Sony CCD-TR57, CCD-TR67, CCD-TR87 Service Manual

CCD-TR57/TR67/TR87/TR413PK/TR414PK/

TR917/TR940/TR940PK

RMT-708

SERVICE MANUAL

Photo : CCD-TR940

B MECHANISM

Video camera recorder

System

Video recording system

CCD-TR917/TR940/TR940PK : 4 rotary
heads (SP/LP independent heads)
CCD-TR57/TR67/TR87/TR413PK/
TR414PK : 2 Rotary heads
Helical scanning FM system

Audio recording system

Rotary heads, FM system

Video signal

NTSC color, EIA standards

Usable cassette

8mm video format cassette
CCD-TR57/TR67/TR87/TR413PK/
TR414PK : standard 8
CCD-TR917/TR940/TR940PK : Hi8 or
standard 8

Recording / Playback time
(using 120 min. cassette)

SP mode: 2 hours
LP mode: 4 hours

Fastforward/rewind time
(using 120 min. cassette)

Approx. 5 min.

Image device

CCD (Charge Coupled Device)

Viewfinder

Electronic viewfinder
Color 113,578 (521 x 218)

Lens

Combined power zoom lens
Filter diameter 1 7/16 in. (37 mm)
CCD-TR57 : 16 x (Optical), 32 x
(Digital)
CCD-TR67/TR87 : 16 x (Optical), 64 x
(Digital)
CCD-TR413PK/TR414PK : 16 x
(Optical), 200 x (Digital)
CCD-TR917/TR940 : 18 x (Optical), 72
x (Digital)
CCD-TR940PK : 18 x (Optical), 220 x
(Digital)

Focal distance

CCD-TR57/TR67/TR87/TR413PK/
TR414PK : 3/16 - 2 5/8 in. (4.1 - 65.6
mm)
CCD-TR917/TR940/TR940PK : 3/16 ­8 in. (4.1 - 73.8 mm)
When converted to a 35 mm still
camera
CCD-TR57/TR67/TR413PK : 1 9/16 ­24 7/8 in. (39.4 - 630 mm)
CCD-TR87/TR414PK : 1 7/8 - 29 3/4
in. (47.2 - 755 mm)
CCD-TR917/TR940/TR940PK : 1 7/8 ­33 1/2 in. (47.2 - 850 mm)

Color temperature

Auto
Minimum illumination*
CCD-TR57/TR67 : 0.4 lux (F 1.4)
CCD-TR413PK : 0.4 lux (F

1.4)(Visible minimum low light 0.2 lux)
CCD-TR87/TR414PK/TR917/TR940/
TR940PK : 0.7 lux (F 1.4)
CCD-TR917/TR940/TR940PK : 0 lux
(in NightShot mode)**
* Minimum illumination

expresses the light level a camcorder
requines to produce a picture. Visible
minimum low light expresses the
light level to produce a visible signal.

**Object invisible for the dark can be

shot with infrared lighting.

Illumination range

CCD-TR57/TR67/TR413PK : 0.4 lux
to 100,000 lux
CCD-TR87/TR414PK/TR917/TR940/
TR940PK : 0.7 lux to 100,000 lux

Recommended illumination

More than 100 lux

: RMT-708

SPECIFICATIONS

Input and output connectors

S video input/output(CCD-TR917/
TR940/TR940PK only)

4-pin mini DIN
Luminance signal : 1 Vp-p, 75 ohms,
unbalanced
Chrominance signal : 0.286 Vp-p, 75
ohms, unbalanced

Video input(CCD-TR917/TR940/
TR940PK only)/output

Phono jack : 1 Vp-p, 75 ohms,
unbalanced

Audio input(CCD-TR917/TR940/
TR940PK only)/output

CCD-TR57/TR67/TR87/TR413PK/
TR414PK : Monaural, Phone jack, 327
mV
CCD-TR917/TR940/TR940PK : Phono
jacks (2: stereo L and R)
327 mV, (at output impedance 47
kilohms) impedance less than 2.2
kilohms

RFU DC OUT

Special minijack, DC 5V

Headphone jack(CCD-TR917/
TR940/TR940PK only)

Stereo minijack (ø 3.5 mm)

LANC control jack

Stereo minijack (ø 2.5 mm)

HVIDEO CAMERA RECORDER

US Model

CCD-TR67/TR87/TR917/TR940

Canadian Model

CCD-TR57/TR67/TR87/TR917/TR940

E Model

CCD-TR413PK/TR414PK/TR940PK

For MECHANISM ADJUSTMENTS, refer to
the “8mm Video MECHANICAL ADJUSTMENT
MANUAL VII” (9-973-801-11).

MIC jack

Minijack, 0.388mV low impedance with

2.5 to 3.0 V DC, output impedance 6.8
kilohms (ø 3.5 mm)
CCD-TR57/TR67/TR87/TR413PK/
TR414PK : Monaural type
CCD-TR917/TR940/TR940PK : Stereo
type

General

Power requirements

7.2 V (battery pack)

8.4 V (AC power adaptor)

Average power consumption
(when using the battery pack)

During camera recording
CCD-TR57/TR67/TR413PK : 2.4 W
CCD-TR87/TR414PK : 2.5 W
CCD-TR917/TR940/TR940PK : 2.6 W

Operating temperature

32°F to 104°F(0°C to 40°C)

Storage temperature

-4°F to +140°F(-20°C to +60°C)

Dimensions (Approx.)

4 1/4 x 4 1/4 x 7 5/8 in.
(107 x 107 x 193 mm)(w/h/d)

— Continued on next page —

hVIDEO CAMERA RECORDER

CCD-TR57/TR67/TR87/TR413PK/TR414PK

CCD-TR917/TR940/TR940PK

MICROFILM

CCD-TR57/TR67/TR87/TR413PK/TR414PK/TR917/TR940/TR940PK

1234

A

B

09

CD-181 BOARD (SIDE B) CD-181 BOARD (SIDE A)

1-668-930-

12 22

1

2

3

CD-181 BOARD
CAMERA REC

H

7Vp-p

IC401

1 2

1

2

3

,

H

7Vp-p

IC401

3 4

H

1.3Vp-p

IC401

7

,

VF-119
(COLOR EVF)

CD-181
(CCD IMAGER)

MA-311
(STEREO MIC, LASER LINK)

CF-49
(CONTROL)

PJ-81
(AV IN/OUT)

DD-105
(POWER)

CCD-TR57/TR67/TR87/TR413PK/TR414PK/TR917/TR940/TR940PK

4-2. PRINTED WIRING BOARDS AND SCHEMA TIC DIAGRAMS

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed in each block.)

• For printed wiring boards.

• b: Pattern from the side which enable seeing.
(The other layer's patterns are not indicated.)

• Circled numbers refer to waveforms.

• Through hole is omitted.

• There are few cases that the part printed on diagram isn’t

mounted in this model.

• Chip parts.

Transistor Diode

C
Q

BE

5Q46

132

5Q64

312

Q

312

54

21

Q

534

3

21

3213

21

• For schematic diagrams.

• All capacitors are in µF unless otherwise noted. pF: µµF.

50 V or less are not indicated except for electrolytics and tantalums.

• Chip resistor are 1/16W unless otherwise noted.

kΩ : 1000Ω, MΩ : 1000kΩ.

• Caution when replacing chip parts.

New parts must be attached after removal of chip.
Be careful not to heat the minus side of tantalum capacitor, because
it is damaged by the heat.

• Some chip part will be indicated as follows.

Example C541 L452

22U 10UH

TA A 2520

(

Â

Kinds of capacitor

Temperature
chracteristics

• Constants of resistors, capasitors, ICs and etc with XX indicate

tha they are not used. In such cases, the unused circuits may be
indicated.

• Parts with differ according to the model/destination. Refer to

the mount table for each function.

• All variable and adjustable resistors have characteristic curve B,

unless otherwise noted.

• Signal name

XEDIT n EDIT PB/XREC n PB/REC

• 2 : non flammable resistor.

• 1 : fusible resistor.

• H : panel designation.

• A : B+ Line

• B : B– Line

• J : IN/OUT direction of (+, –) B LINE.

• C : adjustment for repair .

• Circled numbers refer to waveforms.

The components identified by
mark !or dotted line with mark
! are critical for safety .
Replace only with part number
specified.

When indicating parts by refer­ence number, please include the
board name.

Â

External dimensions (mm)

Les composants identifiés par
une marque ! sont critiques
pour la sécurité.
Ne les remplacer que par une
piéce portant le numéro spécifié.

• Measuring conditions voltage value and waveform.

• The object is color bar chart of pattern box.

• Voltages and dc between ground and measurement points.
Readings are taken with a digital multimeter (DC 10MΩ).

• Voltages variations may be noted due to normal production
tolerances.

1.Connection

Pattern box

Lens reference plane
surface Imaging surface
of CCD imager
(IC401 on CD-181 board)

2.Adjust the distance so that the output waveform of Fig. a and the
Fig. b can be obtain.

Yellow

B

Fig. a (Video output terminal output waveform)

A

Electron beam
scanned frame

Cyan

White

Green

Yellow

Fig. b (Picture on monitor TV)

1.5m

H

Cyan

Green

A=B

Red

Magenta

White

Blue

Magenta

Red

Blue

A

B

CRT picture frame

CD-181 (CCD IMAGER) PRINTED WIRING BOARD

– Ref No. CD-181 BOARD: 3,000 series –

CD-181 BOARD
C401 A-3

C403 B-3
C405 A-3
C406 A-3
C407 B-3

CN401 B-4
IC401 A-1
L401 B-1
Q402 B-3
R401 A-3

R404 B-3
R405 A-3

• For Printed Wiring Boards.

There are few cases that the part isn't mounted in this model is
printed on this diagram.

• Chip transistor

C
Q

BE

Note on the CCD imager replacement

• The CCD imager is not mounted for the already mounted
CD-181 board supplied as the repair parts.
When replacing the CD-181 board, remov e the CCD imager
from the old board and install on the new board.

• Perform all adjustments of the camera block when the CCD
imager has been replaced.

• Handle the CCD imager with attention such as MOS IC as it
may be broken by static electricity in the structure.
Also, prevent the receiving light section from dust attached
and strong light.

4-5

CCD IMAGER

CD-181

4-6

4-7

4-8

SE-65 (STEADY SHOT) PRINTED WIRING BOARD

– Ref No. SE-65 BOARD: 3,000 series –

SE-65 BOARD (SIDE B) SE-65 BOARD (SIDE A)

E

D

C

SE-65 BOARD
C451 C-6

C452 D-3
C453 B-6
C454 E-6
C455 C-3
C456 C-3
C457 C-2
C458 C-3
C459 C-6
C460 E-6
C461 C-6
C462 C-6
C463 C-3
C464 C-6
C465 C-3
C466 C-6
C467 A-2
C468 A-6
C469 A-2
C470 A-6
C471 B-3

CN451 A-3
D451 A-6

D452 A-6
IC451 C-6
J451 A-8
L451 B-3

L452 B-2
L453 A-3
L454 A-2

R451 C-6
R452 D-3
R453 D-3
R454 C-6
R455 D-6
R456 C-3
R457 C-3
R458 C-6
R459 C-6
R460 C-3
R461 C-6
R462 B-3
R463 B-3

SE451 B-3
SE452 D-3

CCD-TR57/TR67/TR87/TR413PK/TR414PK/TR917/TR940/TR940PK

B

A

09

12345678

1-668-932-

12 22

• For Printed Wiring Boards.

There are few cases that the part isn't mounted in this model is
printed on this diagram.

• Chip diode

3

LB-54
(BACK LIGHT)

VC-195

CAMERA, Y/C PROCESSOR, IN/OUT,
REC.PB HEAD AMP, SERVO/SYSTEM CONTROL,
SERVO, AUDIO, IR TRANSMITTER, MODE CONTROL

VF-120
(COLOR EVF)

VL-16 (EXCEPT CCD-TR57)
(VIDEO LIGHT)

SE-65 (EXCEPT TR57/TR67/TR413PK)
(STEADY SHOT)

4-9

21

4-10

4-11

STEADY SHOT

SE-65

CCD-TR57/TR67/TR87/TR413PK/TR414PK/TR917/TR940/TR940PK

VC-195 BOARD (1/10)

1

2

3

CAMERA REC

28.636 MHz

IC501

CAMERA REC

14.32 MHz

IC501

11 12

,

CAMERA REC

H

IC501

CCD-TR57/TR67/TR87/TR413PK/TR414PK/TR917/TR940/TR940PK

• For schematic diagrams.

• Refer to page 4–13 for Printed Wiring Board.

2.3Vp-p

5

2.3Vp-p

7Vp-p

26

,

25

4

5

6

7

0.14usec

8

CAMERA REC

H

IC501

CAMERA REC

H

IC501

CAMERA REC

IC501

CAMERA REC

IC502

CAMERA REC

31

,

28

44

V

45

—

2 10

7Vp-p

3Vp-p

3Vp-p

3.2Vp-p

1.3Vp-p

H

IC502

26

9

4-18 4-19 4-20

PB

IC502

0.4Vp-p

H

36

CAMERA (1)

VC-195 (1/10)

• For schematic diagrams.

• Refer to page 4–13 for Printed Wiring Board.

CCD-TR57/TR67/TR87/TR413PK/TR414PK/TR917/TR940/TR940PK

CCD-TR57/TR67/TR87/TR413PK/TR414PK/TR917/TR940/TR940PK

4-21 4-22

CAMERA (2)

VC-195 (2/10)

4-23

4-24

CCD-TR57/TR67/TR87/TR413PK/TR414PK/TR917/TR940/TR940PK

• For schematic diagrams.

VC-195 BOARD (3/10)

10 20

CAMERA REC

CAMERA REC

• Refer to page 4–13 for Printed Wiring Board.

11

12

13

14

H

IC202

CAMERA REC

H

IC202

CAMERA REC

H

IC202

CAMERA REC

H

IC202

CAMERA REC

H

IC202

0.34Vp-p

3.58 MHz

3

21

0.84Vp-p

6

22

0.5Vp-p

13

23

0.4Vp-p

16

24

0.18Vp-p

23

IC202

CAMERA REC

4V

IC202

CAMERA REC

2V

IC202

PB

H

IC202

CAMERA REC

V

IC202

3.1Vp-p

66

3Vp-p

71

3Vp-p

72

3Vp-p

80

3Vp-p

81

15

16

17

18

19

CAMERA REC

H

IC202

CAMERA REC

H

IC202

PB

V

IC202

CAMERA REC

V

IC202

CAMERA REC

25

CAMERA REC

8

19

20

—

12 15

3.2Vp-p

3Vp-p

3Vp-p

3.5Vp-p

0.18Vp-p

7.16 MHz

26

26

0.9Vp-p

33

27

0.4Vp-p

40

28

3Vp-p

60

29

IC201

CAMERA REC

V

IC201

CAMERA REC

IC201

CAMERA REC

0.14usec

IC204

CAMERA REC

H

H

IC202

61

Y/C PROCESSOR

VC-195 (3/10)

3Vp-p

0.14usec

IC204

—

23 30

3.5Vp-p

4-25

4-26 4-27

4-28