SWITCHER PROCESSOR PACK
MVS-8400 MVS-8300 MVS-8200
MULTI FORMAT SWITCHER PROCESSOR
MVS-8000
HK-PSU04 MKS-8110HD MKS-8160HD MKS-8161HD MKS-8170HD MKS-8210HD MKS-8440HD
MKS-8110SD MKS-8160SD MKS-8161SD MKS-8170SD MKS-8210SD MKS-8440SD
INSTALLATION MANUAL 1st Edition
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.
MVS-8000 |
Serial No. 10001 and Higher |
MKS-8110HD |
Serial No. 10001 and Higher |
MKS-8110SD |
Serial No. 10001 and Higher |
MKS-8160HD |
Serial No. 10001 and Higher |
MKS-8160SD |
Serial No. 10001 and Higher |
MKS-8161HD |
Serial No. 10001 and Higher |
MKS-8161SD |
Serial No. 10001 and Higher |
MKS-8170HD |
Serial No. 10001 and Higher |
MKS-8170SD |
Serial No. 10001 and Higher |
MKS-8210HD |
Serial No. 10001 and Higher |
MKS-8210SD |
Serial No. 10001 and Higher |
MKS-8440HD |
Serial No. 10001 and Higher |
MKS-8440SD |
Serial No. 10001 and Higher |
HK-PSU04 |
Serial No. 10001 and Higher |
MVS-8400/8300/8200 IM
Attention-when the product is installed in Rack:
1.Prevention against overloading of branch circuit
When this product is installed in a rack and is supplied power from an outlet on the rack, please make sure that the rack does not overload the supply circuit.
2.Providing protective earth
When this product is installed in a rack and is supplied power from an outlet on the rack, please confirm that the outlet is provided with a suitable protective earth connection.
3.Internal air ambient temperature of the rack
When this product is installed in a rack, please make sure that the internal air ambient temperature of the rack is within the specified limit of this product.
4.Prevention against achieving hazardous condition due to uneven mechanical loading
When this product is installed in a rack, please make sure that the rack does not achieve hazardous condition due to uneven mechanical loading.
5.Install the equipment while taking the operating temperature of the equipment into consideration
For the operating temperature of the equipment, refer to the specifications of the Operation Manual.
6.When performing the installation, keep the rear of the unit 10 cm (4 inches) or more away from walls in order to obtain proper exhaust and radiation of heat.
When using a LAN cable:
For safety,do not connect to the connector for peripheral device wiring that might have excessive voltage.
MVS-8400/8300/8200 IM |
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Table of Contents |
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Manual Structure |
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Purpose of this manual .............................................................................................. |
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Related manuals |
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Contents ..................................................................................................................... |
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1. |
Installation |
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1-1. |
Operating ...............................................................................Environment |
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1-2. |
Power Supply .............................................................................................. |
1-1 |
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1-2-1. .................................................................. |
Power Specifications |
1-1 |
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1-2-2. ........................................................ |
Recommended Power Cord |
1-1 |
1-3. Installation ....................................................Space (External dimensions) |
1-2 |
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1-3-1. ....................................................................... |
MVS - 8000 Series |
1-2 |
1-4. |
Installing ..................................................................................the Options |
1-3 |
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1-4-1. ......................................................Installing the Plug-in Boards |
1-3 |
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1-4-2. ..................................................Installing the Connector Board |
1-6 |
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1-4-3. ........................................................... |
Installing the HK - PSU04 |
1-7 |
1-5. |
Rack Mounting ............................................................................................ |
1-8 |
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1-6. |
Matching ................................................................................Connectors |
1-10 |
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1-7. Input/Output ..........................................................Signals of Connectors |
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1-8. Checks on .......................................................Completion of Installation |
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1-8-1. ..........................Description of On-board Switches and LEDs |
1-13 |
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1-9. |
System Connection .................................................................................... |
1-43 |
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2. |
Service Overview |
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2-1. |
Troubleshooting .......................................................................................... |
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2-2. Periodic Inspection .........................................................and Maintenance |
2-2 |
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2-2-1. .....................................................................................Cleaning |
2-2 |
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2-3. About Data ....................................................................Backup Capacitor |
2-2 |
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MVS-8400/8300/8200 IM |
1 |
Manual Structure
Purpose of this manual
This manual is the installation manual of Switcher Processor Pack MVS-8400/8300/ 8200 and their optional boards and units.
This manual is intended for use by trained system and service engineers, and describes the information on installing the MVS-8400/8300/8200 system.
Related manuals
The following manuals are prepared for MVS-8400/8300/8200 and their optional boards and units.
.Operation Manual (Supplied with MVS-8400/8300/8200)
This manual describes the application and operation of MVS-8400/8300/8200 system.
.System Setup Manual (Available on request)
This manual describes the information that is required to connect the MVS-8xxx/ MVE-8000/DCU-8000/CCP-8000 to the MVS-8000 system, and to start up the system.
If this manual is required, please contact your local Sony Sales Office/Service Center.
.Maintenance Manual (Available on request)
This manual describes the detailed service information.
If this manual is required, please contact your local Sony Sales Office/Service Center.
.“Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for semiconductors used in B&P Company equipment.
Semiconductors that cannot be searched for on this CD-ROM are listed in the maintenance manual for the corresponding unit. The maintenance manual contains a complete list of all semiconductors and their ID Nos., and thus should be used together with the CD-ROM.
Part number: 9-968-546-XX
Contents
This manual is organized by following sections.
Section 1 Installation
This section describes the operating environment, power supply, installation space, installation of optional boards and units, rack mounting, connectors, input and output signals of connectors, checking upon completion of installation, and system configuration.
Section 2 Service Overview
This section describes the troubleshooting and periodic inspection and maintenance.
MVS-8400/8300/8200 IM |
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Section 1
Installation
1-1. Operating Environment
Operating guaranteed temperature : Performance guaranteed temperature : Operating humidity :
Storage temperature :
Mass :
+5 dC to +40 dC +10 dC to +35 dC 10 % to 90 % (relative humidity) _20 dC to +60 dC Approx. 85 kg (when all options are installed)
Prohibited locations for installation
.Areas where the unit will be exposed do direct sunlight or any other strong lights.
.Dusty areas
.Areas where it is subject to vibration.
.Areas with strong electric or magnetic fields.
.Areas near heat sources.
.Areas where is subjected to electricity noise.
.Areas where is subjected to static electricity noise.
Ventilation
The inside of the MVS-8400/8300/8200 (MVS-8000 series hereafter) is cooled by a fan (rear and sides).
The power supply can be damaged if the exhaust vent (rear and sides) and air intake (front panel) are blocked or the fan is stopped.
Therefore, leave a blank space of more than 10 cm in the front and back of the MVS-8400/8300/8200 (MVS-8000 series hereafter).
m
.As the inrush current at turn-on is the maximum 60 A (at 100 V)/110 A (at 230 V), the capacity of the AC power must be commensurate in it.
If the capacity of the AC power is not the adequately large, the breaker of the AC power at the supply side will
operate or the unit will abnormally operate.
.This system contains the three power supply units as the standard configuration. As many as the four power supply units can be installed in this system including option.
When starting up this system, be sure to turn on the power of the three power supply units or more.
1-2-2. Recommended Power Cord
w
.The power cord is not supplied with the MVS-8000 series.
Be sure to use the power cord as follows.
To avoid a fire or an electric shock, be sure to use the designated power cord.
.Do not damage the power cord.
Otherwise, a fire or electric shock may result.
For customers in the U.S.A. and Canada
1 Power cord, 125 V 10 A (2.4 m) : !1-557-377-11
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AC inlet |
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1-2. Power Supply
1-2-1. Power Specifications
A switching regulator is used for the power supply of this unit. The voltage within the range of 100 V to 240 V can be used without changing the supply voltage.
Power requirements : AC 100 to 240 V ± 10 %
Power frequency : |
50/60 Hz |
Current consumption : |
20 to 8.5 A |
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(with all options installed) |
For customers in the all European countries
1 Power cord, 250 V 10 A (2.4 m) : !1-782-929-21
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AC inlet |
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MVS-8400/8300/8200 IM |
1-1 |
1-3. Installation Space (External dimensions)
1-3. Installation Space (External dimensions)
1-3-1. |
MVS-8000 Series |
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482 |
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465 |
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440 |
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577.9 |
708(16U) |
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400.1 |
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177.8 |
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65.1 |
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375 |
61 |
380 |
27 |
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35 |
520 |
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Unit : mm |
1-2 |
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MVS-8400/8300/8200 IM |
1-4. Installing the Options
1-4. Installing the Options |
1-4-1. Installing the Plug-in Boards |
The MVS-8200/-8300/-8400 are shipped from the factory after the necessary option boards (refer to the following table) are already installed in accordance with the specified system configuration.
The following options are available for the MVS-8000 series
Model name |
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Plug-in board |
Connector board |
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MKS-8110HD |
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CNI-9 board |
17 Input Board |
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MKS-8110SD |
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CNI-10 board |
17 Input Board |
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MKS-8160HD |
OUT-23 board |
CNO-11 board |
8 Output Board |
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MKS-8160SD |
OUT-24 board |
CNO-17B board |
8 Output Board |
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MKS-8161HD |
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CNO-12 board |
8 Monitor Output Board |
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MKS-8161SD |
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CNO-17A board |
8 Monitor Output Board |
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MKS-8170HD |
DIF-119 board |
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DME Interface Board |
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MKS-8170SD |
DIF-122 board |
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DME Interface Board |
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MKS-8210HD |
DI-40 board |
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Mix/Effect Board Set |
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DO-41 board |
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MIX-45 board |
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KPC-16 board |
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MKS-8210SD |
DI-41 board |
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Mix/Effect Board Set |
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DO-42 board |
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MIX-45 board |
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KPC-16 board |
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MKS-8440HD |
DIO-62 board |
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Frame Memory Board Set |
MY-102 board |
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MKS-8440SD |
DIO-63 board |
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Frame Memory Board Set |
MY-102 board |
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HK-PSU04 |
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Power Supply Unit |
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The respective plug-in boards of the Multi Format Switcher MVS-8000 are allocated to their respective slots to which each of them must be installed. Check to see that the respective plug-in boards are installed in their respective specified slots.
Name of the board is shown near the eject lever at the leftmost end of each plug-in board.
At the same time, the respective slot numbers to which plug-in boards that are allocated for insertion are shown inside the front panel of the MVS-8000. Install the respective plug-in board according to the instruction.
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Check to see that connectors of the respective plug-in boards are securely in contact with the MB-938 board of the MVS-8000 without loose contact.
If any plug-in board is inserted into the incorrect slot, it causes the system error and the system will not work correctly.
c
Be sure to turn off the POWER switch before starting the installation work.
If the installation work is started with the POWER switch left on, it may cause electrical shock or damage of printed circuit boards.
MVS-8400/8300/8200 IM |
1-3 |
1-4. Installing the Options
Installation Procedure
1.Turn off the main power of the MVS-8000 and disconnect the AC power cord from the wall outlet.
2.Loosen the four screws (with drop-safe) and remove the front panel to the arrow.
Screws |
(with drop-safe) |
Front panel |
Screws |
(with drop-safe) |
3.Remove the three screws (B3 x5) and remove the plug-in board loose-proof assembly.
B3 x5 |
Plug-in board loose-proof |
assembly |
4.While the eject levers are opened as shown in the illustration, insert the plug-in board into the board guide rail.
Eject levers
1-4 |
MVS-8400/8300/8200 IM |
1-4. Installing the Options
Name of option |
Name of board |
Slot on the |
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front side |
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5.While closing the eject levers in the direction of arrow 1, push in the plug-in board.
MKS-8210HD/SD*1 |
DO-41/DO-42 board |
3, 7, 12, 16 |
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MIX-45 board |
4, 8, 13, 17 |
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KPC-16 board |
5, 9, 14, 18 |
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DI-40/DI-41 board |
6, 10, 15, 19 |
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MKS-8170HD/SD |
DIF-119/DIF-122 board |
1 |
1 |
11 |
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MKS-8160HD/SD*2 |
OUT-23/OUT-24 board |
24 to 29 |
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MKS-8440HD/SD |
DIO-62/DIO-63 board |
31 |
Eject levers |
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MY-102 board |
32 |
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*1 : Note when installing the MKS-8210HD/8210SD |
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The MKS-8210HD/8210SD must be inserted into the specified slot only |
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for M/E. Be sure to insert it into the correct slot without fail. |
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The slots into which the MKS-8210HD/8210SD can be inserted are |
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determined in accordance with the configuration of ME as shown in the |
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following table. |
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Slot |
M/E |
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SLOT12 to 19 |
2M/E |
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SLOT7 to 19 |
3M/E |
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SLOT3 to 19 |
4M/E |
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*2 : Relation between the slots in which OUT-23/OUT-4 boards (MKS- |
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8160HD/SD) are installed and OUTPUT is shown below. |
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OUTPUT |
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SLOT24 |
1 to 8 |
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SLOT25 |
9 to 16 |
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SLOT26 |
17 to 24 |
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SLOT27 |
25 to 32 |
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SLOT28 |
33 to 40 |
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SLOT29 |
41 to 48 |
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6. Attach the plug-in board loose-proof assembly and the front panel by reversing the installation steps of 2, 3.
MVS-8400/8300/8200 IM |
1-5 |
1-4. Installing the Options
1-4-2. Installing the Connector Board
1.Remove the screw or the two installing screws from the slot into which the connector board is going to be installed. Then remove the blank panel or the connector board.
Blank panel |
B 3 x5 |
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Store the removed blank panel in a safe place.
2.Insert the connector board horizontally level and secure it with the two fixing screws.
Fixing |
screw |
Fixing screw |
Connector board |
Name of option |
Name of board |
Slot on the rear side |
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MKS-8110HD |
CNI-9 board |
IN1 to 17 |
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MKS-8110SD |
CNI-10 board |
18 to 34, 35 to 51 |
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52 to 68 |
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MKS-8160HD |
CNO-11 board |
Insert into the slot on the |
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rear that corresponds to |
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CNO-17B board |
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the slot on the front side. |
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OUT49 to 56 |
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MKS-8161HD |
CNO-12 board |
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MKS-8161SD |
CNO-17A board |
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1-6 |
MVS-8400/8300/8200 IM |
1-4-3. Installing the HK-PSU04
The HK-PSU04 is used after it is installed in the MVS8000.
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Before installing the HK-PSU04, be sure to turn off the main power. If the HK-PSU04 is installed while the main power is turned on, it can result in electrical shock or damage of printed circuit boards.
Installation procedure
1.Remove the front panel of the MVS-8000. (Refer to Section 1-4-1.)
2.Loosen the two screws fixing the blank panel to the location where the HK-PSU04 is going to be installed. Then remove the blank panel.
B3 x5
Blank panel
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Store the removed blank panel in a safe place.
1-4. Installing the Options
3.Push the portion of the HK-PSU04 marked by the arrow and insert the HK-PSU04 into deep end as far as it can go.
4.Secure the HK-PSU04 with the two screws.
B3 x5
HK-PSU04
MVS-8400/8300/8200 IM |
1-7 |
1-5. Rack Mounting
1-5. Rack Mounting
The MVS-8000 is mounted in the 19-inch standard rack. To mount the MVS-8000 series in the rack, use the specified rack mount parts that are supplied with the MVS8000 series and follow the procedure described below.
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If a rack mount parts other than the specified ones are used, the unit may not be mounted in the 19-inch standard rack.
Specified rack mount parts |
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. Support angle |
2 pcs |
. Bracket |
4 pcs |
. Support angle fixing screw |
8 pcs |
(PSW4 x10 : 7-682-962-01) |
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. Bracket fixing screw |
8 pcs |
(B4 x10 : 7-682-562-04) |
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1. Precautions for rack mounting w
.To prevent the rack from falling or moving, fix the rack on a flat and steady floor using bolt or others.
If the rack falls due to the weight of the equipment, it may cause death or injury.
.Be sure to use the specified rack mount parts.
If not, injury may result and the equipment may fall due
to insufficient strength.
.After rack mounting, be sure to tighten the screws on the rack angle and fix the unit in the rack.
If the screws on the angle are not tightened, the unit may slip from the rack and fall, causing injury.
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When mounting the unit in the rack, note the following:
. Be sure to mount in the rack with four persons or more.
. Be careful not to catch your fingers or hands in the rack mount rail or others.
. Mount in the rack in a stable position.
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If several units are mounted in a rack, it is recommended to install a ventilation fan to prevent temperature rise inside the rack.
2. Rack mounting procedure
This section describes the rack mounting procedure using the dedicated system rack mount kit of the MVS-8000.
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Use the following torque to tighten the screws finally. Tightening torque : 120 x10_2 N.m (12.2 kgf.cm)
1.Attach the bracket to the support angle using the specified four screws.
2.Loosen the screws on the front and rear of the right and left brackets. Adjust the length of the brackets according to the depth of the rack.
(The illustration below shows the left bracket.)
Bracket |
Support angle |
PSW4 x10 |
PSW4 x10 |
Bracket |
n |
Maximum depth of bracket : 750 mm
Minimum depth of bracket : 595 mm
1-8 |
MVS-8400/8300/8200 IM |
3.Attach the right and left brackets to the rack completely using the specified eight screws.
(The illustration below shows the left bracket.)
Front side
Rack
Bracket
31.75 mm
B4 x10
Rear side
Rack
Bracket
31.75 mm
B4 x10 Unit : mm
4.Tighten the screws (four screws each on the right and left) for adjusting the length of the bracket completely (the screws that were loosened in step2).
5.Remove the front panel. (Refer to Section 1-4-1.)
6.Remove the 16 screws and remove the handles (two handles each on the right and left) from both sides of the MVS-8000.
RK5 x10 |
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Handle |
Handle |
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RK5 x10 |
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Handle |
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Handle |
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RK5 x10 |
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RK5 x10 |
1-5. Rack Mounting
7.Place the right and left bottom ends of the MVS-8000 on the support angles, and slide the equipment to the rear. n
The support angles support the equipment as shown below.
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Bracket |
Support angles |
Bracket |
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8.Fix the rack angles of the equipment to the rack using the specified eight screws.
Rack |
B5 x12 |
Rack angle |
B5 x12 |
Rack angle |
9. Attach the front panel to the equipment.
MVS-8400/8300/8200 IM |
1-9 |
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