Honeywell SD 700A User Manual

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SYSTEM DESCRIPTION, INSTALLATION,

AND MAINTENANCE MANUAL

MCS-4000/7000

TEMPORARY REVISION NO. 23-2

23-20-27

Page 1 of 3

20 Jun 2017

TO HOLDERS OF MCS-4000/7000 MULTI-CHANNEL SATCOM SYSTEM SYSTEM DESCRIPTION,

INSTALLATION, AND MAINTENANCE MANUAL 23-20-27, REVISION 2, DATED 5 FEB 2008.

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Honeywell is a registered trademark of Honeywell International Inc.

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SYSTEM DESCRIPTION, INSTALLATION AND MAINTENANCE MANUAL

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TEMPORARY REVISION NO. 23-1

23-20-27

Page 1 of 6

30 Oct 2009

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TO HOLDERS OF MCS-4000/7000 MULTI-CHANNEL SATCOM SYSTEM SYSTEM DESCRIPTION,

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Honeywell is a registered trademark of Honeywell International Inc.

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TO HOLDERS OF SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE

MANUAL, PUB. NO. A15--5111--001, MCS 4000/7000 MULTI--CHANNEL

SATCOM SYSTEM

REVISION NO.

002 DATED 5FEB2008

This revision replaces some data in the manual. All changed pages have a new date, as identified

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System Description, Installation, and

Maintenance Manual

MCS--4000/7000

Multi--Channel SATCOM System

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SERVICE BULLETIN LIST

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F indicates a foldout page.

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Maintenance Practices

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Appendix A

Vendor Equipment

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Appendix B

Installation Procedures For SATCOM Air Filtration

Systems

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Appendix C

Owner Requirements Table

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Appendix D

Fault Codes

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F indicates a foldout page.

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MCS--4000/7000

23--20--27

5 Feb 2008

Page LEP--7

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F indicates a foldout page.

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL

MCS--4000/7000

23--20--27

5 Feb 2008

Page LEP--8

Subheading and Page

Date Subheading and Page Date

Index

INDEX--1 30 Aug 2002

INDEX--2 30 Aug 2002

INDEX--3

5 Feb 2008

INDEX--4 30 Aug 2002

INDEX--5 30 Aug 2002

INDEX--6 30 Aug 2002

INDEX--7 30 Aug 2002

INDEX--8 30 Aug 2002

H indicates a changed or added page.

F indicates a foldout page.

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL

MCS--4000/7000

23--20--27

5 Feb 2008

Page TC--1

Subject Page

INTRODUCTION INTRO--1...........................................................

1. How to Use this Manual INTRO--1.................................................

A. General INTRO--1...........................................................

B. Symbols INTRO--1..........................................................

C. Weights and Measurements INTRO--1.........................................

2. Customer Support INTRO--2......................................................

A. Honeywell Aerospace Online Technical Publications Web Site INTRO--2...........

B. Complete Customer Care Center INTRO--2.....................................

3. References INTRO--2............................................................

A. Honeywell Publications INTRO--2.............................................

B. Other Publications INTRO--2..................................................

4. Acronyms and Abbreviations INTRO--3............................................

A. General INTRO--3...........................................................

5. Maximum Permissible Exposure Level INTRO--8....................................

A. General INTRO--8...........................................................

SECTION 1

SYSTEM DESCRIPTION 1--1...................................................

1. Overview 1--1..............................................................

A. General 1--1...........................................................

B. Aircraft Earth Station 1--2................................................

C. Space Segment 1--9....................................................

D. Ground Earth Station 1--9...............................................

E. Terrestrial Data and Voice Networks 1--9..................................

2. System Components 1--12...................................................

A. General 1--12...........................................................

3. System Description 1--14.....................................................

A. General 1--14...........................................................

B. Satellite Data Unit 1--19..................................................

C. High Power Amplifier 1--24...............................................

D. Avionics Configurations 1--25.............................................

4. MCS Component Descriptions 1--25...........................................

A. Physical Description 1--25................................................

B. Satellite Data Unit (SDU) 1--26............................................

C. High--Power Amplifier (40 Watt) 1--30......................................

D. High--Power Amplifier (20 Watt) 1--35......................................

E. CMA--2200 Intermediate Gain Antenna 1--38...............................

F. CMA--2200 Diplexer/Low Noise Amplifier 1--40..............................

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MCS--4000/7000

23--20--27

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Subject

Page

G. Radio Frequency Unit Interface Adapter (RFUIA) 1--43.......................

H. ARINC 429 Data Requirements 1--44......................................

I. Nameplates 3 (SDU and HPA) 1--44.......................................

J. Software and Hardware Compatibility (SDU and HPA) 1--46..................

SECTION 2

SYSTEM OPERATION 2--1.....................................................

1. Overview 2--1..............................................................

A. General 2--1...........................................................

2. AES Management 2--1......................................................

A. General 2--1...........................................................

3. System Log-On/Log-Off 2--3.................................................

A. General 2--3...........................................................

B. Automatic Log-On 2--5..................................................

C. Constrained Log-On 2--6................................................

D. Log-On Mode Selection 2--6.............................................

E. Handover 2--7.........................................................

F. Log-Off 2--7...........................................................

4. System Software/Database Updates 2--8......................................

A. General 2--8...........................................................

B. Software Upload Process 2--8...........................................

C. Validation of the Software Upload File 2--9.................................

5. Owner Requirements Table 2--10..............................................

A. General 2--10...........................................................

6. ORT Upload/Download Process 2--11..........................................

A. General 2--11...........................................................

B. Startup 2--11............................................................

C. ORT Download 2--11....................................................

D. Control Mode ORT Upload Procedures 2--11................................

E. Auto Mode ORT Upload Procedure 2--13...................................

7. Circuit-Mode Services 2--13..................................................

A. Circuit-Mode Voice 2--13.................................................

B. Circuit-Mode Data 2--13..................................................

8. Packet-Data Services 2--15...................................................

A. General 2--15...........................................................

9. Dual SATCOM Configuration 2--16............................................

A. Overview 2--16..........................................................

B. Dual System Control/Status Interfaces 2--17................................

C. System Reversion 2--18..................................................

D. Antenna Configurations 2--19.............................................

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MCS--4000/7000

23--20--27

5 Feb 2008

Page TC--3

Subject

Page

E. Cockpit Voice Configurations and Functionality 2--27.........................

10. ACARS/Aircraft Flight Information System (AFIS) Peripheral Function 2--28........

A. General 2--28...........................................................

SECTION 3

CABIN/COCKPIT COMMUNICATIONS 3--1.......................................

1. Cabin Communications 3--1.................................................

A. General 3--1...........................................................

B. Cabin Communications System 3--1......................................

C. Analog Audio Channels 3--2.............................................

2. Cockpit Communications 3--14................................................

A. General 3--14...........................................................

B. Headset Off-Hook Signaling 3--14.........................................

C. Headset On-Hook Signaling 3--15.........................................

D. Voice Codec Module Audio Switching 3--15.................................

E. Voice Codec Module Sidetone 3--15.......................................

F. Voice Interface Module Stored Audio Messages 3--15........................

G. Voice Interface Module Dedication 3--17....................................

SECTION 4

MECHANICAL INSTALLATION 4--1..............................................

1. Overview 4--1..............................................................

A. General 4--1...........................................................

2. Equipment and Materials 4--1................................................

A. General 4--1...........................................................

3. Mechanical Installation Design 4--1...........................................

A. LRU Mechanical Installation 4--1.........................................

B. Installation Dependent Considerations 4--2................................

C. Owner Requirements Table (ORT) Uploading 4--2..........................

D. Cable Loss Requirements 4--2...........................................

E. Cooling Requirements 4--3..............................................

F. Vendor Supplied Equipment 4--4.........................................

SECTION 5

ELECTRICAL INSTALLATION 5--1..............................................

1. Overview 5--1..............................................................

A. General 5--1...........................................................

2. Equipment and Materials 5--1................................................

A. General 5--1...........................................................

3. Electrical Installation Procedure 5--1..........................................

A. Connector Layout and Contact Arrangement 5--1...........................

B. Electrical Installation 5--16................................................

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23--20--27

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Subject

Page

4. Configuration Pins 5--45......................................................

A. General 5--45...........................................................

B. Availability of ARINC 429 SSR MODE S (AES ID) from CMU Ports 5--46.......

C. FMC Connection to SDU 5--48............................................

D. ARINC 429 Speed to/from CMU No. 1 and CMU No. 2 5--48..................

E. Cabin Packet Data Function (CPDF) 5--49..................................

F. ARINC 429 BUS Speed of AES ID Input 5--49..............................

G. Strap Parity (ODD) 5--49.................................................

H. Cabin Communications System (CCS) 5--50................................

I. Inertial Reference System (IRS) 5--51......................................

J. HPA/Antenna Subsystem Configuration 5--51...............................

K. CFDS/CMC 5--53........................................................

L. SDU Configuration 5--54.................................................

M. SDU Number 5--54......................................................

N. CMU No. 1 and No. 2 Configuration 5--55..................................

O. MCDU/SCDU No. 1 thru No. 3 Configuration 5--55...........................

P. Priority 4 Calls to/from Cockpit 5--56.......................................

Q. ARINC 429 BUS Speed to SCDU No. 1 / SCDU No. 2 / SCDU No. 3 5--57......

R. Cockpit Voice Call Light/Chime Option 5--57................................

S. SDU CODEC 1 and CODEC 2 Wiring 5--58.................................

T. Cockpit Hookswitch Signaling Method 5--58................................

SECTION 6

TESTING/FAULT ISOLATION 6--1...............................................

1. Overview 6--1..............................................................

A. General 6--1...........................................................

B. Definitions 6--2.........................................................

C. Failure Detection and Reporting Levels 6--3...............................

D. LRU Coverage 6--3.....................................................

E. Monitoring and Testing Functions 6--4.....................................

F. Failure Recording 6--7..................................................

G. Failure Reporting 6--8...................................................

H. Miscellaneous BITE Requirements 6--18...................................

I. Maintenance Activity Log 6--19............................................

2. SATCOM Control and Display Unit 6--20.......................................

A. General 6--20...........................................................

B. SCDU Display Terminology and Basic Operation 6--20.......................

C. SCDU Page Hierarchy 6--24..............................................

D. SCDU Pages 6--24......................................................

3. Maintenance Computer Interface 6--84.........................................

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Page

A. General 6--84...........................................................

B. Boeing 747--400 CMC/777 OMS 6--84.....................................

C. Airbus/Douglas CFDS 6--87...............................................

D. Central Aircraft Information and Maintenance System 6--88...................

E. Level I Failure Messages and ATA Reference Numbers 6--89.................

4. SCDU for Dual SATCOM 6--110................................................

A. General 6--110...........................................................

B. SATCOM Logical Channels 6--110..........................................

C. SATCOM MAIN MENU (Cross-Talk Bus Failed) 6--110........................

D. SATCOM CHANNEL STATUS 6--110.......................................

E. SATCOM MAINTENANCE Menus 6--110....................................

5. Maintenance Panel Assembly 6--110............................................

A. General 6--110...........................................................

SECTION 7

MAINTENANCE PRACTICES 7--1...............................................

1. Overview 7--1..............................................................

A. General 7--1...........................................................

2. Equipment and Materials 7--1................................................

A. General 7--1...........................................................

3. Procedure for Antennas 7--2.................................................

A. General 7--2...........................................................

B. Antenna Weather Protection 7--2.........................................

C. Antenna Hardware 7--2.................................................

D. General Antenna Removal Instructions 7--3................................

4. Procedure for the LRUs 7--3.................................................

A. LRU Removal 7--3......................................................

B. LRU Installation 7--3....................................................

5. Owner Requirements Table Uploading 7--4....................................

A. General 7--4...........................................................

6. Instructions for Continued Airworthiness, FAR 25.1529 7--5......................

A. General 7--5...........................................................

APPENDIX A

VENDOR EQUIPMENT A--1.....................................................

1. Overview A--1..............................................................

A. General A--1...........................................................

2. Electronic Cable Specialists A--1.............................................

A. General A--1...........................................................

B. Radio Frequency Components A--1.......................................

C. Cable Assembly Fabrication A--1.........................................

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23--20--27

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Page TC--6

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Page

D. Cable Assembly Testing A--2.............................................

E. ARINC 600 Connectors A--2.............................................

F. SATCOM Avionics Unit Mounting Hardware A--4...........................

G. SATCOM Hardware Component Kits A--4..................................

H. Air Filtration Assemblies A--8.............................................

I. SATCOM Shelf Assemblies A--9..........................................

J. Additional Avionics Installation Components A--9...........................

K. Antenna System Provisions A--9..........................................

L. Cabin Communications System Provisions A--9............................

M. Wire Harnesses A--9....................................................

N. Complete Integrated SATCOM Installation Kits A--9.........................

3. Hollingsead International A--10................................................

A. General A--10...........................................................

B. Engineering Services A--10...............................................

C. LRU Mounting Requirements A--10........................................

D. Installation Kit Components A--11..........................................

4. Signal Conditioning Unit A--16.................................................

A. General A--16...........................................................

B. Operator Functions A--17.................................................

C. Control Functions A--18..................................................

D. System Functions A--19..................................................

E. ARINC 600 Connector Pin Assignments A--23...............................

APPENDIX B

INSTALLATION PROCEDURES FOR SATCOM AIR FILTRATION SYSTEMS B--1.....

1. Introduction B--1............................................................

A. General B--1...........................................................

2. Continued Airworthiness B--1................................................

A. General B--1...........................................................

3. Equipment and Materials B--2................................................

A. General B--2...........................................................

4. Installation Instructions B--4..................................................

A. Top Mount Assembly B--4...............................................

B. Body--Mounted Assembly B--6...........................................

C. Tray--Mounted Assembly B--7............................................

APPENDIX C

OWNER REQUIREMENTS TABLE C--1...........................................

1. Overview C--1..............................................................

A. General C--1...........................................................

APPENDIX D

FAULT CODES D--1............................................................

INDEX INDEX--1....................................................................

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MCS--4000/7000

23--20--27

5 Feb 2008

Page TC--7

List of Illustrations

Figure Page

Figure Intro--1. Symbols INTRO--1...................................................

Figure Intro--2. Radio Frequency Energy Levels INTRO--9..............................

Figure 1-1. Aviation Satellite Communications System 1--2.....................

Figure 1-2. Aircraft Earth Station Block Diagram 1--3..........................

Figure 1-3. INMARSAT Four-Region Satellite Coverage 1--11...................

Figure 1-4. MCS Avionics Block Diagram 1--17................................

Figure 1-5. MCS--4000/7000 SDU Equipment Description 1--19..................

Figure 1-6. Satellite Data Unit 1--27..........................................

Figure 1-7. High--Power Amplifier (40 and 20 Watt) 1--31........................

Figure 1-8. RFUIA System Interface Diagram 1--43.............................

Figure 2-1. Satellite Audio System 2--14......................................

Figure 2-2. Dual System Wiring Diagram 2--18.................................

Figure 2-3. HGA + LGA Configuration with Top-Mounted HGA 2--21..............

Figure 2-4. HGA + LGA Configuration with Side-Mounted HGA 2--21.............

Figure 2-5. HGA + HGA Configuration with Two Top-Mounted HGAs 2--22........

Figure 2-6. HGA + HGA Configuration with Two Side-Mounted HGAs 2--22.......

Figure 2-7. HGA + HGA Configuration with One Side-Mounted HGA + One

Top-Mounted HGA (Dissimilar HGA) 2--23..........................

Figure 2-8. LGA + LGA Configuration 2--23...................................

Figure 2-9. (HGA + LGA) + HGA Configuration with Two Side-Mounted HGAs 2--24

Figure 2-10. (HGA + LGA) + HGA Configuration with the LGA Paired with

One Side-Mounted HGA 2--25....................................

Figure 2-11. (HGA + LGA) + HGA Configuration with the LGA Paired with

One Top-Mounted HGA 2--26.....................................

Figure 2-12. (HGA + LGA) + HGA Configuration with Two Top-Mounted

HGAs 2--27.....................................................

Figure 3--1. Audio Interfaces 3--3............................................

Figure 4-1. Cable Attenuations 4--2.........................................

Figure 4-2. Satellite Data Unit Outline and Installation Diagram 4--5.............

Figure 4-3. 40 Watt High Power Amplifier Outline and Installation Diagram 4--7...

Figure 4-4. 20 Watt High Power Amplifier Outline and Installation Diagram 4--9...

Figure 4-5. Intermediate Gain Antenna Outline and Installation Diagram 4--13.....

Figure 4-6. D/LNA Outline and Installation Diagram 4--17.......................

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23--20--27

5 Feb 2008

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List of Illustrations (cont)

Figure Page

Figure 4-7. RFUIA Outline and Installation Diagram 4--21.......................

Figure 5-1. SDU ARINC 600 Connector Layout 5--4...........................

Figure 5-2. Contact Arrangements for Bottom Insert, SDU ARINC

600 Connector 5--7.............................................

Figure 5-3. HPA ARINC 600 Connector Layout 5--8...........................

Figure 5-4. Contact Arrangements for Top Insert, HPA (40 Watt) ARINC

600 Connector 5--9.............................................

Figure 5-5. Contact Arrangements for Middle Insert, HPA (40 Watt) ARINC

600 Connector 5--10.............................................

Figure 5-6. Contact Arrangements for Bottom Insert, HPA (40 Watt) ARINC

600 Connector 5--11.............................................

Figure 5-7. Contact Arrangements for Top Insert, HPA (20 Watt) ARINC

600 Connector 5--12.............................................

Figure 5-8. Contact Arrangements for Middle Insert, HPA (20 Watt) ARINC

600 Connector 5--13.............................................

Figure 5-9. Contact Arrangements for Bottom Insert, HPA (20 Watt) ARINC

600 Connector 5--14.............................................

Figure 5-10. RFUIA ARINC 600 Connector Layout 5--15.........................

Figure 5-11. Satellite Data Unit Interface Diagram 5--17..........................

Figure 5-12. WH--10 Handset Interface Diagram 5--20...........................

Figure 5-13. Four--to--Two Wire Interface Diagram 5--21.........................

Figure 5-14. Avtech Fax Interface Diagram 5--22................................

Figure 5-15. HF--SAT Transfer Panel Interface Diagram 5--23.....................

Figure 5-16. Signal Conditioning Unit Interface Diagram 5--24....................

Figure 5-17. Maintenance Panel Assembly Interface Diagram 5--25...............

Figure 5-18. Intermediate Gain Antenna Interface Diagram 5--27..................

Figure 5-19. CMC Top--Mount High Gain Antenna Interface Diagram 5--29.........

Figure 5-20. Tecom Top--Mount High Gain Antenna Interface Diagram 5--31........

Figure 5-21. Racal Mechanically Steered High Gain Antenna

Interface Diagram 5--33..........................................

Figure 5-22. AMT--50 Mechanically Steered High Gain Antenna

Interface Diagram 5--35..........................................

Figure 5-23. Dassault Conformal High Gain Antenna Interface Diagram 5--37......

Figure 5-24. Ball Conformal High Gain Antenna Interface Diagram 5--39...........

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