JLG 24RS Parts Manual

Illustrated Parts Manual

Model

24RS

3121288

December 30, 2013

REVISION LOG

April 1, 2013 - Original Issue of Manual (Edited B/M 1001133023 Revision D)

June 28, 2013 - Revised (Edited B/M 1001133023 Revision D)

September 27, 2013 - Revised (Edited B/M 1001133023 Revision D)

December 30, 2013 - Revised (Edited B/M 1001133023 Revision D)

3121288 24RS A

REVISION LOG

B 24RS 3121288

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 TIRE AND WHEEL DRIVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1-3 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-4 DRIVE HUB/BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-5 DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . 1-10

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 CONTROL VALVE & HYDRAULIC FILTERS INSTALLATION. . . . . . . . . . . . . . . . . . . . . 2-2

2-2 MAIN CONTROL VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-3 SWING COMPONENTS AND AUXILIARY PUMP INSTALLATIONS. . . . . . . . . . . . . . . . 2-8

2-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-5 AUXILIARY MOTOR/PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2-6 DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-7 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2-8 TANK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

2-9 ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED). . . . . . . . . . 2-30

2-10 GROUND CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

2-11 ELECTRICAL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

2-12 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 BOOM AND CYLINDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-3 PLATFORM ROTATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-4 PLATFORM SUPPORT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4-3 CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-4 CONTROLLER ASSEMBLY (DRIVE AND STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5-3 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-4 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-5 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC INSTALLATION (FRONT AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 HYDRAULIC INSTALLATION (REAR AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-3 HYDRAULIC INSTALLATION (BOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-4 HYDRAULIC INSTALLATION (DRIVE PUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6-5 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

3121288 24RS i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 24RS 3121288

SECTION 1

FRAME

3121288 24RS 1-1

SECTION 1 FRAME

1010101014

3 1

2 1

3 1

111213

171719

202125252424161626

FIGURE 1-1.STEERING INSTALLATION

1-2 24RS 3121288

SECTION 1 FRAME

FIGURE 1-1. STEERING INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001133419 Ref STEERING INSTALLATION C

1 0100011 AR Compound, Locking 2 0711620 4 Bolt M16 x 60mm 3 0761010 8 Bolt M10 x 20mm 4Not Used 5 2160016 4 Fitting, Grease 6 3020029 AR Grease, Bearing 7 3422813 4 Pin 8Not Used

9 3841143 4 Keeper, Pin 10 4740111 4 Thrustwasher 11 4812300 4 Flatwasher M16 12 1001130477 1 Steer Cylinder Assembly (See CYLINDER SECTION for

Breakdown) 13 1001148486 2 Spindle 14 1001131788 2 Link, Tie-Rod 15 1001134289 2 Bearing 16 1001148425 4 Kingpin 17 1001148430 4 Bearing 18 Not Used 19 1001148482 2 Thrustwasher 20 1001148537 2 Thrustwasher 21 1001148538 2 Thrustwasher 22 4812100 4 Flatwasher M10 23 1001148540 2 Support, Hose 24 0711231 4 Bolt M12 x 140mm 25 3291205 4 Locknut M12 26 0762014 2 Bolt M20 x 30mm 27 1001148610 2 Cover, Kingpin

3121288 24RS 1-3

SECTION 1 FRAME

1 2

101

102

102B

102A

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION

1-4 24RS 3121288

SECTION 1 FRAME

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001133308 Ref WHEEL DRIVE INSTALLATION B

1 0100019 AR Compound, Locking 2 0682012 24 Bolt 5/8in-11NC x 1-1/2in Grade 8 3Not Used 4 1001132519 4 Drive Motor/Hub/Brake Assembly

0100011 AR Compound, Locking (Not Shown)

4A 1001132500 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY For

Breakdown)

4B 1001132499 4 Drive Hub/Brake Assembly (See DRIVE HUB/BRAKE

ASSEMBLY For Breakdown)

5 4892000 24 Flatwasher 5/8in Hardened

1001133421 Ref TIRE AND WHEEL INSTALLATION B

101 3300106 36 Nut, Wheel (9 per Wheel) 102 AR Tire & Wheel Assembly Options:

1001133360 2 39 x 15-22.5 Foam-Filled Left Side 1001133361 2 39 x 15-22.5 Foam-Filled Right Side

Ref Note: Assemblies may require ballast/foam filling to

manufacture’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

1001097351 1 Tire 39 x 15-22.5 102A 8786514 1 Valve Stem, Air 102B 1001133359 1 Rim, Wheel

3121288 24RS 1-5

SECTION 1 FRAME

FIGURE 1-3. DRIVE MOTOR ASSEMBLY

1-6 24RS 3121288

SECTION 1 FRAME

FIGURE 1-3. DRIVE MOTOR ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001132500 Ref DRIVE MOTOR ASSEMBLY E

1 70004126 1 O-Ring 2 70004075 1 Seal, Shaft 3 70004076 1 Plug 4 Use 70004090 1 O-Ring 5 Use 70004090 3 O-Ring 6 70004077 1 Shaft 7 70004078 1 Gear Set 8 70004079 1 Coupling, Drive

9 70004080 1 Plate 10 70004081 2 Ball 11 70004082 1 Plate, Valve 12 70004083 1 Plate, Balance 13 70004084 1 Pin 14 Use 70004090 1 O-Ring 15 Use 70004090 1 O-Ring 16 70004085 1 Washer 17 70004086 1 Spacer 18 70004087 1 Cover, End 19 70004088 4 Screw M10 x 100mm 20 See Note 1 Nameplate (Note: Not Available for Purchase) 21 See Note 4 Rivet (Note: Not Available - Purchase Locally)

22 to 26 Not used

27 70004089 1 Flange, Mounting

28 to 49 Not Used

50 70004090 1 Seal Kit - Motor (Includes Items 1,2,4,5,14 & 15)

3121288 24RS 1-7

SECTION 1 FRAME

NOT AVAILABLE AT TIME OF PRINTING

FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY

1-8 24RS 3121288

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001132499 Ref DRIVE HUB/BRAKE ASSEMBLY E

NOT AVAILABLE AT TIME OF PRINTING

3121288 24RS 1-9

SECTION 1 FRAME

203

201 202

201

202

201 202

107

108

205

206

204

101

104 109

103 110

102 110

103 110

106 109

107 108

105 110

3 1

112

101

111

3 4

FIGURE 1-5.DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS

1-10 24RS 3121288

SECTION 1 FRAME

FIGURE 1-5. DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001133313 Ref DRIVE VALVES INSTALLATION C

1 0100011 AR Compound, Locking

2Not Used

3 0761012 6 Bolt M10 x 25mm

4 4812000 7 Flatwasher M10

5 to 8 Not Used

9 3291005 1 Locknut M10 10 1001143138 1 Guide, Hose Support

11 to 12 Not Used

13 1001149866 1 Flow Divider Valve Assembly (See Items 101-116 for Breakdown)

1001149866 Ref FLOW DIVIDER VALVE ASSEMBLY B

101 7022397 4 Valve, Check

7022399 4 Seal Kit - 7022397 Cartridge

102 70004017 1 Valve, Flow Divider

7021625 1 Seal Kit - 70004017 Cartridge

103 70004018 2 Valve, Flow Divider

7021625 2 Seal Kit - 70004018 Cartridge

104 70003957 1 Valve, Pilot

70003980 1 Seal Kit - 70003957 Cartridge

105 70003958 1 Valve, Pilot

70003981 1 Seal Kit - 70003958 Cartridge

106 70003959 1 Valve, Pilot

70003980 1 Seal Kit - 70003959 Cartridge

107 7012974 2 Valve, Solenoid (Less Coil)

7010543 2 Seal Kit - 7012974 Cartridge 108 70002386 2 Coil 109 70002962 2 Lock Kit 110 70000781 4 Lock Kit 111 70003960 1 Orifice 112 70002209 2 Orifice 113 AR Plug Options (Note: Not called out on Drawing):

7017406 11 Plug 1/4in (#4)

7024844 15 Plug 3/8in (#6)

7024845 11 Plug 1/2in (#8)

See Note 1 Plug 5/8in (#10) (Note: Not Available - Purchase Locally)

1001133428 Ref FRAME SHIELDS INSTALLATION A

201 0100011 AR Compound, Locking 202 0700812 10 Bolt M8 x 25mm 203 4811900 10 Flatwasher M8 204 1001118274 4 Nut, Clip M8 205 1001133909 2 Cover, Axle 206 1001133911 2 Cover, Frame

3121288 24RS 1-11

SECTION 1 FRAME

FIGURE 1-5. DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-12 24RS 3121288

SECTION 2

TURNTABLE

3121288 24RS 2-1

SECTION 2 TURNTABLE

146

141 101

189

190

1 2

OPPOSITE SIDE

OF TURNTABLE REF.

OPPOSITE SIDE

OF TURNTABLE REF.

FIGURE 2-1.CONTROL VALVE & HYDRAULIC FILTERS INSTALLATION

2-2 24RS 3121288

SECTION 2 TURNTABLE

FIGURE 2-1. CONTROL VALVE & HYDRAULIC FILTERS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001133313 Ref CONTROL VALVE & FILTERS INSTALLATION C

1 0100011 AR Compound, Locking 2 0761010 8 Bolt M10 x 20mm 3 0761012 4 Bolt M10 x 25mm 4 4812000 16 Flatwasher M10 5Not Used 6 1001132296 1 High Pressure Filter Assembly D

70003545 1 Element, Filter (Includes O-Ring)

7 1001132299 1 Medium Pressure Filter Assembly B

70002231 1 Element, Filter (Includes O-Ring)

8 1001132304 1 Main Control Valve Assembly (See MAIN CONTROL VALVE

ASSEMBLY for Breakdown)

9 to 10 Not Used

11 1001143139 1 Guide, Hose Support 12 1001143140 1 Tube, Roller

1001139017 Ref HYDRAULIC INSTALLATION D

101 0100011 AR Compound, Locking

102 to 140 Not Used

141 3291001 1 Nut M10

142 to 145 Not Used

146 5282020 1 Capscrew M10 x 80mm

147 to 188 Not Used

189 1001143518 1 Plate 190 1001143520 2 Pad

3121288 24RS 2-3

SECTION 2 TURNTABLE

202729

212628

202729

192628

2426252

165

1017617

FIGURE 2-2.MAIN CONTROL VALVE ASSEMBLY

2-4 24RS 3121288

SECTION 2 TURNTABLE

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001132304 Ref MAIN VALVE ASSEMBLY E

1 70003961 1 Cartridge, Crossover Relief

7021653 1 Seal Kit - 70003961 Cartridge

2 70003962 1 Cartridge, Crossover Relief

7021653 1 Seal Kit - 70003962 Cartridge

3 7012975 1 Cartridge, Check

7012540 1 Seal Kit - 7012975 Cartridge

4 70002975 2 Cartridge, Check

70002976 2 Seal Kit - 70002975 Cartridge

5 70003963 1 Cartridge, Compensator

7010543 1 Seal Kit - 7003963Cartridge

6 70003964 1 Cartridge, Compensator

7012925 1 Seal Kit - 70003964 Cartridge

7 70003965 1 Cartridge, Compensator

7012925 1 Seal Kit - 70003965 Cartridge

8 70002972 1 Cartridge, Flow Control

7010543 1 Seal Kit - 70002972 Cartridge

9 70003966 1 Cartridge, Flow Control

70003649 1 Seal Kit - 70003966 Cartridge

10 7012989 1 Cartridge, Flow Regulator

7012953 1 Seal Kit - 7012989 Cartridge

11 70003967 1 Cartridge, Flow Regulator

7012953 1 Seal Kit - 70003967 Cartridge

12 10837580 1 Cartridge, Load Shuttle

7010543 1 Seal Kit - 10837580 Cartridge

13 7012914 2 Cartridge, Pilot Check

7012918 2 Seal Kit - 7012914 Cartridge

14 70003968 1 Cartridge, Relief

7012998 1 Seal Kit - 70003968 Cartridge

15 7017489 1 Cartridge, Relief

7012998 1 Seal Kit - 7017489 Cartridge

16 7017422 1 Cartridge, Relief

7012998 1 Seal Kit - 7017422 Cartridge

17 7021613 1 Cartridge, Relief

7012998 1 Seal Kit - 7021613 Cartridge

18 70003969 1 Cartridge, Relief

7017496 1 Seal Kit - 70003969 Cartridge

19 70003970 1 Cartridge, Solenoid (Without Coil)

70003976 1 Seal Kit - 70003970 Cartridge

7022390 1 Nut, Coil

20 70003971 2 Cartridge, Solenoid (Without Coil)

70002967 2 Seal Kit - 70003971 Cartridge

7022390 2 Nut, Coil

21 70003972 1 Cartridge, Solenoid (Without Coil)

70003976 1 Seal Kit - 70003972 Cartridge

7022390 1 Nut, Coil

3121288 24RS 2-5

SECTION 2 TURNTABLE

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

22 70002401 3 Cartridge, Solenoid (Without Coil)

7017496 3 Seal Kit - 70002401 Cartridge 7022390 3 Nut, Coil

23 70003973 1 Cartridge, Solenoid (Without Coil)

See Note 1 Seal Kit - 70003973 Cartridge

70003977 1 Nut, Coil

24 7012910 1 Cartridge, Solenoid (Without Coil)

2900708 1 Seal Kit - 7012910 Cartridge

70003977 1 Nut, Coil

25 7017410 1 Cartridge, Solenoid (Without Coil)

7012967 1 Seal Kit - 7017410 Cartridge

70003978 1 Nut, Coil 26 70003788 9 Coil 27 70002386 5 Coil 28 70003974 2 Disc, Check Valve 29 70002974 2 Disc, Check Valve 30 70003975 2 Orifice 29 See Note AR Plug Options (Note: Not called out on drawing):

7024844 5 Plug 3/8in (#6) 7017406 12 Plug 1/4in (#4)

2-6 24RS 3121288

SECTION 2 TURNTABLE

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121288 24RS 2-7

SECTION 2 TURNTABLE

THIS TURNTABLE VIEW

SHOWN HERE FOR CLARITY

1 5

2 3

2 4

2 6

103 101

105 106

102 101

1 5

104

204

203

201

203

205

FIGURE 2-3.SWING COMPONENTS AND AUXILIARY PUMP INSTALLATIONS

2-8 24RS 3121288

SECTION 2 TURNTABLE

FIGURE 2-3. SWING COMPONENTS AND AUXILIARY PUMP INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001133422 Ref SWING DRIVE & AUXILIARY PUMP INSTALLATION B

1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0711620 4 Bolt M16 x 60mm (Grade 10.9) 4 0712020 2 Bolt M20 x 60mm (Grade 10.9) 5 0761010 2 Bolt M10 x 20mm 6 3291601 1 Nut M16 7 4812000 2 Flatwasher M10 8 5241600 3 Flatwasher M16 Hardened 9Not Used

10 1001133411 1 Auxiliary Pump/Motor Assembly (See AUXILIARY PUMP/MOTOR

ASSEMBLY for Breakdown) 11 1001134543 1 Sleeve, Spacer 12 Not Used 13 1001140563 1 Shim 14 4740057 2 Flatwasher, 13/16in Hardened 15 1001150268 1 Swing Motor/Hub Assembly (See SWING MOTOR/HUB

ASSEMBLY for Breakdown)

1001133312 Ref TURNTABLE BEARING INSTALLATION C

101 0100019 AR Compound, Locking 102 0711627 20 Bolt M16 x 100mm (Grade 10.9) 103 0711628 20 Bolt M16 x 110mm (Grade 10.9) 104 5241600 40 Flatwasher M16 Hardened 105 1001132705 1 Bearing, Swing 106 3020029 AR Grease, Bearing

1001137372 Ref TURNTABLE LOCK INSTALLATION B

201 1260017 202 Not Used 203 3760170 2 Ring, Split 204 1001135097 1 Pin, Lock 205 1001151025 1 Pin, Snap

6.5in./16cm

Chain

3121288 24RS 2-9

SECTION 2 TURNTABLE

444511

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

2-10 24RS 3121288

3035212223

120

119

118A

117

118

116

114

115

113

112

110

109

108

107

106

105

103

104

102

101

8J8K8J

125

151

SECTION 2 TURNTABLE

3121288 24RS 2-11

SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001150268 Ref SWING MOTOR/HUB ASSEMBLY B

1 See Note 1 Housing/Shaft Assembly (Note: Not Available - Purchase

Complete Assembly)

1A 70004036 1 Shaft, Out put 1B 7010435 1 Seal, Lip 1C Use 70004032 1 Cup, Bearing (Kit p/n 70004032 includes Cup & Cone) 1D Use 70004032 1 Cone, Bearing (Kit p/n 70004032 includes Cup & Cone) 1E Use 70004031 1 Cup, Bearing (Kit p/n 70004031 includes Cup & Cone)

1F Use 70004031 1 Cone, Bearing (Kit p/n 70004031 includes Cup & Cone) 1G See Note 1 Housing (Note: Not Available - Purchase Complete Assy) 1H 700004034 1 Lockwasher, Tanged

1I 700004033 1 Lockwasher, Tanged

1J 700004046 1 Nut, Bearing 1K 700004058 1 Ring, Retaining

1l to 1N 700004034 1 Washer, Thrust

1P 7017072 3 Plug, Pipe

2 7000246 1 Gear, Internal

3 7000247 1 Carrier Assembly 3A 7001931 1 Carrier 3B 7001985 6 Washer, Thrust 3C 7001909 96 Roller, Needle 3D 7000263 3 Spacer 3E 7001911 3 Shaft

3F 7001912 3 Gear, Cluster

3G 7001913 3 Pin, Roll

4 7000248 1 Gear, Ring

5 7000230 1 O-Ring 5A 7017070 1 O-Ring

6 See Note 1 Housing, Brake (Note: Not Available - Purchase Complete

Assembly)

7 Not Used

8 AR Brake Components: 8A 70004037 1 Piston, Brake

8B to 8C Not Used

8D 70004041 1 O-Ring 8E 70004044 1 Ring, Back-up

8F 70004042 1 O-Ring 8G Not Used 8H 70004044 1 Ring, Back-up

8J Use 70002085 1 Rotor, Brake (Kit p/n 70002085 includes Rotors & Stators) 8K Use 70002085 1 Stator, Brake (Kit p/n 70002085 includes Rotors & Stators)

8L 70002066 8 Spring, Brake

8M 7024743 1 Plate, Pressure

8N 70004039 1 Ring, Retaining

9 to 10 Not Used

11 7000253 2 Thrustwasher

12 7000217 12 Bolt 5/16in-18NC x 2-1/4in (Grade 8)

13 7017080 4 Pin, Dowel

2-12 24RS 3121288

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