JVC KD-G440 Service Manual

PARTS LIST

KD-G351E,KD-G351EX,KD-G351EY,KD-G351EU KD-G357EE,KD-G440J,KD-G441E,KD-G441EX KD-G441EY,KD-G441EU,KD-G447EE,KD-G644UI KD-G645U,KD-G645UN,KD-G645UT,KD-G645UH KD-G646U,KD-G646UN,KD-G646UT,KD-G646UH KD-G648UF,KD-G352EY,KD-S45J,KD-G645SUI KD-G442E,KD-G442EX,KD-G442EY,KD-G499UR KD-G357EE2,KD-G645TUH

* All printed circuit boards and its assemblies are not available as service parts.

- Contents -

Exploded view of general assembly and parts list (Block No.M1)	3- 2
CD mechanism assembly and parts list (Block No.MB)	3- 6
Electrical parts list (Block No.01~02)	3-11
Packing materials and accessories parts list (Block No.M3)	3-26

MA377PAR<Rev.004>

3-1

Exploded view of general assembly and parts list

a

6

		Block No. M 1	M M
		Only
		UT ver.
		Only
	57	UF ver.	56
		16
15		12
14
	5

1

e	c a
	e

b

	6	A	19
			18
			42
		41
				21
37			20	42

6

				34
				53
25	31	36		58	Switch board
		28	27	KD-G351,
				KD-G357,KD-G440,
	30			KD-G447,KD-G646,
29				KD-G352,KD-S45J,
					43
			32	KD-G442,KD-G499

26	33
	46
23
38	47
35
40	45
24
39

3-2

56

c

7

22

21	A
	42
	17

oard

44

43

3

48

46

47

55

			49
				d
	51	52	50
	b			KD-G440,
				KD-G441,
				KD-S45J,

54 KD-G442

Main board

KD-G351,

KD-G357,

KD-G447,

KD-G352

7

4
		2
		8
		9
	Except	8
13	KD-G351,	10
	KD-G357,	8
	KD-G447,	d
	KD-G352
	11
		2
		KD-G440,
		KD-G441,
		KD-S45J,
		KD-G442

2

Only

KD-G440

55

The parts without symbol number are not service.

3-3

General Assembly

				Block No. [M][1][M][M]
Symbol No.	Part No.	Part Name	Description	Local
1	GE10216-006A	TOP CHASSIS
2	GE32823-006A	HEAT SINK		G351E,G351EX,G351EY,G351EU,G357EE,G447EE,G352EY,G357EE2
2	GE32823-001A	HEAT SINK		G440J,G441E,G441EX,G441EY,G441EU,S45J,G442E,G442EX,G442EY
2	GE32823-004A	HEAT SINK		G644UI,G645U,G645UN,G645UT,G645UH,G646U,G646UN,G646UT,G646UH,G648UF,
				G645SUI,G645TUH
2	GE32823-002A	HEAT SINK		G499UR
3	GE20228-001A	BOTTOM COVER
4	GE32830-002A	INSULATOR
5	GE40395-001A	SIDE PANEL
6	QYSDST2604ZA	TAP SCREW	M2.6 x 4mm(x3)
7	GE40377-002A	SCREW	(x2)
8	GE40377-001A	SCREW	(x3)
9	QYSDST2610ZA	TAP SCREW	M2.6 x 10mm
10	QYSDST2610ZA	TAP SCREW	M2.6 x 10mm
11	QYSDSF2606ZA	TAP SCREW	M2.6 x 6mm	G440J,G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,
				G646U,G646UN,G646UT,G646UH,G648UF,S45J,G645SUI,G442E,G442EX,G442EY,
12	QYSDSF2606ZA	TAP SCREW	M2.6 x 6mm(x2)	G499UR,G645TUH
13	QYSDST2608ZA	TAP SCREW	M2.6 x 8mm
14	GE40377-002A	SCREW	(x2)
15	QYSDST2608ZA	TAP SCREW	M2.6 x 8mm
16	QYSDST2604ZA	TAP SCREW	M2.6 x 4mm
17	GE10215-001A	FRONT CHASSIS
18	GE32350-002A	LOCK LEVER
19	GE40368-002A	TORSION SPRING
20	GE32810-001A	RELEASE LEVER
21	GE30999-004A	COMP.SPRING
22	GE40400-001A	BLIND
23	GE32864-006A	F.PANEL HI ASSY		G351E,G351EX,G351EY,G351EU,G442E,G442EX,G442EY
23	GE32864-003A	F.PANEL HI ASSY		G357EE,G447EE,G357EE2
23	GE32864-001A	F.PANEL HI ASSY		G440J,G646U,G646UN,G646UT,G646UH,S45J,G499UR
23	GE32864-008A	F.PANEL HI ASSY		G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G352EY,
				G645SUI,G645TUH
23	GE32864-002A	F.PANEL HI ASSY		G648UF
24	GE32811-012A	FINDER ASSY		G351E,G351EX,G351EY,G351EU
24	GE32811-014A	FINDER ASSY		G357EE,G357EE2
24	GE32811-009A	FINDER ASSY		G440J
24	GE32811-011A	FINDER ASSY		G441E,G441EX,G441EY,G441EU
24	GE32811-005A	FINDER ASSY		G447EE
24	GE32811-002A	FINDER ASSY		G644UI
24	GE32811-010A	FINDER ASSY		G645U,G645UN,G645UT,G645UH
24	GE32811-008A	FINDER ASSY		G646U,G646UN,G646UT,G646UH
24	GE32811-003A	FINDER ASSY		G648UF
24	GE33247-013A	FINDER ASSY		G352EY
24	GE33247-014A	FINDER ASSY		S45J
24	GE33247-008A	FINDER ASSY		G645SUI
24	GE33247-015A	FINDER ASSY		G442E,G442EX,G442EY
24	GE32811-013A	FINDER ASSY		G499UR
24	GE33247-016A	FINDER ASSY		G645TUH
25	GE32812-011A	I BTN		G351E,G351EX,G351EY,G351EU,G357EE,G440J,G441E,G441EX,G441EY,G441EU,
				G447EE,G644UI,G645U,G645UN,G645UT,G645UH,G646U,G646UN,G646UT,G646UH,
				G648UF,G352EY,S45J,G645SUI,G442E,G442EX,G442EY,G499UR,G357EE2
25	GE32812-021A	I BTN		G645TUH
26	GE32814-001A	BAND EQ BTN
27	GE32815-001A	PUSH BTN
28	GE32816-001A	POWER BTN		G351E,G351EX,G351EY,G351EU,G442E,G442EX,G442EY
28	GE32816-003A	POWER BTN		G357EE,G440J,G447EE,G646U,G646UN,G646UT,G646UH,S45J,G499UR,G357EE2
28	GE32816-002A	POWER BTN		G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G648UF,
				G352EY,G645SUI,G645TUH
29	GE32817-001A	DETACH BTN		G351E,G351EX,G351EY,G351EU,G440J,G646U,G646UN,G646UT,G646UH,S45J,
				G442E,G442EX,G442EY,G499UR
29	GE32817-003A	DETACH BTN		G357EE,G447EE,G357EE2
29	GE32817-005A	DETACH BTN		G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G352EY,
				G645SUI,G645TUH
29	GE32817-002A	DETACH BTN		G648UF
30	GE30999-006A	COMP.SPRING
31	GE32818-001A	EJECT BTN
32	GE32824-004A	SRC BTN		G351E,G351EX,G351EY,G351EU,G442E,G442EX,G442EY
32	GE32824-006A	SRC BTN		G357EE,G440J,G447EE,G646U,G646UN,G646UT,G646UH,S45J,G499UR,G357EE2
32	GE32824-005A	SRC BTN		G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G648UF,
				G352EY,G645SUI,G645TUH
33	GE20233-001A	PRESET BTN LOW		G351E,G351EX,G351EY,G351EU,G357EE,G440J,G447EE,G646U,G646UN,G646UT,
				G646UH,G352EY,S45J,G442E,G442EX,G442EY,G499UR,G357EE2
33	GE20227-001A	PRESET BTN HI		G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G648UF,
34	GE40218-083A	SHEET		G645SUI,G645TUH

3-4

	Symbol No.	Part No.	Part Name	Description	Local
	35	GE33046-001A	USB RUBBER CAP
	36	GE40399-001A	NAVI BTN ASSY		G351E,G351EX,G351EY,G351EU,G442E,G442EX,G442EY
	36	GE40399-004A	NAVI BTN ASSY		G357EE,G447EE,G357EE2
	36	GE40399-003A	NAVI BTN ASSY		G440J,G646U,G646UN,G646UT,G646UH,S45J,G499UR
	36	GE40399-002A	NAVI BTN ASSY		G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G648UF,
	37	FSYH4036-069	SHEET		G352EY,G645SUI,G645TUH
	38	GE40347-001A	JVC BADGE
	39	GE32822-001A	VOL KNOB LOW		G351E,G351EX,G351EY,G351EU
	39	GE32822-002A	VOL KNOB LOW		G357EE,G352EY,G357EE2
	39	GE32822-003A	VOL KNOB LOW		G440J,S45J,G499UR
	39	GE40398-002A	VOL KNOB ASSY		G441E,G441EX,G441EY,G441EU,G447EE,G644UI,G645U,G645UN,G645UT,G645UH,
					G648UF,G645SUI,G645TUH
	39	GE40398-003A	VOL KNOB ASSY		G646U,G646UN,G646UT,G646UH
	39	GE40398-001A	VOL KNOB ASSY		G442E,G442EX,G442EY
	40	GE40127-005A	KNOB SPRING
	41	GE10214-001A	REAR COVER
	42	VKZ4777-010	MINI SCREW	(x4)
	43	GE32819-001A	LCD LENS
	44	GE32820-002A	LENS CASE
	45	GE32821-001A	LCD CASE
	46	GE40397-002A	LIGHTING SHEET
	47	QLD0543-001	LCD MODULE		G351E,G351EX,G351EY,G351EU,G357EE,G352EY
	47	QLD0531-001	LCD MODULE		G440J,G441E,G441EX,G441EY,G441EU,G447EE,G644UI,G645U,G645UN,G645UT,
					G645UH,G646U,G646UN,G646UT,G646UH,G648UF,S45J,G645SUI,G442E,G442EX,
					G442EY,G645TUH
	47	QLD0549-001	LCD MODULE		G499UR,G357EE2
	48	QNZ0950-001	RUBBER CONNECTO
	49	QMFZ063-150-J1	FUSE	15A
	50	GE40354-001A	IC BRACKET
	51	GE40396-002A	REG BRACKET
	52	GE40310-002A	REG BRACKET
	53	GE30854-001A	LED HOLDER
	54	GE40424-001A	OE HOLDING BKT		G440J,G441E,G441EX,G441EY,G441EU,S45J,G442E,G442EX,G442EY
	55	GE33121-001A	NAME PLATE		G351E,G351EX,G351EY,G351EU
	55	GE33211-001A	NAME PLATE		G357EE
	55	GE33137-002A	NAME PLATE		G440J
	55	GE32948-001A	NAME PLATE		G441E,G441EX,G441EY,G441EU
	55	GE32951-001A	NAME PLATE		G447EE
	55	GE32972-001A	NAME PLATE		G644UI
	55	GE32969-001A	NAME PLATE		G645U,G645UN,G645UT,G645UH
	55	GE33043-001A	NAME PLATE		G646U,G646UN,G646UT,G646UH
	55	GE33202-001A	NAME PLATE		G648UF
	55	GE33252-001A	NAME PLATE		G352EY
	55	GE33279-001A	NAME PLATE		S45J
	55	GE33259-001A	NAME PLATE		G645SUI
	55	GE33339-001A	NAME PLATE		G442E,G442EX,G442EY
	55	GE33409-001A	NAME PLATE		G357EE2
	55	GE33664-001A	NAME PLATE		G645TUH
	56	GE33135-001A	TOP SHEET		G648UF
	57	GE31574-080A	UT LABEL		G645UT
	57	GE31574-081A	UT LABEL		G646UT
	58	FSYH4036-069	SHEET	(x2)	G351E,G351EX,G351EY,G351EU,G357EE,G440J,G447EE,G646U,G646UN,G646UT,
					G646UH,G352EY,S45J,G499UR,G357EE2

3-5

CD mechanism assembly and parts list

					TN2007-1026
							120
					105
			62
44
				10
			50		101
			51
					45
52					43
					46	111	121
127								12
					61
42
					11
A			123		35
15				63	104
		102		14		B
					125
				13	11
	33				99		28
124
				B
					64
						106
		36
	24		25			21
								23
			26
78			126	a	92		22	88
130
					100

	124	90
		91
71
	120

Block No. M B MM

4

120

48

49

47

59

A

122

12

20

16

27

80 32

93

87

86 112

81

79

89

1

76	110
74
75		77
64	72		3
62
63		2	120
	120	108
a		58

3-6

CD mechanism

				Block No. [M][B][M][M]
Symbol No.	Part No.	Part Name	Description	Local
1	30350101T	FRAME
2	30350103T	DAMPER F	(x2)
3	30350104T	DAMPER R
4	30350107T	TOP COVER
10	30320513T	CLAMPER SUB SPG
11	30350505T	FRONT SUS SPG	(x2)
12	30350506T	REAR SUS SPRING	(x2)
13	30350508T	FEED NUT SPP
14	30350509T	FEED SCREW HLDR
15	30350525T	PU SHAFT HLDR B
16	30350528T	LOCK LEVER
20	30350529T	LOCK PLATE
21	30350581T	CHANGE GEAR2
22	30350582T	CHANGE GEAR 3A
23	30350583T	CHANGE GEAR 3B
24	30350535T	FEED SUB HOLDER
25	30350536T	PU SHAFT HLDR A
26	30350539T	FD THRUST SPP
27	30350542T	CHANGE ARM
28	30350580T	FEED GEAR 1
32	30350554T	LOCK LEVER SP
33	30350555T	PU SHAFT
35	64010418T	PUSH SW P389-01
36	69011629T	PICK UP	OPTIMA-727AD
42	30350801T	TOP PLATE
43	30350802T	SELECT ARM R
44	30350803T	MODE SWICH
45	30350806T	SELECT LOCK ARM
46	30350807T	SPRING
47	30350808T	TRIGGER ARM
48	30350809T	TRG ARM BASE
49	30350810T	TRIGGER ARM SPR
50	30350811T	LINK GEAR L
51	30350812T	LINK GEAR R
52	30350813T	LINK GEAR SPR
58	19501403T	WIRE CLUMPER
59	30321013T	WIRE CLAMPER
61	30351001T	WIRE CLAMPER
62	30351008T	MODE SW WIRE
63	30351003T	REST SW WIRE
64	30351004T	LD WIRE
71	30321137T	LDG ROLLER	(x2)
72	30321143T	COLLAR SCREW
74	30351101T	LOCK ARM
75	30351102T	LD ROLLER SPR R
76	30351103T	LD ROLLER SPR L
77	30351105T	ROLLER GUIDE R
78	30351106T	ROLLER GUIDE L
79	30351116T	CAM PLATE R (N)
80	30351111T	TR CONTROL SPR
81	30351113T	SPRING
86	30351122T	LOADING GEAR 1
87	30351123T	LOADING GEAR 2
88	30351128T	LOADING GEAR 3
89	30351129T	LOADING GEAR 4
90	30351140T	LOADING GEAR 5
91	30351131T	LOADING GEAR 6
92	30351133T	LD GEAR BRACKET
93	30351135T	PLATE
99	303505309T	MORTER ASSY
100	303505302T	SPINDLE MOTOR
101	303505303T	CLAMPER ASSY
102	303505304T	FEED SCREW ASSY
104	303505501T	CHASSIS RIVET
105	303505502T	CLAMPER ARM RVT
106	303505503T	RIVET ASSY
108	303510304T	BASE BOARD ASSY
110	303511301T	ROLLER SHAFT
111	303511302T	CAM PLATE L
112	303511501T	SLIDE HOOK RVT
120	9P0420037T	SCREW	(x5)
121	9C0117187T	SCREW	(x2)
122	9C0120207T	SCREW
123	9C4517506T	SCREW

3-7

Symbol No.	Part No.	Part Name	Description	Local
124	9P0420047T	SCREW	(x2)
125	9P0420067T	SCREW
126	9P0420087T	SCREW
127	9C0420257T	SCREW
130	9W0513060T	HL WASHER

3-8

Grease point 1/2

3-9