Honda EB2200I User Manual

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Owner’s Manual

GENERATOR

EB2200i

See page 80 for Initial Use Instructions.

C 2017 Honda Motor Co., Ltd. -All Rights Reserved

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

California Proposition 65

This product contains or emits chemicals known to the state of California to cause cancer, birth defects or other reproductive harm

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas.

Breathing carbon monoxide can cause unconsciousness or death.

Never run the generator in a closed, or even partly closed area where people may be present.

Keep this owner’s manual handy, so that you can refer to it any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever.

INTRODUCTION

Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market.

We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully.

As you read this manual, you will find information preceded by a

symbol. That information is intended to help you avoid damage to your generator, other property, or the environment.

We suggest you read the Distributor’s Limited Warranty (see page 70) to fully understand its coverage and your responsibilities of ownership.

When your generator needs scheduled maintenance, keep in mind that your Honda Power Equipment servicing dealership personnel are specially trained in servicing Honda generators and are supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.

Best Wishes,

Honda Motor Co., Ltd.

1

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this generator safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels — on the generator.

Safety Messages — preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings — such as IMPORTANT SAFETY INFORMATION.

Safety Section — such as GENERATOR SAFETY.

Instructions — how to use this generator correctly and safely.

This entire book is filled with important safety information — please read it carefully.

2

CONTENTS

 

GENERATOR SAFETY ..............................................................................

6

IMPORTANT SAFETY INFORMATION ................................................

6

Operator Responsibility....................................................................

6

Carbon Monoxide Hazards...............................................................

6

Electric Shock Hazards .....................................................................

7

Fire and Burn Hazards ......................................................................

7

Refuel With Care ...............................................................................

7

SAFETY LABEL LOCATIONS ................................................................

8

CONTROLS & FEATURES ......................................................................

10

COMPONENT & CONTROL LOCATIONS ..........................................

10

CONTROLS ..........................................................................................

12

Engine Switch .................................................................................

12

Starter Grip......................................................................................

12

Fuel Filler Cap Vent Lever ..............................................................

13

Choke Lever.....................................................................................

13

Eco Throttle® Switch ......................................................................

14

Ground Fault Circuit Interrupter (GFCI) Receptacle .....................

15

FEATURES ...........................................................................................

16

Ground Terminal.............................................................................

16

Output Indicator ..............................................................................

17

Overload Alarm (Indicator) ............................................................

18

Oil Alert® Indicator..........................................................................

18

LED Light Patterns ..........................................................................

19

BEFORE OPERATION .............................................................................

20

ARE YOU READY TO GET STARTED? ...............................................

20

Knowledge.......................................................................................

20

IS YOUR GENERATOR READY TO GO? ............................................

20

Check the Engine ............................................................................

21

Check the GFCI ................................................................................

21

3

CONTENTS

 

OPERATION ............................................................................................

22

SAFE OPERATING PRECAUTIONS ....................................................

22

STARTING THE ENGINE ....................................................................

23

STOPPING THE ENGINE ....................................................................

26

GFCI OPERATION CHECK ..................................................................

27

AC OPERATION ...................................................................................

30

AC Applications...............................................................................

32

ECO THROTTLE® SYSTEM ................................................................

33

STANDBY POWER ..............................................................................

34

Connections to a Building’s Electrical System .............................

34

System Ground ...............................................................................

34

Special Requirements.....................................................................

34

SERVICING YOUR GENERATOR ...........................................................

35

THE IMPORTANCE OF MAINTENANCE ............................................

35

MAINTENANCE SAFETY ....................................................................

36

Safety Precautions ..........................................................................

36

MAINTENANCE SCHEDULE ..............................................................

37

REFUELING .........................................................................................

38

FUEL RECOMMENDATIONS ..............................................................

39

ENGINE OIL LEVEL CHECK ................................................................

40

ENGINE OIL CHANGE .........................................................................

41

ENGINE OIL RECOMMENDATIONS ..................................................

42

AIR CLEANER SERVICE ......................................................................

43

MAIN AND OUTER FILTERS CLEANING ...........................................

45

SPARK PLUG SERVICE .......................................................................

46

SPARK ARRESTER SERVICE ..............................................................

48

STORAGE ................................................................................................

50

STORAGE PREPARATION ..................................................................

50

Cleaning...........................................................................................

50

Fuel...................................................................................................

50

Engine Oil ........................................................................................

54

Engine Cylinder...............................................................................

54

STORAGE PRECAUTIONS .................................................................

55

REMOVAL FROM STORAGE ..............................................................

55

4

 

 

CONTENTS

TRANSPORTING .....................................................................................

 

56

TAKING CARE OF UNEXPECTED PROBLEMS .....................................

 

57

ENGINE WILL NOT START .................................................................

 

57

ENGINE LACKS POWER .....................................................................

 

58

NO POWER AT THE AC RECEPTACLES ............................................

 

59

TECHNICAL INFORMATION ..................................................................

 

60

Serial Number Location .....................................................................

 

60

Carburetor Modification for High Altitude Operation

......................61

Emission Control System Information ..............................................

 

62

Air Index ..............................................................................................

 

65

Specifications ......................................................................................

 

66

Wiring Diagram ...................................................................................

 

67

CONSUMER INFORMATION .................................................................

 

68

Dealer Locator Information ................................................................

 

68

Honda Publications .............................................................................

 

68

Customer Service Information ..........................................................

 

69

Distributor’s Limited Warranty ..........................................................

 

70

Honda Parts, Accessories, and Apparel ............................................

 

73

Emission Control System Warranty ..................................................

 

75

INITIAL USE INSTRUCTIONS ................................................................

 

80

ENGINE OIL .........................................................................................

 

80

FUEL .....................................................................................................

 

81

BEFORE OPERATION ..........................................................................

 

83

REGISTRATION ...................................................................................

 

83

INDEX ......................................................................................................

 

84

QUICK REFERENCE INFORMATION ...........................

Inside back cover

5

GENERATOR SAFETY

IMPORTANT SAFETY INFORMATION

Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property.

Most injuries or property damage can be prevented if you follow all of the instructions in this manual and on the generator. The most common hazards are discussed below, along with the best way to protect yourself and others.

Operator Responsibility

Know how to stop the generator quickly in case of emergency.

Understand the use of all generator controls, output receptacles, and connections.

Be sure that anyone who operates the generator receives proper instruction. Do not let children operate the generator without parental supervision.

Carbon Monoxide Hazards

A generator’s exhaust contains toxic carbon monoxide, which you cannot see or smell. Breathing carbon monoxide can KILL YOU IN MINUTES. To avoid carbon monoxide poisoning, follow these instructions when operating a generator:

Only run a generator OUTSIDE, far away from windows, doors, and vents.

Never operate a generator inside a house, garage, basement, crawl space, or any enclosed or partially enclosed space.

Never operate a generator near open doors or windows.

Get fresh air and seek medical attention immediately if you suspect you have inhaled carbon monoxide.

Early symptoms of carbon monoxide exposure include headache, fatigue, shortness of breath, nausea, and dizziness. Continued exposure to carbon monoxide can cause loss of muscular coordination, loss of consciousness, and then death.

To alert you to potentially dangerous levels of carbon monoxide coming from a generator operating outside or from other sources, install battery operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up on every level of the home and outside sleeping areas, according to the manufacturer’s instructions.

6

GENERATOR SAFETY

Electric Shock Hazards

The generator produces enough electric power to cause a serious shock or electrocution if misused.

Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.

If the generator is stored outdoors, unprotected from the weather, check the Ground Fault Circuit Interrupter (GFCI) receptacle, and all other electrical components on the control panel before each use.

Moisture or ice can cause a malfunction or short circuit in electrical components that could result in electrocution.

Fire and Burn Hazards

The exhaust system gets hot enough to ignite some materials.

Keep the generator at least 3 feet (1 meter) away from buildings and other equipment during operation.

Do not enclose the generator in any structure.

Keep flammable materials away from the generator.

The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode. Do not refuel during operation.

Allow the engine to cool if it has been in operation.

Refuel only outdoors in a well-ventilated area and on a level surface. Never smoke near gasoline, and keep other flames and sparks away. Do not overfill the fuel tank.

Make sure that any spilled fuel has been wiped up and cleaned before starting the engine.

Always store gasoline in an approved container.

7

Honda EB2200I User Manual

GENERATOR SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement.

8

GENERATOR SAFETY

9

CONTROLS & FEATURES

COMPONENT & CONTROL LOCATIONS

Use the illustrations on these pages to locate and identify the most frequently used controls.

AIR CLEANER

CHOKE LEVER

FUEL FILLER CAP VENT LEVER

 

FUEL FILLER CAP

MAINTENANCE COVER

STARTER GRIP

ENGINE SWITCH

SPARK PLUG

SPARK PLUG MAINTENANCE COVER

MUFFLER

FRAME SERIAL NUMBER

10

CONTROLS & FEATURES

GFCI RECEPTACLES

ECO THROTTLE SWITCH

OIL ALERT INDICATOR

OVERLOAD ALARM

OUTPUT INDICATOR

GROUND TERMINAL

11

CONTROLS & FEATURES

CONTROLS

Engine Switch

ENGINE

SWITCH

The engine switch controls the ignition system and the fuel valve.

OFF – Stops the engine and closes the fuel valve.

FUEL OFF – Keeps the ignition system ON, and closes only the fuel valve (see page 26).

ON – Running position; opens the fuel valve and allows the engine to be started.

Starter Grip

Pulling the starter grip operates

 

the recoil starter to start the

STARTER

engine.

GRIP

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not allow the starter grip to snap back against the generator. Return it gently to prevent damage to the starter.

ON

FUEL OFF

OFF

12

CONTROLS & FEATURES

Fuel Filler Cap Vent Lever

The fuel filler cap is provided with a fuel filler cap vent lever to seal the fuel tank.

The fuel filler cap vent lever must be in the ON position for the engine to run.

When the engine is not in use, leave the fuel filler cap vent lever in the OFF position to reduce the possibility of fuel leakage. Allow the engine to cool before turning the fuel filler cap vent lever to the OFF position.

OFF

ON

 

FUEL FILLER CAP

FUEL FILLER CAP VENT LEVER

Choke Lever

The choke is used to provide proper starting mixture when the engine is cold. It can be opened and closed by operating the choke lever manually. Move the choke lever to the CLOSED position to enrich the mixture for cold starting.

CHOKE LEVER

OPEN

CLOSED

13

CONTROLS & FEATURES

Eco Throttle® Switch

The Eco Throttle® system automatically reduces engine speed when loads are turned off or disconnected. When appliances are turned on or reconnected, the engine returns to the proper speed to power the electrical load.

If high electrical loads are connected simultaneously, turn the Eco Throttle switch to the OFF position to reduce voltage changes.

ON: Recommended to minimize fuel consumption and further reduce noise levels when less than a full load is applied to the generator.

OFF: The Eco Throttle system does not operate.

ECO THROTTLE SWITCH

OFF

ON

14

CONTROLS & FEATURES

Ground Fault Circuit Interrupter (GFCI) Receptacle

The 120 V 20 A duplex receptacle is protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the shock hazard of ground fault currents.

An example of ground fault current is the current that would flow through a person who is using an appliance with faulty insulation and, at the same time, is in contact with an electrical ground such as a plumbing fixture, wet floor, or earth. The GFCI will protect against current flowing through that person.

The GFCI will not protect against short circuit or overloads.

GFCIs can be expected to interrupt power supply if there are ground faults or stray current imposed on the wiring by other electrical devices, wiring, or equipment. Due to the risk of a power interruption, this generator is not recommended for powering medical or life support equipment.

GFCI RECEPTACLE

(120 V 20 A DUPLEX RECEPTACLE)

15

CONTROLS & FEATURES

FEATURES

Ground Terminal

The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle.

Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.

NEUTRAL BONDED TO FRAME:

There is a permanent conductor between the generator (stator winding) and the frame.

GROUND TERMINAL

16

CONTROLS & FEATURES

Output Indicator

The output indicator (green) is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles.

In addition, the output indicator has a simplified hour meter function. When you start the engine, the indicator blinks according to the generator’s cumulative operating hours as follows:

• No blinks:

0–100 hours

• 1 blink:

100–200 hours

• 2 blinks:

200–300 hours

• 3 blinks:

300–400 hours

• 4 blinks:

400–500 hours

• 5 blinks:

500 or more hours

OUTPUT INDICATOR (GREEN)

17

CONTROLS & FEATURES

Overload Alarm (Indicator)

If the generator is overloaded (in excess of 2.2 kVA), or if there is a short circuit in a connected appliance, the overload alarm (red) will come ON. The overload alarm (red) will stay ON, and after about four seconds, current to the connected appliance(s) will shut off, and the output indicator (green) will go OFF. However, the engine will continue to run. If the overload alarm blink continuously, it suggests an abnormal of inverter unit (see page 59).

OVERLOAD ALARM (RED)

Oil Alert® Indicator

The Oil Alert® system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert indicator (red) comes ON and the Oil Alert system automatically will stop the engine (the engine switch will remain in the ON position).

If the engine stops or the oil alert indicator (red) comes ON when you pull the starter grip, check the engine oil level (see page 40) before troubleshooting in other areas.

OIL ALERT INDICATOR (RED)

18

CONTROLS & FEATURES

LED Light Patterns

OIL ALERT INDICATOR

OVERLOAD ALARM

OUTPUT INDICATOR

Status

Possible cause

Output Indicator

Overload Alarm

Oil Alert Indicator

Normal

Operating

 

 

 

 

normally

 

 

 

Malfunction

Inverter unit

 

 

 

 

failure

 

 

 

Abnormal

Output

 

 

 

 

overcurrent

 

 

 

 

Inverter unit

 

 

 

 

overheat

 

 

 

Warning

Engine oil low

 

 

 

: ON

: OFF

: Blinking

Refer to TAKING CARE OF UNEXPECTED PROBLEMS on page 59 for failure diagnosis.

19

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury.

Knowledge

Read and understand this manual. Know what the controls do and how to operate them.

Familiarize yourself with the generator and its operation before you begin using it. Know how to quickly shut off the generator in case of an emergency.

If the generator is being used to power appliances, be sure that they do not exceed the generator’s load rating (see page 32).

IS YOUR GENERATOR READY TO GO?

For your safety, to ensure compliance with environmental regulations, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the generator to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the generator.

Failure to properly maintain this generator, or failing to correct a problem before operation, could result in a significant malfunction.

Some malfunctions can cause serious injuries or death.

Always perform a pre-operation inspection before each operation and correct any problems.

20

BEFORE OPERATION

To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine.

Before beginning your pre-operation checks, be sure the generator is on a level and firm surface and the engine switch is in the OFF position.

Check the Engine

Before each use, look around and underneath the engine for signs of oil or gasoline leaks.

Check the engine oil level (see page 40). A low engine oil level will cause the Oil Alert system to shut down the engine.

Check the air filters (see page 43). Dirty air filters will restrict air flow to the carburetor, reducing engine and generator performance.

Check the fuel level (see page 38). Starting with a full tank will help to eliminate or reduce operating interruptions for refueling.

Check the GFCI

Check the GFCI operation (see page 27) after starting the engine.

21

OPERATION

SAFE OPERATING PRECAUTIONS

Before operating the generator for the first time, review chapters

GENERATOR SAFETY (see page 6) and BEFORE OPERATION (see page 20).

For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death.

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas.

Breathing carbon monoxide can cause unconsciousness or death.

Never run this product's engine in a closed, or even partly closed area.

Before connecting an AC appliance or power cord to the generator:

Use grounded 3-prong extension cords, tools, and appliances, or double-insulated tools and appliances.

Inspect cords and plugs, and replace if damaged.

Do not use cord lengths greater than 164 feet (50 meters), and do not use multiple tools and appliances with built-in noise filters. Such use may activate the GFCI.

Make sure that the appliance is in good working order. Faulty appliances or power cords can create a potential for electric shock.

Make sure the electrical rating of the tool or appliance does not exceed the rated power of the generator or the receptacle being used.

Operate the generator at least 3 feet (1 meter) away from buildings and other equipment.

Do not operate the generator in an enclosed structure.

Do not place flammable objects close to the engine or locate the generator near flammable materials.

22

OPERATION

STARTING THE ENGINE

To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine.

Operating this generator less than 3 feet (1 meter) from a building or other obstruction can cause overheating and damage the generator.

For proper cooling, allow at least 3 feet (1 meter) of empty space above and around the generator.

Keep all cooling holes open and clear of debris, mud, water, etc. Cooling holes are located on the side panel, the control panel, and the bottom of the generator. If the cooling holes are blocked, the generator may overheat and damage the engine, inverter, or windings.

Refer to SAFE OPERATING PRECAUTIONS on page 22 and perform the IS YOUR GENERATOR READY TO GO? checks (see page 20). Refer to the AC OPERATION (see page 30) for connecting loads to the generator.

1.Make sure that all appliances are disconnected from the AC receptacle.

2.Turn the fuel filler cap vent lever to the ON position.

ON

FUEL FILLER CAP VENT LEVER

23

OPERATION

3.Make sure the Eco Throttle switch is in the OFF position, or more time will be required for warm-up.

4.To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position.

ECO THROTTLE SWITCH

OFF

CHOKE LEVER

OPEN

CLOSED

5. Turn the engine switch to the ON position.

ON

ENGINE SWITCH

24

OPERATION

6.Pull the starter grip lightly until you feel resistance; then pull briskly in the direction of the arrow as shown.

Do not allow the starter grip to snap back against the generator. Return it gently to prevent damage to the starter.

7.If the choke lever was moved to the CLOSED position to start the engine, gradually move it to the OPEN position as the engine warms up.

8.If you wish to use the

Eco Throttle system, turn the Eco Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes.

Direction to pull

STARTER GRIP

CHOKE LEVER

OPEN

CLOSED

ECO THROTTLE SWITCH

ON

25

OPERATION

STOPPING THE ENGINE

To stop the engine in an emergency, simply turn the engine switch to the OFF position securely. Under normal conditions, use the following procedure.

1.Turn off or disconnect all appliances that are connected to the generator.

2.Turn the engine switch to the OFF position securely.

FUEL OFF

ENGINE SWITCH

OFF

Operating the generator in the FUEL OFF position before turning the engine switch to the OFF position can reduce the fuel in the carburetor.

When using the FUEL OFF position, the generator will continue to run for several minutes until the fuel in the carburetor has been consumed, and then the engine will stop.

Turn the engine switch to the OFF position after the engine stops.

After stopping the engine using the FUEL OFF position, restarting the engine will require additional pulls on the recoil starter.

3.Allow the engine to cool, and then turn the fuel filler cap vent lever to the OFF position.

OFF

FUEL FILLER CAP VENT LEVER

If the generator will not be used for a long period of time, refer to page 52 for information on Draining the Fuel Tank and Carburetor.

26

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