Service Manual
Split System Air
Conditioner
Model: DSB-090L/DSB-120L
DSA-100L/DSA-120L
DAEWOO ELECTRONICSCO.,LTD.
Contents
CONTENTS
1. |
Specifications ................................................................................................ |
2 |
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2. |
Outline and Dimensions ................................................................................. |
4 |
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3. |
Operation ..................................................................................................... |
6 |
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4. |
Wiring Diagram.......................................................................................... |
18 |
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5. |
Refrigerant Cycle ......................................................................................... |
21 |
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6. |
Control Block Diagram................................................................................. |
22 |
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7. |
Electric Circuit Diagram................................................................................ |
23 |
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8. |
Trouble Shooting.......................................................................................... |
25 |
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9. |
Key Components of Electronic Circuit ............................................................ |
47 |
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10. |
Disassembly Instructions ............................................................................... |
50 |
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1) |
Indoor Unit.............................................................................................. |
50 |
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2) |
Outdoor Unit........................................................................................... |
51 |
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3) |
Exploded Diagram (Indoor Unit) ............................................................... |
52 |
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4) |
Exploded Diagram (Outdoor Unit) ............................................................ |
55 |
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5) |
Control Box Assembly.............................................................................. |
60 |
1. SPECIFICATIONS
¡ DSB-090L |
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MODEL |
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DSB-090L |
ITEM |
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Function |
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Cooling |
Class |
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T |
Power |
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AC 220-240V / 50Hz |
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Capacity |
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W |
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2,770 |
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Btu/h |
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9,500 |
Dehumidification |
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l/h |
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2.1 |
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Running Current |
A |
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4.5A |
Electrical |
Power Input |
W |
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950W |
Data |
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Starting Current |
A |
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24A |
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Type |
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Rotary |
Compressor |
Model |
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RCB 090A001 |
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Capacitor |
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25µF/400VAC |
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Division |
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Indoor Unit |
Outdoor Unit |
Fan |
Type |
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Cross flow fan |
Propeller fan |
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Capacitor |
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1.0µ F 400VAC |
1.8µF 400VAC |
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Motor Model Number |
IC-8428DWKG7A |
IC-9630DWLC5A |
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Refrigerant |
Control |
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Capillary |
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(R-22) |
Charge Q'ty |
g |
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1,170 |
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Connection |
Type |
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Flare |
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OD (Liquid/Suction) |
in(mm) |
1/4 (6.35) |
1/2 (12.7) |
Dimensions (W x H x D) |
mm |
925 x 285 x 194 |
666 x 552 x 264 |
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Net Weight |
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kg |
9.7 |
34 |
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2 |
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¡ DSB-120L |
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MODEL |
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DSB-120L |
ITEM |
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Function |
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Cooling |
Class |
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T |
Power |
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AC 220-240V / 50Hz |
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Capacity |
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W |
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3,507 |
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Btu/h |
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12,000 |
Dehumidification |
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l/h |
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2.1 |
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Running Current |
A |
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5.7A |
Electrical |
Power Input |
W |
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1,250A |
Data |
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Starting Current |
A |
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34A |
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Type |
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Rotary |
Compressor |
Model |
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RCB 120A001 |
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Capacitor |
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25µF / 400VAC |
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Division |
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Indoor Unit |
Outdoor Unit |
Fan |
Type |
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Cross flow fan |
Propeller fan |
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Capacitor |
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1.0µ F 400VAC |
3.5µF 400VAC |
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Motor Model Number |
IC-8428DWKG7A |
IC-9430DWLC5A |
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Refrigerant |
Control |
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Capillary |
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(R-22) |
Charge Q'ty |
g |
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1,300 |
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Connection |
Type |
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Flare |
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OD (Liquid/Suction) |
in(mm) |
1/4 (6.35) |
1/2 (12.7) |
Dimensions (W x H x D) |
mm |
925 x 285 x 194 |
666 x 552 x 264 |
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Net Weight |
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kg |
9.7 |
34 |
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3 |
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¡ DSA-100L |
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MODEL |
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DSA-100L |
ITEM |
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Function |
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Cooling |
Class |
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T |
Power |
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AC 208-230V / 60Hz |
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Capacity |
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W |
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2,923 |
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Btu/h |
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10,000 |
Dehumidification |
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l/h |
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2.1 |
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Running Current |
A |
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5.1A |
Electrical |
Power Input |
W |
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1,115W |
Data |
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Starting Current |
A |
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27A |
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Type |
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Rotary |
Compressor |
Model |
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RCA 100A001 |
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Capacitor |
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25µF/400VAC |
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Division |
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Indoor Unit |
Outdoor Unit |
Fan |
Type |
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Cross flow fan |
Propeller fan |
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Capacitor |
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1.0µ F 400VAC |
1.8µF 400VAC |
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Motor Model Number |
IC-8428DWKG7A |
IC-9630DWLA6A |
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Refrigerant |
Control |
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Capillary |
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(R-22) |
Charge Q'ty |
g |
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1,150 |
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Connection |
Type |
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Flare |
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OD (Liquid/Suction) |
in(mm) |
1/4 (6.35) |
1/2 (12.7) |
Dimensions (W x H x D) |
mm |
925 x 285 x 194 |
666 x 552 x 264 |
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Net Weight |
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kg |
9.7 |
34 |
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4 |
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¡ DSA-120L |
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MODEL |
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DSA-120L |
ITEM |
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Function |
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Cooling |
Class |
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T |
Power |
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AC 208-230V / 60Hz |
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Capacity |
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W |
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3,507 |
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Btu/h |
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12,000 |
Dehumidification |
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l/h |
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2.1 |
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Running Current |
A |
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5.7A |
Electrical |
Power Input |
W |
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1,250W |
Data |
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Starting Current |
A |
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34A |
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Type |
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Rotary |
Compressor |
Model |
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RCA 120A001 |
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Capacitor |
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30µF / 400VAC |
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Division |
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Indoor Unit |
Outdoor Unit |
Fan |
Type |
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Cross flow fan |
Propeller fan |
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Capacitor |
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1.0µ F 400VAC |
2.0µF 400VAC |
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Motor Model Number |
IC-8428DWKG7A |
IC-9630DWLA6A |
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Refrigerant |
Control |
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Capillary |
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(R-22) |
Charge Q'ty |
g |
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1,200 |
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Connection |
Type |
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Flare |
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OD (Liquid/Suction) |
in(mm) |
1/4 (6.35) |
1/2 (12.7) |
Dimensions (W x H x D) |
mm |
925 x 285 x 194 |
666 x 552 x 264 |
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Net Weight |
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kg |
9.7 |
34 |
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5 |
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2. OUTLINE AND DIMENSIONS
1INDOOR UNIT
¡DSB-090L/DSB-120L/DSA-100L/DSA-120L
L - Filter
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925 |
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Connecting Pipe |
R - Filter |
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194 |
Insert Grille |
Grille Frame |
Mounting Plate Body |
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285 |
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REMOCON |
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Plate Mounting
406
6
2OUTDOOR UNIT
¡DSB-090L/DSB-120L/DSA-100L/DSA-12OL
Inlet
Cushion Foot |
666 |
Valve Service
Outlet |
AIR |
Inlet |
Front Cabinet |
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Foot
264
334
Handle
552
572 CabinetSide
Top Panel Back Cabinet
7
3. OPERATION
1PARTS OF NAME AND FUNCTION
¡DSB-090L/DSB-120L/DSA-100L/DSA-120L
Indoor Unit
Electrostatic Filter |
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Air Inlet |
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Deodorizing Filter |
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(option) |
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(option) |
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Antibacterial |
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Air Outlet |
Fan Direction |
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Filter |
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(Up, Down) |
TEMP .
ON/OFF
AIR
REMOTE-
CONDITIONER
CONTROLLER
Power Plug |
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Remote |
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Controller |
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Receiver |
Remote Controller |
Lamp |
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8
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Indoor Unit Display
Remote Control Signal Receiver
This place is the part to receive the signal if it receive the signal, you can hear the signal "beep, beep".
ON AIR CLEAN FAN DELAY TIMER
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ON (Red) |
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Timer (Green) |
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Lights when the |
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Lights during the time |
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operation is |
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reservation mode. |
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going on. |
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Air clean (Green) |
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FAN DELAY (Green) |
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Lights during the time |
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Fan delay mode |
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Switch Panel
EMERGENCY REMOTE
§There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or testing.
Remote switch is usally used by Remote
Controller.
9
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Outdoor Unit
Air Inlet (side Back)
AIR
Air Outlet
Connection
Wire
Drain Hose
Connecting
Pipe
NOTE:
How to remove Top Panel
1.Loosen the screw at left and right side.
2.Push the three parts op Front and Back sides like figure orderly.
3.Unhook the locking parts of Top Panel.
The front locking parts |
The back locking parts |
FRONT SIDE |
BACK SIDE |
10
2REMOTE CONTROLLER
¡DSB-090L/DSB-120L/DSA-100L/DSA-120L
Name of Each Button
A
TEMP.
SLEEP
TIMER |
HOUR |
ON OFF |
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AUTO |
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NATURAL |
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L |
M H |
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TEMP. |
Display
Displays information pertaining to the unit.
The option is LEFT/RIGHT direction.
Temperature Buttons
Press to raise or lower the desired temperature.
FAN DIR. Button
Press to select the fan direction.
FAN SPEED Button
Press to select the fan speed (Auto, L, M, H or Natural).
TIMER ON Button
Press to set the on time.
TIMER OFF Button
Press to set the off time.
Cover
Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
ON/OFF
FAN DIR. |
MODE |
FAN SPEED |
SLEEP |
TIMER |
RESET |
ON OFF |
ENTER CANCEL |
ON/OFF Button
Press to turn the unit on or off.
MODE Button
Press to cycle through the modes (Auto/Cool/Fan/Dehumidifier).
SLEEP Button
Press to set the unit for the sleep mode.
RESET Button
Press to reset settings to their default positions.
CANCEL Button
Press to cancel Timer settings.
ENTER Button
Press to enter a Timer setting.
AIR CONDITIONER REMOTE CONTROLLER
11
3REMOTE CONTROLLER DISPLAY
¡DSB-090L/DSB-120L/DSA-100L/DSA-120L
TRANSMITTER Icon
Lights to indicate
a signal is being sent.
MODE Indicators (Auto/Cool/Fan/Dehumidifier)
Lights to indicate the mode selected.
A
TEMP. Indicator
Lights to indicate the temperature is being set.
SLEEP Indicator
Lights to indicate the unit is in sleep mode.
NATURAL Indicator
Lights to indicate the temperature is being set.
FAN Indicators
Lights to indicate the fan speed.
TEMP.
SLEEP
TIMER |
HOUR |
ON OFF |
AUTO
NATURAL
L M H
Temperature
Indicator
Lights to indicate the temperature
TIMER Indicators
Lights to indicate the timer function modes.
FAN DIRECTION
Indicators
Lights to indicate the fan direction.
The option LEFT/RIGHT dirction
Replacing Batteries
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1 |
Open the cover after |
2 |
Put the drycell by §]§^ |
3 |
Close the cover after |
pressing the arrow |
direction. |
pushing into arrow |
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direction and pulling out. |
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direction. |
TEMP .
ON/OFF
TEMP .
ON/OFF
12
4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
Unit ON
ON
Unit OFF
OFF
SET Time |
HOUR |
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Unit ON |
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ON |
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Unit OFF |
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OFF |
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SET Time |
HOUR |
Control of Room Temperature
(1)Range of setting temperature: 18~32°C
(2)Setting temperature: Operating temperature of compressor
COMP (ON)
COMP (OFF)
-1˚C Desired temperature |
Temperature |
(COOLING)
Buzzer
¡ Room temperatrue
( < setting temperature Compressor OFF
Room temperature
( > setting temperafure Compressor ON
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep –" or "beep, beep".
(1)In the case of receiving ON/OFF signal-"beep""beep"
(2)And so on-"beep"
13
FanSpeed (Indoor Unit)
(1)Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed).
(2)Remote controller setting fan speed. (Auto, L, M, H, Natural)
(3)Relation of operating mode between fan speed.
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FAN ONLY |
COOL |
DEHUMI- |
AUTO |
AUTO II |
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DIFICATION |
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Super high |
X |
X |
X |
X |
Super high |
H |
H |
H |
X |
H |
X |
M |
M |
M |
X |
M |
X |
L |
L |
L |
X |
L |
X |
Auto |
X |
Auto |
Auto |
Auto |
X |
Natural |
Natural |
Natural |
X |
Natural |
X |
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(4) Automatic Operation
If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the room temperature comfortable.
(COOLING) |
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H |
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M |
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L |
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R.T=Room temperafure |
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D.T=Desired temperafure |
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0 +1°C +2°C +3°C |
(R.T-D.T) |
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(D.T) |
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Sleep Mode
(1)When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature. (The unit will not operate after 4 hour)
(2)For changing the temperature.
Difference
desired temperature between room temperature (°C)
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0.5°C |
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0.5°C |
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Desired |
0.5°C |
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Temperature |
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0 |
0.5 |
1.0 |
HOUR |
SET TIME |
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14
Emergency Operation
(1)When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be used to run the unit.
(2)The setting conditions of Emergency operation are as follows.
•Operation mode: AUTO
•Preset temperature: 26°C
•Discharge Air Direction: SWING (up and down)
•Fan speed: AUTO
¡You cannot operate with remote controller.
FrostPrevention of Indoor Unit
When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for indoor coil freeze protection.
1)The compressor and outdoor fan turn off.
2)Indoor fan operates according to user set speed.
3)The normal operation returns when the indoor coil temperature is higher than 7°C or equal to 7°C.
ON
Compressor and
OFF
Outdoor Fan
Set Speed
OFF
Indoor Fan
0°C 7°C
(Indoor coil temperature)
3min. Time Delay of Compressor
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up.
Indoor Fan Motor Starting
When indoor fan motor is on, it always starts at normal speed and then it operates desired speed.
15
AutoMode I
(1) When the room temperature is higher than 28 ºC (Cooling Mode) !Compressor and lndoor Fan
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ON |
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OFF |
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° |
(Room temperature- |
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-1 |
0 |
1 |
C |
Desired temperature) |
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@ The fan will automatically operate as following Figure
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H |
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M |
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L |
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°C |
(Room temerature- |
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Desired temperature) |
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0 |
+1 |
+2 |
+3 |
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Dehumidification Mode
!Desired temperature < Room temperature Outdoor Fan, Compressor : ON
Indoor Fan : Low speed
@Desired temperature ¡ˆRoom temperature Compressor : 3 min/ON, 5 min/OFF
Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF Fan Speed : Ultra low speed
#Room temperature ¡´18°C Compressor : OFF
Indoor Fan : 1 min/ON, 7 min/OFF
AirDischarge Direction(only remocon operation)
The air discharge direction procedure is below.
Fixed Up/Down Fixed
Up/Down Fixed Left/Right
16
AutoMode II(Powerful Cooling)
!Fan Speed: Super high speed @ Air discharge direction: Fixed
# Set temperature: 18°C (Fixed) $ Compressor and Outdoor Fan
The air discharge direction procedure is below
Fixed Up/Down Fixed
Up/Down Fixed Left/Right
ƒRThe option is LEFT/RIGHT direction.
ON
OFF
(Room temperature-18˚C)
-1 0 1
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.
(1)Error Code Display Pattern
!ON LAMP: ON (Red) LED ON/OFF @ Error Code
ERROR CODE |
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DIDSPLAY PATTEN |
ERROR CONTENTS |
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8 seconds |
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1 |
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0.5 second |
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Romm air thermistor, connector |
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8 seconds |
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2 |
0.5 |
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Indoor coil thermistor, connector |
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0.5 second |
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second |
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8 seconds |
Compressor, Electrical parts of |
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3 |
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0.5 |
second |
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comp. Gas leak |
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8 seconds |
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4 |
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Motor, Conector, P.C.B. |
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0.5 second |
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17
4. WIRING DIAGRAM
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
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C |
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R |
YELLOW/GREEN |
BLU |
BLK |
BRN |
DOMESTIC |
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CORDPOWER |
BLU |
YEL/GRN |
BRN |
1 ORG 2 GRY 3 YEL |
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HOLE SENSOR |
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èXée MOTORFAN |
R |
C |
3 2 1 |
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S |
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MOTOR FAN CAPACITOR |
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2 1 |
SWING MOTOR |
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1 |
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4 3 2 |
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5 |
R |
COMPRESSOR |
S |
H |
MOTOR FAN |
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RED |
YEL |
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HERM |
FAN |
CAPACITOR |
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BRN |
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C |
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BRN |
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L |
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YELLOW/GREEN |
Y |
BLOCK |
OUTDOOR TERMINAL |
BROWN |
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BLU |
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L |
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Y |
BLOCK |
INDOOR TERMINAL |
BRN |
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YEL/GRN |
BLU |
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BLU |
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3 |
2 |
1 |
1 |
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COMP |
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BLK |
1 |
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BLK |
2 |
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LED |
1 |
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LED |
2 |
BLU |
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ORG |
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RED |
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BLU |
1 |
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RED |
2 |
BLK |
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GRN |
3 |
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YEL |
4 |
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5 |
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YEL |
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GRY |
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6 |
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BRN |
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7 |
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BLK |
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RED |
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PINK |
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BLK |
1 |
BLU |
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BLK |
2 |
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ORG |
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BLK |
4 3 |
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YEL |
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BLK |
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YEL |
1 |
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RED |
2 |
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BLU |
3 |
UNIT OUTDOOR
POWER CORD |
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BRN |
YEL/GRN |
BLU |
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EXPORT |
L |
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N |
L1 |
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Y |
BRN |
YEL/GRN |
BLU |
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BLU |
3 |
2 |
1 |
1 |
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COMP. |
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RELAY |
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TRANS PCB |
INDOOR |
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UNIT |
PCB LED
SENSOR I/D
S/W SELECT
18