Honeywell ST 3000 User Manual

ST 3000 Smart Transmitter

Release 300 and Smart Field

Communicator Model STS103

User’s Manual

34-ST-25-14 6/08

Honeywell Process Solutions

Copyright, Notices, and Trademarks

© Copyright 2008 by Honeywell Inc.

June 2008

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

This document was prepared using Information Mapping® methodologies and formatting principles.

TDC 3000, SFC, Smartline and ST 3000 are U.S. registered trademarks of Honeywell Inc.

Information Mapping is a trademark of Information Mapping Inc.

Honeywell Process Solutions

512 Virginia Drive

Fort Washington, PA 19034

ii

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

About This Publication

This manual is intended as a detailed “how to” reference for installing, piping, wiring, configuring, starting up, operating, maintaining, calibrating, and servicing Honeywell’s family of Release 300 Series 100 and Series 900 ST 3000® Smart Transmitters. It is based on using a model STS103 Smart Field Communicator (SFC®) as the operator interface for the ST 3000 transmitter. Be aware that data in this manual overlaps information in the ST 3000 Smart Transmitter Installation Guide and the Smart Field Communicator Model STS103 Operating Guide to minimize cross reference.

While this manual provides detailed procedures to assist first time users, it also includes keystroke summaries for most procedures as a quick reference for experienced users.

If you will be digitally integrating the ST 3000 transmitter with our TotalPlant® Solution (TPS) system, you will need to supplement this information with data in the PM/APM Smartline® Transmitter Integration Manual which is supplied with the TDC 3000®X bookset. TPS is the evolution of TDC 3000X.

This manual does not apply for non Release 300 Series 100, Series 600, Series 100e and non Release 300 Series 900 transmitter models. If you have a non Release 300 Series 100 or Series 600 ST 3000 Smart Transmitter, refer to the Installation Guide 34-ST-33-28 and User’s Manual 34-ST-25-09 supplied with the transmitter for information. If you have a non Release 300 Series 900 or Series 100e Smart Transmitter, refer to the Installation Guide 34-ST-33-31 and User’s Manual 34-ST-25-11 supplied with the transmitter for information.

Patent Notice

This product is covered by one or more of the following U.S. Patents: 4,520,488; 4,567,466; 4,494,183; 4,502,335; 4,592,002; 4,553,104; 4,541,282; 4,806,905; 4,797,669; 4,735,090; 4,768,382; 4,787,250; 4,888,992; 5,811,690; 5,875,150; 5,765,436; 4,734,873; 6,041,659 and other patents pending.

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

iii

References

Publication	Publication	Binder	Binder
Title	Number	Title	Number
Smart Field Communicator	34-ST-11-14
Model STS103
Operating Guide
ST 3000 Smart Transmitter	34-ST-33-39
Series 100 and Series 900
Release 300
Installation Guide
For R400 and later:
PM/APM Smartline Transmitter	PM12-410	Implementation/	TDC 2045
Integration Manual		PM/APM Optional Devices

Symbol Definitions

This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.

This WARNING symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.

WARNING: risk of electrical shock. This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements.

iv

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

Table of Contents

References..................................................................................................................................................		iv
Technical Assistance .................................................................................................................................		xiii
SECTION 1 —OVERVIEW - FIRST TIME USERS ONLY.................................................		1
1.1	Introduction ........................................................................................................................................	1
1.2	ST 3000 Smart Transmitters .............................................................................................................	2
1.3	Smart Field Communicator................................................................................................................	8
1.4	Transmitter/SFC Order ....................................................................................................................	11
1.5	Local Smart Meter Options..............................................................................................................	13
SECTION 2 —QUICK START REFERENCE..................................................................		15
2.1	Introduction ......................................................................................................................................	15
2.2	Getting ST 3000 Transmitter On-Line Quickly ................................................................................	16
SECTION 3 —PREINSTALLATION CONSIDERATIONS ..............................................		17
3.1	Introduction ......................................................................................................................................	17
3.2	CE Conformity (Europe) Notice.......................................................................................................	18
3.3	Considerations for ST 3000 Transmitter .........................................................................................	19
3.4	Considerations for SFC ...................................................................................................................	22
3.5	Considerations for Local Smart Meter Option .................................................................................	24
SECTION 4 —INSTALLATION .......................................................................................		25
4.1	Introduction ......................................................................................................................................	25
4.2	Mounting ST 3000 Transmitter........................................................................................................	26
4.3	Piping ST 3000 Transmitter.............................................................................................................	38
4.4	Wiring ST 3000 Transmitter.............................................................................................................	43
SECTION 5 —GETTING STARTED ...............................................................................		49
5.1	Introduction ......................................................................................................................................	49
5.2	Establishing Communications .........................................................................................................	50
5.3	Making Initial Checks.......................................................................................................................	54
5.4	Changing Mode of Operation ..........................................................................................................	57

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

v

Table of Contents

SECTION 6 —CONFIGURATION ...................................................................................		59
6.1	Introduction .....................................................................................................................................	59
6.2	Overview .........................................................................................................................................	60
6.3	Entering a Tag Number...................................................................................................................	71
6.4	Selecting Output Form ....................................................................................................................	73
6.5	Adjusting Damping Time.................................................................................................................	76
6.6	Selecting Unit of Measurement.......................................................................................................	78
6.7	Setting Range Values Using SFC...................................................................................................	80
6.8	Setting Range Values Using Local Adjustments ............................................................................	84
6.9	Selecting Output Signal Mode (DE Mode Only) .............................................................................	91
6.10	Selecting Message Format (DE Mode Only) ..................................................................................	94
6.11	Configuring Smart Meter Using SFC ..............................................................................................	96
6.12	Configuring Smart Meter Using Pushbuttons ...............................................................................	103
6.13	Disconnecting SFC .......................................................................................................................	122
SECTION 7 —STARTUP...............................................................................................		123
7.1	Introduction ...................................................................................................................................	123
7.2	Startup Tasks ................................................................................................................................	124
7.3	Running Analog Output Check .....................................................................................................	125
7.4	Flow Measurement with DP Transmitter.......................................................................................	128
7.5	Pressure Measurement with DP Transmitter................................................................................	131
7.6	Liquid Level Measurement - Vented Tank ....................................................................................	133
7.7	Liquid Level Measurement - Pressurized Tank ............................................................................	136
7.8	Pressure or Liquid Level Measurement with GP Transmitter .......................................................	140
7.9	Pressure or Liquid Level Measurement with Flush Mount Transmitter ........................................	144
7.10	Pressure Measurement with AP Transmitter ................................................................................	145
7.11	Liquid Level Measurement with DP Transmitter with Remote Seals............................................	147
SECTION 8 —OPERATION ..........................................................................................		151
8.1	Introduction ...................................................................................................................................	151
8.2	Accessing Operation Data ............................................................................................................	152
8.3	Changing Default Failsafe Direction .............................................................................................	155
8.4	Writing Data in Scratch Pad Area .................................................................................................	157
8.5	Saving and Restoring a Database ................................................................................................	159
8.6	Monitoring Local Smart Meter Display..........................................................................................	163
SECTION 9 —MAINTENANCE .....................................................................................		169
9.1	Introduction ...................................................................................................................................	169
9.2	Preventive Maintenance................................................................................................................	170
9.3	Inspecting and Cleaning Barrier Diaphragms ...............................................................................	171
9.4	Replacing PWA .............................................................................................................................	175
9.5	Replacing Meter Body...................................................................................................................	178

vi

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

Table of Contents

SECTION 10 —CALIBRATION.....................................................................................		183
10.1	Introduction ....................................................................................................................................	183
10.2	Overview........................................................................................................................................	184
10.3	Calibrating Analog Output Signal ..................................................................................................	185
10.4	Calibrating Range with SFC ..........................................................................................................	189
10.5	Resetting Calibration .....................................................................................................................	192
SECTION 11 —TROUBLESHOOTING.........................................................................		195
11.1	Introduction ....................................................................................................................................	195
11.2	Overview........................................................................................................................................	196
11.3	Clearing the “#” Symbol From SFC Display ..................................................................................	197
11.4	Diagnostic Messages ....................................................................................................................	199
11.5	Running Status Check...................................................................................................................	202
11.6	Interpreting Messages ...................................................................................................................	203
11.7	Checking SFC Display and Keyboard ...........................................................................................	207
SECTION 12 —PARTS LIST ........................................................................................		209
12.1	Replacement Parts ........................................................................................................................	209
SECTION 13 —REFERENCE DRAWINGS ..................................................................		231
13.1	Wiring Diagrams ............................................................................................................................	231
APPENDIX A – TABLE III OPTIONS IN MODEL NUMBER.........................................		233
A.1	Table III Options Reference...........................................................................................................	233
APPENDIX B – FREEZE PROTECTION OF TRANSMITTERS ...................................		237
B.1	Possible Solutions/Methods ..........................................................................................................	237
APPENDIX C – CONFIGURATION RECORD SHEET .................................................		251
APPENDIX D – HAZARDOUS LOCATIONS REFERENCE .........................................		253
D.1	North American Classification of Hazardous Locations ................................................................	253
D.2	International Electrotechnical Commission (IEC) Classification of Hazardous Locations ............	259
D.3	Enclosure Ratings .........................................................................................................................	263
INDEX	............................................................................................................................	266

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

vii

	Figures
Figure 1	Typical ST 3000 Differential Pressure Transmitter................................................................................	2
Figure 2	Functional Block Diagram for Transmitter in Analog Mode of Operation............................................	3
Figure 3	Functional Block Diagram for Transmitter in Digital DE Mode of Operation. .....................................	4
Figure 4	Typical SFC Communication Interface..................................................................................................	8
Figure 5	Typical ST 3000 Transmitter and SFC Order Components. ................................................................	11
Figure 6	ST 3000 with Local Smart Meter Option. ............................................................................................	14
Figure 7	Typical Mounting Area Considerations Prior to Installation ...............................................................	19
Figure 8	Typical Bracket Mounted and Flange Mounted Installations...............................................................	26
Figure 9	Leveling a Model STA122 or 922 Absolute Pressure Transmitter. .....................................................	30
Figure 10	Typical Flange Mounted Transmitter Installation ................................................................................	33
Figure 11	Typical Flush Mounted Transmitter Installation ..................................................................................	34
Figure 12	Typical Pipe and Flange Mounted Installations ...................................................................................	35
Figure 13	Typical Remote Diaphragm Seal Transmitter Installation. ..................................................................	37
Figure 14	Typical 3-Valve Manifold and Blow-Down Piping Arrangement. ......................................................	38
Figure 15	Typical Piping Arrangement for ½” NPT Process Connection............................................................	39
Figure 16	Operating Range for ST 3000 Transmitters. ........................................................................................	43
Figure 17	ST 3000 Transmitter Terminal Block...................................................................................................	44
Figure 18	Ground Connection for Lightning Protection.......................................................................................	46
Figure 19	Typical SFC Connections.....................................................................................................................	50
Figure 20	Write Protect Jumper Location and Selections.....................................................................................	55
Figure 21	Display With All Indicators Lit............................................................................................................	56
Figure 22	Keystroke Summary for Changing Mode of Operation. ......................................................................	58
Figure 23	Summary of Configuration Process......................................................................................................	60
Figure 24	SFC and ST 3000 Transmitter Memories.............................................................................................	61
Figure 25	Flowchart — ST 3000 Pressure Transmitter Configuration.................................................................	66
Figure 26	Keystroke Summary for Entering Tag Number....................................................................................	72
Figure 27	Keystroke Summary for Selecting Output Conformity. .......................................................................	74
Figure 28	Square Root Dropout Points.................................................................................................................	75
Figure 29	Keystroke Summary for Adjusting Damping Time..............................................................................	77
Figure 30	Keystroke Summary for Keying in LRV and URV..............................................................................	81
Figure 31	Keystroke Summary for Setting LRV and URV to Applied Pressures. ...............................................	83
Figure 32	Typical Setup for Setting Range Values Using Local Zero and Span Adjustments.............................	90
Figure 33	Keystroke Summary for Selecting Mode of Output Signal Indication.................................................	93
Figure 34	Keystroke Summary for Selecting Message Format. ...........................................................................	95
Figure 35	Keystroke Summary for Configuring Local Smart Meter..................................................................	102
Figure 36	Button Pushing Summary for Selecting Engineering Units. ..............................................................	120
Figure 37	Button Pushing Summary for Setting Lower and Upper Display Limits. ..........................................	121
Figure 38	Typical SFC and Meter Connections for Constant-Current Source Mode.........................................	127
Figure 39	Typical Piping Arrangement for Flow Measurement with DP Type Transmitter ..............................	128
Figure 40	Typical Piping Arrangement for Pressure Measurement with DP Type Transmitter.........................	131
Figure 41	Typical Piping Arrangement for Liquid Level Measurement with
	DP Type Transmitter and Vented Tank..............................................................................................	133
Figure 42	Typical Piping Arrangement for Liquid Level Measurement with
	DP Type Transmitter and Pressurized Tank.......................................................................................	136
Figure 43	Typical Piping Arrangement for Pressure Measurement with GP Type Transmitter.........................	140
Figure 44	Typical Piping Arrangement for Liquid Level Measurement with GP TypeTransmitter...................	140
Figure 45	Typical Arrangement for Pressure Measurement with Flush Mount Transmitter..............................	144
Figure 46	Typical Arrangement for Liquid Level Measurement with Flush Mount Transmitter.......................	144
Figure 47	Typical Piping Arrangement for Pressure Measurement with AP Type Transmitter.........................	145

viii

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

	Figures
Figure 48 Typical Piping Arrangement for Liquid Level Measurement with
	DP Type Transmitter with Remote Seals ...........................................................................................	147
Figure 49 Location of Failsafe Direction Jumper on PWA. ...............................................................................		156
Figure 50	Summary of Save and Restore Database Function.............................................................................	159
Figure 51 Display With All Indicators Lit..........................................................................................................		163
Figure 52	Typical Calibration Hookup...............................................................................................................	191
Figure 53	Major ST 3000 Smart Transmitter Parts Reference. ..........................................................................	210
Figure 54 ST 3000 Transmitter Mounting Bracket Parts Reference. .................................................................		211
Figure 55	Series 100/900 Electronics Housing - Electronics/Meter End. ..........................................................	212
Figure 56	Series 100/900 Electronics Housing - Terminal Block End...............................................................	212
Figure 57	Series 100 and Series 900 DP Meter Body for Models STD924 & STD930 C, D, G,
	H, K, and L and STD974 ...................................................................................................................	214
Figure 58	Series 900 DP Meter Body for Models Models STD924 & STD930 A, B, E, F, and J.....................	217
Figure 59	Series 100 GP and AP Meter Bodies and Series 900 AP Meter Body...............................................	219
Figure 60	Series 900 Dual-Head GP Meter Bodies............................................................................................	221
Figure 61	Series 100 and Series 900 LGP Meter Body......................................................................................	222
Figure 62	Series 900 Flush Mount Meter Body. ................................................................................................	223
Figure 63	Series 100 and Series 900 Flange Mounted Meter Body. ..................................................................	224
Figure 64	High Temperature Meter Body. .........................................................................................................	226
Figure 65 SFC Smart Field Communicator and Accessories. ............................................................................		228
Figure B-1	Piping Installation for Sealing Liquid With Specific Gravity Heavier Than Process Fluid...............	238
Figure B-2	Piping Installation for Sealing Liquid with Specific Gravity Lighter Than Process Fluid.................	239
Figure B-3	Piping Installation for Gas Flow. .......................................................................................................	240
Figure B-4	Piping Installation for Differential Pressure Transmitter with Metal Diaphragm Seals.....................	241
Figure B-5	Piping Installation for Process Pressure Transmitter with Metal Diaphragm Seal.............................	242
Figure B-6	Piping Installation for Differential Pressure Transmitter and
	Impulse Piping with Electric Heating and Control.............................................................................	243
Figure B-7	Piping Installation for Process Pressure Transmitter and
	Impulse Piping with Electric Heating Control. ..................................................................................	244
Figure B-8	Piping Installation for Differential Pressure Transmitter and Impulse Piping with Steam Heating...	247
Figure B-9	Piping Installation for Process Pressure Transmitter and Impulse Piping with Steam Heating. ........	248

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

ix

	Tables
Table 1	ST 3000 Pressure Transmitter Family. .................................................................................................	6
Table 2	SFC Model Differences........................................................................................................................	9
Table 3	Local Smart Meter Available Options................................................................................................	13
Table 4	Start-up Tasks Reference....................................................................................................................	16
Table 5	Operating Temperature Limits (Transmitters with Silicone Fill Fluids) ............................................	20
Table 6	Transmitter Overpressure Ratings......................................................................................................	21
Table 7	Installing and Charging SFC Battery Pack.........................................................................................	22
Table 8	Local Smart Meter Specifications. .....................................................................................................	24
Table 9	Mounting ST 3000 Transmitter to a Bracket......................................................................................	27
Table 10	Zero Corrects Procedure for STD110.................................................................................................	32
Table 11	Mounting Remote Diaphragm Seal Transmitter.................................................................................	36
Table 12	Suggested Transmitter Location for Given Process ...........................................................................	39
Table 13	Process Connections...........................................................................................................................	40
Table 14	Flange Description .............................................................................................................................	41
Table 15	Installing Flange Adapter ...................................................................................................................	42
Table 16	Wiring the Transmitter .......................................................................................................................	45
Table 17	Starting Communications with Transmitter........................................................................................	51
Table 18	Confirming Mode of Operation and Identifying Software Versions..................................................	54
Table 19	Changing Mode of Operation.............................................................................................................	57
Table 20	Summary of Pressure Transmitter Configuration Parameters ............................................................	63
Table 21	Entering Tag Number.........................................................................................................................	71
Table 22	Selecting Output Conformity .............................................................................................................	73
Table 23	Adjusting Damping Time ...................................................................................................................	76
Table 24	Pre-Programmed Engineering Units for Selection .............................................................................	78
Table 25	Keying in LRV and URV...................................................................................................................	80
Table 26	Setting LRV and URV to Applied Pressures......................................................................................	82
Table 27	Setting Range Values Using Local Zero and Span Adjustments .......................................................	84
Table 28	Selecting Mode of Output Signal Indication ......................................................................................	91
Table 29	Selecting Message Format..................................................................................................................	94
Table 30	Setting Up Local Smart Meter Configuration Using an SFC .............................................................	97
Table 31	Smart Meter Pushbutton Description ...............................................................................................	103
Table 32	Smart Meter Engineering Units Code ..............................................................................................	105
Table 33	Selecting Engineering Units .............................................................................................................	106
Table 34	Smart Meter Restrictions for Setting Display Values.......................................................................	109
Table 35	Setting Lower Display Values for Smart Meter Display..................................................................	110
Table 36	Setting Upper Display Value for Smart Meter Display....................................................................	114
Table 37	Startup Procedure Reference ............................................................................................................	124
Table 38	Using Transmitter in Constant-Current Source Mode......................................................................	125
Table 39	Starting Up DP Transmitter for Flow Measurement With SFC .......................................................	128
Table 40	Starting Up DP Transmitter for Pressure Measurement With SFC..................................................	131
Table 41	Starting Up DP Transmitter for Liquid Level Measurement in Vented Tank ..................................	134
Table 42	Starting Up DP Transmitter for Liquid Level Measurement in Pressurized Tank ...........................	137
Table 43	Starting Up GP Transmitter for Pressure or Liquid Level Measurement With SFC........................	141
Table 44	Starting Up AP Transmitter for Pressure Measurement With SFC..................................................	145
Table 45	Starting Up DP Transmitter with Remote Seals for Liquid Level Measurement with SFC.............	148
Table 46	Summary of Keystrokes for Operation Data Access........................................................................	152
Table 47	Cutting Failsafe Direction Jumper....................................................................................................	156
Table 48	Writing Data in Scratch Pad Area ....................................................................................................	157
Table 49	Saving and Restoring a Database .....................................................................................................	160

x

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

	Tables
Table 50	Description of Display Indicators Shown in Figure 51....................................................................	163
Table 51	Summary of Typical Local Smart Meter Indications. ......................................................................	165
Table 52	Possible Smart Meter Error Codes. ..................................................................................................	166
Table 53	Inspecting and Cleaning Barrier Diaphragms ..................................................................................	171
Table 54	Process Head Bolt Torque Ratings...................................................................................................	174
Table 55	Replacing PWA................................................................................................................................	175
Table 56	Replacing Meter Body Only.............................................................................................................	178
Table 57	Calibrating Output Signal for Transmitter in Analog Mode ............................................................	185
Table 58	Calibrating Measurement Range With SFC .....................................................................................	189
Table 59	Resetting Calibration Data With SFC ..............................................................................................	193
Table 60	Clearing the # Symbol from the SFC Display..................................................................................	197
Table 61	Summary of Diagnostic Messages for Non-Critical Failures...........................................................	199
Table 62	Summary of Diagnostic Messages for Critical Failures...................................................................	200
Table 63	Summary of Diagnostic Messages for Communication Errors ........................................................	200
Table 64	Summary of Diagnostic Messages for Invalid Key Entry Errors.....................................................	201
Table 65	Summary of Interrupt Messages For SFC Display...........................................................................	201
Table 66	Running a Status Check With SFC ..................................................................................................	202
Table 67	Diagnostic Message Interpretation Table.........................................................................................	203
Table 68	Running SFC Display and Keyboard Test .......................................................................................	207
Table 69	Major ST 3000 Smart Transmitter Parts Reference. ........................................................................	211
Table 70	Parts Identification for Callouts in Figures 55 and 56......................................................................	213
Table 71	Parts Identification for Callouts in Figure 57...................................................................................	215
Table 72	Parts Identification for Callouts in Figure 58...................................................................................	218
Table 73	Parts Identification for Callouts in Figure 59...................................................................................	219
Table 74	Replacement GP and AP Process Head Part Numbers for Narrow Profile Meter Body..................	220
Table 75	Parts Identification for Callouts in Figure 60...................................................................................	221
Table 76	Parts Identification for Callouts in Figure 61...................................................................................	222
Table 77	Parts Identification for Callouts in Figure 62...................................................................................	223
Table 78	Parts Identification for Callouts in Figure 63...................................................................................	225
Table 79	Parts Identification for Callouts in Figure 64...................................................................................	226
Table 80	Parts Identification for Callouts in Figure 65...................................................................................	229
Table 81	Summary of Recommended Spare Parts ..........................................................................................	230
Table B-1	Temperature Range of Freeze Protection Systems...........................................................................	246
Table B-2 Steam Pressure Versus Steam Temperature Values .........................................................................		250
Table D-1	Factory Mutual (FM) Entity Parameters ..........................................................................................	257
Table D-2	CSA Entity Parameters.....................................................................................................................	258
Table D-3	CENELEC / LCIE Certification.......................................................................................................	261
Table D-4	Standards Australia (LOSC) Certification........................................................................................	262
Table D-5 Zone 2 (Europe) Declaration of Conformity....................................................................................		262
Table D-6	NEMA Enclosure Type Numbers and Comparable IEC Enclosure Classification ..........................	264

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

xi

	Acronyms
AP..........................................................................................................................	Absolute Pressure
APM .......................................................................................................	Advanced Process Manager
AWG ..............................................................................................................	American Wire Gauge
DE ....................................................................................	Digital Enhanced Communications Mode
DP......................................................................................................................	Differential Pressure
EMI.......................................................................................................	Electromagnetic Interference
GP..............................................................................................................................	Gauge Pressure
HP.................................................................................................................................	High Pressure
HP.............................................................................................	High Pressure Side (DP Transmitter)
inH2O ........................................................................................................................	Inches of Water
LGP ...............................................................................................................	In-Line Gauge Pressure
LP ..................................................................................................................................	Low Pressure
LP .............................................................................................	Low Pressure Side (DP Transmitter)
LRV....................................................................................................................	Lower Range Value
mA.................................................................................................................................	Milliamperes
mmHg............................................................................................................	Millimeters of Mercury
NPT ..................................................................................................................	National Pipe Thread
PCB ..................................................................................................................	Printed Circuit Board
PM .............................................................................................................................	Process Manger
PROM.........................................................................................	Programmable Read Only Memory
PSI ................................................................................................................	Pounds per Square Inch
PSIA ..............................................................................................	Pounds per Square Inch Absolute
RFI.......................................................................................................	Radio Frequency Interference
SFC..........................................................................................................	Smart Field Communicator
TPS.....................................................................................................................	TotalPlant Solution
URL.....................................................................................................................	Upper Range Limit
URV ....................................................................................................................	Upper Range Value
Vdc .....................................................................................................................	Volts Direct Current
XMTR ..............................................................................................................................	Transmitter

xii

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

Technical Assistance

If you encounter a problem with your ST 3000 Smart Transmitter, check to see how your transmitter is currently configured to verify that all selections are consistent with your application.

If the problem persists, you can reach Honeywell’s Solution Support Center for technical support by telephone during normal business hours. An engineer will discuss your problem with you. Please have your complete model number, serial number, and software revision number on hand for reference. You can find the model and serial numbers on the transmitter nameplates. You can also view the software version number using the SFC or SCT 3000 software application.

By Telephone	Honeywell Solution Support Center Phone:
	1-800-423-9883	(U.S. only)
	Outside the U.S. call: 1-602-313-6510
Additional Help	You may also seek additional help by contacting the Honeywell
	distributor who supplied your ST 3000 transmitter.
By E-mail	You can also e-mail your technical questions or comments about this
	product to:
	Honeywell Solution Support Center e-mail: [e-mail]
Problem Resolution	If it is determined that a hardware problem exists, a replacement
	transmitter or part will be shipped with instructions for returning the
	defective unit. Please do not return your transmitter without
	authorization from Honeywell’s Solution Support Center or until the
	replacement has been received.

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

xiii

Section 1 —Overview - First Time Users Only

1.1Introduction

Section contents

About this section

ATTENTION

This section includes these topics:

Section		Topic	See Page
1.1	Introduction	....................................................................................	1
1.2	ST 3000 Transmitters.....................................................................		2
1.3	Smart Field .............................................................Communicator		8
1.4	Transmitter/SFC .................................................................Order		11
1.5	Local Smart ...........................................................Meter Options		13

This section is intended for users who have never worked with our

ST 3000 Smart Transmitter and its companion operator interface device the hand-held Smart Field Communicator (SFC®) before. It provides some general information to acquaint you with the ST 3000 transmitter and the SFC.

Honeywell also offers the SCT 3000 Smartline Configuration Toolkit that runs on a variety of Personal Computer (PC) platforms using MSDOS 5.0 or higher and Windows 3.1 or higher. It is a bundled Microsoft Windows software and PC-interface hardware solution that allows quick, error-free configuration of Honeywell Smartline field instruments. Some SCT 3000 features include:

•Preconfigured templates that simplify configuration and allow rapid development of configuration databases.

•Context-sensitive help and an on-line user manual.

•Extensive menus and prompts that minimize the need for prior training or experience.

•The ability to load previously configured databases at time of installation.

•Automatic verification of device identification and database configuration menus and prompts for bench set up and calibration.

•The ability to save unlimited transmitter databases on the PC.

SCT 3000 Release 3.12.2 or greater is compatible with our latest Series 100 and 900, Release 300, ST 3000 transmitters. Please contact your Honeywell representative for more information.

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

1

1.2ST 3000 Smart Transmitters

About the transmitter The ST 3000 Smart Transmitter comes in a variety of models for measurement applications involving one of these basic types of pressure:

•Differential Pressure

•Gauge Pressure

•Absolute Pressure

The transmitter measures the process pressure and transmits an output signal proportional to the measured variable over a 4 to 20 milliampere, two-wire loop. Its major components are an electronics housing and a meter body as shown in Figure 1 for a typical differential pressure model transmitter.

Figure 1 Typical ST 3000 Differential Pressure Transmitter.

Electronics

Housing

Meter Body

The ST 3000 can transmit its output in either an analog 4 to 20 milliampere format or a digital DE protocol format for direct digital communications with our TPS system, Allen-Bradley PLCs and other control systems.

Continued on next page

2

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

1.2 ST 3000 Smart Transmitters, Continued

About the transmitter, continued

Besides the process variable (PV) output, the transmitter also provides its meter body temperature as a secondary variable which is only available as a read-only parameter through the SFC when the transmitter is in its analog mode. See Figure 2.

Figure 2 Functional Block Diagram for Transmitter in Analog Mode of Operation.

		Factory
		Characterization
		Data
Meter Body				Electronics Housing
DP or PP		PROM
Sensor	Multiplexer
Temperature		A/D	Microprocessor	D/A	Proportional 4 to
Sensor					20 mA PV output.
Static Pressure					(Digital signal
Sensor					imposed during
				Digital I/O	SFC
					communications)
			Modular Electronics		Terminal Block
Pressure

When the transmitter is in its DE mode, the process variable is available for monitoring and control purposes; and the meter body temperature is also available as a secondary variable for monitoring purposes only.

See Figure 3.

Continued on next page

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

3

1.2ST 3000 Smart Transmitters, Continued

Figure 3 Functional Block Diagram for Transmitter in Digital DE Mode of Operation.

		Factory
		Characterization
		Data
Meter Body				Electronics Housing
DP or PP		PROM
Sensor	Multiplexer
Temperature		A/D	Microprocessor	Digital I/O	Digital signal
Sensor					broadcasts PV
Static Pressure					in floating point
Sensor					format over
					20 mA loop.
			Modular Electronics		Terminal Block
Pressure

Series and model number data

Honeywell’s line of ST 3000 Smart Transmitters includes these two series designations:

•Series 100

•Series 900

Each series includes several models to meet various process pressure measurement and interface requirements. Each transmitter comes with a nameplate located on the top of the electronics housing that lists its given “model number”. The model number format consists of a Key Number with several Table selections as shown below.

	ype
sic	T
Ba

Key Number

S T D 1 2 0

						ly
					b
					m
	y			se
	d			As			s
r	Bo		e
						n
			ng			t
ete		la				io
						p
M		F				O
Table I		Table II				Table III

E 1 H 0 0 0 0 0 S B , 1 C

	ion
	at
c
Identifi

	y
r
to
ac
F

Table IV

X X X X

Continued on next page

4

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

1.2 ST 3000 Smart Transmitters, Continued

Series and model number data, continued

ATTENTION

Transmitter adjustments

You can quickly identify what series and basic type of transmitter you have from the third and fourth digits in the key number. The letter in the third digit represents one of these basic transmitter types:

A = Absolute Pressure D = Differential Pressure F = Flange Mounted

G = Gauge Pressure

R = Remote Seals

The number in the fourth digit matches the first digit in the transmitter Series. Thus, a “1” means the transmitter is a Series 100 and a “9” is a Series 900.

For a complete breakdown of the Table selections in your model number, please refer to the appropriate Specification and Model Selection Guide that is provided as a separate document. However, a description of the available Table III options is given in Appendix A of this manual for handy reference.

Previous models of the ST 3000 transmitter with designations of Series 100, Series 100e, Series 600, and Series 900 have been supplied at various times since the ST 3000 was introduced in 1983. While all these transmitters are functionally alike, there are differences in housing and electronics design. This manual only applies for Release 300, Series 100 transmitters with software version 3.0 or greater and Release 300, Series 900 transmitters with software version b.0 or greater. See the procedure on page 50 to use the SFC to check your transmitter’s software version.

Release 300 transmitters can be identified by the “R300” designation on the nameplate.

Except for optional zero and span adjustments, the ST 3000 has no physical adjustments. You need an SFC to make any adjustments in an ST 3000 transmitter. Alternately, certain adjustments can be made through the Universal Station if the transmitter is digitally integrated with a Honeywell TPS system; or through a PC running Honeywell SCT 3000 software.

ST 3000 Transmitters Table 1 illustrates the present ST 3000 pressure transmitter family. presently available

Continued on next page

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

5

1.2ST 3000 Smart Transmitters, Continued

Table 1 ST 3000 Pressure Transmitter Family.

Transmitter Type

Series 100 Model

Series 900 Model

Differential	STD1xx	STD9xx
Pressure

Differential Pressure	STF1xx	STF9xx
with Flange on One
Side

Dual-Head Gauge	Not Available	STG9xx
Pressure

In-Line Gauge and	STG1xL	STG9xL
Absolute Pressure	STA1xL	STA9xL

Gauge and Absolute	STG1xx	STG9xx
Pressure	STA1xx	STA9xx

Continued on next page

6

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

1.2ST 3000 Smart Transmitters, Continued

Table 1 ST 3000 Pressure Transmitter Family, continued.

Transmitter Type			Series 100 Model				Series 900 Model

Flange-Mount	STF1xx	STF9xx
Liquid Level

	Differential Pressure	STR1xx	STR9xx
	with Remote
	Diaphragm Seals

Flush Mount	Not Available	STG93P

High Temperature	STG14T	Not Available
	STF14T

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

7

1.3Smart Field Communicator

About SFC communications

The portable, battery-powered SFC serves as the common communication interface device for Honeywell’s family of Smartline Transmitters. It communicates with a transmitter through serial digital signals over the 4 to 20 milliampere line used to power the transmitter. A request/response format is the basis for the communication operation. The transmitter’s microprocessor receives a communication signal from the SFC, identifies the request, and sends a response message.

Figure 4 shows a simplified view of the communication interface provided by an SFC.

Figure 4 Typical SFC Communication Interface.

	Response	Power
	4 to 20 mA line	Supply and
		Receiver
	Request

SFC

						STR3001
	ST 3000

Purpose of SFC	The SFC allows you to adjust transmitter values, or diagnose potential
	problems from a remote location such as the control room. You can use
	the SFC to:
	• Configure:	Define and enter the transmitter’s operating parameters

including

–range values,

–output conformity,

–damping time,

–tag number (ID), and more

•	Monitor:	Read the input pressure to the transmitter in
		engineering units and the transmitter’s output in
•		percent.
	Display:	Retrieve and display data from the transmitter or SFC
•	Change Mode	memory.
	of Operation:	Tell transmitter to operate in either its analog (4-20
		mA) mode or its digital enhanced (DE) mode.
		Continued on next page

8

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

1.3 Smart Field Communicator, Continued

Purpose of SFC, continued

SFC model differences

• Check Current
Output:	Use the transmitter to supply the output current
desired	for verifying analog loop operation, troubleshooting,

or calibrating other components in the analog loop.

• Troubleshoot: Check status of transmitter operation and display diagnostic messages to identify transmitter, communication, or operator error problems.

As Honeywell’s family of Smartline Transmitters has evolved, the SFC has been changed to meet new model and functionality requirements. Besides different software versions, some major differences exist between these four SFC model designations.

•STS100

•STS101

•STS102

•STS103

Table 2 summarizes the differences between the four SFC models for reference.

Table 2		SFC Model Differences
	If SFC	Then it is compatible	And additional functions
	model is. . .	with. . .	include . . .
	STS100	Analog only ST 3000 smart	Not applicable
		pressure transmitters
	STS101	Analog only ST 3000 smart	Corrects Reset, Failsafe Direction
		pressure transmitters, if	and Sensor Temperature
		SFC software version is less	indication.
		than 5.0.
		Analog and Digital (DE)	Changing the mode from analog
		mode ST 3000 pressure	to digital or digital to analog,
		transmitters and STT 3000	configuration parameters for STT
		temperature transmitters, if	3000 and scratch pad
		SFC software version is 5.0	configuration area for ST 3000.
		or greater.
			Continued on next page

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

9

1.3 Smart Field Communicator, Continued

SFC model differences, continued

ATTENTION

	Table 2	SFC Model Differences, continued
	If SFC	Then it is compatible	And additional functions
	model is. . .	with. . .	include . . .
	STS102	Analog and Digital (DE)	Changing the mode from analog
		mode ST 3000 pressure	to digital or digital to analog.
		transmitters, STT 3000	Configuration parameters for
		temperature transmitters,	Magnew 3000 as well as scratch
		and MagneW 3000	pad configuration area.
		electromagnetic flowmeters.
	STS103	Same as STS102 plus new	Two-line, 16-character per line
		multivariable transmitters -	display. Made “SAVE” and
		SCM 3000 Smart Coriolis	“RESTORE” functions part of
		Flowmeter and SGC 3000	configuration menu instead of
		Smart Gas Chromatograph.	dedicated keys. Configuration
			parameters for SCM 3000 and
			SGC 3000.
		SMV 3000 Smart	Configuration parameters for
		Multivariable Transmitters, if	SMV 3000
		SFC software version is 4.2
		or greater.
		SMV 3000 with superheated	SMV 3000 configuration
		steam algorithm and	parameters for superheated steam
		thermocouple input, if SFC	algorithm and thermocouple
		software version is 4.4 or	inputs.
		greater.
		Release 300 Series 100 and	Local Smart Meter configuration
		900 ST 3000 pressure	parameters.
		transmitters, if SFC software
		version is 5.0 or greater.

The keystroke actions and prompt displays referenced in this manual are for the SFC model STS103. While the SFC model STS103 does have a two-line instead of a one-line display, many of the basic keystrokes and configuration parameter prompts for ST 3000 pressure transmitters are identical to those in the model STS102.

If you will be using a model STS102 SFC, you must refer to the SFC Smart Field Communicator Operating Guide 34-ST-11-10 for keystroke details. But, be aware that transmitter functions will be limited to only those that are supported by the Model STS102 SFC.

10

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

1.4Transmitter/SFC Order

Order components	Figure 5 shows the components that would be shipped and received for
	a typical ST 3000 transmitter and SFC order.

Figure 5 Typical ST 3000 Transmitter and SFC Order Components.

Ordered

Series 100 ST 3000 Differential pressure transmitter with optional mounting bracket

Smart Field Communicator with optional battery charger

Shipped	Received
	ST 3000

ST 3000

Installation

Guide

Mounting Bracket (Optional)

							Quick
ST 3000								Shipped
User'sManual							Reference	separately,
							Guide	if ordered

	SFC		SFC
			Operating
		Pocket	Guide
		Card
	Battery	Leads
	Pack
		Battery
		Charger
		(optional)
			Continued on next page
6/08	ST 3000 Release 300 and SFC Model STS103 User’s Manual		11

1.4Transmitter/SFC Order, Continued

About documentation Various documents are available for reference describing how to install, configure and operate the ST 3000 transmitter:

•ST 3000 Smart Transmitter Installation Guide Using SFC Model STS103 34-ST-33-39: One copy is shipped with every transmitter. This document provides information for checking, installing, and wiring the ST 3000 transmitter for operation.

•ST 3000 Smart Transmitter and SFC Smart Field Communicator Model STS 103 User’s Manual 34-ST-25-14: One or more copies are sent to the address designated on the order when specified. This document provides detailed information for installing, wiring, configuring, starting up, operating, maintaining, and servicing the ST 3000 transmitter. This is the main reference manual for the ST 3000 transmitter and it overlaps some data in the previously listed Installation Guide 34-ST-33-39 and in the following Operating Guide 34-ST-11-14 to minimize cross reference.

•ST 3000 Smart Transmitter Quick Reference Guide 34-ST-09-06: Shipped with User’s Manual. This document provides abbreviated versions of procedures for installing, wiring, configuring, calibrating and troubleshooting the ST 3000 transmitter for quick reference.

•Smart Field Communicator Model STS103 Pocket Card 34-ST-11-15: One card is shipped with every SFC. This card provides quick reference of keystroke actions for selected transmitter interface tasks.

•Smart Field Communicator Model STS103 Operating Guide 34-ST- 11-14: One copy is shipped with every SFC. This document provides detailed SFC information and keystroke actions for interfacing with these Honeywell Smartline Transmitters.

–ST 3000 Smart Pressure Transmitter (Non Release 300 models)

–STT 3000 Smart Temperature Transmitter

–MagneW 3000 Smart Electromagnetic Flowmeter

–SMV 3000 Smart Multivariable Transmitter

•Smartline Configuration Toolkit SCT 3000 Installation and Start-up Guide 34-ST-10-08: One copy is shipped when the SCT 3000 software application is ordered.

12

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

1.5Local Smart Meter Options

Option availability			Depending upon your transmitter model, it can be equipped with one of
			the available Local Smart Meter and/or Zero and Span Adjust options as
			shown in Table 3.
Table 3		Local Smart Meter Available Options
		Option Description				Available with Transmitter Series
						100	900
	Local Smart Meter only
		VAR			UPPER
		SEL.			VALUE	Yes	Yes
		0	%	100
					UNITS
					SET
					LOWER
					VALUE

Local Smart Meter with Zero and Span Adjustments
VAR			UPPER
SEL.			VALUE	Yes
0	%	100	Yes *
SPAN			UNITS
			SET
ZERO			LOWER
			VALUE

Local Zero and Span Adjustments only

	Yes *	Yes

SPAN

ZERO

* Except draft range, model STD110

Continued on next page

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

13

1.5Local Smart Meter Options, Continued

About the options	Each Local Smart Meter and/or Zero and Span Adjust option comes as a
	separate assembly mounted on the transmitter’s Printed Wiring
	Assembly (PWA) mounting bracket. The meter option assembly
	includes a cable and plug assembly for mating with a connector on the
	transmitter’s PWA. A meter end-cap which includes a window is
	supplied on the electronics side of the transmitter’s housing so you can
	view the meter display with the end cap installed. See Figure 6.

Figure 6 ST 3000 with Local Smart Meter Option.

Electronics

Housing

Local Smart

Meter Option

14

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08

Section 2 —Quick Start Reference

2.1Introduction

Section Contents	This section includes these topics:
	Section	Topic	See Page
	2.1 Introduction	..................................................................................	15
	2.2 Getting ST 3000 .............................Transmitter On-Line Quickly		16
About this section	This section assumes that the ST 3000 transmitter has been installed and
	wired correctly, and is ready to be put into operation. It also assumes
	that you are somewhat familiar with using the SFC and that the
	transmitter has been configured correctly for your application. If the
	transmitter has not been installed and wired, you are not familiar with
	SFC operation, and/or you do not know if the transmitter is configured
	correctly, please read the other sections of this manual before starting up
	your transmitter.
	This section provides a list of typical start-up tasks and tells you where
	you can find detailed information about performing the task.

6/08

ST 3000 Release 300 and SFC Model STS103 User’s Manual

15

2.2Getting ST 3000 Transmitter On-Line Quickly

Quick start-up tasks			Table 4 lists common start-up tasks for an ST 3000 transmitter using an
			SFC and gives an appropriate section in this manual to reference for
			more information about how to do the task. The start-up tasks are listed
			in the order they are commonly completed.
	Table 4			Start-up Tasks Reference
			Task	Description		Reference Section
			1	Put analog loop into manual	Appropriate vendor documentation
				mode.	for controller or recorder used as a
					receiver in analog loop with
					ST 3000 transmitter.
			2	Connect SFC to transmitter and	5.2
				establish communications.
			3	Check or set tag ID.	6.3
			4	Identify transmitter’s mode of	5.3
				operation.
			5	Change mode of operation, if	5.4
				required.
			6	Check/set output form	6.4
				(Linear/Square Root).
			7	Check/set damping time.	6.5
			8	Check/set Lower Range Value	6.7	(See 6.8 for local zero and
				and Upper Range Value.	span adjustments)
			9	Run optional output check for	7.3
				analog loop.
			10	Check zero input and set, if	7.4	- See Step 9 in Table 39.
				required.	7.8	- See Step 9 in Table 43.
			11	Check transmitter status.	8.2
			12	Setup local Smart Meter, if	6.11 or 6.12
				applicable.
			13	Write data in scratch pad	8.4
				memory, if desired.
			14	Store all changes in the	6.13
				transmitter's non-volatile
				memory by pressing [SHIFT] and
				[ENTER].

16

ST 3000 Release 300 and SFC Model STS103 User’s Manual

6/08