Toyota Camry 2007-2009 Service Manual - 2GR-FE_Starting

4.3 (3)

2GR-FE STARTING – STARTING SYSTEM

ST–1

 

STARTING SYSTEM

PARTS LOCATION

ECM

STARTER

TRANSMISSION

CONTROL ECU

PARK/NEUTRAL

POSITION SWITCH

MAIN BODY ECU

INSTRUMENT PANEL J/B

-IGN FUSE

ENGINE ROOM R/B -STARTER RELAY -IGNITION RELAY -STARTER CUT RELAY -IG2 FUSE

-AM2 FUSE -ST/AM2 FUSE -ALT FUSE

with SMART KEY SYSTEM:

 

-ENGINE SWITCH

ST

without SMART KEY SYSTEM:

 

-AM1 FUSE

-IGNITION SWITCH

A135519E01

ST–2

2GR-FE STARTING – STARTING SYSTEM

 

SYSTEM DIAGRAM

 

without Smart Key System:

 

 

 

 

 

 

Transmission Control ECU

 

 

 

 

ECM

 

 

11

 

 

 

62

 

 

 

NSW C56

 

 

 

C55 NSW

 

 

 

C1

 

4

 

 

 

 

 

L

B

 

 

 

 

 

Park/Neutral

P

 

 

 

 

 

 

Position Switch

N

 

 

 

 

 

 

 

9

 

 

 

 

 

10

 

 

 

48

 

 

 

STA C56

 

 

 

A55

STA

 

 

E23 Ignition Switch

 

 

 

 

 

 

 

ACC

 

 

 

 

 

 

AM1

IG1

 

 

 

 

 

 

4

ST1

 

 

 

 

 

 

 

 

 

ST

 

 

AM1

AM2

IG2 3

 

 

 

 

 

 

 

 

 

 

5

 

 

1

2

 

 

 

 

ST2

 

 

 

 

 

 

 

7

 

5

3

 

 

ALT

ST/AM2

 

 

 

 

 

 

 

 

Starter

 

 

 

 

 

FL MAIN

 

1

 

1

 

 

 

 

 

D1

 

C3

 

 

ST

Battery

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A135061E01

2GR-FE STARTING – STARTING SYSTEM

ST–3

 

with Smart Key System:

 

 

 

 

Main Body ECU

 

 

 

ECM

AM1

6

AM2

From Battery

 

E7

 

 

 

AM2

1

 

 

 

 

E6

 

 

 

62

 

 

 

 

 

STR2

6

 

 

 

C55 NSW

E9

 

 

 

 

 

8

 

ST CUT

63

 

 

 

 

STR

E7

 

5

3

C55 STAR

 

 

 

 

 

 

IGN

 

 

 

 

 

2

1

 

 

From

IG2

 

IG2

 

 

 

 

 

 

 

 

 

 

 

Battery

 

5

3

 

 

11

 

 

 

 

IG2D

E6

 

1

2

 

 

 

 

 

 

From

ST/AM2

ST

 

 

 

 

 

 

 

 

 

 

Battery

 

5

3

 

 

 

 

1

2

48

 

 

 

 

 

A55 STA

 

C1

9

 

 

 

 

B

L

 

 

 

Park/Neutral

P

 

 

 

 

Position Switch

 

 

 

 

N

 

 

 

 

 

4

 

 

 

 

 

 

 

 

ST

 

 

 

 

 

A135062E01

ST–4

2GR-FE STARTING – STARTING SYSTEM

 

17 SSW1 E7

16 SSW2 E7

 

2

7

 

E52

 

SS2

SS1

 

 

 

 

 

Engine Switch

 

 

 

 

 

 

SS2

GND SS1

 

 

Free

Full

Traveling

GND 5

 

Starter

1

1

D1

C3

Battery

A135063E01

ST

2GR-FE STARTING – SMART KEY SYSTEM

ST–5

 

SMART KEY SYSTEM

PRECAUTION

1.EMERGENCY ENGINE START CONTROL

(a)If there is a malfunction in the stop light switch or STOP fuse, their signals may not be correctly transmitted to the main body ECU. This may result in the engine not starting even if the engine switch is pressed while the brake pedal is depressed and the shift lever is in the P position.

To activate the starter:

(1)Turn the engine switch from off to on (ACC).

(2)Press and hold the engine switch for 15 seconds.

2.PRECAUTIONS FOR PUSH-BUTTON START FUNCTION:

(a)Before starting the engine, firmly depress the brake pedal until the indicator in the engine switch turns green.

(b)The power source mode (off, on (ACC), on (IG)) is always retained in memory by the vehicle. If the battery is disconnected, the power source mode that was present before disconnection will be restored after the battery is reconnected. Be sure to turn the engine switch off before disconnecting the cable from the negative battery terminal. Be careful if the power source mode of a vehicle with a discharged battery is not known.

(c)After the battery is reconnected, be sure to wait 10 seconds or more before attempting to start the engine. The engine may not start immediately after the battery is reconnected.

(d)If the electrical key is held near the engine switch to start the engine when the electrical key battery is depleted, the following warnings will sound:

(1)Driver's door open → closed

An exit warning will sound if the shift lever is in a position other than P and the power source is in a mode other than off.

An exit warning will sound if the shift lever is in the P position and the power source is in a mode other than off.

(2)Doors other than the driver door open → closed

A warning will sound to indicate that the

electrical key has been taken out of the

vehicle. ST These warnings will sound because it is not possible for the

vehicle to determine if the key is present in the vehicle (due to the depleted key battery). These warnings do not indicate system malfunctions.

ST–6

2GR-FE STARTING – SMART KEY SYSTEM

 

PARTS LOCATION

 

 

PARK / NEUTRAL

 

ECM (2GR-FE)

POSITION SWITCH

 

 

 

ENGINE ROOM J/B AND R/B

 

- AM2 FUSE

- ST / AM2 FUSE

 

WIRELESS BUZZER

- ECU-B NO. 1 FUSE

 

- IG2 FUSE

 

- IG2 RELAY

- ST CUT RELAY

 

- ST RELAY

 

 

ELECTRICAL KEY OSCILLATOR

 

 

(CONSOLE)

 

ST

ELECTRICAL KEY OSCILLATOR

DOOR CONTROL

RECEIVER

 

(REAR SEAT)

 

 

 

B137944E01

2GR-FE STARTING – SMART KEY SYSTEM

ST–7

 

 

CERTIFICATION

 

ECU

COMBINATION METER

ID CODE BOX

TURN SIGNAL

 

FLASHER ASSEMBLY

 

STOP LIGHT

 

SWITCH

 

DLC3

 

MAIN BODY ECU

SHIFT LOCK CONTROL ECU

(INSTRUMENT PANEL J/B)

- IG1 RELAY

ENGINE SWITCH

 

- ACC RELAY

STEERING LOCK ECU

- ECU-ACC FUSE

 

- ECU IG NO. 1 FUSE

 

- DOOR NO. 2 FUSE

ST

 

 

B137945E01

ST–8

2GR-FE STARTING – SMART KEY SYSTEM

 

SYSTEM DIAGRAM

 

MAIN BODY ECU

Engine Switch

 

AM2

 

 

From Battery

AM1

SSW1

 

AM2

 

 

 

 

 

 

SSW2

 

CAN Line

CAN

 

 

 

 

STP

Stop Light Switch

 

 

 

Shift Lock

P

 

 

Control ECU

 

Combination Meter

 

SPD

 

 

 

IG1

 

 

 

 

 

SLP

Steering Lock ECU

 

 

 

 

 

LIN1

 

 

IG1D

 

 

 

IG2

 

ID Code Box

 

 

 

 

IG2D

 

 

ACC

 

 

Certification ECU

 

 

 

 

ACCD

 

 

 

ST CUT

 

Key

 

 

 

 

STR2

 

 

ST

 

 

LIN

 

 

CAN

 

 

 

A

B

 

B137946E01

 

 

 

2GR-FE STARTING – SMART KEY SYSTEM

ST–9

 

A

B

 

 

STR

STSW

 

 

Park / Neutral

 

 

Position Switch

 

TACH

 

GND1

 

GND2

 

 

 

ACCR

Transmission

 

 

Control ECU

 

 

 

MAIN BODY ECU

STA

 

 

NSW

 

ECM

 

 

ST

NSW

 

 

 

 

STAR

ACCR

 

 

 

STA

 

 

 

TACH

Starter

 

STSW

 

 

 

 

Crankshaft Position Sensor

 

 

NE+

Battery

 

NE-

 

ST

 

 

 

 

B137970E01

Communication table:

Transmitting ECU

Receiving ECU

Signal

Communication method

(Transmitter)

(Receiver)

 

 

 

 

 

 

Combination meter

Main body ECU

Vehicle speed signal

CAN/Local communication

 

 

 

 

Steering lock ECU

Main body ECU

Steering lock/unlock signal

LIN/Local communication

 

 

 

 

ST–10

2GR-FE STARTING – SMART KEY SYSTEM

 

Transmitting ECU

Receiving ECU

Signal

Communication method

(Transmitter)

(Receiver)

 

 

 

 

 

 

 

 

Starter signal

 

 

 

 

 

ECM

Main body ECU

Shift position signal

CAN

 

 

 

 

 

 

Engine revolution speed signal

 

 

 

 

 

 

 

Engine switch position signal

 

 

 

 

 

Main body ECU

Certification ECU

Courtesy light switch signal

CAN

 

Wireless door lock buzzer

 

 

 

 

 

request signal

 

 

 

 

 

Main body ECU

Combination meter

Entry start key signal

CAN

 

 

 

 

Main body ECU

Combination meter

Wireless door lock buzzer

CAN

request signal

 

 

 

 

 

 

 

Certification ECU

Main body ECU

Illumination light request signal

CAN

 

 

 

 

Certification ECU

Driver seat ECU

Memory call replay request signal

CAN

 

 

 

 

Certification ECU

Main body ECU

Light answer back signal

CAN

 

 

 

 

 

 

Meter buzzer single-shot request

 

 

 

signal

 

 

 

 

 

 

 

Meter buzzer intermittence

 

 

 

request signal

 

 

 

 

 

 

 

Meter buzzer continuation

 

 

 

request signal

 

Certification ECU

Combination meter

 

CAN

Door open display signal

 

 

 

 

 

 

Key loss warning signal

 

 

 

 

 

 

 

Low key battery warning signal

 

 

 

 

 

 

 

Shift position warning signal

 

 

 

 

 

 

 

Steering lock abnormal warning

 

 

 

 

 

 

 

Steering lock unlock warning

 

 

 

 

 

Combination meter

Certification ECU/Main body ECU

Vehicle speed signal

CAN

 

 

 

 

Shift lock control ECU

Main body ECU

Shift position signal

CAN/Local communication

 

 

 

 

Certification ECU

Main body ECU

Key ID matching request signal

LIN

 

 

 

 

Main body ECU

Certification ECU

ID required signal

LIN

 

 

 

 

ST

2GR-FE STARTING – SMART KEY SYSTEM

ST–11

 

SYSTEM DESCRIPTION

1. PUSH-BUTTON START FUNCTION DESCRIPTION

(a) The push-button start function uses a push-type

 

 

engine switch, which the driver can operate by

 

 

 

merely carrying the electrical key. This system

 

 

 

consists primarily of the main body ECU, engine

 

 

 

switch, ID code box, steering lock ECU, electrical

 

 

 

key, ACC relay, IG1 relay, IG2 relay and certification

 

 

 

ECU. The main body ECU controls the function.

 

 

 

This function operates in cooperation with the smart

 

 

 

key system.

 

2.

FUNCTION OF COMPONENT

 

 

 

 

 

 

Component

 

Function

 

 

 

 

 

 

 

 

 

• Transmits engine switch signal to main body ECU.

 

 

Engine Switch

 

• Informs driver of power source mode or system abnormality with

 

 

 

illumination of indicator light.

 

 

• Transponder Key Amplifier

 

 

 

 

• Receives ID code and transmits it to certification ECU when key

 

 

 

 

 

 

 

 

battery is low.

 

 

 

 

 

 

 

Electrical Key

 

Receives signals from oscillators and returns ID code to entry door

 

 

 

control receiver.

 

 

 

 

 

 

 

 

 

 

 

Electrical Key Oscillator

 

Receives request signals from certification ECU and forms detection

 

 

• Console and Rear Seat

 

area in vehicle interior.

 

 

 

 

 

 

 

Steering Lock ECU

 

Receives lock/unlock request signals from certification ECU and main

 

 

 

body ECU.

 

 

 

 

 

 

 

 

 

 

 

Entry Door Control Receiver

 

Receives ID code from electrical key and transmits it to certification

 

 

 

ECU.

 

 

 

 

 

 

 

 

 

 

 

 

 

• Changes power source mode in 4 stages (off, on (ACC), on (IG),

 

 

 

 

start) in accordance with shift position and state of stop light

 

 

Main body ECU

 

switch.

 

 

 

 

• Controls push-button start function in accordance with signals

 

 

 

 

received from switches and each ECU.

 

 

 

 

 

 

 

Certification ECU

 

Certifies ID code received from entry door control receiver and

 

 

 

transmits certification results to ID code ECU and steering lock ECU.

 

 

 

 

 

 

 

 

 

 

 

Stop Light Switch

 

Outputs state of brake pedal to main body ECU.

 

 

 

 

 

 

 

 

 

Receives steering unlock or engine immobiliser unset signals from

 

 

ID Code Box

 

certification ECU, certifies them, and transmits each unset signal to

 

 

 

 

steering lock ECU or ECM.

 

 

 

 

 

 

 

 

 

• Receives engine start request signal from main body ECU, turns

 

 

ECM

 

ON ST relay, and starts engine.

 

 

 

• Receives signal from ID code ECU and performs engine ignition

 

 

 

 

 

 

 

 

and injection.

 

 

 

 

 

 

 

3.

SYSTEM FUNCTION

 

 

The electric controls of the push-button start function are

 

 

described below:

 

 

 

 

 

Control

 

Outline

 

 

 

 

 

 

 

 

 

• When driver operates engine switch with electrical key in driver's

 

 

 

 

possession, certification ECU starts indoor electrical key oscillator,

 

 

 

 

which transmits request signal to electrical key. Upon receiving

 

 

 

ST

Engine switch control

 

this signal, the electrical key transmits ID code signal to main body

 

 

 

ECU.

 

 

 

 

• ID code box verifies check results received from certification ECU

 

 

 

 

via LIN and sends them to main body ECU. Based on these

 

 

 

 

results, main body ECU authorizes operation of engine switch.

 

 

 

 

 

 

 

Diagnosis

 

When main body ECU detects malfunction, main body ECU

 

 

 

diagnoses and memorizes failed section.

 

 

 

 

 

 

 

 

 

 

 

ST–12

2GR-FE STARTING – SMART KEY SYSTEM

 

4.CONSTRUCTION AND OPERATION

 

 

Indicator Light

 

(a)

Engine Switch

 

 

 

 

 

 

 

The engine switch consists of a momentary type

 

 

 

 

 

 

switch, 3 color (amber, green, greenish white)

 

 

 

 

 

 

LEDs, and a transponder key amplifier.

 

 

 

 

 

 

 

START

 

 

• The greenish white LED is for illumination.

 

STOP

 

 

• The amber and green LEDs are for the indicator

 

 

 

 

 

 

lights. The driver can check the present power

 

 

 

 

 

 

source mode and whether the engine can start in

 

 

 

A109251E01

accordance with the illumination state of the

 

 

 

 

 

 

indicator light.

 

 

 

 

 

 

 

 

 

 

 

 

• When the main body ECU detects an

 

 

 

 

 

 

abnormality in the push-button start function, it

 

 

 

 

 

 

makes the amber indicator light flash. If the

 

 

 

 

 

 

engine stopped in this state, it may not be

 

 

 

 

 

 

possible to restart it.

 

 

 

 

 

(b)

Indicator Light Condition

Engine switch indicator light condition:

 

 

 

 

Power Source Mode/Condition

 

 

 

Indicator Light Condition

 

 

 

 

 

 

 

 

Brake pedal released

 

 

Brake pedal depressed, shift lever in P or N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

off

 

 

OFF

 

 

ON (Green) (When key and vehicle IDs match)

 

 

 

 

 

 

 

 

on (ACC, IG)

 

 

ON (Amber)

 

ON (Green)

 

 

 

 

 

 

 

 

 

Engine running

 

 

OFF

 

 

OFF

 

 

 

 

 

 

 

Steering lock not unlocked

 

Flashes (Green) for 15 sec.

 

Flashes (Green) for 15 sec.

 

 

 

 

 

 

 

System malfunction

 

Flashes (Amber) for 15 sec.

 

Flashes (Amber) for 15 sec.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(c)

Main body ECU

 

 

 

 

 

 

 

The main body ECU consists of the IG1 and IG2

 

 

 

 

 

 

relay actuation circuits and CPU.

 

 

 

 

 

 

HINT:

 

Before removing the battery, make sure to turn the engine switch off. The main body ECU constantly stores the present power source mode in its memory. Therefore, if the main body ECU is interrupted by disconnecting the battery, the main body ECU restores the power source mode after the battery is reconnected. For this reason, if the battery is disconnected when the engine switch is not off, the power will be restored to the vehicle at the same time the power is restored to the main body ECU (by reconnecting the battery).

5.PUSH-BUTTON START FUNCTION OPERATION

(a)This system has different power source mode patterns depending on the brake pedal condition and shift lever position.

 

 

Brake Pedal

Shift Lever

Power Source Mode Pattern

ST

 

 

 

 

 

 

 

When the engine switch is pushed once.

 

 

 

 

 

 

Depressed

P or N position

• off → engine start

 

 

• on (ACC) → engine start

 

 

 

 

 

 

 

 

• on (IG) → engine start

 

 

 

 

 

 

 

 

P position

Each time the engine switch is pushed.

 

 

 

• off → on (ACC) → on (IG) → off

 

 

Not depressed

 

 

 

 

 

 

 

Except P position

Each time the engine switch is pushed.

 

 

 

 

 

 

• off → on (ACC) → on (IG) → on (ACC)

 

 

 

 

 

 

 

 

 

 

2GR-FE STARTING – SMART KEY SYSTEM

ST–13

 

 

 

 

 

 

 

Brake Pedal

 

Shift Lever

Power Source Mode Pattern

 

 

 

 

 

 

 

 

When the engine switch is pushed with power

-

 

P position

source mode on (IG) (engine running).

 

 

 

 

• on (IG) → off

 

 

 

 

 

 

 

 

When the engine switch is pushed with power

-

 

Except P position

source mode on (IG) (engine running).

 

 

 

 

• on (IG) → on (ACC)

 

 

 

 

 

 

When the battery of the key is low, the push-button start function can be operated by holding the key against the engine switch.

• After approximately 1 hour has passed with the engine switch on (ACC) and the shift position in P, the main body ECU will automatically cut the power supply (the power source mode changes to off).

ST

ST–14

2GR-FE STARTING – SMART KEY SYSTEM

 

• The illustration below shows the transition of power source modes.

Transition of power source mode:

Shift Position

 

 

P

 

 

N

Except P and N

Engine Switch

 

 

 

 

 

 

 

Position

Engine

Engine

Not

Engine

Engine

Engine

Engine

 

switch

switch

operated

switch

switch

switch

switch

 

pushed

pushed

for 1

pushed

pushed

pushed

pushed

 

 

 

hour

 

 

 

 

 

 

Brake

 

 

Brake pedal

 

Brake pedal

 

 

pedal

 

 

depressed

 

depressed

 

 

depressed

 

 

 

 

 

off

 

 

 

 

 

 

 

on (ACC)

 

 

 

 

 

 

 

on (IG)

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

Transition of power source

Transition of power source

Transition of power source mode

mode (Always)

mode (only when key

(only with vehicle stopped)

 

code is certified)

 

ST

B138065E01

 

2GR-FE STARTING – SMART KEY SYSTEM

ST–15

 

 

 

HINT:

 

 

While the vehicle is being driven normally,

 

 

operation of the engine switch is disabled.

 

 

However, if the engine must be stopped in an

 

 

emergency while the vehicle is being driven,

 

 

pressing the engine switch for 3 seconds or more

 

 

stops the engine. Power source mode changes

 

 

from start to on (ACC).

 

6. WHEN KEY BATTERY IS LOW

Required Distance:

(a)

To operate the push-button start function when the

10 mm (0.39 in.)

 

key battery is low, hold the key close to the engine

 

 

switch with the brake pedal depressed.

 

(b)

The main body ECU transmits a key verification

 

 

request signal from the stop light switch to the

 

 

certification ECU.

Engine Switch

(c)

The certification ECU does not receive an ID code

 

response from the entry door control receiver, so it

 

 

actuates the transponder key amplifier built into the

 

 

engine switch.

 

(d)

The transponder key amplifier outputs an engine

 

 

immobiliser radio wave to the key.

 

(e)

The key receives the radio wave, and returns a

 

 

radio wave response to the transponder key

 

 

amplifier.

Key

(f)

The transponder key amplifier combines the key ID

 

 

codes with the radio wave response, and transmits

 

 

it to the certification ECU.

 

(g)

The certification ECU judges and verifies the ID

 

B137947E01

code, and transmits a key verification OK signal to

 

 

the main body ECU. The buzzer in the combination

 

 

meter sounds at the same time.

(h)After the buzzer sounds, if the engine switch is pressed within 5 seconds with the brake pedal not depressed, the power source mode changes to on (ACC) or on (IG), the same as in the normal condition.

7.DIAGNOSIS

The main body ECU can detect malfunctions in the pushbutton start function when the power source mode is on (IG). When the ECU detects a malfunction, the amber indicator light of the engine switch flashes to warn the driver. At the same time, the ECU stores a 5-digit DTC (Diagnostic Trouble Code) in the memory.

The indicator light warning continues for 15 seconds even after the power source mode is changed to off.

• The DTC can be read by connecting the intelligent tester

ST

to the DLC3.

The push-button start function cannot be operated if a malfunction occurs.

ST–16

2GR-FE STARTING – SMART KEY SYSTEM

 

HOW TO PROCEED WITH TROUBLESHOOTING

HINT:

• Use the following procedures to troubleshoot the pushbutton start function.

• The intelligent tester should be used in steps 4, 5 and 8.

1 VEHICLE BROUGHT TO WORKSHOP

NEXT

2 CUSTOMER PROBLEM ANALYSIS CHECK

HINT:

• In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.

 

• Gather as much information as possible for reference.

 

Past problems that seem unrelated may also help in some

 

cases.

 

• The following 5 items are important points in the problem

 

analysis:

 

 

 

What

 

Vehicle model, system name

 

 

 

When

 

Date, time, occurrence frequency

 

 

 

Where

 

Road conditions

 

 

 

Under what conditions?

 

Running conditions, driving conditions, weather conditions

 

 

 

How did it happen?

 

Problem symptoms

 

 

 

NEXT

3 INSPECT BATTERY VOLTAGE

Standard voltage: 11 to 14 V

If the voltage is below 11 V, recharge or replace the battery before proceeding.

ST NEXT

4INSPECT COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM

(a)Use the intelligent tester to check if the CAN Communication System is functioning normally (See page CA-8).

2GR-FE STARTING – SMART KEY SYSTEM

ST–17

 

 

Result

 

 

 

 

 

Result

Proceed to

 

 

 

 

CAN DTC is not output

A

 

 

 

 

CAN DTC is output

B

 

 

 

B GO TO CAN COMMUNICATION SYSTEM

A

5 CHECK FOR DTC

(a)Check for DTCs and note any codes that are output (See page ST-26).

(b)Delete DTCs.

(c)Recheck for DTCs.

Result

Result

Proceed to

 

 

DTC does not reoccur

A

 

 

DTC reoccurs

B

 

 

BGO TO DIAGNOSTIC TROUBLE CODE CHART

A

6 INSPECT BASIC OPERATION

(a)Turn the engine switch on (START) and check that the engine starts normally. Make sure the brake pedal is depressed and the shift position is P at this time.

(b)Check that the engine switch mode can be changed by pushing the engine switch.

HINT:

Without depressing the brake pedal, push the engine switch repeatedly. Engine switch mode should turn from off to on (ACC) to on (IG) and back to off.

With the brake pedal depressed, push the engine switch repeatedly. Engine switch mode should turn to ENGINE START from any status.

OK:

Engine can start normally.

NEXT

7 PROBLEM SYMPTOMS TABLE

Result

ST

Result

Proceed to

 

 

Fault is not listed in the problem symptoms table

A

 

 

Fault is listed in the problem symptoms table

B

 

 

ST–18

2GR-FE STARTING – SMART KEY SYSTEM

 

 

 

B

 

 

 

 

 

Go to step 9

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

8OVERALL ANALYSIS AND TROUBLESHOOTING

(a)Terminals of ECU (See page ST-19)

(b)DATA LIST/ACTIVE TEST (See page ST-26)

NEXT

9 REPAIR OR REPLACE

NEXT

10 CONFIRMATION TEST

NEXT

END

ST

2GR-FE STARTING – SMART KEY SYSTEM

ST–19

 

PROBLEM SYMPTOMS TABLE

HINT:

Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "Suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Inspect the fuses and relays related to the system before inspecting the suspected areas below.

PUSH-BUTTON START FUNCTION:

Symptom

 

Suspected area

See page

 

 

 

 

 

1.

AM2 Fuse

ST-114

 

 

 

 

 

2.

Engine Switch

-

 

 

 

 

 

3.

Wire Harness or Connector

-

 

 

 

Power does not turn on (neither ACC nor IG is

4. Main Body ECU (Instrument Panel J/B)

-

possible).

5. Certification ECU

-

 

 

 

 

 

6.

ID Code Box

-

 

 

 

 

 

7.

Steering Lock ECU

-

 

 

 

 

 

8.

Smart Key System (Entry Function)

-

 

 

 

 

1. AM2 Fuse

ST-131

 

 

 

Power is not turned on (only ACC is not turned on).

2. Wire Harness or Connector

-

 

 

 

 

 

3.

Main Body ECU (Instrument Panel J/B)

-

 

 

 

 

1. AM2 Fuse

ST-122

 

 

 

 

 

2.

IG1 Relay

-

 

 

 

Power is not turned on (only IG is not turned on).

3. IG2 Relay

-

 

 

 

 

 

4.

Wire Harness or Connector

-

 

 

 

 

 

5.

Main Body ECU (Instrument Panel J/B)

-

 

 

 

 

 

1.

Main Body ECU (Instrument Panel J/B)

ST-95

 

 

 

 

 

2.

Certification ECU

-

 

 

 

 

 

3.

Shift Lock Control ECU

-

 

 

 

 

 

4.

ID Code Box

-

 

 

 

 

Engine does not start.

5.

Stop SW Fuse

-

 

 

 

6.

Stop Light Switch

-

 

 

 

 

 

 

7.

Electrical Steering Lock Function

-

 

 

 

 

 

8.

Engine Control System

-

 

 

 

 

 

9.

Engine Immobiliser System

-

 

 

 

 

10. Wire Harness or Connector

-

 

 

 

Engine switch indicator light does not come on.

Engine Switch Indicator Light Circuit

ST-110

 

 

 

 

ST

Toyota Camry 2007-2009 Service Manual - 2GR-FE_Starting

ST–20

2GR-FE STARTING – SMART KEY SYSTEM

 

TERMINALS OF ECU

1.CHECK MAIN BODY ECU (INSTRUMENT PANEL J/B)

Front Side:

 

 

 

 

 

IK

IM

 

 

IJ

 

IL

IF

 

 

IE

 

 

 

 

 

IC

ID

 

 

 

 

 

 

 

IR

 

IN

 

IB

IA

IP

IO

 

Back Side:

 

 

 

 

 

 

 

E7

E6

E8

E9

 

 

IG

II

IH

 

ST

 

 

 

 

 

 

 

 

 

 

B112605E03

(a)Disconnect the IR, IA, IK, ID, IF, IM E6, E7 and E8 ECU connectors.

2GR-FE STARTING – SMART KEY SYSTEM

ST–21

 

(b)Measure the voltage and resistance of the wire harness side connector.

Symbols (Terminal No.)

Wiring Color

Terminal Description

Condition

Specified Condition

 

 

 

 

 

AM1 (E7-6) - Body ground

L - Body ground

+B power supply

Always

10 to 14 V

 

 

 

 

 

AM2 (E6-1) - Body ground

L - Body ground

+B power supply

Always

10 to 14 V

 

 

 

 

 

SSW1 (E7-17) - Body ground

L - Body ground

Engine switch signal

Engine switch pushed

Below 1 Ω

 

 

 

 

 

SSW1 (E7-17) - Body ground

L - Body ground

Engine switch signal

Engine switch not pushed

10 kΩ or higher

 

 

 

 

 

SSW2 (E7-16) - Body ground

V - Body ground

Engine switch signal

Engine switch pushed

Below 1 Ω

 

 

 

 

 

SSW2 (E7-16) - Body ground

V - Body ground

Engine switch signal

Engine switch not pushed

10 kΩ or higher

 

 

 

 

 

GND3 (E8-1) - Body ground

W-B - Body ground

Ground

Always

Below 1 Ω

 

 

 

 

 

LIN1 (IR-9) - Body ground

O - Body ground

LIN line

Always

10 kΩ or higher

 

 

 

 

 

BATB (IA-1) - Body ground

B - Body ground

+B Power supply

Always

10 to 14 V

 

 

 

 

 

GND1 (IF-10) - Body ground

W-B - Body ground

Ground

Always

Below 1 Ω

 

 

 

 

 

GND2 (IM-9) - Body ground

W-B - Body ground

Ground

Always

Below 1 Ω

 

 

 

 

 

CANN (E8-15) - Body ground

W - Body ground

CAN Line

Always

10 kΩ or higher

 

 

 

 

 

CANP (E8-16) - Body ground

L - Body ground

CAN Line

Always

10 kΩ or higher

 

 

 

 

 

CANH (E8-5) - Body ground

R - Body ground

CAN Line

Always

10 kΩ or higher

 

 

 

 

 

CANL (E8-6) - Body ground

W - Body ground

CAN Line

Always

10 kΩ or higher

 

 

 

 

 

ACC (IA-1) - Body ground

B - Body ground

ACC power supply

Always

10 to 14 V

 

 

 

 

 

IG (IA-1) - Body ground

B - Body ground

IG power supply

Always

10 to 14 V

 

 

 

 

 

If the result is not as specified, there may be a malfunction on the wire harness side.

(c)Reconnect the ECU connectors.

(d)Measure the voltage of the connector.

Symbols (Terminal No.)

Wiring Color

Terminal Description

Condition

Specified Condition

 

 

 

 

 

 

 

 

 

 

 

 

 

Output voltage at terminal

 

 

ACCD (E7-22) - GND3 (E8-1)

W - W-B

ACC signal

Engine switch on (ACC)

AM1 or AM2 is -2 V or

 

 

 

 

 

 

more.

 

 

 

 

 

 

 

 

 

ACCD (E7-22) - GND3 (E8-1)

W - W-B

ACC signal

Engine switch off

Below 1 V

 

 

 

 

 

 

 

 

 

 

 

 

 

Output voltage at terminal

 

 

IG1D (E7-3) - GND3 (E8-1)

P - W-B

IG1 signal

Engine switch on (IG)

AM1 or AM2 is -2 V or

 

 

 

 

 

 

more.

 

 

 

 

 

 

 

 

 

IG1D (E7-3) - GND3 (E8-1)

P - W-B

IG1 signal

Engine switch on (ACC)

Below 1 V

 

 

 

 

 

 

 

 

 

 

 

 

 

Output voltage at terminal

 

 

IG2D (E6-11) - GND3 (E8-1)

LG - W-B

IG2 signal

Engine switch on (IG)

AM1 or AM2 is -2 V or

 

 

 

 

 

 

more.

 

 

 

 

 

 

 

 

 

IG2D (E6-11) - GND3 (E8-1)

LG - W-B

IG2 signal

Engine switch on (ACC)

Below 1 V

 

 

 

 

 

 

 

 

 

 

 

 

 

Output voltage at terminal

 

 

STP (IL-7) - GND3 (E8-1)

L - W-B

Stop light signal

Brake pedal depressed

AM1 or AM2 is -2 V or

 

 

 

 

 

 

more.

 

 

 

 

 

 

 

 

 

STP (IL-7) - GND3 (E8-1)

L - W-B

Stop light signal

Brake pedal released

Below 1 V

 

 

 

 

 

 

 

 

 

SLR+ (E7-19) - GND3 (E8-1)

BR - W-B

Steering lock motor signal

Steering lock motor

Below 1 V

 

 

operating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Steering lock motor does

Output voltage at terminal

 

 

SLR+ (E7-19) - GND3 (E8-1)

BR - W-B

Steering lock motor signal

AM1 or AM2 is -2 V or

 

 

not operate

 

 

 

 

 

more.

 

ST

 

 

 

 

 

 

 

 

 

 

 

SLP (E7-18) - GND3 (E8-1)

P - W-B

Steering lock actuator

Steering lock is locked

Pulse generation

 

 

position signal

(See waveform 3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SLP (E7-18) - GND3 (E8-1)

P - W-B

Steering lock actuator

Steering lock is released

Pulse generation

 

 

position signal

(See waveform 3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPD (E8-9) - GND3 (E8-1)

V - W-B

Vehicle speed signal

Engine switch on (IG),

Pulse generation

 

 

rotate rear wheel slowly

(See waveform 1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TACH (E8-8) - GND3 (E8-1)

B - W-B

Tachometer signal

Engine running

Pulse generation

 

 

(See waveform 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ST–22

2GR-FE STARTING – SMART KEY SYSTEM

 

Symbols (Terminal No.)

Wiring Color

Terminal Description

Condition

Specified Condition

 

 

 

 

 

 

 

 

 

Output voltage at terminal

P (E9-2) - GND3 (E8-1)

G - W-B

Shift lock signal

Shift lever P position

AM1 or AM2 is -2 V or

 

 

 

 

more.

 

 

 

 

 

P (E9-2) - GND3 (E8-1)

G - W-B

Shift lock signal

Shift lever not P position

Below 1 V

 

 

 

 

 

 

 

 

Brake pedal depressed,

0.1 to 0.8 V *1

ACCR (E6-3) - GND3 (E8-1)

P - W-B

Starter assist signal

shift lever P position,

→ Output voltage at

engine switch is pushed

terminal AM1 or AM2 is -2

 

 

 

 

 

 

once → on (IG)

V or more.

 

 

 

 

 

 

 

Starter activation request

Brake pedal depressed,

Output voltage at terminal

STSW (E9-4) - GND3 (E8-1)

GR - W-B

AM1 or AM2 is -2 V or

signal

engine switch held on (ST)

 

 

more.

 

 

 

 

 

 

 

 

 

STR (E7-8) - GND3 (E8-1)

G - W-B

Park/neutral position

Shift lever P or N position

Below 1 V

switch

 

 

 

 

 

 

 

 

 

 

 

 

Brake pedal depressed,

Output voltage at terminal

STR2 (E9-6) - GND3 (E8-1)

V - W-B

Starter signal

shift lever P or N position,

AM1 or AM2 is -3.5 V or

 

 

 

engine switch on (ST)

more. *2

 

 

 

Brake pedal depressed,

Output voltage at terminal

INDS (E7-15) - GND3 (E8-1)

LG - W-B

Vehicle condition signal

AM1 or AM2 is -3 V or

shift lever P position.

 

 

 

more.

 

 

 

 

 

 

 

 

 

 

 

 

Brake pedal depressed,

Output voltage at terminal

 

 

 

shift lever P position,

INDW (E7-14) - GND3 (E8-1)

P - W-B

Warning signal

AM1 or AM2 is -3 V or

engine switch on (ACC,

 

 

 

more.

 

 

 

IG)

 

 

 

 

 

 

 

 

 

 

 

 

Light control switch TAIL

Output voltage at terminal

SWIL (E7-25) - GND3 (E8-1)

O - W-B

Illumination signal

AM1 or AM2 is -2 V or

or HEAD

 

 

 

more.

 

 

 

 

 

 

 

 

 

GND

I042329E01

HINT:

*1: Voltage is output only when the engine is cranking.

*2: Voltage is output for 0.3 seconds when the engine is cranking to start. Disconnect the C55 connector from the ECM before measuring the voltage.

If the result is not as specified, the ECU may have a malfunction.

(e) Using an oscilloscope, check the signal waveform of the ECU.

(1) Waveform 1

Waveform 1 (Reference):

Terminal No.

E8-9 (SPD) - Body ground

 

 

Tool Setting

5 V/DIV., 10 ms./DIV.

 

 

Vehicle Condition

Driving at approx. 20 km/h (12 mph)

 

 

HINT:

As the vehicle speed increases, the wavelength shortens.

ST

 

2GR-FE STARTING – SMART KEY SYSTEM

ST–23

 

 

 

 

 

(2) Waveform 2

 

 

 

 

 

 

 

Waveform 2 (Reference):

 

 

 

 

Terminal No.

E8-8 (TACH) - Body ground

 

 

 

 

 

 

 

 

 

 

Tool Setting

5 V/DIV., 10 ms./DIV.

 

 

 

 

 

 

 

 

 

 

Vehicle Condition

Engine idling

 

 

 

 

 

 

 

 

GND

 

HINT:

 

 

 

 

As the engine revolution speed increases, the

 

 

 

wavelength shortens.

 

I042330E01

 

 

 

 

 

(3) Waveform 3

 

 

 

Waveform 3 (Reference):

 

Terminal No.

 

E7-18 (SLP) - Body ground

 

Tool Setting

 

2 V/DIV., 100 ms./DIV.

 

Vehicle Condition

Steering lock/unlock

Lock

2.

CHECK CERTIFICATION ECU

 

 

GND

 

 

 

 

Unlock

 

 

 

 

A130277E01

 

 

 

 

E58

 

 

E59

 

 

 

 

 

 

 

 

 

 

 

 

E125964E05

 

 

 

 

 

 

 

 

 

(a) Disconnect the E58 ECU connector.

 

 

(b) Measure the voltage and resistance of the wire

 

 

harness side connector.

 

 

 

 

 

 

 

 

Symbols (Terminal No.)

Wiring Color

Terminal Description

Condition

Specified Condition

 

 

 

 

 

+B (E58-1) - Body ground

W - Body ground

+B power supply

Always

10 to 14 V

 

 

 

 

 

IG (E58-18) - Body ground

LG - Body ground

Ignition power supply

Engine switch on (IG)

10 to 14 V

 

 

 

 

 

IG (E58-18) - Body ground

LG - Body ground

Ignition power supply

Engine switch off

Below 1 V

 

 

 

 

 

LIN (E58-10) - Body ground

O - Body ground

LIN line

Always

10 kΩ or higher

 

 

 

 

 

E (E58-17) - Body ground

W-B - Body ground

Ground

Always

Below 1 Ω

 

 

 

 

 

 

 

If the result is not as specified, there may be a malfunction on the wire harness side.

ST

 

 

ST–24

 

 

 

 

 

 

 

 

2GR-FE STARTING – SMART KEY SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

CHECK ECM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A107881E32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(a) Disconnect the C55 and A55 ECM connectors.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(b) Measure the voltage and resistance of the wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

harness side connectors.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbols (Terminal No.)

 

 

Wiring Color

 

 

Terminal Description

 

Condition

 

 

 

 

Specified Condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+B (A55-2) - Body ground

 

R - Body ground

 

 

Power source of ECM

 

Engine switch on (IG)

 

 

 

 

 

10 to 14 V

 

 

+B2 (A55-1) - Body ground

 

R - Body ground

 

 

Power source of ECM

 

Engine switch on (IG)

 

 

 

 

 

10 to 14 V

 

 

IGSW (A55-28) - Body ground

 

Y - Body ground

 

 

Ignition switch signal

 

Engine switch on (IG)

 

 

 

 

 

10 to 14 V

 

 

E01 (C55-22) - Body ground

 

W-B - Body ground

 

 

 

Ground

 

 

 

Always

 

 

 

 

 

 

 

Below 1 Ω

 

 

E02 (C55-21) - Body ground

 

W-B - Body ground

 

 

 

Ground

 

 

 

Always

 

 

 

 

 

 

 

Below 1 Ω

 

 

E03 (C55-104) - Body ground

 

B - Body ground

 

 

 

 

Ground

 

 

 

Always

 

 

 

 

 

 

 

Below 1 Ω

 

 

E04 (C55-23) - Body ground

 

W - Body ground

 

 

 

 

Ground

 

 

 

Always

 

 

 

 

 

 

 

Below 1 Ω

 

 

E05 (C55-46) - Body ground

 

W - Body ground

 

 

 

 

Ground

 

 

 

Always

 

 

 

 

 

 

 

Below 1 Ω

 

 

E1 (C55-81) - Body ground

 

W-B - Body ground

 

 

 

Ground

 

 

 

Always

 

 

 

 

 

 

 

Below 1 Ω

 

 

ME01 (C55-20) - Body ground

 

B - Body ground

 

 

 

 

Ground

 

 

 

Always

 

 

 

 

 

 

 

Below 1 Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If the result is not as specified, there may be a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

malfunction on the wire harness side.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(c) Reconnect the ECM connectors.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(d) Measure the voltage of the connectors.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbols (Terminal No.)

 

 

Wiring Color

 

 

Terminal Description

 

Condition

 

 

 

 

Specified Condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STA (A55-48) - E1 (C55-81)

 

 

 

V - W-B

 

 

 

Starter relay operation

 

Cranking

 

 

 

 

 

 

10 to 14 V

 

 

 

 

 

 

 

 

 

 

signal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brake pedal depressed,

 

 

0.1 to 0.8 V *1 → Output

 

 

ACCR (A55-13) - E1 (C55-81)

 

 

 

B - W-B

 

 

 

ACC relay cut signal

 

shift lever P position,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

voltage at terminal AM1 or

 

 

 

 

 

 

 

 

 

 

(output)

 

 

 

engine switch is pushed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AM2 is -2 V or more.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

once → on (IG)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TACH (A55-15) - E1 (C55-81)

 

 

 

B - W-B

 

 

Engine revolution signal

 

Idling

 

 

 

 

 

Pulse generation (see

 

 

 

 

 

 

 

 

 

 

(output)

 

 

 

 

 

 

 

 

 

 

waveform 1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stop light switch signal

 

 

 

 

 

 

 

 

 

 

 

 

 

ST

 

STP (A55-36) - E1 (C55-81)

 

 

 

W - W-B

 

 

 

 

Brake pedal depressed

 

 

 

 

7.5 to 14 V

 

 

 

 

 

 

 

 

 

(input)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STP (A55-36) - E1 (C55-81)

 

 

 

W - W-B

 

 

 

Stop light switch signal

 

Brake pedal released

 

 

 

 

Below 1.5 V

 

 

 

 

 

 

 

 

 

 

(input)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STAR (C55-63) - E1 (C55-81)

 

 

 

R - W-B

 

 

PNP switch signal (input)

Engine switch on (IG),

 

 

 

 

10 to 14 V

 

 

 

 

 

 

 

shift position P or N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HINT:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1: Voltage is output only when the engine is cranking.

2GR-FE STARTING – SMART KEY SYSTEM

ST–25

 

GND

I042330E01

If the result is not as specified, the ECM may have a malfunction.

(e) Using an oscilloscope, check the signal waveform of the ECM.

Waveform 1 (Reference):

Terminal No.

A55-15 (TACH) - C55-81 (E1)

 

 

Tool Setting

5 V/DIV., 10 ms./DIV.

 

 

Vehicle Condition

Engine idling

 

 

HINT:

As the vehicle speed increases, the wavelength shortens.

4. CHECK STEERING LOCK ECU

E51

7 6 5 4 3 2 1

 

 

 

 

B106649E13

 

 

 

 

 

 

 

(a) Disconnect the E51 ECU connector.

 

 

(b) Measure the voltage and resistance of the wire

 

 

harness side connector.

 

 

 

 

 

 

Symbols (Terminal No.)

Wiring Color

Terminal Description

Condition

Specified Condition

 

 

 

 

 

B (E51-7) - Body ground

P - Body ground

+B power supply

Always

10 to 14 V

 

 

 

 

 

IG2 (E51-6) - Body ground

B - Body ground

Ignition power supply

Engine switch on (IG)

10 to 14 V

 

 

 

 

 

IG2 (E51-6) - Body ground

B - Body ground

Ignition power supply

Engine switch off

Below 1 V

 

 

 

 

 

GND (E51-1) - Body ground

W-B - Body ground

Ground

Always

Below 1 Ω

 

 

 

 

 

SGND (E51-2) - Body ground

W-B - Body ground

Ground

Always

Below 1 Ω

 

 

 

 

 

 

 

If the result is not as specified, there may be a

 

 

malfunction on the wire harness side.

 

 

(c) Reconnect the E51 ECU connector.

 

 

(d) Measure the voltage of the connector.

 

 

 

 

 

Symbols (Terminal No.)

Wiring Color

Terminal Description

Condition

Specified Condition

 

 

 

 

 

SLP1 (E51-4) - GND (E51-1)

P - W-B

Steering lock actuator

Steering is locked

10 to 14 V

position signal

 

 

 

 

 

 

 

 

 

SLP1 (E51-4) - GND (E51-1)

P - W-B

Steering lock actuator

Steering is released

Below 1 V

position signal

 

 

 

 

 

 

 

 

 

If the result is not as specified, the ECU may have a

malfunction.

ST

ST–26

2GR-FE STARTING – SMART KEY SYSTEM

 

DIAGNOSIS SYSTEM

 

 

1.

DESCRIPTION

 

 

 

(a) Push-button start function data and the Diagnostic

 

 

 

Trouble Codes (DTCs) can be read through the

 

 

 

Data Link Connector 3 (DLC3) of the vehicle. When

 

 

 

the function seems to be malfunctioning, use the

 

 

 

intelligent tester to check for malfunctions and

 

 

 

perform repairs.

 

 

2.

CHECK DLC3

CG

SG CANH

SIL

HINT:

The ECU uses ISO 15765-4 communication protocol.

 

 

 

The terminal arrangement of the DLC3 complies with

 

 

 

SAE J1962 and matches the ISO 15765-4 format.

 

CANL

BAT

 

 

 

H100769E16

 

Symbols (Terminal No.)

Terminal Description

Condition

Specified Condition

 

 

 

 

CG (4) - Body ground

Chassis ground

Always

Below 1 Ω

 

 

 

 

SG (5) - Body ground

Signal ground

Always

Below 1 Ω

 

 

 

 

SIL (7) - SG (5)

Bus "+" line

During transmission

Pulse generation

 

 

 

 

BAT (16) - Body ground

Battery positive

Always

10 to 14 V

 

 

 

 

 

CANH (6)

- CANL (14)

CAN bus line

Engine Switch OFF*

56 to 69 Ω

CANH (6)

- CG (4)

HIGH-level CAN bus line

Engine Switch OFF*

200 Ω or more

CANL (14) - CG (4)

LOW-level CAN bus line

Engine Switch OFF*

200 Ω or more

CANH (6)

- BAT (16)

HIGH-level CAN bus line

Engine Switch OFF*

6 kΩ or more

CANL (14) - BAT (16)

LOW-level CAN bus line

Engine Switch OFF*

6 kΩ or more

NOTICE:

*: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not operate the engine switch, any other switches or the doors.

If the result is not as specified, the DLC3 may have a malfunction. Repair or replace the harness and connector.

ST

2GR-FE STARTING – SMART KEY SYSTEM

ST–27

 

CAN VIM

DLC3

Intelligent Tester

C131977E12

CAN VIM

DLC3

Intelligent Tester

C131977E12

HINT:

Connect the cable of the intelligent tester to the DLC3, turn the engine switch on (IG) and attempt to use the tester. If the display indicates that a communication error has occurred, there is a problem either with the vehicle or with the tester.

If communication is normal when the tester is connected to another vehicle, inspect the DLC3 of the original vehicle.

If communication is still not possible when the tester is connected to another vehicle, the problem may be in the tester itself. Consult the Service Department listed in the tester's instruction manual.

3.INSPECT BATTERY VOLTAGE Standard voltage:

11 to 14 V

If the voltage is below 11 V, recharge or replace the battery before proceeding.

DTC CHECK / CLEAR

1.CHECK DTC

(a)Connect the intelligent tester to the DLC3.

(b)Turn the engine switch on (IG).

(c)Enter the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.

(d)Read the DTC by following the prompts on the tester screen.

HINT:

Refer to the intelligent tester operator's manual for further details.

2.CLEAR DTC

(a)Connect the intelligent tester to the DLC3.

(b)Turn the engine switch on (IG).

(c)Enter the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CLEAR CODES.

(d)Erase the DTC by following the directions on the

tester screen.

HINT:

Refer to the intelligent tester operator's manual for further details.

ST

ST–28

2GR-FE STARTING – SMART KEY SYSTEM

 

DATA LIST / ACTIVE TEST

1. READ DATA LIST

HINT:

Using the intelligent tester to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful as intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the DATA LIST information early in troubleshooting is one way to save diagnostic time.

(a) Connect the intelligent tester (with CAN VIM) to the

 

 

 

 

DLC3.

 

 

 

 

 

When using the intelligent tester with the engine

 

 

 

 

switch off, turn on and off any of the door courtesy

 

 

 

 

light switches repeatedly at 1.5 or less second

 

 

 

 

intervals until communication between the tester

 

 

 

 

and vehicle starts.

 

 

 

 

(b) Turn the engine switch on (IG).

 

 

 

(c) Enter the following menus: DIAGNOSIS /

 

 

 

 

ENHANCED OBD II / DATA LIST.

 

 

MAIN BODY:

(d) Read the DATA LIST.

 

 

 

 

 

 

 

 

Item

Measurement Item / Display

Normal Condition

Diagnostic Note

 

 

(Range)

 

 

 

 

 

 

 

 

 

 

 

 

 

ACC SW

Engine switch on (ACC) / ON or

ON: Engine switch on (ACC)

-

 

 

OFF

OFF: Engine switch off

 

 

 

 

 

 

 

 

 

 

 

 

IG SW

Engine switch on (IG) / ON or

ON: Engine switch on (IG)

-

 

 

OFF

OFF: Engine switch off

 

 

 

 

 

 

 

 

 

 

 

 

SHIFT P SIG

Shift P position signal / ON or

ON: Shift position is P

-

 

 

OFF

OFF: Shift position is not P

 

 

 

 

 

 

 

 

 

 

 

 

STR UNLOCK SW

Steering lock condition / ON or

ON: Steering is unlocked

-

 

 

OFF

OFF: Steering is locked

 

 

 

 

 

 

 

 

 

 

 

 

STOP LAMP SW

Stop light switch / ON or OFF

ON: Brake pedal depressed

-

 

 

OFF: Brake pedal released

 

 

 

 

 

 

 

 

 

 

 

 

 

STSW1

Start switch 1 / ON or OFF

ON: Engine switch is pushed

-

 

 

OFF: Engine switch is not pushed

 

 

 

 

 

 

 

 

 

 

 

 

 

START SW2

Start switch 2 / ON or OFF

ON: Engine switch is pushed

-

 

 

OFF: Engine switch is not pushed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON: Shift position is P or N

 

 

 

N SW / C SW

Neutral start switch / ON or OFF

OFF: Shift position is neither P

-

 

 

 

 

nor N

 

 

 

 

 

 

 

 

 

 

 

ON: Engine switch on (IG) or

 

 

 

RATCH CIRCUIT

Ratch circuit / ON or OFF

engine running

-

 

 

OFF: Engine switch off or on

 

 

 

 

 

 

 

 

 

(ACC)

 

 

 

 

 

 

 

 

 

IG1 RELAY MON1

IG1 outer relay monitor / ON or

ON: Engine switch on (IG)

-

 

 

OFF

OFF: Engine switch off

ST

 

 

 

 

 

 

 

 

 

IG1 RELAY MON2

IG1 inner relay monitor / ON or

ON: Engine switch on (IG)

-

 

 

 

 

OFF

OFF: Engine switch off

 

 

 

IG2 RELAY MON1

IG2 outer relay monitor / ON or

ON: Engine switch on (IG)

-

 

 

OFF

OFF: Engine switch off

 

 

 

 

 

 

 

 

 

 

 

 

IG2 RELAY MON2

IG2 inner relay monitor / ON or

ON: Engine switch on (IG)

-

 

 

OFF

OFF: Engine switch off

 

 

 

 

 

 

 

 

 

 

 

 

 

STARTER relay monitor / ON or

ON: Engine is cranking

Engine is cranking with engine

 

 

ST RELAY MON

switch on (IG) and shift lever in P

 

 

OFF

OFF: Engine is not cranking

 

 

 

or N

 

 

 

 

 

 

 

 

 

 

 

 

2GR-FE STARTING – SMART KEY SYSTEM

ST–29

 

 

 

 

 

 

Item

Measurement Item / Display

Normal Condition

Diagnostic Note

(Range)

 

 

 

 

 

 

 

ST REQUEST SIG

Starter request signal monitor /

ON: ST relay is ON

Engine switch pressed and held

ON or OFF

OFF: ST relay is OFF

with shift lever in P or N

 

 

 

 

 

ACC RELAY MON

ACC relay monitor / ON or OFF

ON: Engine switch on (ACC)

-

OFF: Engine switch off

 

 

 

 

 

 

 

ACC CUT SIG

ACC relay cut signal / ON or OFF

ON: Engine is cranking

-

OFF: Engine is not cranking

 

 

 

 

 

 

 

E/G COND

Engine condition / STOP or RUN

STOP: Engine is stopped

-

RUN: Engine is running

 

 

 

 

 

 

 

VEHICLE SPD SIG

Vehicle speed signal / STOP or

STOP: Vehicle is stopped

-

RUN

RUN: Vehicle is running

 

 

 

 

 

 

 

 

ALL: All relays are OFF

 

 

Power supply condition / ALL,

ACC ON: ACC relay is ON

-

PWR COND

IG1: IG1 relay is ON

ACC ON, IG1 IG2, ST ON

 

IG2: IG2 relay is ON

 

 

 

 

 

 

ST ON: ST request signal is ON

 

 

 

 

 

READY SIG

Ready Signal / ON or OFF or

 

-

Unknown

 

 

 

 

 

 

 

 

COM ENTRY&STRT

Communication for certification

OK: Communication

-

ECU / OK or STOP

STOP: No communication

 

 

 

 

 

 

2.PERFORM ACTIVE TEST

HINT:

Performing the intelligent tester's ACTIVE TEST allows the relay, VSV, actuator and other items to be operated without removing any parts. Performing the ACTIVE TEST early in troubleshooting is one way to save time. The DATA LIST can be displayed during the ACTIVE TEST.

(a)Connect the intelligent tester to the DLC3

(b)Turn the engine switch on (IG).

(c)Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST.

(d)Perform the ACTIVE TEST according to the display on the tester.

MAIN BODY:

Item

Test Details

Diagnostic Note

 

 

 

LIGHTING IND

Indicator for lighting ON / OFF

-

 

 

 

IND CONDITION

Engine switch indicator Green / Amber / No

-

 

Sig

 

 

 

 

STR LOCK PWR

Power supply for steering lock ECU ON / OFF

-

 

 

 

ST

ST–30

2GR-FE STARTING – SMART KEY SYSTEM

 

DIAGNOSTIC TROUBLE CODE CHART

PUSH-BUTTON START FUNCTION:

 

 

DTC No.

Detection Item

 

Trouble Area

See page

 

 

 

 

 

 

 

 

B2271

Ignition Hold Monitor Malfunction

1. AM2 fuse

ST-31

 

 

 

 

2.

Main body ECU (Instrument

 

 

 

 

 

panel J/B)

 

 

 

 

 

3.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2272

Ignition 1 Monitor Malfunction

1. IG1 relay

ST-34

 

 

 

 

2.

Main body ECU (Instrument

 

 

 

 

 

panel J/B)

 

 

 

 

 

3.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2273

Ignition 2 Monitor Malfunction

1. IG2 relay

ST-39

 

 

 

 

2.

Main body ECU (Instrument

 

 

 

 

 

panel J/B)

 

 

 

 

 

3.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2274

ACC Monitor Malfunction

1. ACC relay

ST-43

 

 

 

 

2.

Main body ECU (Instrument

 

 

 

 

 

panel J/B)

 

 

 

 

 

3.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2275

STSW Monitor Malfunction

1. ECM

ST-48

 

 

 

 

2.

Main body ECU (Instrument

 

 

 

 

 

panel J/B)

 

 

 

 

 

3.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2276

ACCR Signal Circuit Malfunction

1. Main body ECU (Instrument

ST-51

 

 

 

 

panel J/B)

 

 

 

 

 

2. ECM

 

 

 

 

 

3.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2277

Detecting Vehicle Submersion

Main body ECU (Instrument panel

ST-54

 

 

 

 

J/B)

 

 

 

 

 

 

 

 

 

B2278

Engine Switch Circuit Malfunction

1. Engine switch

ST-55

 

 

 

 

2.

Main body ECU (Instrument

 

 

 

 

 

panel J/B)

 

 

 

 

 

3.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2281

"P" Signal Malfunction

1. Main body ECU (Instrument

ST-60

 

 

 

 

panel J/B)

 

 

 

 

 

2.

Shift lock control ECU

 

 

 

 

 

3.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2282

Vehicle Speed Signal Malfunction

1. CAN communication system

ST-63

 

 

 

 

2.

Combination meter system

 

 

 

 

 

3.

Main body ECU (Instrument

 

 

 

 

 

panel J/B)

 

 

 

 

 

4.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2283

Vehicle Speed Sensor

1. B2282 detection area

ST-69

 

 

 

Malfunction

2. Combination meter

 

 

 

 

 

3.

Speed sensor

 

 

 

 

 

4.

Skid control ECU

 

 

 

 

 

5.

Main body ECU (Instrument

 

 

 

 

 

panel J/B)

 

 

 

 

 

6.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2284

Brake Signal Malfunction

1. Stop light switch

ST-72

 

 

 

 

2.

CAN communication system

 

 

 

 

 

3. ECM

 

 

 

 

 

4.

Main body ECU (Instrument

 

ST

 

 

 

panel J/B)

 

 

 

 

5 Wire harness or connector

 

 

 

 

 

 

 

 

 

B2285

Steering Lock Position Signal

1. Main body ECU (Instrument

ST-77

 

 

 

Circuit Malfunction

panel J/B)

 

 

 

 

 

2.

Steering lock ECU

 

 

 

 

 

3.

Wire harness or connector

 

 

 

 

 

 

 

 

 

B2286

Runnable Signal Malfunction

1. CAN communication system

ST-81

 

 

 

 

2. ECM

 

 

 

 

 

3.

Main body ECU (Instrument

 

 

 

 

 

panel J/B)

 

 

 

 

 

4.

Wire harness or connector

 

 

 

 

 

 

 

 

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