HEIDENHAIN ND 1200R Quick Start

Quick Reference Guide Kurzanleitung
ND 1200 R Radial
Softwar e Version
2.8.x
2/2011
ND 1200 R RADIAL
Front panel
F
C
H
Rear side
A
G
+/-
D
enter
B
E
3
6
1
cancel
finish
quit
I
7
4
Side view
2
5
8
9
10
ND 1200 R RADIAL
English
Setup
For detailed description, see www.heidenhain.de
Before Power up
Electrical connection
Line voltage: 100V~ to 240V
(–15 % to +10 %) Line frequency: 43 Hz to 63 Hz Line fuse: T1600 mA, 250 V
5 x 20 mm
Power connector wiring
L: Line voltage (brown) N: Neutral (blue)
Earth ground (yellow/green)
Danger of electr ical shoc k!
Do not open the enclosure• Never use 3-wire to 2-wire adapters • or allow the ground connection to the ND 1200 R to be interrupted or disconnected.
Caution
Changes to the power cable may be made only by an electrical technician.
Caution
Do not connect encoders or other equipment to the ND 1200 R when the power is on.
Safety Considerations
General accepted safety precautions must be followed when operating the ND 1200 R. Failure to observe these precautions could result in damage to the equipment, or injury to personnel. It is understood that safety rules within individual companies vary. If a confl ict exists between the material contained in this guide and the rules of a company using this system, the more stringent rules should take precedence.
Controls and Displays
A LCD scr een B
Soft ke ys: Change to support
functions
C
Axis keys: Enter target
information
D
Command keys: Control
operations
E
Arro w cursor keys: Menu
navigation
F
Fast trac k keys: Programmable
for frequently used functions
G
Numeric k e ypad: Enter numeric
data
H
Send key: Transmit data to PC,
USB printer or USB drive
I
LCD on/off ke y: Turn LCD on or
off and clear data
Connections rear side
1 Pow er switc h 2 Pow er connection with fuse 3
Ground (protective ground)
4
Encoder inputs, X, Y and Z axis.
5
RS-232-C interface f or PC
connection. RS-232 cable must not include crossovers.
6
Probe connector for
HEIDENHAIN 15 pin universal touch probe sensor.
7 Unused
Connections side view
8
Audio out, for 3.5 mm
headphone / speaker jack, monaural, 8 Ohm
9
USB type A int erface for printer
or data storage
10
Remote accessory interf ace
RJ-45 for optional foot switc h or keypad accessory . Two optional remote accessories can be used simultaneously using an RJ-45 splitter.
Mounting
The ND 1200 R is secured to the swivel slots of the mounting stand or arm mount by a shoulder screw, a cap screw mount as shown and associated washers.
Very important Please note For your information
Initial power up
Press the power switch to power the ND 1200 R. The startup screen is displayed. Press the FINISH key to display the current axis positions on the DRO screen.
Software setup
The operating parameters of the ND 1200 R must be confi gured prior to using it for the fi rst time, and any time part measurement, reporting or communication requirements change.
Settings will be retained until:
The data-backup battery is changed• The data and settings are cleared
Caution
Setup parameters control the operation of the ND 1200 R and are password­protected. Only qualifi ed personnel should be given password access to setup screens.
Access setup menu1.
Press the MENU soft k e y and then the SETUP sof t k e y. The setup menu is displayed.
Select the language2.
Use the arrow cursor keys to highlight the desired language fi eld. Press the YES soft key. Press the • FINISH key.
Enter password3.
Use the arrow cursor keys to navigate to the SUPERVISOR setup screen. Highlight the • PASSWORD fi eld and enter the password. Enable STARTUP ZERO if a machine zero will be used for error correction. Press the • FINISH key.
1
ND 1200 R RADIAL
Setup Operation
Encoder setup4.
Use the arrow cursor keys to navigate to the ENCODERS setup screen. Select an axis and enter the required • encoder parameters. Repeat setup for all axes.• Press the • FINISH key.
Radial Drill setup5.
Use the arrow cursor keys to navigate • to the RADIAL DRILL setup screen. Enter the desired parameters and • press the FINISH key.
Error correction6.
Linear error correction (LEC) methods can be used to compensate for encoder and machine measurement errors. Refer to the ND 1200 R User Guide f or instructions.
Display formatting7.
Use the arrow cursor keys to navigate • to the DISPLAY screen. Enter the desired display resolutions • and other parameters. Press the • FINISH key.
Note:
Refer to the ND 1200 R User Guide f or additional setup functions.
Preparation
Power up the ND 1200 R1.
Check connections to the ND 1200 R.• Press the POWER switch to power the ND 1200 R. Press the FINISH key to display the DRO screen.
Find machine zero2.
Move the stage to cross reference marks if the system was setup to establish machine zero at startup.
Select a unit of measure3.
Press the MM (IN) soft k e y to toggle between mm and inches.
Select coordinates4.
Press the X/Y (R/A) soft k e y to toggle between rectangular and polar coordinates
Replacement5.
The ND 1200 R must be parameterized in accordance with the machine settings. Transfer the correct parameters or have a (re)calibration performed.
2
Probing a position
A position can be probed with a hard probe or a touch probe.
Probing with a hard probe1.
Touch the probe to the edge of the • workpiece. Press • ENTER. Enter the probe diameter.• Press the arrow cursor key that • indicates the probe compensation direction.
Probing with a touch probe2.
Touch the edge of the workpiece with • the probe.
Aligning the part
Perf orm a sk e w alignment to eliminate cosine errors resulting from misaligned parts.
Align the part on the stage1.
Align the reference edge of the part to a measurement axis.
Perform a skew alignment2.
Press the DATUM soft key. Press the SKEW soft key. Probe points along the part edge • aligned to the reference axis. Press the FINISH key to complete the alignment.
Set zero point
The fi rst point of the skew will be used as the zero point. Use ZERO to c hange the zero point along the reference axis.
Press the ZERO soft key. Press the soft key for the axis to zero • along (skew edge). Probe the part edge perpendicular to • the skew edge.
Note:
The center of a hole can be used as a point for a skew alignment or setting a zero point. Ref er to the ND 1200 R User Guide for detailed instructions.
Move zero point
If the zero point of a part is not reachable by a probe the zero point can be mov ed.
Press the DATUM soft key Press the MOVE 0 soft key. Enter the X and Y coordinates to • move the zero point to. Press • FINISH.
Target entry
Press the X or Y axis key. Enter the desired position to target.• Press the • ENTER key. Repeat for the opposite axis.• Press the FINISH key. The distance from the target is displayed.
Hole patterns
Press the MENU soft key. Press the PATTERN soft key. Press the soft key to select the • desired pattern. Enter the desired parameters.• Press • FINISH.
Programs
Save a program1.
Create a target sequence.• Press the MENU soft key. Press the PROG soft key. Press the SAVE soft key. Use the numeric keypad to enter a • name for the program. Press the • ENTER key.
Run a program2.
Press the MENU soft key. Press the PROG soft key. Use the arrow cursor keys to highlight • a program. Press the RUN soft key.
Delete a program3.
Press the MENU soft key. Press the PROG soft key. Use the arrow cursor keys to highlight • a program. Press the DELETE soft key. Press the YES soft key.
Note:
Refer to the ND 1200 R User Guide f or detailed instructions.
DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 5
83301 Traunreut, Germany
{ +49 8669 31-0 | +49 8669 5061
E-mail: info@heidenhain.de
www.heidenhain.de
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