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Operator and Parts Manual
Blower Kit
42" Collection System
966412801
CONGRATULATIONS on the purchase of a new collection system. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. They have competent, well-trained technicians and the proper tools for service and repairs.
Please read and retain this manual. The instructions will enable you to assemble and maintain your collection system properly. Always observe the “SAFETY RULES”.
KNOW YOUR BLOWER SYSTEM
READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR BLOWER SYSTEM. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
The operation of any mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. ALWAYS wear safety glasses or eye shields before starting your mower and while mowing. Standard safety glasses are recommended or a wide vision safety mask for over spectacles.
©2009 HTC. All Rights Reserved.
Beatrice, NE. Printed in U.S.A.
CONTENTS
SAFETY RULES......................................................... |
4 |
OPERATION............................................................. |
10 |
SERVICE............................................................. |
5 |
TIPS FOR IMPROVED BAGGING.................... |
10 |
ASSEMBLY................................................................. |
6 |
GENERAL RECOMMENDATIONS................... |
10 |
|
|
STORAGE......................................................... |
11 |
UNPACKING INSTRUCTIONS
•Remove all parts and packing materials from carton.
TOOLS REQUIRED
•7/16" Wrench or ratchet and socket
•½" Wrench or ratchet and socket
•7/8" Socket
•Torque Wrench
• Phillips Head Screwdriver
• Hacksaw
•Pliers
CAUTION
BEFORE ASSEMBLING GRASS
CATCHER TO MOWER:
•Set parking brake.
•Place motion control levers in “NEUTRAL” position.
•Turn ignition key “OFF” and remove key.
•Make sure the blades and all moving parts have completely stopped.
•Disconnect spark plug and place wire where it cannot come in contact with plug.
CONTAINER CONTENTS
• |
Blower Assembly |
• |
Drive Pulley |
• |
Belt Shield |
• |
Belt |
• |
Mounting Brackets |
• |
Bag of Hardware |
Bag Dump Indicator
Upper Chute
Middle Chute
Belt Cover
Blower Housing
NOTE: When right hand (RH) and left hand (LH) are mentioned in this manual, it means when you are seated on the mower in the operator’s position.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS 
DANGER !
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
GENERAL OPERATION
•Read, understand and follow all instructions in the manual and on the machine before starting.
•Only allow responsible adults, who are familiar with the instructions, to operate the machine.
•Clear the area of objects such as rocks, stones, toys, wire etc., which could be picked up and thrown by the blades.
•Be sure the area is clear of all people and pets before mowing. Stop the machine if anyone enters the area.
•Never carry passengers or children even with blades off.
•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
•Be aware of the mower discharge direction and do not direct it towards anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
•Slow down before turning.
•Never leave the machine unattended when the engine is running. Always turn off the blades, set the parking brake, stop the engine and remove the key before leaving the machine.
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging chute.
•Mow only in daylight or good artificial light.
•Do not operate the machine while under the influence of alcohol or drugs.
•Watch out for traffic when operating near or crossing roadways.
•Use extra care when loading and unloading the machine onto a trailer or truck.
•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
•DO NOT operate mower with grass catcher, unless the front weights are installed.
•Keep machine free of grass, leaves or other debris buildup which can touch hot exhaust/engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before
operating or storing the machine. Allow machine to cool before storage.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO
•Mow up and down slopes (10° Max.), not across.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low speed so that you will not have to stop while on the slope.
•Use extra care with grass catchers or other attachments. These can change the stability of the machine.
•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT
•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
•Do not mow near drop-off, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause sliding.
•Do not try to stabilize the machine by putting your foot on the ground.
4
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS 
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
•NEVER allow children to operate the machine.
•Keep children out of the mowing area and under the watchful care of another responsible adult.
•Be alert and turn off the machine if children enter the area.
•Before and when backing, look behind and down for small children.
•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
•The operation of any mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running.
-Allow engine to cool before refueling.
-Do not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an open flame, such as a water heater.
•Never run a machine inside a closed area.
•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
•Never tamper with safety devices. Check there proper operation regularly.
•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine running.
•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown.
Frequently check components and replace with manufacturer’s recommended parts, when necessary.
•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
•Check brake operation frequently. Adjust and service as shown in the Operator’s Manual.
CAUTION
In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals know to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
WARNING!
DO NOT tow any trailers, etc. with this mower. They may jackknife or over turn causing damage to the mower and possibly serious injury to the operator.
•Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing.
5
ASSEMBLY
1INSTALLING DRIVE PULLEY
1.Remove the discharge chute from the deck. (Deck configuration will vary by size and model)
2.Lower deck to the lowest cutting position.
3.Remove the right hand (discharge side) belt cover from the deck.
4.Relieve the tension from the deck belt and remove from the center deck pulley.
(See Operator’s Manual if necessary)
Deck Height Adjustment
Belt Cover
Discharge Chute
5.Remove the nut securing the right hand deck pulley to the spindle.
6.Install drive pulley included in collection system kit on top of the current deck pulley.
7.Reinstall the nut on the spindle and torque to 55-
75 ft/lbs.
8. Reinstall the deck belt.
Drive Pulley
2MOUNTING BLOWER ASSEMBLY
1.Position blower over the discharge tabs on the deck and set blower onto the deck.
2.Be sure the blower is sitting flush against the outside of the deck.
Rear Mount Bracket
Contact Area
3.Install the front mount bracket to the deck with the bolt, washers and nut supplied with the kit.
Nut
Outer Pulley Cover |
Bolt |
6
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