Instruction Manual Model UP750
Program Controller
User’s Manual for Cascade Control with Two Universal Inputs
IM 05E01B02-53E
IM 05E01B02-53E
1st Edition
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Thank you for purchasing the UP750 program controller.
■ How to Use the Manuals
Purpose |
Manual Title |
Description |
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Setup |
1. |
Installation |
Describes the tasks (installation, wiring, and others) |
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required to make the controller ready for operations. |
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Basic operation |
2. Initial Settings |
Describes examples of setting PV input types and |
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control output types. Making settings described herein |
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and program creation in “3. Programming” allows you to |
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carry out basic control. |
Program creation |
3. |
Programming |
Describes examples of creating basic programs. The |
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use of the program pattern setup charts included in the |
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“3.7 Program Pattern Setup Charts” is recommended. |
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General understand- |
3.5 Program Parameter Map |
Contains a parameter map that serves as a guide to |
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ing of programming |
3.6 Lists of Program |
creating programs. Also includes a brief explanation |
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operations |
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Parameter |
of the functions of program parameters. |
Operating |
4. |
Operations |
Describes key operation sequences. For operation |
procedures |
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control through external contact inputs, see “1.5 |
and troubleshooting |
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Terminal Wiring Diagrams.” |
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Brief operation |
6.1 |
Parameter Map |
Contains the parameter map used as a guideline for |
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setting parameters. |
Function description |
6.2 |
List of Parameters |
Briefly describes the functions of parameters. In addition, |
and setpoint |
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each parameter table has a User Setting column, where |
recording |
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you can record your setpoints when setting them in the |
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controller. |
■ Controllers Applicable to Cascade Control with Two Universal Inputs
The specification codes of the UP750 applicable to cascade control with two universal inputs are given in the table below.
UP750-50 UP750-51
■Regarding This User’s Manual
(1)This manual should be provided to the end user. Keep an extra copy or copies of the manual in a safe place.
(2)Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation.
(3)This manual describes the functions of this product. Yokogawa M&C Corporation (hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose.
(4)Under absolutely no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without permission.
(5)The contents of this manual are subject to change without prior notice.
(6)Every effort has been made to ensure that the details of this manual are accurate. However, should any errors be found or important information be omitted, please contact your nearest Yokogawa representative or our sales office.
Media No. IM 05E01B02-53E (CD) |
1st Edition : May 2000 (YK) |
IM 05E01B02-53E 1st Edition : May 31,2000-00 |
All Rights Reserved Copyright © 2000, Yokogawa M&C Corporation |
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■ Safety Precautions
The following symbol is indicated on the controller to ensure safe use.
This symbol on the controller indicates that the operator must refer to an explanation in the instruction manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes how the operator should exercise special care to avoid
CAUTION electric shock or other dangers that may result in injury or loss of life.
The following symbols are used in the hardcopy user’s manuals and in the user’s manual supplied on the CD-ROM.
NOTE
Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.
IMPORTANT
Draws attention to information that is essential for understanding the operation and/or features of the controller.
■ Regarding Force Majeure
Yokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect, caused by the use of or unpredictable defects of the product.
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Int> <Rev> |
Toc-1 |
Model UP750
Program Controller User’s Manual for
Cascade Control with Two Universal Inputs
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IM 05E01B02-53E 1st Edition |
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CONTENTS |
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1. |
Installation .............................................................................................. |
1-1 |
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1.1 |
Model and Suffix Codes.................................................................................. |
1-1 |
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1.2 |
How to Install................................................................................................... |
1-2 |
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1.3 |
How to Connect Wires .................................................................................... |
1-5 |
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1.4 |
Hardware Specifications ................................................................................ |
1-7 |
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1.5 |
Terminal Wiring Diagrams ............................................................................ |
1-13 |
2. |
Initial Settings ......................................................................................... |
2-1 |
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2.1 |
Names and Functions of Front Panel Parts ................................................... |
2-2 |
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2.2 |
Setting UP mode (Setting First at Power-on) ................................................. |
2-3 |
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2.3 |
Changing UP mode ......................................................................................... |
2-4 |
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2.4 |
Setting Primary and Secondary PV Input Types ........................................... |
2-6 |
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2.5 |
Setting Control Output Type ......................................................................... |
2-10 |
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2.6 |
Initializing Parameters .................................................................................. |
2-12 |
3. |
Programming .......................................................................................... |
3-1 |
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3.1 |
Overview of Program Patterns ....................................................................... |
3-1 |
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3.2 |
Example of Program Pattern Setup Charts ................................................... |
3-2 |
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3.3 |
Creating Program Patterns............................................................................. |
3-4 |
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3.4 |
Changing Program Patterns.......................................................................... |
3-11 |
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3.5 |
Program Parameter Map ............................................................................... |
3-14 |
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3.6 |
Lists of Program Parameters ....................................................................... |
3-16 |
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3.7 |
Program Pattern Setup Charts ..................................................................... |
3-21 |
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3.8 |
Explanation of Program Functions .............................................................. |
3-24 |
4. |
Operations .............................................................................................. |
4-1 |
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4.1 |
Monitoring-purpose Operating Displays Available during Operation ......... |
4-1 |
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4.2 |
Performing/Canceling Auto-tuning of Secondary-loop ................................ |
4-9 |
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4.3 |
Performing/Canceling Auto-tuning of Primary-loop .................................... |
4-11 |
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4.4 |
Setting PID of Secondary-loop Manually ..................................................... |
4-12 |
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4.5 |
Setting PID of Primary-loop Manually .......................................................... |
4-14 |
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4.6 |
Selecting the Program Pattern Number (PT.No) .......................................... |
4-15 |
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4.7 |
Switching between RUN and RESET Modes ............................................... |
4-16 |
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4.8 |
Switching between Cascade (CAS) and Local (LSP) .................................. |
4-17 |
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4.9 |
Switching between AUTO and MAN of Secondary-loop ............................. |
4-18 |
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4.10 |
Manipulating Control Output during Manual Operation ............................. |
4-19 |
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4.11 |
Enabling/Disabling the Hold Mode of Program Operation ......................... |
4-21 |
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IM 05E01B02-53E 1st Edition : May 31,2000-00
<Int> <Rev> |
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Toc-2 |
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4.12 |
Changing Program Setpoints when in Hold Mode ...................................... |
4-22 |
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4.13 |
Executing the “Advance” Function ............................................................. |
4-23 |
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4.14 |
Switching to Local-mode (LOCAL) of Primary-loop Operation .................. |
4-24 |
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4.15 |
Changing Setpoints during Local-mode of Primary-loop Operation ......... |
4-25 |
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5. |
Troubleshooting and Maintenance ........................................................ |
5-1 |
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5.1 |
Troubleshooting .............................................................................................. |
5-1 |
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5.2 |
Maintenance .................................................................................................... |
5-5 |
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5.2.1 |
Cleaning ........................................................................................... |
5-5 |
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5.2.2 |
Replacing Brackets ........................................................................... |
5-5 |
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5.2.3 |
Attaching Terminal Cover .................................................................. |
5-5 |
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5.2.4 |
Replacing Parts with a Limited Service Life ....................................... |
5-7 |
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5.2.5 |
Replacing Control Output Relays ...................................................... |
5-8 |
6. |
Parameters |
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6-1 |
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6.1 |
Parameter Map ................................................................................................ |
6-1 |
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6.2 |
Lists .........................................................................................of Parameters |
6-6 |
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7. |
Function Block ............................................Diagram and Descriptions |
7-1 |
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-1 |
This chapter describes installation, wiring, and other tasks required to make the controller ready for operation.
Before using the controller, check that the model and suffix codes match your order.
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Suffix Code |
Description |
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UP750 |
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Program controller (provided with Custom Computing Function*) |
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Type |
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Single-loop type |
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-5 |
Dual-loop type |
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Optional functions |
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None |
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1 |
With communication, auxiliary analog input |
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Check that the following items are provided: |
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• Program controller (of ordered model) .................................................... |
1 |
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Brackets (mounting hardware) ............................................................... |
1 pair |
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Unit label................................................................................................ |
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• User’s Manuals for Single-loop Control .................................................. |
7 (A2 size) |
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• User’s Manual (Reference) (CD-ROM version) ...................................... |
1 |
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*Using an optional custom computation building tool (Model LL200-E10) that runs on a personal computer, you can build a variety of computations (e.g., four arithmetic operations, logical operations, ten-segment linearizer computations, temperature correction factor computations, and pressure correction factor computations) to be applied to the controller’s I/O signals.
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-2 |
NOTE
To install the controller, select a location where:
1.no one may accidentally touch the terminals,
2. |
mechanical vibrations are minimal, |
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3. |
corrosive gas is minimal, |
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150mm |
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4. |
temperature can be maintained at about 23 C and |
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the fluctuation is minimal, |
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150mm |
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150mm |
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150mm |
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5. |
no direct radiant heat is present, |
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6.no magnetic disturbances are caused,
7.no wind blows against the terminal board (reference junction compensation element),
8.no water is splashed,
9.no flammable materials are around,
Never place the controller directly on flammable items or equipment.
If the controller has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the controller, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mmthick uncoated steel plates.
● Installation Position
Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.
Front panel
of controller Must not exceed 30
30 |
Rear of |
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IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-3 |
■ External Dimensions and Panel Cutout Dimensions |
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UP750 |
Unit: mm |
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96 |
11 |
100 |
Large bracket |
PVE1
PVE2
96 |
91.8 |
112 |
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Small bracket |
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1 to 10 mm (Panel thickness) |
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General installation |
Side-by-side close installation |
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117 min. |
[(N-1) 96+92]+00.8 |
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+0.8 |
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92 |
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(53) |
145 min. |
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“N” stands for the number of controllers to be |
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installed. |
92+00.8 |
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However, the measured value applies if N 5. |
92+00.8 |
(25) |
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IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-4 |
■ How to Install
Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock.
CAUTION
After opening the mounting hole on the panel, follow the procedures below to install the controller:
1.Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side.
2.Set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them.
Direction to insert the controller
Insert the controller into the opening at the front of the panel.
Large bracket
Panel |
(top mounting hardware) |
Terminal board
Insert a screwdriver into the brackets to tighten the screws.
Small bracket
(bottom mounting hardware)
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-5 |
1)Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possi-
bility of electric shock.
CAUTION 2) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.
NOTE
1)Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side.
As a countermeasures against noise, do not place the primary and secondary power cables close to each other.
2)For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires.
The cables to be used for wiring, terminal specifications, and recommended parts are as shown below.
3)Control output relays may be replaced. However, because they have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load.
4)The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.
■ For DC Relay Wiring |
■ For AC Relay Wiring |
UP750 |
External DC power supply |
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O.C Relay |
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R |
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Diode |
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UP’s contact |
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(Mount it directly |
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Relay |
to the relay coil |
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(Use one with a relay coil |
terminal (socket).) |
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rating less than the UP’s |
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contact rating.) |
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UP750 External AC power supply
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R |
UP’s contact |
Relay |
CR filter |
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(Use one with a relay coil |
(Mount it directly |
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rating less than the UP’s |
to the relay coil |
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contact rating.) |
terminal (socket).) |
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
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<1. Installation> |
1-6 |
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● Cable Specifications and Recommended Cables |
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Purpose |
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Name and Manufacturer |
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Power supply, grounding, relay contact outputs |
600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2 |
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Thermocouple |
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Shielded compensating lead wires, JIS C 1610, |
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(See Yokogawa Electric’s GS 6B1U1-E.) |
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RTD |
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Shielded wires (three conductors), UL2482 (Hitachi Cable) |
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Other signals |
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Shielded wires |
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● Recommended Terminal Lugs |
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Applicable wire size |
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Tightening torque |
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0.3 to 1.65 mm2 |
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0.8 N·m or less |
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3 . 7 m m |
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3 . 7 m m |
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7 m m o r l e s s
or
7 m m o r l e s s
● Terminal Covers
Target Model |
Part Number |
Sales Unit |
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For UP750 |
T9115YD |
1 |
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IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-7 |
PV Input Signals (Primary PV Input and Secondary PV Input)
• Number of inputs: 2 (primary-loop: terminals 11 - 12 - 13 , secondary-loop: terminals 41 -
42- 43 )
•Input type: Universal input system. The input type can be selected with the software.
•Sampling period: Can be selected from 100, 200 and 500 ms.
•Burnout detection: Functions at TC, RTD, standard signal (0.4 to 2 V or 1 to 5 V) Upscale, downscale, and off can be specified.
For standard signal, burnout is determined to have occurred if it is 0.1 V or less.
•Input bias current: 0.05 A (for TC or RTD b-terminal)
•Measurement current (RTD): About 0.13 mA
•Input resistance: 1 M or more for thermocouple or mV input About 1 M for DC voltage input
Secondary PV input of 0.00 to 1.25 V range is about 8 M
•Allowable signal source resistance: 250 or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less
2 k or less for DC voltage input
Effects of signal source resistance: About 0.01%/100
•Allowable wiring resistance: for RTD input
Maximum 150 /wire: Conductor resistance between three wires should be equal However, 10 /wire for a maximum range of -150.0 to 150.0 C.
Wire resistance effect: 0.1 C/10
•Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input20 V DC for DC voltage input
•Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode 120 dB (50/60 Hz) or more in common mode
•Reference junction compensation error: 1.0 C (15 to 35 C)1.5 C (0 to 15 C, 35 to 50 C)
•Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD
Auxiliary Analog Input Signals
Available only for controllers with auxiliary analog input terminals.
•Number of inputs: 1 (terminals 21 - 22 )
•Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC
•Sampling period: 100, 200 and 500 ms
The sampling period of a remote input signal is associated with the PV input’s sampling period.
•Input resistance: About 1 M
•Input accuracy: 0.3% 1 digit of input span for 0 to 2 V DC0.2% 1 digit of input span for 0 to 10 V DC
0.375% 1 digit of input span for 0.4 to 2.0 V DC0.3% 1 digit of input span for 1 to 5 V DC
Under standard operating conditions (23 2 C, 55 10% RH, power frequency of 50/60 Hz)
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> <1. Installation> 1-8
Loop Power Supply
Power is supplied to a two-wire transmitter. (15 V DC: terminals 14 - 15 )
A resistor (10 to 250 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal. Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit)
Retransmission Output
Either PV, program setpoint, or control output is output.
Either the retransmission output or the loop power supply can be used with terminals
14- 15 .
•Number of outputs: 1 or 2 (terminals 14 - 15 , terminals 16 - 17 )
•Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less than 0 mA is not feasible)
•Load resistance: 600 or less
•Output accuracy: 0.1% of span ( 5% of span for 1 mA or less.)
Under standard operating conditions (23 2 C, 55 10% RH, power frequency of 50/ 60 Hz)
Control Output
Universal output system, The output type can be selected with the software.
•Current output
(Dual-loop type: terminals 16 - 17 ; heating-side output: terminals 16 - 17 , cooling-side output: terminals 14 - 15 )
Number of outputs |
1 or 2 (two for heating/cooling type), |
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switched between a voltage pulse output |
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and current output. |
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Output signal |
4-20, 0-20, 20-4, or 20-0 mA DC |
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Load resistance |
600 or less |
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Output accuracy |
0.1% of span |
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( 5% of span for 1 mA or less) |
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Under standard operating conditions (23 2 C, |
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55 10% RH, power frequency of 50/60 Hz) |
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•Voltage pulse output
(Dual-loop type: terminals 16 - 17 ; heating-side output: terminals 16 - 17 , cooling-side output: not select)
Number of |
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1 |
outputs |
switched between a voltage pulse output and current output. |
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Output signal |
On-voltage = 12 |
V or more (load resistance: 600 Ω or more) |
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Off-voltage = 0.1 V DC or less |
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Resolution |
10 ms or |
0.1% of output, whichever is larger |
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•Relay contact output
(Dual-loop type: terminals 1 - 2 - 3 , heating-side output: terminals 1 - 2 - 3 , coolingside output: terminals 4 - 7 )
Number of outputs |
1 or 2 (two for heating/cooling type) |
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Output signal |
Three terminals (NC, NO, and common) |
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Contact rating |
250 V AC or 30 V DC, 3 A (resistance load) |
|
|
Resolution |
10 ms or 0.1% of output, whichever is larger |
|
|
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-9 |
Contact Inputs
•Purpose: Program pattern no. selection, and run/reset switching
•Number of inputs: 7
•Input type: Non-voltage contact or transistor open collector input
•Input contact rating: 12 V DC, 10 mA or more
•On/off determination: For non-voltage contact input, contact resistance of 1 k or less is determined as “on” and contact resistance of 20 k or more as “off.”
For transistor open collector input, input voltage of 2 V or less is determined as “on” and leakage current must not exceed 100 A when “off.”
•Minimum status detection hold time: PV input’s sampling period 3
Contact Outputs
•Purpose: Event output, FAIL output, and others
•Number of outputs: 7
•Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A
•Transistor contact rating: 24 V DC, 50 mA
Display Specifications
•PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm
•Setpoint display: 32 128 dot LCD with back lighting
•Status indicating lamps: LEDs
Safety and EMC Standards
•Safety: Compliant with IEC1010-1: 1990 and EN61010-1: 1992 Approved by CSA1010
CSA1010 installation category (overvoltage category) : CATII (IEC1010-1) Approved by UL508
•EMC standards: This instrument complies with the following EMC standards (the instrument continues to operate at a measuring accuracy of within 20% of the range during tests):
-EMI (emission), EN55011: Class A Group 1
-EMS (immunity), EN50082-2: 1995
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-10 |
Construction, Installation, and Wiring
•Construction: Only the front panel is dust-proof and drip-proof (protection class IP55) For side-by-side close installation the controller loses its dust-proof and drip-proof protection.
•Material: ABS resin and polycarbonate
•Case color: Black
•Weight: About 1 kg or less
•Dimensions: 96 (W) 96 (H) 100 (depth from panel face) mm
•Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)
•Panel cutout dimensions: 920+0.8 (W) 920+0.8 (H) mm
•Installation position: Up to 30 upward facing (not designed for facing downward)
•Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)
Power Supply Specifications
•Power supply: Rated voltage of 100 to 240 V AC ( 10%), 50/60 Hz
•Power consumption: Max. 20 VA (8.0 W max.)
•Data backup: Lithium cell with life expectancy of 10 years
•Withstanding voltage
-Between primary terminals* and secondary terminals**: At least 1500 V AC for 1 minute (Note)
-Between primary terminals* and grounding terminal: At least 1500 V AC for 1 minute (Note)
-Between grounding terminal and secondary terminals**:
At least 1500 V AC for 1 minute
-Between secondary terminals**: At least 500 V AC for 1 minute
*Primary terminals indicate power terminals and relay output terminals
**Secondary terminals indicate analog I/O signal, voltage pulse output, and contact input terminals
Note: The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety.
•Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal
•Grounding: Class 3 grounding (grounding resistance of 100 or less)
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-11 |
Signal Isolations
•Primary PV input terminals: Isolated from other input/output terminals. Not isolated from the internal circuit.
•Secondary PV input 2 terminals: Isolated from Primary PV input terminals, other input/ output terminals and internal circuit.
•Auxiliary analog input terminals: Isolated from other input/output terminals and the internal circuit.
•15 V DC loop power supply terminals: Not isolated from analog current output and voltage pulse control output. Isolated from other input/output terminals and internal circuit.
•Analog output terminals (for control output and retransmission): Not isolated between analog outputs and from 15 V DC loop power supply and voltage pulse control output. Isolated from other input/output terminals and internal circuit.
•Voltage pulse control output terminals: Not isolated from analog outputs and 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit.
•Relay contact control output terminals: Isolated between contact output terminals and from other input/output terminals and internal circuit.
•Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit.
•Relay contact output terminals: Not isolated between relay contact outputs. Isolated from other input/output terminals and internal circuit.
•Transistor contact output terminals: Not isolated between transistor contact outputs. Isolated from other input/output terminals and internal circuit.
•RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit.
•Power terminals: Isolated from other input/output terminals and internal circuit.
•Grounding terminals: Isolated from other input/output terminals and internal circuit.
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-12 |
Environmental Conditions
•Normal operating conditions:
Ambient temperature: 0 to 50 C (40 C or less for side-by-side close installation) Temperature change rate: 10 C/h or less
Ambient humidity: 20 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less
Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less Continuous vibration at 14 to 150 Hz: 4.9 m/s2 or less
Short-period vibration: 14.7 m/s2, 15 seconds or less Shock: 14.7 m/s2 or less, 11 ms
Installation height: Height above sea level of 2000 m or less Warm-up time: 30 minutes or more after power on
•Transportation and storage conditions: Temperature: -25 to 70 C
Temperature change rate: 20 C/h or less Humidity: 5 to 95% RH (no condensation allowed)
•Effects of changes in operating conditions
-Effects from changes in ambient temperature:
-On voltage or thermocouple input, 1 V/ C or 0.01% of F.S./ C, whichever is larger
-On auxiliary analog input, 0.02% of F.S./ C
-On RTD input, 0.05 C/ C (ambient temperature) or less
-On analog output, 0.05% of F.S./ C or less
-Effects from power supply fluctuation (within rated voltage range)
-On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger
-On analog output, 0.05% of F.S./10 V or less
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<1. Installation> |
1-13 |
NOTE
Do not use unassigned terminals as relay terminals.
Terminal wiring diagrams are shown on and after the next page.
IM 05E01B02-53E 1st Edition : May 31,2000-00
00-31,2000 May : Edition 1st 53E-05E01B02 IM
■ UP750 Cascade Control with Two Universal Inputs (Model UP750-5 )
Secondary PV input |
* Factory-set to “TC type-K.” |
|
See “2. Initial Settings.” |
TC input |
RTD input |
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41 |
A |
42 |
+ |
b |
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42 |
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43 |
- |
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43 |
B |
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mV/V input |
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42 |
+ |
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NOTE |
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Retransmission |
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output 2 |
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Default: Unspecified |
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retransmission type |
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+ |
46 |
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0-20mADC, |
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4-20mADC |
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- |
47 |
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Default: 4-20 mA DC |
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Installation category |
43 |
- |
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(overvoltage category): |
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II (IEC1010-1) |
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Control output |
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Relay contact output |
Note: Select this option from |
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1 |
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NC |
1 |
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the OT2 parameter. |
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* |
Time proportional PID relay contact |
2 |
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NO |
2 |
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3 |
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output is configured at factory |
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COM |
3 |
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before shipment. |
4 |
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Contact rating: 250 V AC, 3 A |
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5 |
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30 V DC, 3 |
A (resistance load) |
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Power supply |
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CAUTION |
6 |
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Power supply |
Before carrying out wiring, turn off the power |
7 |
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to the controller and check that cables to be |
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L |
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8 |
connected are not alive with a tester or the like |
8 |
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because there is a possibility of electric shock. |
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9 |
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N |
9 |
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10 |
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10 |
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Allowable range: 100-240 V AC ( 10%) |
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(free voltage) |
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50/60 Hz shared |
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Communication 1 |
Communication 2 |
* Wiring can only be carried out |
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(PSL1) |
(PSL2) |
for controllers with |
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communication functions. |
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High performance |
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RS-485 communication |
Primary PV input |
* Not configured at factory before |
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RS-485 communication |
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shipment. See “2. Initial Settings.” |
23 SDB(+) |
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24 |
SDA(-) |
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25 RDB(+) |
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26 |
RDA(-) |
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27 |
SG |
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41 |
31 |
21 |
11 |
42 |
32 |
22 |
12 |
43 |
33 |
23 |
13 |
44 |
34 |
24 |
14 |
45 |
35 |
25 |
15 |
46 |
36 |
26 |
16 |
47 |
37 |
27 |
17 |
48 |
38 |
28 |
18 |
49 |
39 |
29 |
19 |
50 |
40 |
30 |
20 |
28 RDB(+) |
TC input |
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29 |
RDA(-) |
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30 |
12 |
+ |
SG |
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13 |
- |
Auxiliary analog input |
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21 |
+ |
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Specify in a range of |
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1-5 V DC, 0-2 V DC, |
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22 |
- |
or 0-10 V DC. |
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Default: 1-5 V DC |
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RTD input
11A
12b
13B mV/V input
Receiving 4-20 mA DC Current Signals with the Controller * When receiving 4-20 mA DC current signals, set the PV input type to 1-5 V DC (setpoint “41”).
12 +
12+
13-
NOTE
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250 Ω 4-20mA |
13 |
- |
Note: Connecting a 250 Ω resistor to the terminals is |
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optional. |
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Model: X010-250-2 (resistor with M3.5 crimp-on terminal |
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lugs) |
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Installation category (overvoltage category): II (IEC1010-1)
Retransmission output 1* |
* Factory-set to “PV retransmission.” |
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Note: Select this option from the OT2 parameter. |
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Control output |
* Retransmission output 2 is available |
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only when “relay” is selected as the |
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14 |
+ |
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type of control output. |
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4-20 or |
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Current/voltage |
Retransmission |
15 |
- |
0-20 mA DC |
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pulse output |
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output |
2* |
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Default: Unspecified |
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Default: 4-20 mA DC |
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retransmission type |
15 V DC loop power supply* |
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16 |
+ |
0-20mADC, |
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16 |
+ |
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0-20mADC, |
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4-20mADC |
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4-20mADC |
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17 |
- |
Voltage pulse (12 V) |
17 |
- |
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14 |
+ |
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Default: 4-20 mA DC |
14.5-18.0 V DC |
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15 |
- |
(21 mA DC max.) |
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Load resistance: 600 |
Ω or less |
*Retransmission output 1 is not available if a 15 V DC loop power supply is used.
Relay
Transistor
External contact outputs |
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PV event 1 output |
DO1 |
6 |
UP |
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PV event 2 output |
DO2 |
5 |
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Instrument alarm |
DO3 |
4 |
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1 output |
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Common |
COM |
7 |
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Time event 1 output
Time event 2 output
Time event 3 output
Time event 4 output
Common
DO4 34 |
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DO5 |
33 |
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DO6 |
32 |
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DO7 |
31 |
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COM |
35 |
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*The functions of the external contact outputs are the defaults for cascade control with two universal inputs control. To change the functions, reconfigure the contact output registration setup parameters.
*OT2 is a setup parameter.
You can change the settings of the parameter OT2 to change the control output type. See “2. Initial Settings.”
Correspondence between parameters OT2 and control output types |
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OT2=0 (factory-set default) |
OT2=1 |
OT2=2 |
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OT2=3 |
Time proportional control |
Time proportional control |
Current output |
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On-off control |
Relay output |
Voltage pulse output |
(terminals 16 and |
17 |
) |
Relay output |
(terminals 1 , 2 and 3 ) |
(terminals 16 and 17 ) |
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(terminals 1 , 2 and 3 ) |
*The functions of a contact input can be varied by changing the setting of the contact input registration parameter.
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External |
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Switch between the ON and OFF states of the DI1 to DI4 |
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contact inputs to select from program pattern numbers 1 to 15. |
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(Select a number during a RESET state.) |
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1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
DI1 ON OFF ON OFF ON |
OFF ON OFF ON |
OFF ON |
OFF ON |
OFF ON |
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DI2 |
OFF ON ON OFF OFF ON ON OFF OFF ON ON |
OFF OFF ON ON |
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DI3 |
OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON |
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DI4 |
OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON |
contact inputs |
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UP |
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Contact |
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DI1 |
19 |
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DI2 18 |
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DI3 |
40 |
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DI4 |
39 |
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+5V |
DI1 |
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19 |
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+5V |
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DI2 |
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+5V |
18 |
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+5V |
DI3 |
40 |
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+5V |
DI4 |
39 |
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Transistor contact
Start of program operation when
DI5 changes from OFF to ON
Stop of program operation when
DI6 changes from OFF to ON
Start of cascade operation when DI7=ON Start of secondary-loop local operation when DI7=OFF
Common
DI5 |
38 |
+5V |
DI5 |
38 |
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DI6 |
DI6 |
37 |
+5V |
37 |
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DI7 |
DI7 |
36 |
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36 |
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COM |
COM 20 |
|
20 |
Relay contact rating: 240 V AC, 1 A |
Contact rating: 12 V DC, 10 mA or more |
30 V DC, 1 A (resistance load) |
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Transistor contact rating: 24 V DC, 50 mA |
|
<Toc>
Installation> .<1
14-1
00-31,2000 May : Edition 1st 53E-05E01B02 IM
■ UP750 Cascade Heating/Cooling Control with Two Universal Inputs (Model UP750-5 )
Secondary PV input |
* Factory-set to “TC type-K.” |
||
|
|
See “2. Initial Settings.” |
|
|
TC input |
|
RTD input |
42 |
+ |
41 A |
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b |
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- |
42 |
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43 |
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43 B |
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mV/V input |
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NOTE |
42 |
+ |
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43 |
- |
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Installation category |
|||
(overvoltage category): |
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II (IEC1010-1) |
|
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Retransmission |
|||
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output 2 |
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Default: Unspecified |
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retransmission type |
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+ |
46 |
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0-20mADC, |
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4-20mADC |
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- |
47 |
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Default: 4-20 mA DC |
|
IMPORTANT
Change the setting of the control output type (OT2) parameter to the Heating/Cooling Control.
Heating-side control output |
|||
Relay contact output |
|
||
NC |
1 |
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Note: Select this option from the |
|
OT2 parameter. |
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NO |
2 |
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COM |
3 |
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Contact rating: 250 V AC, 3 A |
|||
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30 V DC, 3 A (resistance load) |
||
Power supply |
CAUTION |
||
|
Power supply |
Before carrying out wiring, turn off the power |
|
|
to the controller and check that cables to be |
||
|
|
|
|
|
L |
8 |
connected are not alive with a tester or the like |
|
|
because there is a possibility of electric shock. |
|
|
|
|
|
|
N |
9 |
|
|
|
|
|
|
|
10 |
|
Allowable range: 100-240 V AC ( 10%) |
|||
|
|
(free voltage) |
|
|
|
50/60 Hz shared |
1 2 3 4 5 6 7 8 9 10
Communication 1 |
Communication 2 |
* Wiring can only be carried out |
|
|
(PSL1) |
(PSL2) |
for controllers with |
|
|
communication functions. |
|
|||
|
High performance |
|
||
RS-485 communication |
Primary PV input |
* Not configured at factory before |
||
RS-485 communication |
||||
|
||||
|
|
shipment. See “2. Initial Settings.” |
||
|
|
|
23 SDB(+) |
|
24 |
SDA(-) |
|
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25 |
RDB(+) |
|
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26 |
RDA(-) |
27 |
SG |
41 |
31 |
21 |
11 |
42 |
32 |
22 |
12 |
43 |
33 |
23 |
13 |
44 |
34 |
24 |
14 |
45 |
35 |
25 |
15 |
46 |
36 |
26 |
16 |
47 |
37 |
27 |
17 |
48 |
38 |
28 |
18 |
49 |
39 |
29 |
19 |
50 |
40 |
30 |
20 |
28 RDB(+) |
TC input |
|
29 |
RDA(-) |
|
30 |
12 |
+ |
SG |
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13 |
- |
Auxiliary analog input |
|||
|
+ |
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|
21 |
|
|
|
Specify in a range of |
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1-5 V DC, 0-2 V DC, |
|
22 |
- |
or 0-10 V DC. |
|
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|
||
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Default: 1-5 V DC |
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RTD input |
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11 |
A |
Receiving 4-20 mA DC Current |
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12 |
b |
Signals with the Controller |
||
* When receiving 4-20 mA DC current signals, |
||||
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|
|||
13 |
B |
set the PV input type to 1-5 V DC (setpoint “41”). |
||
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|||
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mV/V input |
12 |
+ |
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12 |
+ |
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250 Ω 4-20mA |
|
13 |
- |
|||
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13 |
- |
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|
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Note: Connecting a 250 Ω resistor to the terminals is |
||
|
|
optional. |
||
|
|
Model: X010-250-2 (resistor with M3.5 crimp-on terminal |
||
|
|
lugs) |
|
|
|
|
NOTE |
|
|
|
|
Installation category (overvoltage category): II (IEC1010-1) |
* Factory-set to “PV retransmission.”
Heating-side |
Note: Select this option from the OT2 parameter. |
|||||||
* Retransmission output 2 is available |
||||||||
control output |
only when “relay” is selected as the |
|||||||
type of control output. |
||||||||
|
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|
||||||
Current/voltage |
Retransmission |
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pulse output |
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output 2* |
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Default: Unspecified |
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retransmission type |
|||
16 |
+ |
0-20mADC, |
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16 |
+ |
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|
0-20mADC, |
|||||||
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||||
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4-20mADC |
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|||
17 |
- |
Voltage pulse (12 V) |
17 |
- |
4-20mADC |
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|||||
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Default: 4-20 mA DC |
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Retransmission output 1* |
15 V DC loop power supply* |
14 |
+ |
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14 |
+ |
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4-20 or |
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14.5-18.0 V DC |
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|
- |
0-20 mA DC |
|
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(21 mA DC max.) |
|
15 |
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15 |
- |
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Default: 4-20 mA DC |
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Cooling-side control output * Retransmission output 1 is not available if a |
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15 V DC loop power supply is used. |
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14 |
+ |
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* If you define the cooling-side output as |
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0-20 mA DC |
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current output, retransmission output 1 and |
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4-20 mA DC, |
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the 15 V DC loop power supply can no longer |
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15 |
- |
voltage pulse (12 |
V) |
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be used. |
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External contact outputs |
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PV event 1 output |
DO1 |
UP |
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6 |
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Relay |
PV event 2 output |
DO2 |
5 |
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Cooling-side control |
DO3 |
4 |
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output (Note) |
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Common |
COM |
7 |
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Cooling-side control |
DO4 34 |
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output (Note) |
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Transistor |
Time event 2 |
DO5 |
33 |
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output |
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Time event 3 |
DO6 |
32 |
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output |
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Time event 4 |
DO7 |
31 |
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output |
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Common |
COM |
35 |
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*The functions of the external contact outputs are the defaults for cascade heating/cooling control with two universal inputs. To change the functions, reconfigure the contact output registration setup parameters.
Note: If you define the DO3 output as the cooling-side control output, the DO4 output serves as the time event 1 output. Inversely, if you define the DO4 output as the cooling-side control output, the DO3 output serves as the instrument alarm 1 output.
Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA
* OT2 is a setup parameter. You can change the settings of the parameter OT2 to change the control output type. See “2. Initial Settings.”
*The functions of a contact input can be varied by changing the setting of the contact input registration parameter.
External contact inputs
Switch between the ON and OFF states of the DI1 to DI4 |
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contact inputs to select from program pattern numbers 1 to 15. |
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(Select a number during a RESET state.) |
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1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
DI1 ON OFF ON OFF ON |
OFF ON OFF ON |
OFF ON |
OFF ON |
OFF ON |
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DI2 |
OFF ON ON OFF OFF ON ON OFF OFF ON ON |
OFF OFF ON ON |
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DI3 |
OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON |
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DI4 |
OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON |
Start of program operation when
DI5 changes from OFF to ON
Stop of program operation when
DI6 changes from OFF to ON
Start of cascade operation when DI7=ON Start of secondary-loop local operation when DI7=OFF
Common
UP |
Contact |
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DI1 |
19 |
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DI2 |
18 |
DI3 |
40 |
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DI4 |
39 |
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DI5 |
38 |
DI6 |
37 |
DI7 |
36 |
COM 20 |
+5V |
DI1 |
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19 |
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+5V |
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DI2 |
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+5V |
18 |
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+5V |
DI3 |
40 |
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+5V |
DI4 |
39 |
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+5V |
DI5 |
38 |
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+5V |
DI6 |
37 |
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DI7 |
36 |
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COM |
20 |
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Transistor contact
Contact rating: 12 V DC, 10 mA or more
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Correspondence between parameters OT2 and heating-side output types/cooling-side output types |
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OT2=4 |
OT2=5 |
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OT2=6 |
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OT2=7 |
OT2=8 |
OT2=9 |
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OT2=10 |
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Heating side: Relay output |
Heating side: Voltage pulse output |
Heating side: Current output |
Heating side: Relay output |
Heating side: Voltage pulse output |
Heating side: Current output |
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Heating side: Relay output |
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(terminals 1 , 2 and 3 ) |
(terminals 16 and |
17 ) |
(terminals 16 and 17 |
) |
(terminals 1 , 2 and 3 ) |
(terminals 16 and 17 ) |
(terminals 16 and 17 |
) |
(terminals 1 , |
2 and |
3 ) |
Cooling side: Relay output |
Cooling side: Relay output |
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Cooling side: Relay output |
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Cooling side: Transistor output |
Cooling side: Transistor output |
Cooling side: Transistor output |
Cooling side: Current output |
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(terminals 4 and 7 ) |
(terminals 4 and |
7 ) |
(terminals 4 and 7 |
) |
(terminals 34 and 35 ) |
(terminals 34 and 35 ) |
(terminals 34 and 35 |
) |
(terminals |
14 and |
15 ) |
The types of control output, “relay output” and “voltage pulse output” shown in the table above refer to those of time proportional control. |
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To change to a relay output for on-off control, select “Relay Terminals” and change the setpoint of the proportional band to “0.” |
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OT2=11 |
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Heating side: Voltage pulse output |
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(terminals 16 |
and 17 ) |
Cooling side: Current output |
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(terminals 14 |
and 15 ) |
OT2=12 |
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Heating side: Current output |
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(terminals |
16 and 17 ) |
Cooling side: Current output |
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(terminals |
14 and 15 ) |
<Toc>
Installation> .<1
15-1
Blank Page
<Toc> |
<2. Initial Settings> |
2-1 |
This chapter describes examples of setting PV input types, control output types. Carrying out settings described herein allows you to perform basic control. Refer to examples of various settings to understand how to set parameters required. Refer to “6.1 Parameter Map” for an easy to understand explanation of setting various parameters. If you cannot remember how to carry out an operation during setting, press the DISP key no more than four times. This brings you to the display (operating display) that appears at power-on.
Setup Procedure
Power-on |
Denotes a step that must always be followed. |
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Denotes a step that should be followed as necessary. |
Set UP mode “13”. |
(Factory-set to Single-loop Control “UP mode 1.”) |
See “2.2 Setting UP mode (Setting First at Power-on),” or “2.3 Changing UP mode.”
Set PV input
See “2.4
Set the control output.
See “2.5
Initialize parameters.
See “2.6
Set setup parameters.
Set operating parameters.
Set program patterns.
(Factory-set to: Primary PV input is “not configured”, Secondary PV input is “TC typeK.”)
Setting Primary and Secondary PV Inputs Types.”
(Factory-set to “Time Proportional Relay Output.”)
Setting Control Output Type.”
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Be sure to follow this |
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step whenever a change of setting |
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is made to the UP mode or |
Initializing Parameters.” |
PV input type. |
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See “3. Programming.”
Controller operation
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<2. Initial Settings> |
2-2 |
1.Indicator lamp for PV2 display
6.Process
2. Program monitor |
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variable (PV) display |
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lamps |
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7. Setpoint |
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3. Event indicator |
PVE1 |
display |
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10. MODE key |
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lamps |
PVE2 |
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8. Instrument alarm |
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indicator lamps |
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11. DISP key |
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4. Status indicator |
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12. |
and keys |
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lamps |
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5. Light-loader |
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interface |
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9. SET/ENT key |
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15. RESET key |
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13. PT.No key |
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14. RUN key |
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Name of Part |
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Function |
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1. |
Indicator lamp for |
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Is lit when secondary PV is displayed on PV display. |
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PV2 display |
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: Is lit (in green) when a program setpoint is increasing. |
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2. |
Program monitor lamps |
: Is lit (in green) when a program setpoint is constant. |
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: Is lit (in green) when a program setpoint is decreasing. |
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Display the statuses of PV events, time events and instrument alarms in orange. |
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3. |
Event indicator lamps |
PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on. |
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TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on. |
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AL1 lamp: Comes on when instrument alarm 1 turns on. |
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Is lit (in green) to indicate the status of operation or control. |
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PRG:Is lit when in program mode. |
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Status indicator |
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RST:Is lit when in reset mode. |
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4. |
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HLD:Is lit when in hold mode. |
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lamps |
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LOC:Is lit when in local mode. |
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MAN1:Not used in cascade control with two universal inputs. |
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MAN2:Is lit when in manual mode. |
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CAS:Is lit when in cascade mode. |
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5. |
Light-loader interface |
Interface for an adapter cable used when setting and storing parameters from a PC. |
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This requires an optional parameter setting tool. |
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6. |
Process variable (PV) |
Displays PV. |
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display |
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Displays an error code (in red) if an error occurs. |
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Displays the name and value of a target setpoint (SP), output (OUT), deviation trend, or a |
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7. |
Setpoint display (LCD) |
parameter. |
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Displays an error code if an error occurs. |
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8. |
Instrument alarm |
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The AL1 lamp comes on in orange if instrument alarm 1 turns on. |
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indicator lamps |
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Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch |
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9. |
SET/ENT key |
S E T / E N T |
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between the operating display and the main menu for operating parameter setting display alternately. |
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10. |
MODE key |
MODE |
Presents a display for switching between the hold, advance, local, AUTO and MAN modes. |
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Used to switch between displays. Pressing this key while any operating display is shown |
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lets you switch to another prearranged operating display. Pressing this key while any |
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11. |
DISP key |
DISP |
display other than an operating display is shown lets you go one display back. |
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(One to four presses (maximum) of this key lets you return to the current operating display, |
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though the number of presses depends on the operating status.) |
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Used to change numerical values. On setting displays for various parameters, you can change target |
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setpoints, parameters, and output values (in manual operation). Pressing the key decreases a |
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12. |
and keys |
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numerical value, while pressing the |
key causes it to increase. You can hold down a key to gradually |
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increase the speed of change. These keys also switch between menu displays when a main menu or |
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submenu of parameter setting display is shown. |
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13. |
PT.No key |
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Use this key when the controller is at a stop to select a program pattern number on |
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PT.No |
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an operating display. |
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14. |
RUN key |
RUN |
Pressing this key for more than 2 seconds while an operating display is shown starts the |
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controller. |
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15. |
RESET key |
RESET |
Pressing this key for more than 2 seconds while an operating display is shown stops the |
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controller. |
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IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<2. Initial Settings> |
2-3 |
2.2Setting UP mode (Setting First at Power-on)
NOTE
The controller displays an operating display when the power is turned on. The submenu “IN” appears at this point if the type of PV input has not been defined yet. In this case, set a UP mode to “Cascade Control with Two Universal Inputs,” following the operating procedure described below. Then, set PV input type and others.
The following operation describes a procedure of setting a UP mode to “Cascade Control with Two Universal Inputs” (set “13”).
1. Bring the operating display into view (display appears at power-on).
PV2 PV
RST lamp ON.
PVE1
PVE2
TME PRG
1 RST
2 HLD
3 LOC
4 MAN1 AL MAN2 1 CAS
SET/ENT
MODE DISP
PT.No RUN RESET
Displays submenu “IN”.
IN
input set
SETUP sub menu
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
2. Press the key once to display the submenu “MD”.
MD
UP mode set
SETUP sub menu
SET/ENT
MODE DISP
PT.No RUN RESET
3. Press the key once to display the parameter “UPM” (controller mode).
MENU:UPMD/MD |
#1 |
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UP mode select |
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SETUP |
UPM = |
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1 |
SET/ENT |
DISP |
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MODE |
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PT.No |
RUN |
RESET |
4. Press the or key to display the required setpoint “13”.
MENU:UPMD/MD |
#1 |
UP mode select |
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changing! |
UPM = |
13 |
Blinks during change.
SET/ENT
MODE DISP
PT.No RUN RESET
5. Press the SET/ENT |
key once to register the |
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setpoint. |
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MENU:UPMD/MD |
#1 |
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UP mode select |
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SETUP |
UPM |
= |
13 |
SET/ENT
MODE DISP
PT.No RUN RESET
6. The controller re-starts (which is normal). Then, set PV input type. See step 8 and later of “2.4 Setting Primary and Secondary PV Input Types.”
IN
input set
SETUP sub menu
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<2. Initial Settings> |
2-4 |
The following operation describes a procedure of changing a UP mode to “Cascade Control with Two Universal Inputs” (set “13”).
1. Bring the operating display into view (display appears at power-on).
PV2 PV
RST lamp
PVE1
ON. PVE2 PRG
TME
1 RST
2 |
HLD |
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3 |
LOC |
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4 |
MAN1 |
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AL |
MAN2 |
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1 |
CAS |
SP: -270.0°C |
SET/ENT MODE DISP |
PT.No RUN RESET
PTNO: 0 |
SEGNO: 0/ 0 |
TM=------- |
RCY: 0/ 0 |
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
2. Press the key for more than 3 seconds to call up the main menu “PROG”.
PROG
programming
main menu
SET/ENT
MODE DISP
PT.No RUN RESET
3. Press the key once to display the main menu “STUP”.
STUP
password input
main menu
SET/ENT
MODE DISP
PT.No RUN RESET
4. Press the key once to display the main menu “PARA”.
PARA
setup parameter SETUP main menu
SET/ENT
MODE DISP
PT.No RUN RESET
5. Press the key once to display the main menu “UPMD”.
UPMD
UP750 configuration
SETUP main menu
SET/ENT
MODE DISP
PT.No RUN RESET
6. Press the key once to display the submenu “MD”.
MD
UP mode set
SETUP sub menu
SET/ENT
MODE DISP
PT.No RUN RESET
7. Press the key once to display the parameter “UPM” (controller mode).
MENU:UPMD/MD |
#1 |
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UP mode select |
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SETUP |
UPM = |
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1 |
SET/ENT |
DISP |
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MODE |
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PT.No |
RUN |
RESET |
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<2. Initial Settings> |
2-5 |
8. Press the or key to display the setpoint “13”.
MENU:UPMD/MD |
#1 |
UP mode select |
|
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changing! |
UPM = |
13 |
Blinks during change.
SET/ENT
MODE DISP
PT.No RUN RESET
9. Press the SET/ENT |
key once to register the |
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setpoint. |
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MENU:UPMD/MD |
#1 |
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UP mode select |
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SETUP |
UPM |
= |
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13 |
SET/ENT |
MODE |
DISP |
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PT.No |
RUN |
RESET |
10. The controller re-starts (which is normal). Then, set PV input type. See step 8 and later of “2.4 Setting Primary and Secondary PV Input Types.”
IN
input set
SETUP sub menu
How to return to a menu
Press the DISP keys once during parameter setting. This lets you return to the parameter menu.
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<2. Initial Settings> |
2-6 |
The following operating procedure describes an example of setting a K-type thermocouple (-200.0 to 500.0 C) and a measurement range of 0.0 to 200.0 C.
You can take the same steps for the secondary-loop PV input type (IN2), range (RH2, RL2) and scale (SH2, SL2) that are displayed after the primary-loop related parameters.
Primary PV input (Factory-set: Unspecified) |
Secondary PV input (Factory-set: typeK1) |
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PV input terminal |
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PV input terminal |
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Thermocouple/mV/V input.............................. |
12 |
- 13 |
Thermocouple/mV/V input.............................. |
42 |
- 43 |
RTD input .................................................. |
11 |
- 12 - 13 |
RTD input .................................................. |
41 |
- 42 - 43 |
Example of Temperature Input |
Example of Voltage Input |
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-270.0°C |
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1370.0°C |
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Instrument |
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input range |
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Set a range |
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PV input range |
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to be |
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controlled |
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0.0°C |
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800.0°C |
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Minimum value of |
Maximum value of |
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PV input range (RL1) |
PV input range (RH1) |
Parameters to be set for temperature input
1.PV input type (IN1): Set according to a sensor
2.Maximum value of PV input range (RH1): Set the maximum value of the range to be controlled.
3.Minimum value of PV input range (RL1): Set the minimum value of the range to be controlled.
1V |
2V |
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4V |
5V |
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Instrument |
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input range |
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RL1 |
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PV input range |
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RH1 |
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Set a range to |
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PV input scale |
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be controlled |
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0.0m3/h |
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50.0m3/h |
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Minimum value of |
Maximum value of |
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PV input scale (SL1) |
PV input scale (SH1) |
Parameters to be set for voltage input
1.PV input type (IN1): Set according to an input signal
2.Maximum value of PV input range (RH1): Set the maximum value of an input signal.
3.Minimum value of PV input range (RL1): Set the minimum value of an input signal.
4.Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display.
5.Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.
(Set a reading for the maximum value of the input signal.) 6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.
(Set a reading for the minimum value of the input signal.)
NOTE
The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale (SL1). After a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. If any data item has been changed to its default, set it to a required value.
1. Bring the operating display into view (display appears at power-on).
The PV display in the figure below shows the error code for input burnout () if PV input wiring is not yet complete. The error code disappears when you wire the PV input terminals correctly.
RST lamp ON.
PV2 PV
PVE1
PVE2
TME PRG
1 RST
2 HLD
3 LOC
4 MAN1 AL MAN2 1 CAS
SET/ENT
MODE DISP
SP1: -270.0°C
PT.No RUN RESET
PTNO: 0 |
SEGNO: 0/ 0 |
TM=------- |
RCY: 0/ 0 |
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
<2. Initial Settings> |
2-7 |
2. Press the key for more than 3 seconds to call up the main menu “PROG”.
PROG
programming
main menu
SET/ENT
MODE DISP
PT.No RUN RESET
3. Press the key once to display the main menu “STUP”.
STUP
password input
main menu
SET/ENT
MODE DISP
PT.No RUN RESET
4. Press the key once to display the main menu “PARA”.
PARA
setup parameter SETUP main menu
SET/ENT
MODE DISP
PT.No RUN RESET
5. Press the key once to display the main menu “UPMD”.
UPMD
UP750 configuration
SETUP main menu
SET/ENT
MODE DISP
PT.No RUN RESET
6. Press the key once to display the submenu “MD”.
MD
UP mode set
SETUP sub menu
SET/ENT
MODE DISP
PT.No RUN RESET
7. Press the key once to display the submenu “IN”.
IN
input set
SETUP sub menu
SET/ENT
MODE DISP
PT.No RUN RESET
8. Press the key once to display the parameter “IN1” (primary PV input type).
MENU:UPMD/IN |
#1 |
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input 1 type select |
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SETUP |
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IN1 = |
OFF |
SET/ENT |
DISP |
MODE |
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PT.No |
RUN RESET |
9. Press the or key to display the required setpoint. The figure below shows an example of setting the PV input type to a K-type thermocouple (-200.0°C to 500.0°C).
MENU:UPMD/IN |
#1 |
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input 1 type select |
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changing! |
IN1 |
= |
typeK3 |
Blinks during change.
SET/ENT
MODE DISP
PT.No RUN RESET
10. Press the SET/ENT |
key once to register the |
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setpoint. |
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MENU:UPMD/IN |
#1 |
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input 1 type select |
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SETUP |
IN1 |
= |
typeK3 |
SET/ENT
MODE DISP
PT.No RUN RESET
11. Press the key once to display the parameter “UNI1”.
MENU:UPMD/IN |
#2 |
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input 1 unit select |
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SETUP |
UNI1 = |
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°C |
SET/ENT |
DISP |
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MODE |
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PT.No |
RUN |
RESET |
IM 05E01B02-53E 1st Edition : May 31,2000-00
<Toc> |
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<2. Initial Settings> |
2-8 |
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12. Press the SET/ENT |
key once to display the |
15. Press the SET/ENT |
key once to display the |
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parameter “RH1” (maximum value of |
parameter “RL1” (minimum value of pri- |
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primary PV input range). |
mary PV input range). |
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MENU:UPMD/IN |
#3 |
MENU:UPMD/IN |
#4 |
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input 1 range high |
input 1 range low |
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SETUP |
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SETUP |
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RH1 |
= |
500.0 |
RL1 |
= |
-200.0 |
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SET/ENT |
MODE DISP |
SET/ENT |
MODE |
DISP |
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PT.No |
RUN RESET |
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PT.No |
RUN |
RESET |
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13. Press the |
or |
key to display the |
16. Press the |
or |
key to display the |
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required setpoint. The figure below shows |
required setpoint. |
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an example of setting the maximum value |
The figure below shows an example of |
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of the PV input range to 200.0°C. |
setting the minimum value of the PV input |
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MENU:UPMD/IN |
#3 |
range to 0.0°C. |
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input 1 range high |
MENU:UPMD/IN |
#4 |
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changing! |
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input 1 range low |
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RH1 |
= |
200.0 |
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changing! |
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Blinks during |
RL1 |
= |
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change. |
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0.0 |
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Blinks during |
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SET/ENT |
MODE DISP |
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change. |
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PT.No |
RUN RESET |
SET/ENT |
MODE |
DISP |
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PT.No |
RUN |
RESET |
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14. Press the SET/ENT |
key once to register the |
17. Press the SET/ENT |
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setpoint. |
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key once to register the |
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MENU:UPMD/IN |
#3 |
setpoint. |
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input 1 range high |
MENU:UPMD/IN |
#4 |
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SETUP |
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input 1 range low |
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RH1 |
= |
200.0 |
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SETUP |
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RL1 |
= |
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0.0 |
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SET/ENT |
MODE DISP |
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PT.No |
RUN RESET |
SET/ENT |
MODE |
DISP |
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PT.No |
RUN |
RESET |
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If the type of input is voltage, also config- |
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ure the Primary PV Input Decimal Point |
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Position (SDP1), Maximum Value of Pri- |
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mary PV Input Scale (SH1) and Minimum |
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Value of Primary PV Input Scale (SL1) |
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parameters are that displayed after this. |
18. Press the key for more than 3 seconds. This returns you to the display shown at power-on (figure below).
PV2 PV
RST lamp
PVE1
ON. PVE2 PRG
TME
1 RST
2 |
HLD |
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3 |
LOC |
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4 |
MAN1 |
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AL |
MAN2 |
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1 |
CAS |
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0.0°C |
SET/ENT MODE DISP |
SP1: |
PT.No RUN RESET
PTNO: 0 |
SEGNO: 0/ 0 |
TM=------- |
RCY: 0/ 0 |
IM 05E01B02-53E 1st Edition : May 31,2000-00