Toyota Camry 2007-2009 Service Manual - 2GR-FE_Engine_Control_System

4 (1)

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–1

 

SFI SYSTEM

PRECAUTION

NOTICE:

Perform the RESET MEMORY (AT) initialization operation after replacing the automatic transmission assembly, engine assembly or ECM (See page AX-25).

Perform REGISTRATION (VIN registration) when replacing the ECM (See page ES-20).

ES

 

 

ES–2

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

 

 

 

DEFINITION OF TERMS

 

 

 

 

 

 

 

Terms

 

Definition

 

 

 

 

 

 

 

Monitor Description

 

Description of what ECM monitors and how to detect malfunctions (monitoring purpose and

 

 

 

 

its details).

 

 

 

 

 

 

 

Related DTCs

 

A group of diagnostic trouble codes that are output by ECM based on the same

 

 

 

 

malfunction detection logic.

 

 

 

 

 

 

 

Typical Enabling Condition

 

Preconditions that allow ECM to detect malfunctions.

 

 

 

 

With all preconditions satisfied, ECM sets DTC when monitored value(s) exceeds

 

 

 

 

malfunction threshold(s).

 

 

 

 

 

 

 

Sequence of Operation

 

Order of monitor priority, applied if multiple sensors and components are involved in single

 

 

 

 

malfunction detection process.

 

 

 

 

Each sensor and component monitored in turn and not monitored until previous detection

 

 

 

 

operation is completed.

 

 

 

 

 

 

 

Required Sensor/Components

 

Sensors and components used by ECM to detect each malfunction.

 

 

 

 

 

 

 

Frequency of Operation

 

Number of times ECM checks for each malfunction during each driving cycle.

ES

 

 

 

"Once per driving cycle" means that ECM checks for malfunctions only once in single

 

 

 

driving cycle.

 

 

 

 

 

 

 

"Continuous" means that ECM checks for malfunctions whenever enabling conditions are

 

 

 

 

met.

 

 

 

 

 

 

 

Duration

 

Minimum time for which ECM must detect continuous deviation in monitored value(s) in

 

 

 

 

order to set DTC. Timing begins when Typical Enabling Conditions are met.

 

 

 

 

 

 

 

Malfunction Thresholds

 

Value, beyond which, ECM determines malfunctions exist and sets DTCs.

 

 

 

 

 

 

 

MIL Operation

 

Timing of MIL illumination after a malfunction is detected.

 

 

 

 

"Immediate" means that ECM illuminates MIL as soon as a malfunction is detected.

 

 

 

 

"2 driving cycle" means that ECM illuminates MIL if the same malfunction is detected twice

 

 

 

 

during next sequential driving cycle.

 

 

 

 

 

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–3

 

PARTS LOCATION

ECM

 

 

 

MASS AIR FLOW METER

 

 

ENGINE ROOM R/B

 

 

- EFI RELAY

ES

 

- A/F RELAY

 

 

 

- C/OPN RELAY

 

 

- ST RELAY

 

PURGE VSV

- ST CUT RELAY

 

 

- IG2 RELAY

 

 

CANISTER

 

 

FUEL PUMP

 

HEATED OXYGEN SENSOR

 

(BANK 1 SENSOR 2)

 

 

ACTIVE MOUNT CONTROL VSV

 

 

HEATED OXYGEN SENSOR

 

 

(BANK 2 SENSOR 2)

 

 

 

A134870E01

 

ES–4

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

ES

COMBINATION METER

 

DLC3

 

INSTRUMENT PANEL J/B

 

- IGN FUSE

 

- STOP FUSE

ACCELERATOR PEDAL

 

STOP LIGHT SWITCH

 

A139510E01

Toyota Camry 2007-2009 Service Manual - 2GR-FE_Engine_Control_System

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–5

 

 

 

VVT SENSOR (BANK 1 INTAKE SIDE)

 

VVT SENSOR FOR INTAKE CAMSHAFT

 

(BANK 2)

 

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

 

(BANK 1 INTAKE SIDE)

 

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

 

(BANK 2 INTAKE SIDE)

 

ENGINE COOLANT

IGNITION COIL WITH IGNITER

TEMPERATURE SENSOR

 

FUEL INJECTOR

 

ES

AIR FUEL RATIO SENSOR (BANK 2 SENSOR 1)

VVT SENSOR FOR EXHAUST CAMSHAFT (BANK 2)

CRANKSHAFT POSITION SENSOR

VVT SENSOR FOR EXHAUST CAMSHAFT (BANK 1)

AIR FUEL RATIO SENSOR (BANK 1 SENSOR 1)

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

(BANK 2 EXHAUST SIDE)

A114586E05

ES–6

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

THROTTLE BODY

(THROTTLE POSITION

SENSOR)

ES

ACIS ACTUATOR

KNOCK SENSOR (BANK 1)

KNOCK SENSOR (BANK 2)

A114543E04

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–7

 

SYSTEM DIAGRAM

1.Without Smart Key System:

 

 

IG2

 

 

GAUGE No. 2

 

IG2

 

 

 

 

 

 

 

 

ST/AM2

 

 

 

 

IGN

 

 

 

 

 

 

IG SW

 

 

 

 

AM2

 

 

ECM

 

IG2

 

 

 

ES

 

ST2

 

NSW

IGSW

 

 

 

 

IG1

PNP SW

 

 

 

 

Combination Meter

AM1

ST1

 

 

 

 

STA

 

 

 

 

 

 

 

 

 

 

 

W

 

AM1

 

 

 

SPD

MIL

 

ST

 

 

 

VVT OCV (Intake Side RH)

 

 

 

 

 

 

 

 

 

OC1+

 

 

 

C/OPN

 

OC1-

 

ALT

Fuel Pump

 

 

 

VVT OCV (Intake Side LH)

 

FC

 

 

 

 

 

 

OC2+

 

 

 

 

 

OC2-

 

 

 

ETCS

 

 

VVT OCV (Exhaust Side RH)

 

 

 

+BM

OE1+

 

 

 

EFI No. 1

 

 

 

 

BATT

OE1-

 

 

 

 

 

 

 

EFI

 

 

VVT OCV (Exhaust Side LH)

 

EFI MAIN

 

 

 

FL MAIN

 

 

 

OE2+

 

 

 

 

MREL

OE2-

 

 

 

 

 

E02

 

Battery

 

 

 

E05

 

 

 

 

 

 

 

Starter

 

A

E1

 

 

 

 

 

 

 

 

 

 

A137635E02

ES–8

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

A

ECM

 

APP Sensor

EFI No. 3

 

 

 

 

EFI No. 2

 

VCP2

 

 

VPA2

 

 

+B

 

 

 

 

 

 

+B2

EPA2

 

 

VCPA

 

 

 

 

 

AICV

 

VPA

 

 

 

 

 

VSV for ACIS

 

 

EPA

 

 

 

 

 

ES

PRG

 

 

Transmission

VSV for EVAP System

 

CAN+

 

Control ECU

 

 

 

 

 

 

 

 

ACIS

CAN-

 

 

 

 

 

VSV for ACIS

 

 

 

 

 

 

 

IMO

Transponder Key

 

ACM

 

ECU

 

 

 

VSV for Active Control Mount System

 

 

IMI

 

 

 

 

 

 

THA

 

 

Stop Light SW

 

 

 

 

MAF Meter

E2G

 

 

 

 

VG

 

STP

STOP

 

ETHA

 

 

 

 

ST1-

IGN

 

 

 

HO2 Sensor

HT1B

 

 

 

(Bank 1 Sensor 2)

EX1B

 

 

Power Steering Oil Pressure SW

 

 

 

 

OX1B

 

 

 

 

 

PSW

 

HO2 Sensor

HT2B

 

E04

 

(Bank 2 Sensor 2)

EX2B

 

E01

 

 

 

 

 

 

 

 

 

OX2B

 

E03

 

 

 

 

 

 

 

ME01

 

B

 

 

 

 

 

 

 

 

A137631E02

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–9

 

B

Canister Pump Module

ECM

 

 

 

VPMP

KNK1

 

 

 

 

 

 

 

EPPM

EKNK

 

 

 

PPMP

 

Knock Sensor (Bank 1)

 

 

 

 

 

 

VCPP

KNK2

 

 

 

 

 

 

 

MPMP

EKN2

ES

 

 

 

 

 

 

 

Knock Sensor (Bank 2)

 

VVT Sensor

VV1+

#10

 

 

(Bank 1 Intake Side)

VV1-

 

 

 

 

 

 

 

VCV1

 

No. 1 Fuel Injector

 

 

 

#20

 

 

VVT Sensor

VV2+

 

No. 2 Fuel Injector

 

(Bank 2 Intake Side)

VV2-

 

 

 

 

 

 

 

 

VCV2

#30

 

 

 

 

 

 

 

 

 

No. 3 Fuel Injector

 

VVT Sensor

EV1+

#40

 

 

(Bank 1 Exhaust Side)

EV1-

 

 

 

 

 

 

 

VCE1

 

No. 4 Fuel Injector

 

 

 

 

 

 

 

#50

 

 

VVT Sensor

EV2+

 

No. 5 Fuel Injector

 

(Bank 2 Exhaust Side)

EV2-

 

 

 

 

 

 

 

 

VCE2

#60

 

 

 

 

 

 

 

 

 

No. 6 Fuel Injector

 

To Main Body ECU

CANH

 

To IG2 Relay

 

CANL

 

 

 

 

 

 

 

 

 

 

 

 

A137632E02

ES–10

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

 

 

Crankshaft Position Sensor

 

 

 

ECM

 

 

 

 

 

VTA1

NE+

 

 

 

 

 

 

 

 

Throttle Body

VCTA

NE-

 

 

 

 

 

 

 

Assembly

VTA2

 

 

 

 

 

ETA

 

 

 

 

 

M+

 

 

 

 

 

M-

TC

DLC3

ES

 

 

GE01

 

 

 

ECT Sensor

 

 

Ignition Coil (No. 1)

 

 

 

THW

IGT1

 

 

 

 

 

IGF1

 

 

 

 

ETHW

 

Ignition Coil (No. 2)

 

 

 

 

IGT2

 

 

 

A/F Sensor

HA1A

 

Ignition Coil (No. 3)

 

 

(Bank 1 Sensor 1)

 

 

 

 

 

 

A1A+

IGT3

 

 

 

 

A1A-

 

Ignition Coil (No. 4)

 

 

 

 

IGT4

 

 

 

A/F Sensor

HA2A

 

Ignition Coil (No. 5)

 

 

(Bank 2 Sensor 1)

 

 

 

 

 

 

 

 

 

A2A+

IGT5

 

 

 

 

 

 

 

 

 

A2A-

 

Ignition Coil (No. 6)

 

 

 

 

 

 

A/F

A/F

 

IGT6

 

 

 

 

 

 

 

 

 

 

 

 

To Battery

 

 

 

 

 

 

 

 

To IG2 Relay

 

 

To EFI Relay

 

 

Noise Filter (RH Side)

 

 

 

 

 

Noise Filter (LH Side)

 

 

 

 

 

A137633E02

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–11

 

GAUGE No. 1

ECM

Transmission Control SW To IG1 Relay

 

 

To IG1 Relay

 

S

 

 

Park / Neutral Position SW

 

ECU IG No. 2

 

SFTD

 

P

SFTU

 

 

 

R

Spiral Cable

 

 

 

 

Cruise Control SW

 

N

 

 

D

ES

 

 

Transmission Control

 

 

ECU

 

 

 

 

CCS

 

 

A137634E02

ES–12

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

2.With Smart Key System:

Main Body ECU

 

 

 

GAUGE No. 2

 

 

 

 

ACC

 

ECM

 

To ECU-ACC Fuse

 

 

STSW

 

STSW

 

 

ACCR

 

ACCR

 

Combinatiion Meter

 

IG2

To IG2 Fuse

 

 

 

 

 

 

IG2D

 

 

W

 

ES

 

ST CUT

SPD

MIL

 

 

 

 

IGN

 

 

 

STR

 

STAR

 

VVT OCV (Intake Side RH)

 

 

 

STR2

 

 

OC1+

 

 

 

ETCS

OC1-

 

 

 

 

 

 

 

+BM

 

VVT OCV (Intake Side LH)

ST

ST/AM2

PNP SW

 

 

 

 

 

NSW

OC2+

 

 

 

OC2-

 

 

 

 

 

 

 

STA

 

 

 

 

IGSW

 

VVT OCV (Exhaust Side RH)

 

To IGN Fuse

C/OPN

OE1+

 

 

 

 

 

 

Fuel Pump

FC

OE1-

 

 

 

 

 

VVT OCV (Exhaust Side LH)

 

 

EFI No. 1

OE2+

 

 

 

BATT

 

 

 

 

 

 

 

EFI

OE2-

 

 

 

 

 

FL MAIN

EFI MAIN

 

 

 

 

 

 

 

 

MREL

E02

 

 

 

 

 

 

 

 

E05

 

Battery

 

 

E1

 

 

Starter

A

 

 

 

 

 

 

A137630E02

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–13

 

A

ECM

 

APP Sensor

EFI No. 3

 

 

 

 

EFI No. 2

 

VCP2

 

 

VPA2

 

 

+B

 

 

 

 

 

 

+B2

EPA2

 

 

VCPA

 

 

 

 

 

AICV

 

VPA

 

 

 

 

 

VSV for ACIS

 

 

EPA

 

 

 

 

 

 

PRG

 

 

ES

VSV for EVAP System

 

CAN+

Transmission

 

Control ECU

 

 

 

 

 

 

 

 

ACIS

CAN-

 

 

 

 

 

VSV for ACIS

 

 

 

 

 

 

 

IMO

Transponder Key

 

ACM

 

ECU

 

 

 

VSV for Active Control Mount System

 

 

IMI

 

 

 

 

 

 

THA

 

 

Stop Light SW

 

 

 

 

MAF Meter

E2G

 

 

 

 

VG

 

STP

STOP

 

ETHA

 

 

 

 

ST1-

IGN

 

 

 

HO2 Sensor

HT1B

 

 

 

(Bank 1 Sensor 2)

EX1B

 

 

Power Steering Oil Pressure SW

 

 

 

 

OX1B

 

 

 

 

 

PSW

 

HO2 Sensor

HT2B

 

E04

 

(Bank 2 Sensor 2)

EX2B

 

E01

 

 

 

 

 

 

 

 

 

OX2B

 

E03

 

 

 

 

 

 

 

ME01

 

B

 

 

 

 

 

 

 

 

A137631E02

ES–14

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

B

Canister Pump Module

ECM

 

 

VPMP

KNK1

 

 

 

 

 

EPPM

EKNK

 

 

PPMP

Knock Sensor (Bank 1)

 

 

 

 

 

VCPP

KNK2

 

 

 

ES

 

MPMP

EKN2

 

 

 

 

 

Knock Sensor (Bank 2)

 

VVT Sensor

VV1+

#10

 

(Bank 1 Intake Side)

VV1-

 

 

 

 

 

VCV1

No. 1 Fuel Injector

 

 

 

#20

 

VVT Sensor

VV2+

No. 2 Fuel Injector

 

(Bank 2 Intake Side)

VV2-

 

 

 

 

 

 

VCV2

#30

 

 

 

 

 

 

No. 3 Fuel Injector

 

VVT Sensor

EV1+

#40

 

(Bank 1 Exhaust Side)

EV1-

 

 

 

 

 

VCE1

No. 4 Fuel Injector

 

 

 

 

 

 

#50

 

VVT Sensor

EV2+

No. 5 Fuel Injector

 

(Bank 2 Exhaust Side)

EV2-

 

 

 

 

 

 

VCE2

#60

 

 

 

 

 

 

No. 6 Fuel Injector

 

To Main Body ECU

CANH

To IG2 Relay

 

CANL

 

 

 

 

 

 

 

 

A137632E02

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–15

 

 

 

 

 

Crankshaft Position Sensor

 

 

 

ECM

 

 

 

 

 

VTA1

NE+

 

 

 

 

 

 

 

 

Throttle Body

VCTA

NE-

 

 

 

 

 

 

 

Assembly

VTA2

 

 

 

 

 

ETA

 

 

 

 

 

M+

 

 

 

 

 

M-

TC

DLC3

 

 

 

GE01

 

 

 

 

ECT Sensor

 

 

Ignition Coil (No. 1)

ES

 

 

THW

IGT1

 

 

 

 

 

 

 

 

IGF1

 

 

 

 

ETHW

 

Ignition Coil (No. 2)

 

 

 

 

IGT2

 

 

 

A/F Sensor

HA1A

 

Ignition Coil (No. 3)

 

 

(Bank 1 Sensor 1)

 

 

 

 

 

 

A1A+

IGT3

 

 

 

 

A1A-

 

Ignition Coil (No. 4)

 

 

 

 

IGT4

 

 

 

A/F Sensor

HA2A

 

Ignition Coil (No. 5)

 

 

(Bank 2 Sensor 1)

 

 

 

 

 

 

 

 

 

A2A+

IGT5

 

 

 

 

 

 

 

 

 

A2A-

 

Ignition Coil (No. 6)

 

 

 

 

 

 

A/F

A/F

 

IGT6

 

 

 

 

 

 

 

 

 

 

 

 

To Battery

 

 

 

 

 

 

 

 

To IG2 Relay

 

 

To EFI Relay

 

 

Noise Filter (RH Side)

 

 

 

 

 

Noise Filter (LH Side)

 

 

 

 

 

 

A137633E02

ES–16

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

GAUGE No. 1

ECM

Transmission Control SW To IG1 Relay

 

 

To IG1 Relay

 

S

 

 

Park / Neutral Position SW

 

ECU IG No. 2

 

SFTD

 

P

SFTU

 

 

 

R

Spiral Cable

 

 

 

 

Cruise Control SW

 

N

 

 

D

 

ES

 

 

Transmission Control

 

 

ECU

 

 

 

 

CCS

 

 

A137634E02

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–17

 

HOW TO PROCEED WITH TROUBLESHOOTING

HINT:

*: Use the intelligent tester.

1VEHICLE BROUGHT TO WORKSHOP

NEXT

2CUSTOMER PROBLEM ANALYSIS

NEXT

3CONNECT INTELLIGENT TESTER TO DLC3*

ES

HINT:

If the display indicates a communication fault in the tester, inspect the DLC3.

NEXT

4 CHECK DTC AND FREEZE FRAME DATA*

HINT:

Record or print DTCs and freeze frame data, if necessary.

NEXT

5CLEAR DTC AND FREEZE FRAME DATA*

NEXT

6CONDUCT VISUAL INSPECTION

NEXT

7SET CHECK MODE DIAGNOSIS*

NEXT

8CONFIRM PROBLEM SYMPTOMS

HINT:

If the engine does not start, perform steps 10 and 12 first.

 

 

ES–18

 

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

 

 

 

 

 

 

 

Result

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Result

 

Proceed to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Malfunction does not occur

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Malfunction occurs

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

GO TO STEP 10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

SIMULATE SYMPTOMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEXT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ES

 

 

 

 

 

 

10

CHECK FOR DTCS*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Result

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Result

 

Proceed to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble code

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No code

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

GO TO STEP 12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

REFER TO DTC CHART

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEXT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GO TO STEP 14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

CONDUCT BASIC INSPECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Result

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Result

 

Proceed to

 

 

 

 

 

 

 

 

 

 

 

 

 

Malfunctioning parts not confirmed

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

Malfunctioning parts confirmed

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

GO TO STEP 17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

REFER TO PROBLEM SYMPTOMS TABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Result

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Result

 

Proceed to

 

 

 

 

 

 

 

 

 

 

 

 

 

Malfunctioning circuit confirmed

 

A

 

 

 

 

 

 

 

 

 

 

 

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–19

 

 

 

 

 

 

 

 

 

 

Result

 

Proceed to

 

 

 

 

 

 

Malfunctioning parts confirmed

 

B

 

 

 

 

 

 

 

B

 

 

 

 

 

 

GO TO STEP 17

 

 

 

 

 

 

 

A

14CHECK ECM POWER SOURCE CIRCUIT

NEXT

15CONDUCT CIRCUIT INSPECTION

Result

ES

Result

Proceed to

 

 

Malfunction not confirmed

A

 

 

Malfunction confirmed

B

 

 

B GO TO STEP 18

A

16 CHECK FOR INTERMITTENT PROBLEMS

NEXT

GO TO STEP 18

17CONDUCT PARTS INSPECTION

NEXT

18IDENTIFY PROBLEM

NEXT

19 ADJUST AND/OR REPAIR

NEXT

ES–20

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

20 CONDUCT CONFIRMATION TEST

NEXT

END

ES

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–21

 

CHECK FOR INTERMITTENT PROBLEMS

HINT:

Inspect the vehicle's ECM using check mode. Intermittent problems are easier to detect with an intelligent tester when the ECM is in check mode. In check mode, the ECM uses 1 trip detection logic, which is more sensitive to malfunctions than normal mode (default), which uses 2 trip detection logic.

1.Clear the DTCs.

2.Switch the ECM from normal mode to check mode using an intelligent tester (See page ES-49).

3.Perform a simulation test (See page IN-40).

4.Check and wiggle the harness(es), connector(s) and

terminal(s) (See page IN-45).

ES

 

ES–22

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

 

 

BASIC INSPECTION

 

 

 

 

 

 

When the malfunction is not confirmed by the DTC check,

 

 

 

 

 

troubleshooting should be carried out in all circuits

 

 

 

 

 

considered to be possible causes of the problem. In many

 

 

 

 

 

cases, by carrying out the basic engine check shown in the

 

 

 

 

 

following flowchart, the location of the problem can be found

 

 

 

 

 

quickly and efficiently. Therefore, using this check is essential

 

 

 

 

 

when troubleshooting the engine.

 

 

 

 

 

 

 

 

 

 

1

CHECK BATTERY VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE:

 

 

 

 

 

 

 

 

 

Carry out this check with the engine stopped and the

 

 

 

 

 

engine switch off.

 

ES

 

 

 

 

 

 

 

Result

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Result

 

Proceed to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11 V or more

 

OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Below 11 V

 

NG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NG

 

 

 

 

 

 

 

 

 

 

CHARGE OR REPLACE BATTERY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

CHECK WHETHER ENGINE CRANKS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NG

 

 

 

 

 

 

 

 

 

 

PROCEED TO PROBLEM SYMPTOMS

 

 

 

 

 

 

 

 

TABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

CHECK WHETHER ENGINE STARTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NG

 

 

 

 

 

 

 

 

 

 

GO TO STEP 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

 

 

 

 

 

4 CHECK AIR FILTER

(a)Visually check that the air filter is not excessively contaminated with dirt or oil.

NG

 

REPLACE AIR FILTER

 

 

 

OK

5 CHECK IDLING SPEED

NG

 

TROUBLESHOOT IDLING SPEED AND

 

 

PROCEED TO NEXT STEP

 

 

 

 

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–23

 

OK

6 CHECK FUEL PRESSURE

NG

 

TROUBLESHOOT FUEL PRESSURE AND

 

 

PROCEED TO NEXT STEP

 

 

 

 

OK

7 CHECK FOR SPARKS

NG

 

TROUBLESHOOT SPARK AND PROCEED

 

 

ES

 

 

TO NEXT STEP

 

 

 

 

 

 

 

OK

PROCEED TO PROBLEM SYMPTOMS TABLE

ES–24

ES

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

REGISTRATION

NOTICE:

The Vehicle Identification Number (VIN) must be input into the replacement ECM.

HINT:

The VIN is in the form of a 17-digit alphanumeric vehicle identification number. An intelligent tester is required to register the VIN.

1.INPUT INSTRUCTIONS

(a)The general VIN input instructions using an intelligent tester are explained below:

(b)The arrow buttons (UP, DOWN, RIGHT and LEFT) and numerical buttons (0 to 9) are used, in order to input the VIN.

(c)Cursor Operation

To move the cursor around the tester screen, press the RIGHT and LEFT buttons.

(d)Alphabetical Character Input

(1)Press the UP and DOWN buttons to select the desired alphabetical character.

(e)Numeric Character Input

(1)Press the numerical button corresponding to the number that you want to input.

HINT:

Numerical characters can be selected by using the UP and DOWN buttons.

(f)Correction

(1)When correcting the input character(s), put the cursor onto the character using the RIGHT or LEFT button.

(2)Select or input the correct character using the UP and DOWN buttons, or the numerical buttons.

(g)Finishing Input Operation

(1)Make sure that the input VIN matches the vehicle VIN after input.

(2)Press the ENTER button on the tester.

2.READ VIN (Vehicle Identification Number)

(a)The flowchart of the VIN reading process is shown. This process allows the VIN stored in the ECM to be read, in order to confirm that the two VINs, provided with the vehicle and stored in the vehicle's ECM, are the same.

(b)Read VIN using an intelligent tester.

(c)Check the vehicle's VIN.

(d)Connect the intelligent tester to the DLC3.

(e)Turn the ignition switch on (IG).

(f)Turn the tester on.

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–25

 

(g)Enter the following menus: DIAGNOSIS / ENHANCED OBD ll / VIN.

 

Menu Screen:

 

 

Select VIN READ

 

 

 

ES

DTC P0630 Set

VIN Previously Stored

VIN Not Stored

 

17-digit VIN

 

 

displayed

 

[EXIT]

[EXIT]

[EXIT]

 

To Menu Screen

 

 

 

A103812E03

3.WRITE VIN

(a)The flowchart of the VIN writing process is shown. This process allows the VIN to be input into the ECM. If the ECM is changed, or the VINs do not match, the VIN can be registered, or overwritten in the ECM by following this procedure.

(b)Write VIN using the intelligent tester.

(c)Check the vehicle's VIN.

(d)Connect the intelligent tester to the DLC3.

(e)Turn the ignition switch on (IG).

(f)Turn the tester on.

ES–26

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

(g) Enter the following menus: DIAGNOSIS /

 

ENHANCED OBD ll / VIN.

Menu Screen:

Select VIN WRITE

ES

VIN Previously Stored

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[NO]

 

 

 

[YES]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[YES]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To Menu

 

 

 

 

[YES]

 

 

 

 

 

17-digit VIN displayed

 

 

 

 

 

 

 

 

 

 

[NO]

 

 

 

 

 

 

 

 

 

 

Screen

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Continue to next illustration

 

 

 

 

 

 

 

 

 

 

 

To Menu Screen

 

 

 

 

 

 

 

 

 

A103813E01

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–27

 

New Registration

 

[ENTER]

Input Instructions

 

 

ES

 

[ENTER]

[ENTER]

[ENTER]

 

Input Error

 

[EXIT]

Continue to next illustration

 

 

A103814E03

ES–28

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

Writing Successful

Writing Error

Communication Error

ES

 

 

[ENTER]

[EXIT]

[EXIT]

To Menu Screen

To Menu Screen

To Menu Screen

 

 

A103815E03

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–29

 

CHECKING MONITOR STATUS

The purpose of the monitor result (mode 06) is to allow access to the results for on-board diagnostic monitoring tests of specific components/systems that are not continuously monitored. Examples are catalyst, evaporative emission (EVAP) and thermostat.

The monitor result allows the OBD II scan tool to display the monitor status, test value, minimum test limit and maximum test limit. These data are displayed after the vehicle has been driven to run the monitor.

When the test value is not between the minimum test limit and maximum test limit, the ECM (PCM) interprets this as a malfunction. When the component is not malfunctioning, if the difference of the test value and test limit is very small, the

component will malfunction in the near future. ES Perform the following instructions to view the monitor status. Although the Toyota diagnostic tester is used in the following instructions, it can be checked using a generic OBD II scan

tool. Refer to your scan tool operator's manual for specific procedures.

1.PERFORM MONITOR DRIVE PATTERN

The monitor results and test values can be checked with the OBD II scan tool or the intelligent tester. The engine control module (ECM) monitors the emissions-related components such as the thermostat, catalyst converter and evaporative emissions (EVAP), and determines whether they are functioning normally or not. When monitoring is finished, the ECM stores the monitor results and the test values. The monitor result indicates whether the component is functioning normally or not. The test value is the value that was used to determine the monitor result. If the test value is outside of the test limit (malfunction criterion), the ECM determines the component is malfunctioning. Some emissions-related components have multiple test values to determine monitor result. If one of these test values is outside of the test limit, the ECM determines the component is malfunctioning.

(a)Connect the intelligent tester to the DLC3.

(b)Start the engine and turn the tester on.

(c)Clear the DTCs.

(d)Run the vehicle in accordance with the applicable drive pattern described in READINESS MONITOR DRIVE PATTERN (See page ES-28). DO NOT turn the engine switch off.

NOTICE:

The test results will be lost if the engine switch is turned off.

 

 

ES–30

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

 

 

2.

ACCESS MONITOR RESULT

 

 

 

 

(a) Select the following menus on the intelligent tester:

 

 

 

 

DIAGNOSIS, ENHANCED OBDII, MONITOR INFO

 

 

 

 

and MONITOR RESULT. The monitor status

 

 

 

 

appears after the component name.

 

 

 

 

• INCMP: The component has not been monitored

 

 

 

 

yet.

 

 

 

 

• PASS: The component is functioning normally.

 

 

 

 

• FAIL: The component is malfunctioning.

 

 

 

 

(b) Confirm that the component is either PASS or FAIL.

 

 

 

 

(c) Select the component and press ENTER. The

 

 

 

 

accuracy test value appears if the monitor status is

 

 

 

 

either PASS or FAIL.

 

 

 

 

HINT:

 

 

 

 

The monitor result might be PASS on rare

ES

 

 

 

 

 

 

occasions even if the Malfunction Indicator Lamp

 

 

 

 

(MIL) is illuminated. This indicates that the system

 

 

 

 

was malfunctioning in the previous driving cycle.

 

 

 

 

This might be caused by an intermittent problem.

3. CHECK COMPONENT STATUS

(a) Compare the test value with the minimum test limit (MIN LIMIT) and maximum test limit (MAX LIMIT).

(b) If the test value is between the minimum test limit and maximum test limit, the component is functioning normally. If not, the component is malfunctioning. The test value is usually significantly higher or lower than the test limit. If the test value is on the borderline of the test limit, the component will malfunction in the near future.

HINT:

The monitor result might be PASS on rare occasions even if the Malfunction Indicator Lamp (MIL) is illuminated. This indicates that the system was malfunctioning in the previous driving cycle. This might be caused by an intermittent problem.

4.MONITOR RESULT INFORMATION

If you use a generic scan tool, multiply the test value by the scaling value listed below.

A/F Sensor Bank 1:

Monitor ID

Test ID

Scaling

Unit

Description

 

 

 

 

 

$01

$8E

Multiply by 0.0003

No dimension

A/F sensor deterioration level

 

 

 

 

 

$01

$91

Multiply by 0.004

mA

A/F sensor current

 

 

 

 

 

HO2S Bank 1 Sensor 2:

Monitor ID

Test ID

Scaling

Unit

Description

 

 

 

 

 

$02

$07

Multiply by 0.001

V

Minimum sensor voltage

 

 

 

 

 

$02

$08

Multiply by 0.001

V

Maximum sensor voltage

 

 

 

 

 

$02

$8F

Multiply by 0.003

g

Maximum oxygen storage capacity

 

 

 

 

 

A/F Sensor Bank 2:

Monitor ID

Test ID

Scaling

Unit

Description

 

 

 

 

 

$05

$8E

Multiply by 0.0003

No dimension

A/F sensor deterioration level

 

 

 

 

 

$05

$91

Multiply by 0.004

mA

A/F sensor current

 

 

 

 

 

Loading...
+ 504 hidden pages