Mitsubishi Pajero User Manual

0 (0)

Service Bulletin List

No.

Subject

Date

MSB-97E26-001

CHANGE OF FRONT ROTOR FOR ABS

1997-12-05

 

EQUIPPED VEHICLES (REVICED)

 

MSB-97E37-003

CHANGE IN TIE ROD NUT TIGHTENING TORQUE

1998-01-16

 

VALUES

 

MSB-97E52-001

ADDITION OF SRS AIR BAG MAINTENANCE

1997-04-30

 

PROCEDURE

 

MSB-98E00-011

CHANGE IN YEAR MODEL FOR ´99 PAJERO

1998-10-15

MSB-98E27-001

CHANGE OF ABS REAR ROTOR

1998-06-15

MSB-98E37-002

NEW SERVICE PROCEDURE FOR POWER

1999-08-15

 

STEERING GEARBOX

 

MSB-98E42-502

CORRECTING MINIMUM ENTRAPMENT AMOUNT

1998-11-30

 

FOR POWER WINDOW WITH SAFETY

 

 

MECHANISM

 

MSB-98E54-002

CORRECTION TO ELC 4-SPEED AUTOMATIC

1998-11-30

 

TRANSMISSION CIRCUIT

 

MSB-99E11-502

CORRECTION OF 4M40 ENGINE IDLE UP SPEED

1999-11-15

 

(FOR ANTI-SKID BRAKE)

 

MSB-99E16-001

CHANGE OF GLOW PLUG

2000-04-15

MSB-00E31-001

WHEEL BALANCE ADJUSTMENT PROCEDURE

2000-07-15

MSB-00E35-001

CHANGE TO ERASING OF ABS DIAGNOSTIC

2000-05-30

 

CODES

 

MSB-00E37-501

ADDITION OF STEERING ANGLE ADJUSTMENT

2000-12-30

 

PROCEDURE

 

SERVICE BULLETIN

QUALITY INFORMATION ANALYSIS

OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION

SERVICE BULLETIN

No.: MSB-00E31-001

 

 

 

 

 

Date: 2000-07-15

<Model>

<M/Y>

Subject:

WHEEL BALANCE ADJUSTMENT PROCEDURE

ALL MODELS

00-00

 

 

 

 

 

Group:

WHEEL & TIRES

Draft No.: 99AL121708

 

 

 

 

 

 

 

 

INFORMATION/ CORRECTION

INTERNATIONAL

 

CAR

 

ADMINISTRATIO

T.NITTA - PROJECT LEADER

OFFICE

AFTER SALES SERVICE & CS PROMOTION

1. Description:

There have been cases where the troubles failed to be removed completely because of incorrect balancer machine handling or use of an inaccurately calibrated balancer machine. This Service

Bulletin informs you of the cautions to be taken when handling a balancer machine and the balance check procedures to prevent such a case from recurring in a dealer.

2. Details:

To solve the problems caused by steering or body vibrations, it is essential to balance the wheels and tires accurately. For this, the wheel and tire must be accurately centered with respect to the balancer shaft, and the balancer must also be calibrated accurately.

Procedures

1.Check to ensure that the balancer cone and the cone-contacting portion of the wheel are free from any dirt, corrosion and damage.

2.Remove all balance weights attached, stones caught in the tire grooves and mud adhered from th wheel and tire.

3.Install the wheel and tire to the balancer in the following procedure:

Caution:

The socket diameter of a Mitsubishi genuine wheel is ɸ 67.0 mm (2.64 in) for passenger cars and ɸ 107.5 mm (4.23 in) the other types of vehicle. Be sure to use the balancer cone matching the socket diameter.

Use the black-mounted cone to secure the wheel to the balancer if possible. If installable i this method, go to Step 4.

If the socket diameter of the wheel is too large to secure it with the back-mounted cone, secure the wheel to the balancer with the front mounting cone. If the wheel is to be secured in this way, go to Step 6.

Do not use the log nut hole mounting method because it does not allow the accurat centering of the wheel.

4.When securing with back-mounted cone:

Operate the balancer to measure the imbalance, an attach weight in accordance with the measurements.

Caution: Be sure to drive the weight straight in the wheel.

HUB/SHAFT

WHEEL

CLAMPING CUP

WING NUT

ASSEMBLY

MOUNTING

 

 

 

 

CONE

 

 

SPRING PLATE

 

 

 

 

 

STANDARD WHEEL

 

 

 

RIM

X0043BY

5.Loosen the wing nut, rotate the wheel half a turn (180°) and tighten the nut again. Then, perform the measurement again to confirm that the wheel is in balance. If not in balance, check if the balancer is correctly calibrated. Go to Step 11.

2

Mitsubishi Pajero User Manual

6.When securing with front-mounted cone:

Caution:

When pressing in the cone by tightening the wing nut slowly, hold the tire by hand such that the wheel may contact the spring plate of the balancer evenly.

If this work is not performed with care, the wheel would fail to be centered correctly. Futhermore, the cone-contacting area of the wheel would deform, preventing subsequent wheel balancing from being performed accurately.

Operate the balancer to measure the imbalance. Mark the point attributable to the imbalance with a piece of chalk.

(Do not attach any balance weight.)

 

PRESSURE

LIGHT TRUCK

RING

MOUNTING CONE

WING NUT

HUB/SHAFT-ASSEMBLY

SPRING PLATE

LIGHT TRUCK RIM

X0044BY

7.Loosen the wing nut, rotate the wheel half a turn (180°) and tighten the wing nut carefully again. Then, perform the measurement again.

8.Repeat the measurement three times in the same manner, and take either of the following measures according to the measurement again.

Caution: Be sure to drive the weight straight in the wheel.

a.If the results are the same in all measurements, attach a weight according to the indication on th machine.

b. If the weight difference among the three measurements is less than 0.5 oz and the thre indicated points are all within a range of less than 8 inch (30°), attach a weight having the average weight at the mean position.

c.If the weight difference among the three measurements is 0.5 oz or more or if the indicate

positions are not within a range of less than 8 inch (30°), check if th balancer is correctly calibrated. Go to step 11.

9.Reinstall the tire to the vehicle, and perform a driving test. If the tire still generates vibration, perform the Ste 10.

10.Attach the adapter (MB991820) on the back side of th wheel, and install the wheel onto the machine using the back-mounted cone. Then, perform the balance adjustment again. For the procedure, refer to Steps 4 and 5

Caution Check to ensure that the contactin portions of the adapter, wheel and balancer are free from any dirt, corrosion and damage.

WHEEL

MB991820

HUB/SHAFT

ASSEMBLY

WHEEL CLAMPING MOUNTING CUP

CONE

X0045BY

3

11.Checking for calibration.

Check your balancer’s calibration approximately every 100 balances. Your whee balancer’s instruction manual should include calibration procedures. If the calibration procedures specifically for your balancer are missing, use following steps for zero calibration, static balance, and dynamic balance checks. Th wheel balancer calibration checks are also described in the flowchart on next page.

a.Mount an undamaged original-equipment alloy rim and tire assembly (wheel) onto your off-the-car wheel balancer. Balance the wheel.

b.Zero Calibration Check. Loosen the balancer wing nut, rotate the wheel a half-turn (180°), and retighten the nut. Recheck the balance.

i)If the imbalance is 5 grams or less, the zero calibration is OK. Rebalance the wheel, then g to Step d to check the static balance.

ii)If the imbalance is more than 5 grams, go to Step c.

c. Loosen th balancer wing nut, rotate the wheel ¼ turn (90°), and retighten the nut. Recheck th wheel balance

i)

If the imbalance is 5 grams or less, the wheel may not be centered on th balancer, or the

 

balancing cones, the cup, and/or wing nut are damaged, dirty, or inappropriate for the wheel.

 

You may need to refer to th balancer manufacturer’s instructions to verify the correct

 

attachments. After making the necessary correction, recheck the wheel balance. If OK, then

 

go to Step d.

ii)

If the imbalance is more than 5 grams, th balancer requires calibration, Contact th balancer

 

manufacturer for calibration by their repair representative.

d.Static Balance Check. Attach a 5-gram weight to the outer rim. Recheck the balancer. The balancer should detect 5±2 grams of imbalance 170° to190° away from the 5-gram weight.

i)If the imbalance is within specification, the static balance calibration is correct, Go to Step e to check the dynamic balance.

ii)

If the imbalance is out of specification, th balancer requires calibration. Contact th balancer

 

manufacturer for calibration by their repair representative.

e. Dynamic Balance Check. Attach a 5-gram weight to the inner rim at 180° opposite the 5-gram weight that was added in Step d. Recheck the balance. Th balancer should detect 5±2 grams of imbalance 170° to 190° away from both the inner and outer 5-gram weights.

i)If the imbalance is within specification, the dynamic balance calibration is correct. Th balancer calibration checks are complete.

ii)

If the imbalance is out of specification, th balancer requires calibration. Contact th balancer

 

manufacturer for calibration by their repair representative.

4

WHEEL BALANCER CALIBRATION CHECKS

 

 

 

 

Balance Wheel

 

 

 

 

 

 

 

 

 

 

 

 

 

(Zero Calibration Check)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rotate wheel ½ turn

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Imbalance is 5 grams or less

 

 

 

 

 

Imbalance = more than 5 grams

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rebalance wheel

Rotate wheel ¼ turn

Imbalance = 5 grams or less

 

Imbalance = more than 5 grams

 

 

 

Verify wheel is properly centered. Verify cones, cup & wing nut are clean, undamaged & appropriate for wheel. Make necessary corrections, then recheck wheel balance

 

Attach a 5-gram weight to the rim.

(static balance Check)

 

Is the imbalance 5 ± 2 grams at 170-190

 

 

 

degrees away from the 5-gram weight?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

(Dynamic Balance Check)

 

 

 

 

 

 

Attach a 5 gram weight to the inner rim

 

180 degrees opposite the weight on the

 

 

 

outer rim. Is the imbalance 5± 2 grams at

 

 

 

170-190 degrees away from both 5-gram

 

 

 

weights?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balancer does not

 

Balancer requires calibration.

 

require calibration.

 

Contact balancer manufacturer.

 

5

SERVICE BULLETIN

QUALITY INFORMATION ANALYSIS

OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION

SERVICE BULLETIN

No.: MSB-00E35-001

 

 

 

 

 

 

 

Date: 2000-05-30

<Model>

<M/Y>

Subject:

CHANGE TO ERASING OF

ABS DIAGNOSTIC

(EC)COLT/LANCER

96-10

 

CODES

 

 

 

(CKOA,CJOA)

95-10

 

 

 

 

 

 

(EC)PAJERO

 

 

 

 

 

 

(V10, 20, 30,40)

 

Group:

SERVICE BRAKE

Draft No.: 99AL122308

(EC)L400

95-10

 

 

 

 

 

 

(PA0 to PD0)

 

 

 

 

 

 

 

(EC)PAJERO

99-10

 

 

 

 

 

 

SPORT/MONTERO

 

INFORMATION/

INTERNATIONAL

 

 

 

 

 

 

 

SPORT

 

CORRECTION

CAR

 

 

 

 

ADMINISTRATIO

 

T.NITTA - PROJECT LEADER

(K80W, K90W)

 

 

 

OFFICE

 

 

 

 

 

AFTER SALES SERVICE & CS PROMOTION

(EC)L200 (K60, k70)

97-10

1. Description:

This Service Bulletin informs you of erasing of the diagnostic codes for the cars mentioned below that are equipped with the ABS-ECU

2. Applicable Manuals:

Manual

Pub. No.

Language

Page(s)

 

 

 

 

’96 COLT/LANCER

PWME9511

(English)

35-6

Workshop Manual Chassis

PWMS9512

(Spanish)

 

 

PWMF9513

(French)

 

 

PWMG9514

(German)

 

 

PWMD9515

(Dutch)

 

 

PWMW9516

(Swedish)

 

’95 PAJERO

PWJE9086-F

(English)

35-36-4

Workshop Manual Chassis Supplement

PWJF9088-F

(French)

 

 

PWJG9089-F

(German)

 

 

PWJD9090-F

(Dutch)

 

 

PWJW9091-F

(Swedish)

 

’95 MONTERO

PWJS9087-F

(Spanish)

35-36

Workshop Manual Chassis Supplement

 

 

 

’95 L400

PWWE9410

(English)

35B-7

Workshop Manual Chassis

PWWS9411

(Spanish)

 

 

PWWF9412

(French)

 

 

PWWG9413

(German)

 

 

PWWD9414

(Dutch)

 

 

PWWW9415

(Swedish)

 

’99 PAJERO SPORT

PWJE9812

(English)

35B-4,5

Workshop Manual Chassis

PWJF9814

(French)

 

 

PWJG9815

(German)

 

’99 MONTERO SPORT

PWJS9813

(Spanish)

35B-4,5

Workshop Manual Chassis

 

 

 

 

 

 

 

Manual

 

Pub. No.

Language

Page(s)

 

 

 

 

 

 

’97 L200

 

PWTE96E1

 

(English)

35b-5

Workshop Manual Chassis

 

PWTS96E1

 

(Spanish)

 

 

 

PWTF96E1

 

(French)

 

 

 

PWTG96E1

 

(German)

 

2000 L200

 

PWTE96E2

 

(English)

35b-5

Workshop Manual Chassis

 

PWTS96E2

 

(Spanish)

 

 

 

PWTF96E2

 

(French)

 

 

 

PWTG96E2

 

(German)

 

 

 

 

 

 

 

3. Effective date:

 

 

 

 

 

Model

Effective Date

 

ABS-ECU part No.

COLT/LANCER

From March 1998

 

MR445910

PAJERO/MONTERO

From September 1998

 

MR400413

L400

From September 1998

 

MR400415

PAJERO SPORT/

From the first production car

 

MR235362*, MR307755*,

MONTERO SPORT

 

 

 

MR334886*

L200

From September 1998

 

MR400416, MR400417,

 

 

 

 

MR4469642*

*Integral Hydraulic unit. These part numbers are for the hydraulic unit.

4. Details:

 

’96 COLT/LANCER Workshop Manual Chassis

(page 3.)

’95 PAJERO Workshop Manual Chassis Supplement

(page 5.)

’95 L400

Workshop Manual Chassis

(page 7.)

’99 PAJERO SPORT Workshop Manual Chassis

(page 9.)

’97 L200

Workshop Manual

(page 11.)

’00 L200

Workshop Manual

(page 13.)

2

SERVICEBRAKES – ABS Troubleshooting <Vehicles built from June,1994>

35-36-4

4. Remedy the malfunctions indicated by th diagnosis codes, disconnect the diagnosis code check harness, and then install the valve relay. Then turn the ignition switch to ON again t check the ABS warning lamp. (Refer to P.35-36- 16.) If the lamp indicates a malfunction, th valve relay system may be detective. (Refer to P.35-36-14.)

ERASING DIAGNOSIS CODES

<Old> With the MUT-II

Connect the MUT-II to the diagnosis connector (16pin), and then erase the diagnosis codes.

Without the MUT-II

Remove the battery cable from the battery (-) terminal for 10 seconds or more, and the reconnect the cable.

<New> See next page.

5

<New>

With the MUT-II

Connect the MUT-II to the diagnosis connector (16-pin), then erase the diagnosis codes.

Caution

Turn the ignition switch off before connecting or disconnecting the MUT-II.

When diagnostic trouble codes (Nos. 21 to 24) (for vehicle wheel speed sensor system failures) occur, normal MUT-II operation may not erase those codes. In that case, erase the diagnostic trouble codes using the following procedures.

1.Perform erasing of the diagnostic trouble codes by special operation of the brake pedal. (See erasing procedure for the diagnostic trouble codes without use of the MUT-II.)

2.Turn the ignition switch OFF.

3.Perform erasing of the diagnostic trouble codes by use of the MUT-II.

Without the MUT-II

1.Stop the car.

2.Place the stop lamp switch to ON (with brake pedal depressed).

3.Under the condition of 1 and 2 above, turn the ignition switch ON. After that, place the stop lamp switch to OFF (with brake pedal released) within 3 seconds, and cycle the stop lamp switch ON and OFF ten times consecutively.

NOTE:

When ABS-ECU stops functioning through the fail-safe mechanism, erasing of the diagnostic troubl codes cannot be performed.

Ignition switch

ON

 

OFF

Stop lamp switch

ON

 

OFF

 

1s

ABS warning lamp

ON

OFF

 

Diagnostic trouble code memory

Within 3 seconds

WithWith- With-With-With- With- With-With-With-With- in 1s in 1s in 1s in 1s in 1s in 1s in 1s in 1s in 1s in 1s

1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th Erasing completed AW0558AS

4.Ensure that the diagnostic trouble codes have been erased. When diagnostic trouble codes (Nos. 21 to 24) (for vehicle wheel speed sensor system failures) occur, the above procedures may not eras those codes. In that case, turn the ignition switch OFF, then repeat steps 1 to 3 above.

6

SERVICE BULLETIN

QUALITY INFORMATION ANALYSIS

OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION

SERVICE BULLETIN

No.: MSB-00E37-501

 

 

 

 

 

 

 

 

Date: 2000-12-30

<Model>

<M/Y>

Subject:

ADDITION OF STEERING ANGLE

(EC)PAJERO/

00-10

 

ADJUSTMENT PROCEDURE

MONTERO

 

 

 

 

 

 

 

 

(V10, 20, 30, 40)

 

Group:

STEERING

 

Draft No.: 00SY040517

(EC)PAJERO

99-10

 

 

 

 

 

 

 

SPORT/MONTERO

 

INFORMATION/

INTERNATIONAL

 

 

 

SPORT

 

CORRECTION

CAR

 

 

 

(K80W, K90W)

 

ADMINISTRATION

 

T.NITTA - PROJECT LEADER

 

 

 

OFFICE

 

(EC)L200(K60, K70)

93-10

 

 

 

AFTER SALES SERVICE & CS PROMOTION

1. Description:

This Service Bulletin informs you that a cautionary description has been added on Steering Angle

Check.

2. Applicable Manuals:

Manual

Pub. No.

Language

 

Page(s)

 

 

 

 

 

PAJERO

PWJE9086

(English)

37-8

Workshop Manual Chassis

 

 

 

 

MONTERO

PWJS9087

(Spanish)

 

 

Workshop Manual Chassis

 

 

 

 

PAJERO

PWJF9088

(French)

 

 

Workshop Manual Chassis

PWJG9089

(German)

 

 

 

PWJD9090

(Dutch)

 

 

 

PWJW9091

(Swedish)

 

 

’99 PAJERO SPORT

PWJE9812

(English)

 

37A-7

Workshop Manual Chassis

 

 

 

 

’99 MONTERO SPORT

PWJS9813

(Spanish)

 

 

Workshop Manual Chassis

 

 

 

 

’99 PAJERO SPORT

PWJF9814

(French)

 

 

Workshop Manual Chassis

PWJG9815

(German)

 

 

’97 L200

PWTE96E1

(English)

 

37A-7

Workshop Manual Chassis

PWTS96E1

(Spanish)

 

 

 

PWTF96E1

(French)

 

 

 

PWTG96E1

(German)

 

 

’93 L200

PWTE9319

(English)

37-14

Workshop Manual Chassis’97

 

 

 

 

3. Details:

 

 

 

 

Pajero Workshop Manual (PWJE 9086)

 

 

 

(Page 2)

’99 PAJERO SPORT Workshop Manual Chassis

 

 

(Page 3)

’93 L200 Workshop Manual Chassis

 

 

 

(Page 4 to 5)

’97 L200 Workshop Manual Chassis

 

 

 

(Page 6 to 7)

 

 

 

 

 

 

37-8

STEERING – Service Adjustment Procedures

 

 

 

 

STEERING ANGLE CHECK

E37FDAH

 

 

 

1.Place the front wheel on a turning radius gauge and measure the steering angle

0

Standard value: Inner wheel 32° 40’-3° Outer wheel 29° 45’

13AO295

80Nm

80Nm

8kgm

8kgm

58 ft.lbs.

58 ft.lbs.

Stopper

 

bolt

 

 

Stopper bolt

Pitman arm

Idler arm

13E0053

13E0052

2.If the steering angle is outside the standard value, after checking the toe-in, (Refer to GROUP 33-Service Adjustment Procedures), adjust the steering angle with the stopper bolt.

STEERING GEAR OIL LEVEL CHECK

 

(MANUAL STEERING)

E37FEAAa

Remove the breather plug and check the oil level in the steering gear box by using a special gauge or a thin screwdriver.

Standard value: 25 mm (0.98 in.)

13W002

 

 

 

STATIONARY STEERING EFFORT CHECK

 

 

 

 

(POWER STEERING)

E37FFAG

 

 

 

1. Place the vehicle on a level surface and place the steering

 

 

 

wheel in the straight-ahead position.

 

 

 

 

2. Set the engine speed to 1,000 r/min.

 

 

 

 

Caution

 

 

 

 

After checking the engine r/min., there must be a return to

 

 

 

the standard idling r/min.

 

 

13E0035

3. Measure the tangential force with a spring balance by turning

 

 

 

the steering wheel clockwise and counter clock wise one and a

 

 

 

half turns.

 

 

 

 

Standard value: 37N (3.7kg, 8.21 Ibs) or less

 

 

 

 

4. If the stationary steering effort exceeds the standard value,

<Added>

check for belt slackness, damage, insufficient oil, air mixed into

oil, collapsed or twisted hoses, etc., and repair if found.

 

 

 

 

Caution

 

 

 

 

 

 

Knuckle

 

When the steering wheel is turned to lock, check

 

 

 

that the clearance between the knuckle and the

 

 

 

 

stopper is 1 mm or more.

 

 

1 mm or more

 

 

 

 

Lower arm

 

 

 

 

X0520AA

 

 

 

 

 

 

 

 

 

 

 

 

 

2

SERVICE BULLETIN

QUALITY INFORMATION ANALYSIS

OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION

SERVICE BULLETIN

No.: MSB-97E26-001 REV

 

 

 

 

 

Date: 1997-12-05

<Model>

<M/Y>

Subject:

CHANGE OF FRONT ROTOR FOR ABS

(EC,EXP) L400

97-10

 

EQUIPPED VEHICLES (REVICED)

(PA0V)

97-10

Group:

FRONT AXLE

Draftno: 96-SY-18

(EC,EXP) PAJERO

 

 

 

 

 

 

(V10,V20,V30,V40)

 

INFORMATION

OVERSEAS

 

 

 

 

 

 

SERVICE

 

 

 

 

 

 

DEPT

 

R. USAMI - MANAGER

 

 

 

 

 

 

QUALITY INFORMATION ANALYSIS

 

 

1. Description:

 

 

 

 

 

On the ABS equipped vehicles, the front rotor and the brake disc have been changed as follows:

(1)The front rotor has been changed to that made of sheet metal. Accordingly, bearing surface has been added to the brake disc.

(2)The number of bolts used for mounting the front rotor has been changed form 2 to 4.

Accordingly, the bolt holes have been added to the bearing surface of the brake disc.

2. Effective Date:

 

 

 

 

 

PAJERO/MONTERO

From November 1996

 

 

 

L400

From 1997 model year

 

 

 

3. Applicable Manuals:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

Pub. No.

Language

 

Page(s)

 

 

 

 

PAJERO Workshop Manual Chassis

PWJE9086-F

(English)

26-17

 

 

 

PWJF9088-F

(French)

 

 

 

 

PWJG9089-F

(German)

 

 

 

 

PWJD9090-F

(Dutch)

 

 

 

 

PWJW9091-F

(Swedish)

 

 

MONTERO Workshop Manual Chassis

PWJS9087-F

(Spanish)

 

 

’95 L400 Workshop Manual Chassis

PWWE9410

(English)

26-18

 

 

 

PWWS9411

(Spanish)

 

 

 

 

PWWF9412

(French)

 

 

 

 

PWWG9513

(German)

 

 

 

 

PWWD9514

(Dutch)

 

 

 

 

PWWW9515

(Swedish)

 

 

Note:

This Service Bulletin makes correction of errors in and addition of interchangeability to the previously published Service Bulletin MSB-97E26-001 (1997-02-28). The previous Service Bulletin should be discarded.

4. Details:

PAJERO/MONTERO Workshop Manual, Page 2 ’95 L400 Workshop Manual chassis, Page 3

FRONT AXLE - Axle Hub

26-17

DISASSEMBLY AND REASSEMBLY (Front Axle Hub)

 

<Deleted>

 

<New>

<Vehicles built up to May, 1994>

Changed to be made of

 

sheet metal

 

<From November 1996>

50-60 Nm

22 Nm

5.0-6.0 kgm

2.2 kgm

36-43 ft.lbs.

16 ft.lbs.

 

50-60 Nm

 

5.0-6.0 kgm

 

36-43 ft.lbs.

E26ll--

<New> <Deleted>

Two bolts changed to four bolts

<From November 1996>

22 Nm

2.2 kgm

16 ft.lbs.

50-60 Nm

5.0-6.0 kgm

36-43 ft.lbs.

<Vehicles built from June, 1994>

13 Nm

1.3 kgm

9 ft.lbs.

<Added>

Up to October 1996

50-60 Nm

5.0-6.0 kgm

36-43 ft.lbs.

Disassembly steps

1.Outer bearing

2. Oil seal

3.Inner bearing

4.Rotor <Vehicles with ABS>

5. Brake disc

6.Front hub

<Deleted>

<Added>

<From November 1996>

Rotor

Brake disc

 

Tightening

by bolts Not used

Note

When the rotor (2) is installed in the brake disc (1), make sure that the rotor is aligned with the bearing surface of the brake disc, as shown.

2

SERVICE BULLETIN

QUALITY INFORMATION ANALYSIS

OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION

SERVICE BULLETIN

No.: MSB-97E37-003

 

 

 

 

 

 

Date: 1998-01-16

<Model>

<M/Y>

Subject:

CHANGE IN TIE ROD NUT TIGHTENING

(EC,EXP) PAJERO

93-10

 

TORQUE VALUES

 

 

(V10,V20,V30,V40)

 

 

 

 

 

 

 

Group:

STEERING

Draftno: 96-SY-044

 

 

 

 

 

 

 

 

INFORMATION

OVERSEAS

 

 

 

 

 

 

SERVICE

 

 

 

 

 

 

DEPT

 

R. USAMI - MANAGER

 

 

 

 

 

 

QUALITY INFORMATION ANALYSIS

 

 

1. Description:

 

 

 

 

 

This Service Bulletin informs you that the tie rod nut tightening torque values have been changed.

2. Effective Date:

From July 1996

3. Applicable Manuals:

Manual

Pub. No.

Language

Page(s)

 

 

 

 

1983 PAJERO Workshop Manual

PWJE8240

(English)

13A-3, 13A-20

1986 PAJERO Workshop Manual

PWJE8508

(English)

37-5, 37-51

1986 MONTERO Workshop Manual

PWJS8509

(Spanish)

37-5, 37-52

1986 PAJERO Workshop Manual

PWJF8510

(French)

37-5, 37-52

1986 PAJERO Workshop Manual

PWJG8511

(German)

37-5, 37-50

1986 PAJERO Workshop Manual

PWJD8512

(Dutch)

37-5, 37-48

1986 PAJERO Workshop Manual

PWJW8513

(Swedish)

37-5, 37-49

 

 

 

 

PAJERO Workshop Manual (Looseleaf edition)

PWJE8817-D

(English)

37-6, 37-45

PAJERO Workshop Manual (Looseleaf edition)

PWJE9086-G

(English)

37-42

MOTERO Workshop Manual (Looseleaf edition)

PWJS9087-G

(Spanish)

37-42

PAJERO Workshop Manual (Looseleaf edition)

PWJF9088-G

(French)

37-42

PAJERO Workshop Manual (Looseleaf edition)

PWJG9089-G

(German)

37-42

PAJERO Workshop Manual (Looseleaf edition)

PWJD9090-G

(Dutch)

37-42

PAJERO Workshop Manual (Looseleaf edition)

PWJW9091-G

(Swedish)

37-42

4. Details:

1983 PAJERO Workshop Manual, Page 2, 3

1986 PAJERO Workshop Manual, Page 4, 5

PAJERO Workshop Manual (Looseleaf edition), Page 6, 7 PAJERO Workshop Manual (Looseleaf edition), Page 8

37-42

STEERING - Specifications

STEERING LINKAGE

REMOVAL AND INSTALLATION

Post-installation Operation

Adjustment of the Front Wheel Alignment (Toe-in)

(Refer to GROUP 33 - Service Adjustment Procedures.)

E37VA..

13E0006

13E0005

 

Sealant: 3M ATD Part No. 8661 or equivalent

55

- 65 Nm

45 Nm

 

5.5 - 6.5 kgm

 

4.5 kgm

 

40

- 47 ft.lbs.

<Old> 73 Nm

33 ft.lbs.

 

 

7.3 kgm

53 ft.lbs.

140 Nm

14 kgm

101 ft.lbs.

45 Nm

73 Nm

<Old>

7.3 kgm

 

4.5 kgm

53 ft.lbs.

33 ft.lbs.

 

 

<New>

 

 

45 Nm

 

 

4.5 kgm

95 Nm

 

 

33 ft.lbs.

9.5 kgm

 

 

 

69 ft.lbs.

 

 

 

 

 

 

35 Nm

 

 

 

 

 

 

3.5 kgm

 

 

35 Nm

25 ft.lbs

 

 

3.5 kgm

 

 

 

25 ft.lbs

 

 

Removal steps

 

 

 

 

 

1. Tie rod assembly

 

7.

Relay rod

 

2.

Tie rod end, outer

 

8.

Idler arm (complete)

 

3.

Tie rod end, inner

 

9.

Idler arm

 

4.

Pipe

 

10.

Dust cover

 

5.

Dust cover

 

11.

Idler arm support

6. Damper

<New>

95 Nm

9.5 kgm

69 ft.lbs.

45 Nm

4.5 kgm

33 ft.lbs.

13E0073

8

SERVICE BULLETIN

QUALITY INFORMATION ANALYSIS

OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION

SERVICE BULLETIN

No.: MSB-97E52-001

 

 

 

 

 

 

Date: 1997-04-30

<Model>

<M/Y>

Subject:

ADDITION OF SRS AIR BAG MAINTENANCE

ALL MODELS

91-10

 

PROCEDURE

 

 

 

 

Group:

INTERIOR

Draftno: 96-AL-022

 

 

 

 

 

 

 

 

INFORMATION

OVERSEAS

 

 

 

 

 

 

SERVICE

 

 

 

 

 

 

DEPT

 

R. USAMI - MANAGER

 

 

 

 

 

 

QUALITY INFORMATION ANALYSIS

 

 

1. Description:

 

 

 

 

 

In the SRS air bag troubleshooting, items of cause of trouble in the inspection procedure for each diagnostic trouble code, have been added.

2. Applicable Vehicles:

‘91~’10 SIGMA

‘92~’10 3000GT

’91~’10 COLT/LANCER

‘93~’10 GALANT

‘92~’10 SPACE RUNNER/SPACE WAGON

‘95~’10 L400

‘91~’10 PAJERO/MONTERO

‘97~’10 L200

3. Applicable Manuals:

Manual

Pub. No.

Language

Page(s)

 

 

 

SIGMA Workshop Manual chassis

PWGE9004-G

(English)

52B-14

 

PWGS9005-F

(Spanish)

 

 

PWGF9006-F

(French)

 

 

PWGG9007-F

(German)

 

 

PWGD9008-F

(Dutch)

 

 

PWGW900-F

(Swedish)

 

3000GT Workshop Manual chassis

PWUE9119-D

(English)

52B-12

’97 3000GT Workshop Manual chassis

PWUE9119-F

(English)

52B-6

Supplement

 

 

 

COLT/LANCER Workshop Manual chassis

PWME9117-D

(English)

52B-12

 

PWMS9118-D

(Spanish)

 

 

PWMF9119-D

(French)

 

 

PWMG9120-D

(German)

 

 

PWMD9121-D

(Dutch)

 

 

PWMW9122-D

(Swedish)

 

Manual

Pub. No.

Language

Page(s)

95’COLT/LANCER Workshop Manual

PWME9117-E

(English)

52B-7

chassis Supplement

PWMS9118-E

(Spanish)

 

 

PWMF9119-E

(French)

 

 

PWMG9120-E

(German)

 

 

PWMD9121-E

(Dutch)

 

 

PWMW9122-E

(Swedish)

 

’97 COLT/LANCER Workshop Manual

PWME9117-F

(English)

52B-5

chassis Supplement

PWMS9118-F

(Spanish)

 

 

PWMF9119-F

(French)

 

 

PWMG9120-F

(German)

 

 

PWMD9121-F

(Dutch)

 

 

PWMW9122-F

(Swedish)

 

’96 COLT/LANCER Workshop Manual

PWME9511

(English)

52B-8

chassis

PWMS9512

(Spanish)

 

 

PWMF9513

(French)

 

 

PWMG9514

(German)

 

 

PWMD9515

(Dutch)

 

 

PWMW9516

(Swedish)

 

GALANT Workshop Manual chassis

PWDE9211-B

(English)

52B-13

 

PWDS9212-B

(Spanish)

 

 

PWDF9213-B

(French)

 

 

PWDG9214-B

(German)

52B-11

 

PWDD9215-B

(Dutch)

52B-13

 

PWDW9216-B

(Swedish)

 

’96 GALANT Workshop Manual

PWDE9211-D

(English)

52B-7

chassis Supplement

PWDS9212-D

(Spanish)

 

 

PWDF9213-D

(French)

 

 

PWDG9214-D

(German)

 

 

PWDD9215-D

(Dutch)

 

 

PWDW9216-D

(Swedish)

 

SPACE RUNNER/SPACE WAGON

PWDE9104-D

(English)

52B-9

Workshop Manual chassis

PWDS9105-D

(Spanish)

 

 

PWDF9106-D

(French)

 

 

PWDG9107-D

(German)

 

 

PWDD9108-D

(Dutch)

 

 

PWDW9109-D

(Swedish)

 

’95 SPACE RUNNER/SPACE WAGON

PWDE9104-E

(English)

52B-8

Workshop Manual chassis Supplement

PWDS9105-E

(Spanish)

 

 

PWDF9106-E

(French)

 

 

PWDG9107-E

(German)

 

 

PWDD9108-E

(Dutch)

 

 

PWDW9109-E

(Swedish)

 

Loading...
+ 42 hidden pages