicates a supplement or precaution that does not cause unit damage.

PRG: 1010:

Indicates a unit feature or function that is only available in unit software

 

version 1010 or greater.

LED:

Light emitting diode.

Option:

YASKAWA 1000-Series Option LED Operator

Unit:

• YASKAWA AC Drive 1000-Series

 

• YASKAWA D1000 Series Power Regenerative Converter

 

• YASKAWA R1000 Series Power Regenerative Unit

Drive:

• YASKAWA AC Drive 1000-Series A1000 High Performance Vector

Control Drive

 

 

• YASKAWA AC Drive 1000-Series V1000 Compact Vector Control Drive

 

• YASKAWA AC-Drive 1000-Series J1000 Compact V/f Control Drive

Converter:

YASKAWA D1000 Series Power Regenerative Converter

Regenerative Unit:

YASKAWA R1000 Series Power Regenerative Unit

Registered Trademarks

Company names and product names listed in this manual are the registered trademarks of those companies.

Supplemental Safety Information

Read and understand this manual before installing, operating or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

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YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

Yaskawa JVOP-182 User Manual

1 Preface and Safety

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates an equipment damage message.

General Safety

General Precautions

The diagrams in this section may include options and units without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option board should be used according to the instructions described in this manual.

Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

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1 Preface and Safety

NOTICE

Do not expose the unit to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option. Do not pack the unit in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

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YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

2 Product Overview

2 Product Overview

About This Product

The option provides an enhanced unit user interface that can operate the Yaskawa unit from up to 3 meters away. The option is an LED display that simplifies the task of interfacing with the unit to perform these tasks:

Read or modify unit parameters.

Read and copy unit parameter settings to another Yaskawa unit.

Operate the unit.

Monitor unit operation status.

All keys except for the STOP key on the units built-in LED operator will not function when the option is connected to V1000 and J1000. <1>

<1> If desired, to also disable the STOP key on the units built-in LED operator, set parameter o2-02 (STOP Key Function Selection) to 0 (Disabled).

Applicable Models

The option can be used with the unit models in Table 1.

Table 1 Applicable Unit Models

Unit

Unit Software Version <1>

A1000

All versions

V1000

≥ PRG: 1016

J1000

All versions

D1000

All versions

R1000

All versions

<1> See “PRG” on the unit nameplate for software version number.

YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

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3 Receiving

3 Receiving

Perform the following tasks after receiving the option:

Inspect the option for damage.

If the option appears damaged upon receipt, contact the shipper immediately.

Verify receipt of the correct model by checking the model number printed on the Name plate of the option.

If you have received the wrong model or the option does not function properly, contact your supplier.

Contents and Packaging

Table 2 Contents of Package

Description:

Option

Installation Manual

 

 

MANUAL

 

 

Quantity:

1

1

Parts Sold Separately

Proper installation of the option requires a digital operator cable (sold separately). A communication cable may be purchased from Yaskawa or recommended LAN cables may be used.

Installation support kit A or B (sold separately) may also be required depending on the option installation method. Refer to Table 3. Refer to Installing the Option on page 20 for more information regarding installation methods.

To order a communication or an installation support kit, contact Yaskawa directly or your nearest Yaskawa distributor.

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YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

 

 

3 Receiving

Table 3 Item Names and Part Numbers (Sold Separately)

 

Item

Yaskawa Part Number

Notes

Page

J1000

 

 

 

 

SI-232/J

<3>

24

RS-232C Interface Option

 

 

 

 

WV001

Alternate cables (customer-

23

Digital Operator Cable 1 m (3 ft.) <1>

Part number for the Americas:

supplied), RJ45 8-pin Straight

UWR0051

Connector UTP Cat5e cable

 

 

WV003

Alternate cables (customer-

23

 

Part number for the Americas:

supplied), RJ45 8-pin Straight

Digital Operator Cable 3 m (10 ft.) <1>

UWR0052

Connector UTP Cat5e cable

 

 

 

 

 

 

Sold Separately;

22

 

EZZ020642A

For use with holes through

 

 

the panel

 

Installation Support Kit A

 

 

 

 

 

Sold Separately;

22

 

EZZ020642B

For use with panel-mounted

 

 

threaded studs

 

Installation Support Kit B <2>

<1> Digital Operator Cable: Used to connect the digital operator to the drive (sold separately). <2> Use Installation Support Kit B when weld studs are on the back of the panel.

<3> To connect the option to J1000, install the RS-232C Interface Option to the unit.

Tool Requirements

The tools listed in Table 4 are required to install the option on an enclosure panel door.

Table 4 Required Tools

Installation Location

Installation Support

Required Tools

External/Face Mount

Phillips screwdriver, M3

 

Installation Support Kit A

Phillips screwdriver, M3, M4

Internal/Flush Mount

Installation Support Kit B

Phillips screwdriver, M3

 

Box end or adjustable wrench, M4

 

 

YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

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