Yokogawa UP750 Operating Manual

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Instruction Manual Model UP750

Program Controller

User’s Manual for Cascade Control with Two Universal Inputs

IM 05E01B02-53E

IM 05E01B02-53E

1st Edition

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Introduction

Thank you for purchasing the UP750 program controller.

How to Use the Manuals

Purpose

Manual Title

Description

 

 

 

 

Setup

1.

Installation

Describes the tasks (installation, wiring, and others)

 

 

 

required to make the controller ready for operations.

 

 

 

Basic operation

2. Initial Settings

Describes examples of setting PV input types and

 

 

 

control output types. Making settings described herein

 

 

 

and program creation in “3. Programming” allows you to

 

 

 

carry out basic control.

Program creation

3.

Programming

Describes examples of creating basic programs. The

 

 

 

use of the program pattern setup charts included in the

 

 

 

“3.7 Program Pattern Setup Charts” is recommended.

 

 

 

General understand-

3.5 Program Parameter Map

Contains a parameter map that serves as a guide to

ing of programming

3.6 Lists of Program

creating programs. Also includes a brief explanation

operations

 

Parameter

of the functions of program parameters.

Operating

4.

Operations

Describes key operation sequences. For operation

procedures

 

 

control through external contact inputs, see “1.5

and troubleshooting

 

 

Terminal Wiring Diagrams.”

 

 

 

 

Brief operation

6.1

Parameter Map

Contains the parameter map used as a guideline for

 

 

 

setting parameters.

Function description

6.2

List of Parameters

Briefly describes the functions of parameters. In addition,

and setpoint

 

 

each parameter table has a User Setting column, where

recording

 

 

you can record your setpoints when setting them in the

 

 

 

controller.

Controllers Applicable to Cascade Control with Two Universal Inputs

The specification codes of the UP750 applicable to cascade control with two universal inputs are given in the table below.

UP750-50 UP750-51

Regarding This User’s Manual

(1)This manual should be provided to the end user. Keep an extra copy or copies of the manual in a safe place.

(2)Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation.

(3)This manual describes the functions of this product. Yokogawa M&C Corporation (hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose.

(4)Under absolutely no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without permission.

(5)The contents of this manual are subject to change without prior notice.

(6)Every effort has been made to ensure that the details of this manual are accurate. However, should any errors be found or important information be omitted, please contact your nearest Yokogawa representative or our sales office.

Media No. IM 05E01B02-53E (CD)

1st Edition : May 2000 (YK)

IM 05E01B02-53E 1st Edition : May 31,2000-00

All Rights Reserved Copyright © 2000, Yokogawa M&C Corporation

 

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Safety Precautions

The following symbol is indicated on the controller to ensure safe use.

This symbol on the controller indicates that the operator must refer to an explanation in the instruction manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes how the operator should exercise special care to avoid

CAUTION electric shock or other dangers that may result in injury or loss of life.

The following symbols are used in the hardcopy user’s manuals and in the user’s manual supplied on the CD-ROM.

NOTE

Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.

IMPORTANT

Draws attention to information that is essential for understanding the operation and/or features of the controller.

Regarding Force Majeure

Yokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect, caused by the use of or unpredictable defects of the product.

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Model UP750

Program Controller User’s Manual for

Cascade Control with Two Universal Inputs

 

 

IM 05E01B02-53E 1st Edition

CONTENTS

 

1.

Installation ..............................................................................................

1-1

 

1.1

Model and Suffix Codes..................................................................................

1-1

 

1.2

How to Install...................................................................................................

1-2

 

1.3

How to Connect Wires ....................................................................................

1-5

 

1.4

Hardware Specifications ................................................................................

1-7

 

1.5

Terminal Wiring Diagrams ............................................................................

1-13

2.

Initial Settings .........................................................................................

2-1

 

2.1

Names and Functions of Front Panel Parts ...................................................

2-2

 

2.2

Setting UP mode (Setting First at Power-on) .................................................

2-3

 

2.3

Changing UP mode .........................................................................................

2-4

 

2.4

Setting Primary and Secondary PV Input Types ...........................................

2-6

 

2.5

Setting Control Output Type .........................................................................

2-10

 

2.6

Initializing Parameters ..................................................................................

2-12

3.

Programming ..........................................................................................

3-1

 

3.1

Overview of Program Patterns .......................................................................

3-1

 

3.2

Example of Program Pattern Setup Charts ...................................................

3-2

 

3.3

Creating Program Patterns.............................................................................

3-4

 

3.4

Changing Program Patterns..........................................................................

3-11

 

3.5

Program Parameter Map ...............................................................................

3-14

 

3.6

Lists of Program Parameters .......................................................................

3-16

 

3.7

Program Pattern Setup Charts .....................................................................

3-21

 

3.8

Explanation of Program Functions ..............................................................

3-24

4.

Operations ..............................................................................................

4-1

 

4.1

Monitoring-purpose Operating Displays Available during Operation .........

4-1

 

4.2

Performing/Canceling Auto-tuning of Secondary-loop ................................

4-9

 

4.3

Performing/Canceling Auto-tuning of Primary-loop ....................................

4-11

 

4.4

Setting PID of Secondary-loop Manually .....................................................

4-12

 

4.5

Setting PID of Primary-loop Manually ..........................................................

4-14

 

4.6

Selecting the Program Pattern Number (PT.No) ..........................................

4-15

 

4.7

Switching between RUN and RESET Modes ...............................................

4-16

 

4.8

Switching between Cascade (CAS) and Local (LSP) ..................................

4-17

 

4.9

Switching between AUTO and MAN of Secondary-loop .............................

4-18

 

4.10

Manipulating Control Output during Manual Operation .............................

4-19

 

4.11

Enabling/Disabling the Hold Mode of Program Operation .........................

4-21

 

 

 

 

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4.12

Changing Program Setpoints when in Hold Mode ......................................

4-22

 

4.13

Executing the “Advance” Function .............................................................

4-23

 

4.14

Switching to Local-mode (LOCAL) of Primary-loop Operation ..................

4-24

 

4.15

Changing Setpoints during Local-mode of Primary-loop Operation .........

4-25

5.

Troubleshooting and Maintenance ........................................................

5-1

 

5.1

Troubleshooting ..............................................................................................

5-1

 

5.2

Maintenance ....................................................................................................

5-5

 

 

5.2.1

Cleaning ...........................................................................................

5-5

 

 

5.2.2

Replacing Brackets ...........................................................................

5-5

 

 

5.2.3

Attaching Terminal Cover ..................................................................

5-5

 

 

5.2.4

Replacing Parts with a Limited Service Life .......................................

5-7

 

 

5.2.5

Replacing Control Output Relays ......................................................

5-8

6.

Parameters

..............................................................................................

6-1

 

6.1

Parameter Map ................................................................................................

6-1

 

6.2

Lists .........................................................................................of Parameters

6-6

7.

Function Block ............................................Diagram and Descriptions

7-1

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1.Installation

This chapter describes installation, wiring, and other tasks required to make the controller ready for operation.

1.1Model and Suffix Codes

Before using the controller, check that the model and suffix codes match your order.

 

Model

Suffix Code

Description

 

 

 

 

 

 

 

 

UP750

 

 

Program controller (provided with Custom Computing Function*)

 

 

 

 

 

 

 

 

Type

 

-0

Single-loop type

 

 

 

-5

Dual-loop type

 

 

 

 

 

 

 

 

 

 

 

 

Optional functions

 

0

None

 

 

 

1

With communication, auxiliary analog input

 

 

 

 

 

 

 

 

 

 

 

 

 

Check that the following items are provided:

 

 

• Program controller (of ordered model) ....................................................

1

 

Brackets (mounting hardware) ...............................................................

1 pair

Unit label................................................................................................

 

1

 

• User’s Manuals for Single-loop Control ..................................................

7 (A2 size)

• User’s Manual (Reference) (CD-ROM version) ......................................

1

 

*Using an optional custom computation building tool (Model LL200-E10) that runs on a personal computer, you can build a variety of computations (e.g., four arithmetic operations, logical operations, ten-segment linearizer computations, temperature correction factor computations, and pressure correction factor computations) to be applied to the controller’s I/O signals.

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1.2How to Install

NOTE

To install the controller, select a location where:

1.no one may accidentally touch the terminals,

2.

mechanical vibrations are minimal,

 

 

 

 

 

 

 

 

 

 

 

 

3.

corrosive gas is minimal,

 

 

150mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

temperature can be maintained at about 23 C and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the fluctuation is minimal,

 

150mm

 

 

 

 

 

 

 

150mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150mm

 

 

 

 

 

 

 

 

 

 

 

5.

no direct radiant heat is present,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.no magnetic disturbances are caused,

7.no wind blows against the terminal board (reference junction compensation element),

8.no water is splashed,

9.no flammable materials are around,

Never place the controller directly on flammable items or equipment.

If the controller has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the controller, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mmthick uncoated steel plates.

Installation Position

Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.

Front panel

of controller Must not exceed 30

30

Rear of

controller

 

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External Dimensions and Panel Cutout Dimensions

 

UP750

Unit: mm

 

96

11

100

Large bracket

PVE1

PVE2

96

91.8

112

 

 

Small bracket

 

1 to 10 mm (Panel thickness)

General installation

Side-by-side close installation

 

117 min.

[(N-1) 96+92]+00.8

 

+0.8

0

 

92

(53)

145 min.

 

 

“N” stands for the number of controllers to be

 

 

 

 

installed.

92+00.8

 

However, the measured value applies if N 5.

92+00.8

(25)

 

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How to Install

Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock.

CAUTION

After opening the mounting hole on the panel, follow the procedures below to install the controller:

1.Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side.

2.Set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them.

Direction to insert the controller

Insert the controller into the opening at the front of the panel.

Large bracket

Panel

(top mounting hardware)

Terminal board

Insert a screwdriver into the brackets to tighten the screws.

Small bracket

(bottom mounting hardware)

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1.3How to Connect Wires

1)Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possi-

bility of electric shock.

CAUTION 2) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.

NOTE

1)Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side.

As a countermeasures against noise, do not place the primary and secondary power cables close to each other.

2)For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires.

The cables to be used for wiring, terminal specifications, and recommended parts are as shown below.

3)Control output relays may be replaced. However, because they have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load.

4)The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.

For DC Relay Wiring

For AC Relay Wiring

UP750

External DC power supply

 

 

 

 

O.C Relay

 

 

 

 

 

 

 

R

 

 

Diode

UP’s contact

 

(Mount it directly

Relay

to the relay coil

 

(Use one with a relay coil

terminal (socket).)

rating less than the UP’s

 

 

contact rating.)

 

UP750 External AC power supply

 

 

R

UP’s contact

Relay

CR filter

 

(Use one with a relay coil

(Mount it directly

rating less than the UP’s

to the relay coil

 

contact rating.)

terminal (socket).)

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Cable Specifications and Recommended Cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Purpose

 

 

 

 

Name and Manufacturer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power supply, grounding, relay contact outputs

600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2

 

 

Thermocouple

 

 

Shielded compensating lead wires, JIS C 1610,

 

X-

 

-

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(See Yokogawa Electric’s GS 6B1U1-E.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RTD

 

 

Shielded wires (three conductors), UL2482 (Hitachi Cable)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other signals

 

 

Shielded wires

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recommended Terminal Lugs

 

 

 

 

 

 

 

 

 

 

 

 

Applicable wire size

 

Tightening torque

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.3 to 1.65 mm2

 

0.8 N·m or less

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 . 7 m m

 

 

3 . 7 m m

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7 m m o r l e s s

or

7 m m o r l e s s

Terminal Covers

Target Model

Part Number

Sales Unit

 

 

 

For UP750

T9115YD

1

 

 

 

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1.4Hardware Specifications

PV Input Signals (Primary PV Input and Secondary PV Input)

• Number of inputs: 2 (primary-loop: terminals 11 - 12 - 13 , secondary-loop: terminals 41 -

42- 43 )

Input type: Universal input system. The input type can be selected with the software.

Sampling period: Can be selected from 100, 200 and 500 ms.

Burnout detection: Functions at TC, RTD, standard signal (0.4 to 2 V or 1 to 5 V) Upscale, downscale, and off can be specified.

For standard signal, burnout is determined to have occurred if it is 0.1 V or less.

Input bias current: 0.05 A (for TC or RTD b-terminal)

Measurement current (RTD): About 0.13 mA

Input resistance: 1 M or more for thermocouple or mV input About 1 M for DC voltage input

Secondary PV input of 0.00 to 1.25 V range is about 8 M

Allowable signal source resistance: 250 or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less

2 k or less for DC voltage input

Effects of signal source resistance: About 0.01%/100

Allowable wiring resistance: for RTD input

Maximum 150 /wire: Conductor resistance between three wires should be equal However, 10 /wire for a maximum range of -150.0 to 150.0 C.

Wire resistance effect: 0.1 C/10

Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input20 V DC for DC voltage input

Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode 120 dB (50/60 Hz) or more in common mode

Reference junction compensation error: 1.0 C (15 to 35 C)1.5 C (0 to 15 C, 35 to 50 C)

Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD

Auxiliary Analog Input Signals

Available only for controllers with auxiliary analog input terminals.

Number of inputs: 1 (terminals 21 - 22 )

Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC

Sampling period: 100, 200 and 500 ms

The sampling period of a remote input signal is associated with the PV input’s sampling period.

Input resistance: About 1 M

Input accuracy: 0.3% 1 digit of input span for 0 to 2 V DC0.2% 1 digit of input span for 0 to 10 V DC

0.375% 1 digit of input span for 0.4 to 2.0 V DC0.3% 1 digit of input span for 1 to 5 V DC

Under standard operating conditions (23 2 C, 55 10% RH, power frequency of 50/60 Hz)

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Loop Power Supply

Power is supplied to a two-wire transmitter. (15 V DC: terminals 14 - 15 )

A resistor (10 to 250 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal. Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit)

Retransmission Output

Either PV, program setpoint, or control output is output.

Either the retransmission output or the loop power supply can be used with terminals

14- 15 .

Number of outputs: 1 or 2 (terminals 14 - 15 , terminals 16 - 17 )

Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less than 0 mA is not feasible)

Load resistance: 600 or less

Output accuracy: 0.1% of span ( 5% of span for 1 mA or less.)

Under standard operating conditions (23 2 C, 55 10% RH, power frequency of 50/ 60 Hz)

Control Output

Universal output system, The output type can be selected with the software.

Current output

(Dual-loop type: terminals 16 - 17 ; heating-side output: terminals 16 - 17 , cooling-side output: terminals 14 - 15 )

Number of outputs

1 or 2 (two for heating/cooling type),

 

switched between a voltage pulse output

 

and current output.

 

 

Output signal

4-20, 0-20, 20-4, or 20-0 mA DC

 

 

Load resistance

600 or less

 

 

Output accuracy

0.1% of span

 

( 5% of span for 1 mA or less)

 

Under standard operating conditions (23 2 C,

 

55 10% RH, power frequency of 50/60 Hz)

 

 

Voltage pulse output

(Dual-loop type: terminals 16 - 17 ; heating-side output: terminals 16 - 17 , cooling-side output: not select)

Number of

 

1

outputs

switched between a voltage pulse output and current output.

 

 

 

Output signal

On-voltage = 12

V or more (load resistance: 600 Ω or more)

 

Off-voltage = 0.1 V DC or less

 

 

 

Resolution

10 ms or

0.1% of output, whichever is larger

 

 

 

Relay contact output

(Dual-loop type: terminals 1 - 2 - 3 , heating-side output: terminals 1 - 2 - 3 , coolingside output: terminals 4 - 7 )

Number of outputs

1 or 2 (two for heating/cooling type)

 

 

Output signal

Three terminals (NC, NO, and common)

 

 

Contact rating

250 V AC or 30 V DC, 3 A (resistance load)

 

 

Resolution

10 ms or 0.1% of output, whichever is larger

 

 

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Contact Inputs

Purpose: Program pattern no. selection, and run/reset switching

Number of inputs: 7

Input type: Non-voltage contact or transistor open collector input

Input contact rating: 12 V DC, 10 mA or more

On/off determination: For non-voltage contact input, contact resistance of 1 k or less is determined as “on” and contact resistance of 20 k or more as “off.”

For transistor open collector input, input voltage of 2 V or less is determined as “on” and leakage current must not exceed 100 A when “off.”

Minimum status detection hold time: PV input’s sampling period 3

Contact Outputs

Purpose: Event output, FAIL output, and others

Number of outputs: 7

Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A

Transistor contact rating: 24 V DC, 50 mA

Display Specifications

PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm

Setpoint display: 32 128 dot LCD with back lighting

Status indicating lamps: LEDs

Safety and EMC Standards

Safety: Compliant with IEC1010-1: 1990 and EN61010-1: 1992 Approved by CSA1010

CSA1010 installation category (overvoltage category) : CATII (IEC1010-1) Approved by UL508

EMC standards: This instrument complies with the following EMC standards (the instrument continues to operate at a measuring accuracy of within 20% of the range during tests):

-EMI (emission), EN55011: Class A Group 1

-EMS (immunity), EN50082-2: 1995

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Construction, Installation, and Wiring

Construction: Only the front panel is dust-proof and drip-proof (protection class IP55) For side-by-side close installation the controller loses its dust-proof and drip-proof protection.

Material: ABS resin and polycarbonate

Case color: Black

Weight: About 1 kg or less

Dimensions: 96 (W) 96 (H) 100 (depth from panel face) mm

Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)

Panel cutout dimensions: 920+0.8 (W) 920+0.8 (H) mm

Installation position: Up to 30 upward facing (not designed for facing downward)

Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)

Power Supply Specifications

Power supply: Rated voltage of 100 to 240 V AC ( 10%), 50/60 Hz

Power consumption: Max. 20 VA (8.0 W max.)

Data backup: Lithium cell with life expectancy of 10 years

Withstanding voltage

-Between primary terminals* and secondary terminals**: At least 1500 V AC for 1 minute (Note)

-Between primary terminals* and grounding terminal: At least 1500 V AC for 1 minute (Note)

-Between grounding terminal and secondary terminals**:

At least 1500 V AC for 1 minute

-Between secondary terminals**: At least 500 V AC for 1 minute

*Primary terminals indicate power terminals and relay output terminals

**Secondary terminals indicate analog I/O signal, voltage pulse output, and contact input terminals

Note: The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety.

Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal

Grounding: Class 3 grounding (grounding resistance of 100 or less)

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Signal Isolations

Primary PV input terminals: Isolated from other input/output terminals. Not isolated from the internal circuit.

Secondary PV input 2 terminals: Isolated from Primary PV input terminals, other input/ output terminals and internal circuit.

Auxiliary analog input terminals: Isolated from other input/output terminals and the internal circuit.

15 V DC loop power supply terminals: Not isolated from analog current output and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

Analog output terminals (for control output and retransmission): Not isolated between analog outputs and from 15 V DC loop power supply and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

Voltage pulse control output terminals: Not isolated from analog outputs and 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit.

Relay contact control output terminals: Isolated between contact output terminals and from other input/output terminals and internal circuit.

Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit.

Relay contact output terminals: Not isolated between relay contact outputs. Isolated from other input/output terminals and internal circuit.

Transistor contact output terminals: Not isolated between transistor contact outputs. Isolated from other input/output terminals and internal circuit.

RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit.

Power terminals: Isolated from other input/output terminals and internal circuit.

Grounding terminals: Isolated from other input/output terminals and internal circuit.

IM 05E01B02-53E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-12

Environmental Conditions

Normal operating conditions:

Ambient temperature: 0 to 50 C (40 C or less for side-by-side close installation) Temperature change rate: 10 C/h or less

Ambient humidity: 20 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less

Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less Continuous vibration at 14 to 150 Hz: 4.9 m/s2 or less

Short-period vibration: 14.7 m/s2, 15 seconds or less Shock: 14.7 m/s2 or less, 11 ms

Installation height: Height above sea level of 2000 m or less Warm-up time: 30 minutes or more after power on

Transportation and storage conditions: Temperature: -25 to 70 C

Temperature change rate: 20 C/h or less Humidity: 5 to 95% RH (no condensation allowed)

Effects of changes in operating conditions

-Effects from changes in ambient temperature:

-On voltage or thermocouple input, 1 V/ C or 0.01% of F.S./ C, whichever is larger

-On auxiliary analog input, 0.02% of F.S./ C

-On RTD input, 0.05 C/ C (ambient temperature) or less

-On analog output, 0.05% of F.S./ C or less

-Effects from power supply fluctuation (within rated voltage range)

-On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger

-On analog output, 0.05% of F.S./10 V or less

IM 05E01B02-53E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-13

1.5Terminal Wiring Diagrams

NOTE

Do not use unassigned terminals as relay terminals.

Terminal wiring diagrams are shown on and after the next page.

IM 05E01B02-53E 1st Edition : May 31,2000-00

00-31,2000 May : Edition 1st 53E-05E01B02 IM

UP750 Cascade Control with Two Universal Inputs (Model UP750-5 )

Secondary PV input

* Factory-set to “TC type-K.”

 

See “2. Initial Settings.”

TC input

RTD input

 

41

A

42

+

b

 

42

43

-

 

 

43

B

 

 

mV/V input

 

42

+

 

NOTE

 

Retransmission

 

output 2

 

Default: Unspecified

 

retransmission type

 

 

 

+

46

 

 

0-20mADC,

 

 

4-20mADC

 

-

47

 

 

 

Default: 4-20 mA DC

 

Installation category

43

-

 

 

 

(overvoltage category):

 

 

 

 

 

II (IEC1010-1)

 

 

 

 

 

Control output

 

 

 

Relay contact output

Note: Select this option from

 

 

 

 

1

NC

1

 

 

the OT2 parameter.

 

 

 

 

 

 

*

Time proportional PID relay contact

2

NO

2

 

3

 

 

 

 

output is configured at factory

 

 

 

 

 

COM

3

 

 

before shipment.

4

 

 

 

 

 

Contact rating: 250 V AC, 3 A

 

5

 

30 V DC, 3

A (resistance load)

 

 

Power supply

 

CAUTION

6

 

 

Power supply

Before carrying out wiring, turn off the power

7

to the controller and check that cables to be

 

L

 

 

 

8

connected are not alive with a tester or the like

8

 

 

because there is a possibility of electric shock.

 

 

 

9

 

N

9

 

 

 

 

 

 

 

 

 

10

 

 

10

 

 

 

 

 

Allowable range: 100-240 V AC ( 10%)

 

 

 

(free voltage)

 

 

 

50/60 Hz shared

 

Communication 1

Communication 2

* Wiring can only be carried out

 

(PSL1)

(PSL2)

for controllers with

 

communication functions.

 

 

High performance

 

RS-485 communication

Primary PV input

* Not configured at factory before

RS-485 communication

 

 

 

 

shipment. See “2. Initial Settings.”

23 SDB(+)

 

 

 

 

 

24

SDA(-)

 

 

 

 

 

25 RDB(+)

26

RDA(-)

 

 

27

SG

 

 

 

 

 

 

 

 

41

31

21

11

42

32

22

12

43

33

23

13

44

34

24

14

45

35

25

15

46

36

26

16

47

37

27

17

48

38

28

18

49

39

29

19

50

40

30

20

28 RDB(+)

TC input

 

 

29

RDA(-)

 

30

12

+

SG

 

 

13

-

Auxiliary analog input

21

+

 

 

Specify in a range of

 

 

 

 

1-5 V DC, 0-2 V DC,

22

-

or 0-10 V DC.

 

 

 

 

Default: 1-5 V DC

 

 

RTD input

11A

12b

13B mV/V input

Receiving 4-20 mA DC Current Signals with the Controller * When receiving 4-20 mA DC current signals, set the PV input type to 1-5 V DC (setpoint “41”).

12 +

12+

13-

NOTE

 

250 Ω 4-20mA

13

-

Note: Connecting a 250 Ω resistor to the terminals is

optional.

Model: X010-250-2 (resistor with M3.5 crimp-on terminal

lugs)

 

Installation category (overvoltage category): II (IEC1010-1)

Retransmission output 1*

* Factory-set to “PV retransmission.”

 

 

 

Note: Select this option from the OT2 parameter.

 

 

 

 

 

Control output

* Retransmission output 2 is available

 

 

 

 

 

 

 

 

only when “relay” is selected as the

 

14

+

 

 

 

 

 

type of control output.

 

 

4-20 or

Current/voltage

Retransmission

15

-

0-20 mA DC

 

 

 

pulse output

 

 

output

2*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Default: Unspecified

 

 

Default: 4-20 mA DC

 

 

 

 

 

retransmission type

15 V DC loop power supply*

16

+

0-20mADC,

 

16

+

 

 

 

0-20mADC,

 

 

 

 

 

 

 

4-20mADC

 

 

 

 

 

 

 

 

 

 

 

 

 

4-20mADC

 

 

 

 

 

17

-

Voltage pulse (12 V)

17

-

 

 

 

 

 

 

 

 

 

14

+

 

 

 

 

 

 

 

Default: 4-20 mA DC

14.5-18.0 V DC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

-

(21 mA DC max.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Load resistance: 600

Ω or less

*Retransmission output 1 is not available if a 15 V DC loop power supply is used.

Relay

Transistor

External contact outputs

 

PV event 1 output

DO1

6

UP

 

PV event 2 output

DO2

5

 

Instrument alarm

DO3

4

 

1 output

 

 

 

 

 

 

Common

COM

7

 

 

 

Time event 1 output

Time event 2 output

Time event 3 output

Time event 4 output

Common

DO4 34

DO5

33

 

DO6

32

 

DO7

31

 

COM

35

 

*The functions of the external contact outputs are the defaults for cascade control with two universal inputs control. To change the functions, reconfigure the contact output registration setup parameters.

*OT2 is a setup parameter.

You can change the settings of the parameter OT2 to change the control output type. See “2. Initial Settings.”

Correspondence between parameters OT2 and control output types

OT2=0 (factory-set default)

OT2=1

OT2=2

 

 

OT2=3

Time proportional control

Time proportional control

Current output

 

 

On-off control

Relay output

Voltage pulse output

(terminals 16 and

17

)

Relay output

(terminals 1 , 2 and 3 )

(terminals 16 and 17 )

 

 

 

(terminals 1 , 2 and 3 )

*The functions of a contact input can be varied by changing the setting of the contact input registration parameter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

External

Switch between the ON and OFF states of the DI1 to DI4

 

contact inputs to select from program pattern numbers 1 to 15.

(Select a number during a RESET state.)

 

 

 

 

 

 

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

DI1 ON OFF ON OFF ON

OFF ON OFF ON

OFF ON

OFF ON

OFF ON

DI2

OFF ON ON OFF OFF ON ON OFF OFF ON ON

OFF OFF ON ON

DI3

OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON

DI4

OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON

contact inputs

UP

 

Contact

 

 

DI1

19

 

DI2 18

 

DI3

40

 

DI4

39

 

 

 

+5V

DI1

 

 

19

+5V

 

DI2

 

+5V

18

 

 

 

+5V

DI3

40

 

 

 

+5V

DI4

39

 

 

 

Transistor contact

Start of program operation when

DI5 changes from OFF to ON

Stop of program operation when

DI6 changes from OFF to ON

Start of cascade operation when DI7=ON Start of secondary-loop local operation when DI7=OFF

Common

DI5

38

+5V

DI5

38

 

 

 

DI6

DI6

37

+5V

37

 

 

 

DI7

DI7

36

 

36

 

 

 

COM

COM 20

 

20

Relay contact rating: 240 V AC, 1 A

Contact rating: 12 V DC, 10 mA or more

30 V DC, 1 A (resistance load)

 

Transistor contact rating: 24 V DC, 50 mA

 

<Toc>

Installation> .<1

14-1

Yokogawa UP750 Operating Manual

00-31,2000 May : Edition 1st 53E-05E01B02 IM

UP750 Cascade Heating/Cooling Control with Two Universal Inputs (Model UP750-5 )

Secondary PV input

* Factory-set to “TC type-K.”

 

 

See “2. Initial Settings.”

 

TC input

 

RTD input

42

+

41 A

 

b

 

-

42

43

 

 

 

 

43 B

 

 

 

mV/V input

 

NOTE

42

+

 

43

-

Installation category

(overvoltage category):

 

 

II (IEC1010-1)

 

 

Retransmission

 

output 2

 

Default: Unspecified

 

retransmission type

 

 

 

+

46

 

0-20mADC,

 

 

4-20mADC

 

 

 

-

47

 

 

 

 

Default: 4-20 mA DC

 

IMPORTANT

Change the setting of the control output type (OT2) parameter to the Heating/Cooling Control.

Heating-side control output

Relay contact output

 

NC

1

 

Note: Select this option from the

 

OT2 parameter.

 

 

 

NO

2

 

 

COM

3

 

 

Contact rating: 250 V AC, 3 A

 

30 V DC, 3 A (resistance load)

Power supply

CAUTION

 

Power supply

Before carrying out wiring, turn off the power

 

to the controller and check that cables to be

 

 

 

 

L

8

connected are not alive with a tester or the like

 

 

because there is a possibility of electric shock.

 

 

 

 

N

9

 

 

 

 

 

 

10

 

Allowable range: 100-240 V AC ( 10%)

 

 

(free voltage)

 

 

50/60 Hz shared

1 2 3 4 5 6 7 8 9 10

Communication 1

Communication 2

* Wiring can only be carried out

 

(PSL1)

(PSL2)

for controllers with

 

communication functions.

 

 

High performance

 

RS-485 communication

Primary PV input

* Not configured at factory before

RS-485 communication

 

 

 

shipment. See “2. Initial Settings.”

 

 

 

23 SDB(+)

24

SDA(-)

 

 

25

RDB(+)

 

 

26

RDA(-)

27

SG

41

31

21

11

42

32

22

12

43

33

23

13

44

34

24

14

45

35

25

15

46

36

26

16

47

37

27

17

48

38

28

18

49

39

29

19

50

40

30

20

28 RDB(+)

TC input

29

RDA(-)

 

30

12

+

SG

 

 

13

-

Auxiliary analog input

 

+

 

 

21

 

 

Specify in a range of

 

 

1-5 V DC, 0-2 V DC,

22

-

or 0-10 V DC.

 

 

 

 

Default: 1-5 V DC

 

RTD input

 

 

11

A

Receiving 4-20 mA DC Current

 

 

12

b

Signals with the Controller

* When receiving 4-20 mA DC current signals,

 

 

13

B

set the PV input type to 1-5 V DC (setpoint “41”).

 

 

 

mV/V input

12

+

 

 

12

+

 

250 Ω 4-20mA

13

-

 

 

13

-

 

 

 

 

Note: Connecting a 250 Ω resistor to the terminals is

 

 

optional.

 

 

Model: X010-250-2 (resistor with M3.5 crimp-on terminal

 

 

lugs)

 

 

 

NOTE

 

 

 

Installation category (overvoltage category): II (IEC1010-1)

* Factory-set to “PV retransmission.”

Heating-side

Note: Select this option from the OT2 parameter.

* Retransmission output 2 is available

control output

only when “relay” is selected as the

type of control output.

 

 

 

Current/voltage

Retransmission

 

pulse output

 

 

output 2*

 

 

 

 

 

Default: Unspecified

 

 

 

 

 

retransmission type

16

+

0-20mADC,

 

16

+

 

 

 

0-20mADC,

 

 

 

 

 

 

 

4-20mADC

 

 

 

17

-

Voltage pulse (12 V)

17

-

4-20mADC

 

 

 

 

 

 

 

 

 

Default: 4-20 mA DC

 

 

 

 

 

Retransmission output 1*

15 V DC loop power supply*

14

+

 

 

14

+

 

 

 

 

4-20 or

 

 

14.5-18.0 V DC

 

 

 

-

0-20 mA DC

 

 

(21 mA DC max.)

 

15

 

 

 

15

-

 

 

 

Default: 4-20 mA DC

 

 

Cooling-side control output * Retransmission output 1 is not available if a

 

 

 

 

 

 

15 V DC loop power supply is used.

14

+

 

 

* If you define the cooling-side output as

0-20 mA DC

 

current output, retransmission output 1 and

 

 

 

 

4-20 mA DC,

 

the 15 V DC loop power supply can no longer

 

15

-

voltage pulse (12

V)

 

 

 

be used.

 

 

 

 

 

 

 

 

 

 

 

 

 

External contact outputs

 

PV event 1 output

DO1

UP

 

6

 

 

 

Relay

PV event 2 output

DO2

5

Cooling-side control

DO3

4

 

output (Note)

 

 

 

 

 

Common

COM

7

 

 

 

Cooling-side control

DO4 34

 

output (Note)

 

 

 

Transistor

Time event 2

DO5

33

output

 

 

 

 

Time event 3

DO6

32

 

output

 

 

 

 

 

 

Time event 4

DO7

31

 

output

 

 

 

 

 

 

Common

COM

35

 

 

*The functions of the external contact outputs are the defaults for cascade heating/cooling control with two universal inputs. To change the functions, reconfigure the contact output registration setup parameters.

Note: If you define the DO3 output as the cooling-side control output, the DO4 output serves as the time event 1 output. Inversely, if you define the DO4 output as the cooling-side control output, the DO3 output serves as the instrument alarm 1 output.

Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA

* OT2 is a setup parameter. You can change the settings of the parameter OT2 to change the control output type. See “2. Initial Settings.”

*The functions of a contact input can be varied by changing the setting of the contact input registration parameter.

External contact inputs

Switch between the ON and OFF states of the DI1 to DI4

 

contact inputs to select from program pattern numbers 1 to 15.

(Select a number during a RESET state.)

 

 

 

 

 

 

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

DI1 ON OFF ON OFF ON

OFF ON OFF ON

OFF ON

OFF ON

OFF ON

DI2

OFF ON ON OFF OFF ON ON OFF OFF ON ON

OFF OFF ON ON

DI3

OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON

DI4

OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON

Start of program operation when

DI5 changes from OFF to ON

Stop of program operation when

DI6 changes from OFF to ON

Start of cascade operation when DI7=ON Start of secondary-loop local operation when DI7=OFF

Common

UP

Contact

 

DI1

19

 

DI2

18

DI3

40

 

DI4

39

 

DI5

38

DI6

37

DI7

36

COM 20

+5V

DI1

 

 

19

+5V

 

DI2

 

+5V

18

 

 

 

+5V

DI3

40

 

 

 

+5V

DI4

39

 

+5V

DI5

38

 

+5V

DI6

37

 

 

DI7

36

 

 

 

COM

20

 

 

Transistor contact

Contact rating: 12 V DC, 10 mA or more

 

 

 

 

Correspondence between parameters OT2 and heating-side output types/cooling-side output types

 

 

OT2=4

OT2=5

 

OT2=6

 

OT2=7

OT2=8

OT2=9

 

OT2=10

 

 

Heating side: Relay output

Heating side: Voltage pulse output

Heating side: Current output

Heating side: Relay output

Heating side: Voltage pulse output

Heating side: Current output

 

Heating side: Relay output

(terminals 1 , 2 and 3 )

(terminals 16 and

17 )

(terminals 16 and 17

)

(terminals 1 , 2 and 3 )

(terminals 16 and 17 )

(terminals 16 and 17

)

(terminals 1 ,

2 and

3 )

Cooling side: Relay output

Cooling side: Relay output

 

Cooling side: Relay output

 

Cooling side: Transistor output

Cooling side: Transistor output

Cooling side: Transistor output

Cooling side: Current output

(terminals 4 and 7 )

(terminals 4 and

7 )

(terminals 4 and 7

)

(terminals 34 and 35 )

(terminals 34 and 35 )

(terminals 34 and 35

)

(terminals

14 and

15 )

The types of control output, “relay output” and “voltage pulse output” shown in the table above refer to those of time proportional control.

 

 

 

 

 

To change to a relay output for on-off control, select “Relay Terminals” and change the setpoint of the proportional band to “0.”

 

 

 

 

 

OT2=11

 

Heating side: Voltage pulse output

(terminals 16

and 17 )

Cooling side: Current output

(terminals 14

and 15 )

OT2=12

 

Heating side: Current output

(terminals

16 and 17 )

Cooling side: Current output

(terminals

14 and 15 )

<Toc>

Installation> .<1

15-1

Blank Page

<Toc>

<2. Initial Settings>

2-1

2.Initial Settings

This chapter describes examples of setting PV input types, control output types. Carrying out settings described herein allows you to perform basic control. Refer to examples of various settings to understand how to set parameters required. Refer to “6.1 Parameter Map” for an easy to understand explanation of setting various parameters. If you cannot remember how to carry out an operation during setting, press the DISP key no more than four times. This brings you to the display (operating display) that appears at power-on.

Setup Procedure

Power-on

Denotes a step that must always be followed.

 

Denotes a step that should be followed as necessary.

Set UP mode “13”.

(Factory-set to Single-loop Control “UP mode 1.”)

See “2.2 Setting UP mode (Setting First at Power-on),” or “2.3 Changing UP mode.”

Set PV input

See “2.4

Set the control output.

See “2.5

Initialize parameters.

See “2.6

Set setup parameters.

Set operating parameters.

Set program patterns.

(Factory-set to: Primary PV input is “not configured”, Secondary PV input is “TC typeK.”)

Setting Primary and Secondary PV Inputs Types.”

(Factory-set to “Time Proportional Relay Output.”)

Setting Control Output Type.”

 

Be sure to follow this

 

step whenever a change of setting

 

is made to the UP mode or

Initializing Parameters.”

PV input type.

 

See “3. Programming.”

Controller operation

IM 05E01B02-53E 1st Edition : May 31,2000-00

<Toc>

<2. Initial Settings>

2-2

2.1Names and Functions of Front Panel Parts

1.Indicator lamp for PV2 display

6.Process

2. Program monitor

 

variable (PV) display

lamps

 

7. Setpoint

3. Event indicator

PVE1

display

 

 

10. MODE key

lamps

PVE2

 

 

 

8. Instrument alarm

 

 

 

indicator lamps

 

11. DISP key

4. Status indicator

 

12.

and keys

lamps

 

5. Light-loader

 

 

 

interface

 

 

 

9. SET/ENT key

 

15. RESET key

13. PT.No key

 

 

14. RUN key

 

 

 

 

Name of Part

 

 

Function

1.

Indicator lamp for

 

Is lit when secondary PV is displayed on PV display.

PV2 display

 

 

 

 

 

 

 

 

 

 

: Is lit (in green) when a program setpoint is increasing.

2.

Program monitor lamps

: Is lit (in green) when a program setpoint is constant.

 

 

 

: Is lit (in green) when a program setpoint is decreasing.

 

 

 

Display the statuses of PV events, time events and instrument alarms in orange.

3.

Event indicator lamps

PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on.

TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on.

 

 

 

 

 

 

AL1 lamp: Comes on when instrument alarm 1 turns on.

 

 

 

Is lit (in green) to indicate the status of operation or control.

 

 

 

PRG:Is lit when in program mode.

 

 

Status indicator

 

RST:Is lit when in reset mode.

 

4.

 

HLD:Is lit when in hold mode.

 

lamps

 

 

 

 

LOC:Is lit when in local mode.

 

 

 

 

 

 

 

 

MAN1:Not used in cascade control with two universal inputs.

 

 

 

MAN2:Is lit when in manual mode.

 

 

 

 

CAS:Is lit when in cascade mode.

 

5.

Light-loader interface

Interface for an adapter cable used when setting and storing parameters from a PC.

This requires an optional parameter setting tool.

 

 

 

6.

Process variable (PV)

Displays PV.

 

display

 

Displays an error code (in red) if an error occurs.

 

 

 

 

 

Displays the name and value of a target setpoint (SP), output (OUT), deviation trend, or a

7.

Setpoint display (LCD)

parameter.

 

 

 

 

Displays an error code if an error occurs.

8.

Instrument alarm

 

The AL1 lamp comes on in orange if instrument alarm 1 turns on.

indicator lamps

 

 

 

 

 

Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch

9.

SET/ENT key

S E T / E N T

 

 

 

between the operating display and the main menu for operating parameter setting display alternately.

 

 

 

10.

MODE key

MODE

Presents a display for switching between the hold, advance, local, AUTO and MAN modes.

 

 

 

 

 

Used to switch between displays. Pressing this key while any operating display is shown

 

 

 

lets you switch to another prearranged operating display. Pressing this key while any

11.

DISP key

DISP

display other than an operating display is shown lets you go one display back.

 

 

 

(One to four presses (maximum) of this key lets you return to the current operating display,

 

 

 

though the number of presses depends on the operating status.)

 

 

 

Used to change numerical values. On setting displays for various parameters, you can change target

 

 

 

setpoints, parameters, and output values (in manual operation). Pressing the key decreases a

12.

and keys

 

numerical value, while pressing the

key causes it to increase. You can hold down a key to gradually

 

 

 

increase the speed of change. These keys also switch between menu displays when a main menu or

 

 

 

submenu of parameter setting display is shown.

13.

PT.No key

 

Use this key when the controller is at a stop to select a program pattern number on

PT.No

 

 

 

 

an operating display.

 

14.

RUN key

RUN

Pressing this key for more than 2 seconds while an operating display is shown starts the

controller.

 

 

 

 

 

15.

RESET key

RESET

Pressing this key for more than 2 seconds while an operating display is shown stops the

controller.

 

 

 

 

 

IM 05E01B02-53E 1st Edition : May 31,2000-00

SET/ENT

<Toc>

<2. Initial Settings>

2-3

2.2Setting UP mode (Setting First at Power-on)

NOTE

The controller displays an operating display when the power is turned on. The submenu “IN” appears at this point if the type of PV input has not been defined yet. In this case, set a UP mode to “Cascade Control with Two Universal Inputs,” following the operating procedure described below. Then, set PV input type and others.

The following operation describes a procedure of setting a UP mode to “Cascade Control with Two Universal Inputs” (set “13”).

1. Bring the operating display into view (display appears at power-on).

PV2 PV

RST lamp ON.

PVE1

PVE2

TME PRG

1 RST

2 HLD

3 LOC

4 MAN1 AL MAN2 1 CAS

SET/ENT

MODE DISP

PT.No RUN RESET

Displays submenu “IN”.

IN

input set

SETUP sub menu

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the parameter “UPM” (controller mode).

MENU:UPMD/MD

#1

UP mode select

 

 

 

SETUP

UPM =

 

1

SET/ENT

DISP

 

MODE

 

PT.No

RUN

RESET

4. Press the or key to display the required setpoint “13”.

MENU:UPMD/MD

#1

UP mode select

 

 

changing!

UPM =

13

Blinks during change.

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the SET/ENT

key once to register the

setpoint.

 

 

MENU:UPMD/MD

#1

UP mode select

 

 

 

SETUP

UPM

=

13

SET/ENT

MODE DISP

PT.No RUN RESET

6. The controller re-starts (which is normal). Then, set PV input type. See step 8 and later of “2.4 Setting Primary and Secondary PV Input Types.”

IN

input set

SETUP sub menu

IM 05E01B02-53E 1st Edition : May 31,2000-00

SET/ENT
SET/ENT
SET/ENT
SET/ENT

<Toc>

<2. Initial Settings>

2-4

2.3Changing UP mode

The following operation describes a procedure of changing a UP mode to “Cascade Control with Two Universal Inputs” (set “13”).

1. Bring the operating display into view (display appears at power-on).

PV2 PV

RST lamp

PVE1

ON. PVE2 PRG

TME

1 RST

2

HLD

 

3

LOC

 

4

MAN1

 

AL

MAN2

 

1

CAS

SP: -270.0°C

SET/ENT MODE DISP

PT.No RUN RESET

PTNO: 0

SEGNO: 0/ 0

TM=-------

RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2. Press the key for more than 3 seconds to call up the main menu “PROG”.

PROG

programming

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the main menu “STUP”.

STUP

password input

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

4. Press the key once to display the main menu “PARA”.

PARA

setup parameter SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the key once to display the main menu “UPMD”.

UPMD

UP750 configuration

SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

6. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

7. Press the key once to display the parameter “UPM” (controller mode).

MENU:UPMD/MD

#1

UP mode select

 

 

 

SETUP

UPM =

 

1

SET/ENT

DISP

 

MODE

 

PT.No

RUN

RESET

IM 05E01B02-53E 1st Edition : May 31,2000-00

<Toc>

<2. Initial Settings>

2-5

8. Press the or key to display the setpoint “13”.

MENU:UPMD/MD

#1

UP mode select

 

 

changing!

UPM =

13

Blinks during change.

SET/ENT

MODE DISP

PT.No RUN RESET

9. Press the SET/ENT

key once to register the

setpoint.

 

 

 

MENU:UPMD/MD

#1

UP mode select

 

 

 

 

SETUP

UPM

=

 

13

SET/ENT

MODE

DISP

 

 

 

 

PT.No

RUN

RESET

10. The controller re-starts (which is normal). Then, set PV input type. See step 8 and later of “2.4 Setting Primary and Secondary PV Input Types.”

IN

input set

SETUP sub menu

How to return to a menu

Press the DISP keys once during parameter setting. This lets you return to the parameter menu.

IM 05E01B02-53E 1st Edition : May 31,2000-00

<Toc>

<2. Initial Settings>

2-6

2.4Setting Primary and Secondary PV Input Types

The following operating procedure describes an example of setting a K-type thermocouple (-200.0 to 500.0 C) and a measurement range of 0.0 to 200.0 C.

You can take the same steps for the secondary-loop PV input type (IN2), range (RH2, RL2) and scale (SH2, SL2) that are displayed after the primary-loop related parameters.

Primary PV input (Factory-set: Unspecified)

Secondary PV input (Factory-set: typeK1)

PV input terminal

 

 

PV input terminal

 

 

Thermocouple/mV/V input..............................

12

- 13

Thermocouple/mV/V input..............................

42

- 43

RTD input ..................................................

11

- 12 - 13

RTD input ..................................................

41

- 42 - 43

Example of Temperature Input

Example of Voltage Input

 

 

-270.0°C

 

 

 

 

1370.0°C

 

 

 

 

 

 

Instrument

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

input range

 

 

 

 

 

 

 

 

 

 

 

 

Set a range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PV input range

 

 

 

to be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

controlled

 

 

0.0°C

 

800.0°C

 

 

 

 

 

Minimum value of

Maximum value of

 

 

PV input range (RL1)

PV input range (RH1)

Parameters to be set for temperature input

1.PV input type (IN1): Set according to a sensor

2.Maximum value of PV input range (RH1): Set the maximum value of the range to be controlled.

3.Minimum value of PV input range (RL1): Set the minimum value of the range to be controlled.

1V

2V

 

 

4V

5V

 

 

 

 

 

 

Instrument

 

 

 

 

 

 

 

 

 

 

input range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RL1

 

 

PV input range

 

 

RH1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set a range to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PV input scale

 

 

be controlled

 

 

 

 

 

 

 

 

 

 

 

0.0m3/h

 

50.0m3/h

 

Minimum value of

Maximum value of

PV input scale (SL1)

PV input scale (SH1)

Parameters to be set for voltage input

1.PV input type (IN1): Set according to an input signal

2.Maximum value of PV input range (RH1): Set the maximum value of an input signal.

3.Minimum value of PV input range (RL1): Set the minimum value of an input signal.

4.Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display.

5.Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.

(Set a reading for the maximum value of the input signal.) 6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.

(Set a reading for the minimum value of the input signal.)

NOTE

The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale (SL1). After a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. If any data item has been changed to its default, set it to a required value.

1. Bring the operating display into view (display appears at power-on).

The PV display in the figure below shows the error code for input burnout () if PV input wiring is not yet complete. The error code disappears when you wire the PV input terminals correctly.

RST lamp ON.

PV2 PV

PVE1

PVE2

TME PRG

1 RST

2 HLD

3 LOC

4 MAN1 AL MAN2 1 CAS

SET/ENT

MODE DISP

SP1: -270.0°C

PT.No RUN RESET

PTNO: 0

SEGNO: 0/ 0

TM=-------

RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

IM 05E01B02-53E 1st Edition : May 31,2000-00

SET/ENT
SET/ENT
SET/ENT
SET/ENT
SET/ENT

<Toc>

<2. Initial Settings>

2-7

2. Press the key for more than 3 seconds to call up the main menu “PROG”.

PROG

programming

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the main menu “STUP”.

STUP

password input

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

4. Press the key once to display the main menu “PARA”.

PARA

setup parameter SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the key once to display the main menu “UPMD”.

UPMD

UP750 configuration

SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

6. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

7. Press the key once to display the submenu “IN”.

IN

input set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

8. Press the key once to display the parameter “IN1” (primary PV input type).

MENU:UPMD/IN

#1

input 1 type select

 

 

 

 

 

SETUP

 

IN1 =

OFF

SET/ENT

DISP

MODE

PT.No

RUN RESET

9. Press the or key to display the required setpoint. The figure below shows an example of setting the PV input type to a K-type thermocouple (-200.0°C to 500.0°C).

MENU:UPMD/IN

#1

input 1 type select

 

 

 

 

changing!

IN1

=

typeK3

Blinks during change.

SET/ENT

MODE DISP

PT.No RUN RESET

10. Press the SET/ENT

key once to register the

setpoint.

 

 

 

MENU:UPMD/IN

#1

input 1 type select

 

 

 

 

SETUP

IN1

=

typeK3

SET/ENT

MODE DISP

PT.No RUN RESET

11. Press the key once to display the parameter “UNI1”.

MENU:UPMD/IN

#2

input 1 unit select

 

 

 

SETUP

UNI1 =

 

°C

SET/ENT

DISP

 

MODE

 

PT.No

RUN

RESET

IM 05E01B02-53E 1st Edition : May 31,2000-00

SET/ENT

<Toc>

 

 

<2. Initial Settings>

2-8

12. Press the SET/ENT

key once to display the

15. Press the SET/ENT

key once to display the

 

parameter “RH1” (maximum value of

parameter “RL1” (minimum value of pri-

primary PV input range).

mary PV input range).

 

MENU:UPMD/IN

#3

MENU:UPMD/IN

#4

 

input 1 range high

input 1 range low

 

 

 

 

SETUP

 

 

 

SETUP

 

RH1

=

500.0

RL1

=

-200.0

 

SET/ENT

MODE DISP

SET/ENT

MODE

DISP

 

 

 

 

 

 

 

PT.No

RUN RESET

 

PT.No

RUN

RESET

 

13. Press the

or

key to display the

16. Press the

or

key to display the

 

required setpoint. The figure below shows

required setpoint.

 

 

 

an example of setting the maximum value

The figure below shows an example of

 

of the PV input range to 200.0°C.

setting the minimum value of the PV input

MENU:UPMD/IN

#3

range to 0.0°C.

 

 

 

 

 

 

 

 

input 1 range high

MENU:UPMD/IN

#4

 

 

 

changing!

 

 

 

input 1 range low

 

 

RH1

=

200.0

 

 

 

 

 

changing!

 

 

 

Blinks during

RL1

=

 

 

 

 

change.

 

0.0

 

 

 

 

 

 

Blinks during

SET/ENT

MODE DISP

 

 

 

change.

 

 

PT.No

RUN RESET

SET/ENT

MODE

DISP

 

 

 

 

 

 

 

 

 

 

 

 

PT.No

RUN

RESET

 

14. Press the SET/ENT

key once to register the

17. Press the SET/ENT

 

 

 

 

setpoint.

 

 

key once to register the

 

MENU:UPMD/IN

#3

setpoint.

 

 

 

 

 

 

 

 

 

input 1 range high

MENU:UPMD/IN

#4

 

 

 

SETUP

 

 

 

input 1 range low

 

 

RH1

=

200.0

 

 

 

 

 

SETUP

 

 

 

 

 

 

 

 

 

 

 

RL1

=

 

0.0

 

SET/ENT

MODE DISP

 

 

 

 

 

 

 

 

 

 

 

 

PT.No

RUN RESET

SET/ENT

MODE

DISP

 

 

 

 

 

 

 

 

 

 

 

 

PT.No

RUN

RESET

 

 

 

 

If the type of input is voltage, also config-

 

 

 

ure the Primary PV Input Decimal Point

 

 

 

 

Position (SDP1), Maximum Value of Pri-

 

 

 

mary PV Input Scale (SH1) and Minimum

 

 

 

Value of Primary PV Input Scale (SL1)

 

 

 

 

parameters are that displayed after this.

18. Press the key for more than 3 seconds. This returns you to the display shown at power-on (figure below).

PV2 PV

RST lamp

PVE1

ON. PVE2 PRG

TME

1 RST

2

HLD

 

 

3

LOC

 

 

4

MAN1

 

 

AL

MAN2

 

 

1

CAS

 

0.0°C

SET/ENT MODE DISP

SP1:

PT.No RUN RESET

PTNO: 0

SEGNO: 0/ 0

TM=-------

RCY: 0/ 0

IM 05E01B02-53E 1st Edition : May 31,2000-00

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