Emerson Fisher 685SE, Fisher 685SR Data Sheet

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Emerson Fisher 685SE, Fisher 685SR Data Sheet

685SE and 685SR Actuators

Product Bulletin

61.2:685SE/685SR

D103791X012

September 2014

 

 

Fisherr 685SE and 685SR Piston Actuators

The 685SE and 685SR are medium to large spring-return, double-acting piston actuators that provide accurate, high thrust output for short to long travel applications. These actuators are designed for use with a variety of medium to large Fisher sliding­stem control valves including the easy­e™, FB, TBX,CVX, HP, EH, and 461.

These actuators feature an internal bias spring that forces the actuator piston rod to extend (685SE) or retract (685SR) upon a loss of supply pressure, thereby ensuring a fail-closed or fail-open mode of operation. This effectively eliminates the need for a trip valve and volume tank in most constructions.

Several configurations are available to cover a wide range of application requirements. Typical travels range from 25 to 610 mm (1 to 24 inches) and cylinder diameters range from 254 to 711 mm (10 to 28 inches).

The 685SE and 685SR can be used with the FIELDVUE™ DVC6200 digital valve controller for throttling applications, or with switching valves for on­off control. This actuator can also be fitted with volume boosters for fast stroking requirements.

X0993

Double Acting Construction — Pressure on both sides of the piston results in stiff, precise positioning.

Features

High Thrust Capability — Maximum thrusts of up to 354 kN (79,000 lbf) can be produced, when supply pressure is available.

Broad Application Coverage — Standard constructions offer travels of up to 610 mm (24 inches) and cylinder diameters of up to 711 mm (28 inches). Even larger constructions are available upon request.

Low Friction — Low friction piston seals and either chrome plated or fluoropolymer coated cylinder bores reduce sliding friction and wear.

Wide Temperature Range — Standard constructions offer a temperature range of -40 to 93_C (-40 to 200_F), however higher or lower temperatures are possible. Special constructions can operate as low as -54_C (­65_F) and as high as 204_C (400_F).

Mechanical Fail Mode — Depending on construction, an internal bias spring will force the piston rod to retract or extend upon a loss of supply pressure.

Manual Override — An optional side-mounted handwheel or hydraulic hand-pump is capable of extending or retracting the actuator manually and can be engaged at any position from full open to full closed.

www.Fisher.com

Product Bulletin

685SE and 685SR Actuators

61.2:685SE/685SR

September 2014

D103791X012

 

 

Table 1. Specifications

 

Operating Pressure(1)

Minimum: 2.7 bar (40psig)

Maximum Allowable: 10.3 bar (150 psig)

Consult your Emerson Process Management sales office for supply pressures under 40 psig

Travel(2)

25 mm (1 inch) through 610 mm (24 inch) See table 2

Thrust Capabilities

Designed to meet the application requirements

Piston Diameter and Area(2)

Available in 51 mm (2 inch) increments between 254 mm (10 inch) and 711 mm (28 inch)

See table 2

For additional sizes, contact your Emerson Process Management sales office.

Operative Temperature Limits

Standard: ­40 to 93_C (­40 to 200_F)

Low Temperature: ­54 to 93_C (­65 to 200_F)(3) High Temperature: ­32 to 204_C (­25 to 400_F)(3)

Yoke Boss and Valve Stem Diameter

J 90.5 mm (3-9/16 inch) yoke boss with 19.1 mm (3/4 inch) stem J 127 mm (5 inch) yoke boss with 25.4 mm (1 inch) stem J 127 mm (5 inch) yoke boss with 31.8 mm (1-1/4 inch) stem J 127 mm (5H inch) yoke boss with 32 mm (1-1/4 inch) stem J 178 mm (7 inch) yoke boss with 51 mm (2 inch) stem

Pressure Connections

See table 3

Instrument Mounting

Mounting kits are available for use with the FIELDVUE DVC6200 series digital valve controller

Construction Materials

PART

MATERIAL

Yoke

ASTM A36 (steel)

 

 

Piston

ASTM A36 (steel)

 

 

Cylinder

254 to 559 mm (10 to 22 inch)

 

cylinder: 1026 DOM (steel) with

 

chrome-plated bore

 

610 to 711 mm (24 to 28 inch)

 

cylinder: ASTM A516 Grade 70

 

(steel) with fluoropolymer

 

coated bore

 

 

Upper/Lower Heads

ASTM A36 (steel)

 

 

Outer Spring Cartridge

ASTM A36 (steel)

 

 

Tie Bolt

ASTM A311 1045, Class B (steel)

 

 

Piston Rod

S31603 (316L SST)

 

 

Stem Connector

ASTM A36 (steel)

 

 

Manual Override (optional)

Size 10 to 26: Handwheel

Size 28: Hydraulic Hand-pump(4)

Weights

See tables 9 and 10

Lifting Point Load Ratings

See table 11

Options

J Manual Override, J Volume Boosters,

J Fisher Optimized Digital Valve (ODV) Package

Dimensions

See figures 2 and 3 and tables 4 and 5

Certifications

J Pressure Equipment Directive (PED) 97/23/EC,

J ATEX Group II Category 2 Gas and Dust

,

J Systematic Safety Integrity, SIL 3, J GOST-R (Russia), J GOST-K (Kazakhstan)

1.The pressure/temperature limits in this bulletin and any other applicable standard or code should not be exceeded.

2.Consult your Emerson Process Management sales office for larger travels or cylinder diameters. The Fisher 657, 667, and 585C family of actuators can be used for smaller travels or cylinder diamet­ ers.

3.Consult your Emerson Process Management sales office for applications requiring low or high temperature requirements.

4.Consult your Emerson Process Management sales office for applications requiring a manual override on a size 28 actuator.

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685SE and 685SR Actuators

Product Bulletin

 

 

61.2:685SE/685SR

 

 

D103791X012

September 2014

 

 

 

 

 

 

Figure 1. Fisher 685SE Piston Actuator

 

 

 

 

 

 

 

SPRING CARTRIDGE

 

PRESSURE CONNECTIONS

 

(TOP AND BOTTOM)

TIE RODS

SPRING

CYLINDER

 

PISTON

PISTON WEAR RING

PISTON QUAD SEAL

MOUNTING BOSSES

BEARING ASSEMBLY

 

BEARING RETAINING RING

 

PISTON ROD

 

VALVE STEM CONNECTOR

 

YOKE

X0992

Principle of Operation

685SE and 685SR piston actuators utilize a piston that moves inside of a cylinder to generate thrust. A seal contained on the circumference of the piston provides a seal between the piston and the cylinder, preventing supply pressure leakage. A bias spring that is either below or above the piston, depending on construction, will retract or extend the piston rod upon a loss of supply pressure. This fail action will result in forcing an attached control valve to either fail-open or fail-closed.

From an equilibrium state, the actuator operates by reacting to a force unbalance that is created by increasing supply pressure on one side of the piston, and decreasing it on the other. This moves the piston up or down, and results in a repositioning of the attached control valve. Travel can be adjusted using

travel limits within a valve positioner, which limit the travel range of the actuator. The optional handwheel manual override does not have the ability to act as a hard travel stop.

An optional handwheel or hydraulic hand-pump manual override is capable of extending or retracting the actuator manually and can be engaged at any position from full open to full close. This handwheel override utilizes a worm gear assembly that is attached to the stem connector and not attached to the cylinder or piston rod. This enables the handwheel override function to reposition the control valve even if the actuator cylinder or piston is removed for maintenance. The hydraulic hand-pump override utilizes a hydraulic cylinder that is connected to the piston rod, which is controlled by a manual hand-pump.

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Product Bulletin

685SE and 685SR Actuators

61.2:685SE/685SR

September 2014

D103791X012

 

 

Instrument Selection

An excellent selection of sensitive and accurate instruments is available for 685SE and 685SR spring-return piston actuators. These include the FIELDVUE DVC6200 digital valve controller, as well as volume boosters.

DVC6200 Digital Valve Controller

FIELDVUE DVC6200 digital valve controllers are communicating, microprocessor­based

Table 2. Standard Constructions(1)

current­to­pneumatic instruments. In addition to the traditional function of converting a current signal to a pressure signal, DVC6200 digital valve controllers, using HARTr or FOUNDATION™ fieldbus communications protocol, give easy access to information critical to process operation.

For additional information, refer to Fisher bulletin 62.1:DVC6200 (D103415X012) or 62.1:DVC6200f (D103399X012), available at www.FIELDVUE.com or from your Emerson Process Management sales office.

ACTUATOR

PISTON

PISTON ROD

PISTON AREA

VALVE STEM

YOKE BOSS

 

VALVE TRAVEL

 

 

DIAMETER

CONNECTOR SIZE

DIAMETER

Minimum

Maximum

 

SIZE

 

 

 

 

 

 

mm

Inch

mm

Inch

cm2

Inch2

mm

Inch

mm

Inch

mm

Inch

mm

Inch

 

 

 

 

 

 

 

 

19

3/4

90

3-9/16

25

1

203

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

254

10

16

2.41

507

79

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

3/4

90

3-9/16

25

1

154

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

305

12

16

2.41

730

113

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

356

14

32

4.91

993

154

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

406

16

32

4.91

1297

201

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

457

18

32

4.91

1642

254

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

508

20

46

7.07

2027

314

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

559

22

46

7.07

2452

380

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

610

24

62

9.62

2919

452

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

660

26

62

9.62

3425

531

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28

711

28

62

9.62

3973

616

25

1

127

5

25

1

203

8

 

 

 

 

 

 

 

 

 

 

32 or 51

1-1/4 or 2

127 or 178

5H or 7

25

1

610

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Consult your Emerson Process Management sales office for additional sizes.

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