Toyota Camry 2007-2009 Service Manual - 2AZ-FE_Engine_Control_System

4 (1)

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–1

 

SFI SYSTEM

PRECAUTION

NOTICE:

Perform RESET MEMORY (AT initialization) when replacing the automatic transmission assembly, engine assembly or ECM (See page AX-16).

Perform REGISTRATION (VIN registration) when

replacing the ECM (See page ES-16).

HINT:

Initialization cannot be completed by removing the battery.

ES

 

 

ES–2

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

 

 

 

DEFINITION OF TERMS

 

 

 

 

 

 

 

Terms

 

Definition

 

 

 

 

 

 

 

Monitor Description

 

Description of what ECM monitors and how detects malfunctions (monitoring purpose and

 

 

 

details).

 

 

 

 

 

 

 

 

 

 

 

Related DTCs

 

Group of diagnostic trouble codes that are output by ECM based on the same malfunction

 

 

 

detection logic.

 

 

 

 

 

 

 

 

 

 

 

 

 

Preconditions that allow ECM to detect malfunctions.

 

 

Typical Enabling Condition

 

With all preconditions satisfied, ECM sets DTC when monitored value(s) exceeds

 

 

 

 

malfunction threshold(s).

 

 

 

 

 

 

 

 

 

Order of monitor priority, applied if multiple sensors and components involved in single

 

 

Sequence of Operation

 

malfunction detection process.

 

 

 

Each sensor and component monitored in turn, when previous detection operation is

 

 

 

 

 

 

 

 

completed.

ES

 

 

 

 

 

Required Sensor/Components

 

Sensors and components used by ECM to detect each malfunction.

 

 

 

Number of times ECM checks for each malfunction during each driving cycle.

 

 

 

 

 

 

 

 

"Once per driving cycle" means ECM only performs checks for that malfunction once in

 

 

Frequency of Operation

 

single driving cycle.

 

 

 

 

"Continuous" means ECM performs checks for that malfunction whenever enabling

 

 

 

 

conditions are met.

 

 

 

 

 

 

 

Duration

 

Minimum time for which ECM must detect continuous deviation in monitored value(s) in

 

 

 

order to set DTC. Timing begins when Typical Enabling Conditions are met.

 

 

 

 

 

 

 

 

 

 

 

Malfunction Thresholds

 

Value, beyond which, ECM determines malfunctions exist and sets DTCs.

 

 

 

 

 

 

 

 

 

Timing of MIL illumination after malfunction is detected.

 

 

MIL Operation

 

"Immediate" means ECM illuminates MIL as soon as malfunction is detected.

 

 

 

"2 driving cycle" means ECM illuminates MIL if the same malfunction is detected second

 

 

 

 

 

 

 

 

time in the next sequential driving cycle.

 

 

 

 

 

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–3

 

PARTS LOCATION

PZEV:

PURGE VSV

MASS AIR FLOW METER

ECM

ENGINE ROOM R/B AND

ENGINE ROOM J/B

EFI MAIN FUSE

CANISTER PUMP MODULE

CANISTER

ES

FUEL PUMP

EFI NO. 3 FUSE

EFI NO. 2 FUSE

EFI NO. 1 FUSE

INTEGRATION RELAY (ENGINE ROOM J/B)

-EFI RELAY

-CIRCUIT OPENING RELAY

A137360E01

Toyota Camry 2007-2009 Service Manual - 2AZ-FE_Engine_Control_System

ES–4

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

EXCEPT PZEV:

CANISTER

PURGE VSV

CANISTER PUMP MODULE

MASS AIR FLOW METER

ES

FUEL PUMP

ECM

ENGINE ROOM R/B AND

ENGINE ROOM J/B

EFI NO. 3 FUSE

EFI NO. 2 FUSE

EFI NO. 1 FUSE

INTEGRATION RELAY

EFI MAIN FUSE

(ENGINE ROOM J/B)

- EFI RELAY

- CIRCUIT OPENING RELAY

A137361E01

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–5

 

PZEV:

 

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

 

FUEL INJECTOR

 

KNOCK SENSOR

 

CAMSHAFT POSITION SENSOR

 

THROTTLE BODY

ES

IGNITION COIL

 

INTAKE MANIFOLD

 

RUNNER VALVE (IMRV)

 

ENGINE COOLANT

 

TEMPERATURE

 

SENSOR

 

HEATED OXYGEN

 

SENSOR

 

PARK/NEUTRAL POSITION SW

 

AIR-FUEL RATIO SENSOR

 

CRANKSHAFT POSITION SENSOR

 

A135059E01

 

ES–6

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

EXCEPT PZEV:

 

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

 

FUEL INJECTOR

 

KNOCK SENSOR

 

CAMSHAFT POSITION SENSOR

ES

THROTTLE BODY

 

 

IGNITION COIL

 

ENGINE COOLANT

 

TEMPERATURE

 

SENSOR

 

HEATED OXYGEN

 

SENSOR

 

PARK/NEUTRAL POSITION SW

 

AIR-FUEL RATIO SENSOR

 

CRANKSHAFT POSITION SENSOR

 

A132270E01

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–7

 

INSTRUMENT PANEL J/B

 

- IGN FUSE

 

 

- STOP FUSE

CLUTCH START SWITCH

 

 

 

 

COMBINATION METER

 

 

IGNITION SWITCH

ES

 

 

DLC3

STOP LIGHT SW

 

 

ACCELERATOR PEDAL ROD

 

 

 

A132271E01

ES–8

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

SYSTEM DIAGRAM

 

 

 

ECM

 

 

EFI No. 1

 

 

 

To IGN

 

 

 

 

C/OPN

 

 

 

BATT

 

 

 

 

 

 

 

EFI

 

+B

FC

 

EFI MAIN

 

EFI No. 2

 

 

ES

 

 

 

 

 

 

+B2

 

 

 

 

 

 

M Fuel Pump

 

 

 

MREL

 

 

 

 

Purge VSV

 

 

 

 

EFI No. 3

 

 

 

 

 

PRG

TC

 

 

IG SW

IGN

 

 

 

DLC3

 

 

 

 

 

 

 

IGSW

 

ST/AM2

 

TACH

 

 

To

 

 

 

 

 

 

ALT

AM2

IG2

C/OPN

 

 

AM1

 

 

 

 

 

 

 

 

AM1

IG1

 

ALT

Generator

 

 

 

 

To Park/Neutral Position SW

 

 

 

 

 

 

 

ETCS

 

 

 

 

+BM

To Battery

FL

 

 

Combination

 

IMRV (Intake Manifold

MAIN

 

 

 

 

 

Meter

 

 

 

 

 

Runner Valve) Motor

 

 

 

 

 

 

GAUGE No. 2

MIL

IAC+*1

M

 

 

 

 

 

W

IAC-*1

 

 

 

Stop Light SW

 

 

 

 

 

 

STOP

 

 

E1

 

 

 

 

STP

E01

 

 

 

 

 

 

 

To IGN

ST1-

E03

 

 

 

 

 

Battery

 

 

E04

 

 

 

*1: PZEV Only

 

 

 

 

 

 

 

A132314E01

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–9

 

ECM

 

 

 

 

Throttle Actuator

 

Mass Air Flow Meter

M+

 

 

 

 

 

 

M-

 

 

E2G

 

 

 

VG

GE01

 

 

THA

 

No. 4 Fuel Injector

ES

ETHA

#40

 

 

 

 

 

 

No. 3 Fuel Injector

 

Engine Coolant Temperature Sensor

#30

To

 

INJ

 

 

 

 

 

 

THW

 

No. 2 Fuel Injector

 

 

 

 

ETHW

#20

 

 

 

 

No. 1 Fuel Injector

 

Air-fuel Ratio Sensor

#10

 

 

 

 

 

HA1A

 

Knock Sensor

 

A1A+

 

 

 

 

 

 

KNK1

 

 

A1A-

EKNK

 

 

 

 

 

Heated Oxygen Sensor

 

 

 

HT1B

E02

 

 

 

 

 

OX1B

 

 

 

 

ME01

 

 

EX1B

 

 

 

 

 

A132315E01

 

ES–10

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

ECM

 

 

Crankshaft Position Sensor

 

 

Camshaft Timing Oil Control Valve

 

 

 

 

NE+

OC1+

 

 

 

 

 

 

 

NE-

OC1-

 

 

 

 

 

 

ES

 

 

 

To INJ

 

 

 

 

Camshaft Position Sensor

 

IGT1

No. 1 Ignition Coil

 

 

 

G2-

 

 

 

 

G2+

IGT2

No. 2 Ignition Coil

 

 

 

 

 

 

IGT3

No. 3 Ignition Coil

Throttle Position

VCTA

IGT4

No. 4 Ignition Coil

Sensor

 

 

VTA1

IGF1

 

 

 

VTA2

 

 

 

 

ETA

 

Park/Neutral

To IG SW

 

 

Position SW or

ST

 

 

 

Clutch Start SW

IMRV Position

NSW*2

 

 

VCIA*1

 

 

 

Sensor

 

 

 

 

 

 

 

 

IACA*1

 

To IG SW

 

EIA*1

STA

 

 

 

 

 

To Starter

 

 

 

 

*1: PZEV Only

 

 

 

 

*2: Automatic Transaxle Only

 

 

 

 

 

 

 

 

A132316E01

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–11

 

 

ECM

 

 

 

 

 

 

FAN No. 3

 

 

Combination Meter

FANL

 

 

To IG1

 

SPD

A/C Condenser

 

 

 

 

 

To Battery

 

 

 

 

 

 

 

Fan Motor

 

 

 

 

 

 

 

 

 

M

 

 

 

Transponder Key ECU

IMO

 

 

 

 

 

 

 

 

 

 

IMI

 

 

 

ES

 

 

FAN No. 2

Radiator Fan Motor

Accelerator Pedal Position Sensor

 

 

 

M

 

 

 

 

 

 

 

VCP2

FAN No. 1

 

 

 

 

 

 

 

 

IC

VPA2

 

 

 

 

 

EPA2

 

 

To Battery

 

 

 

 

 

 

 

FANH

 

 

 

 

 

VCPA

 

 

 

 

IC

VPA

Canister Pump Module

 

 

 

 

 

 

 

EPA

 

Vent Valve

 

 

 

 

 

 

 

 

VPMP

 

 

 

 

 

VCPP

Canister Pressure

To EFI No. 3

 

 

PPMP

Sensor

 

 

 

CANH

 

 

 

 

CANH

 

 

 

 

 

EPPM

 

 

 

 

CANL

CANL

 

 

 

 

 

MPMP

 

 

 

 

PS Oil Pressure SW

 

 

M

 

 

 

 

Leak Detection Pump

 

 

 

PSW

 

 

 

 

 

EC

 

 

 

 

 

EOM

 

 

 

 

 

 

 

 

A132317E01

 

ES–12

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

 

HOW TO PROCEED WITH

 

 

 

 

TROUBLESHOOTING

 

 

 

 

HINT:

 

 

 

 

*: Use the intelligent tester.

 

 

 

 

 

1

VEHICLE BROUGHT TO WORKSHOP

 

 

 

 

 

 

 

 

 

 

 

 

NEXT

 

 

 

 

 

 

 

2

CUSTOMER PROBLEM ANALYSIS

ES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEXT

 

 

 

 

 

 

 

3

CONNECT INTELLIGENT TESTER TO DLC3*

 

 

 

 

 

 

 

 

 

HINT:

 

 

 

 

If the display indicates a communication fault in the tester,

 

 

 

 

inspect the DLC3.

 

 

 

 

 

 

 

NEXT

 

 

 

 

 

 

 

4

CHECK FOR DTC AND FREEZE FRAME DATA*

 

 

 

 

 

 

 

 

 

HINT:

 

 

 

 

Record or print DTCs and freeze frame data, if necessary.

 

 

 

 

 

 

 

NEXT

 

 

 

 

 

 

 

5

CLEAR DTC AND FREEZE FRAME DATA*

 

 

 

 

 

 

 

 

 

 

 

 

NEXT

 

 

 

 

 

 

 

6

CONDUCT VISUAL INSPECTION

 

 

 

 

 

 

 

 

 

 

 

 

NEXT

 

 

 

 

 

 

 

7

SET CHECK MODE DIAGNOSIS*

 

 

 

 

 

NEXT

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–13

 

8 CONFIRM PROBLEM SYMPTOMS

HINT:

If the engine does not start, first perform the "CHECK DTC" procedures and "CONDUCT BASIC INSPECTION" procedures below.

Result

Result

Proceed to

 

 

Malfunction does not occur

A

 

 

Malfunction occurs

B

 

 

B GO TO STEP 10

A

9 SIMULATE SYMPTOMS

NEXT

10 CHECK FOR DTC*

Result

ES

Result

Proceed to

 

 

Trouble code

A

 

 

No code

B

 

 

B GO TO STEP 12

A

11 REFER TO DTC CHART

NEXT

GO TO STEP 14

12 CONDUCT BASIC INSPECTION

Result

Result

Proceed to

 

 

Malfunctioning parts not confirmed

A

 

 

Malfunctioning parts confirmed

B

 

 

B GO TO STEP 17

ES–14

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

13

REFER TO PROBLEM SYMPTOMS TABLE

 

 

 

 

 

 

 

 

 

 

Result

 

 

 

 

 

 

 

 

 

 

Result

 

Proceed to

 

 

 

 

 

 

 

 

 

Malfunctioning circuit confirmed

 

A

 

 

 

 

 

 

 

 

 

Malfunctioning parts confirmed

 

B

 

 

 

 

 

 

B GO TO STEP 17

ES A

14

CHECK ECM POWER SOURCE CIRCUIT

 

 

 

 

 

 

 

 

 

 

 

NEXT

 

 

 

 

 

 

 

 

15

CONDUCT CIRCUIT INSPECTION

 

 

 

 

 

 

 

 

 

Result

 

 

 

 

 

 

 

 

 

Result

Proceed to

 

 

 

 

 

 

 

 

Malfunction not confirmed

A

 

 

 

 

 

 

 

 

Malfunction confirmed

B

B GO TO STEP 18

A

16 CHECK FOR INTERMITTENT PROBLEMS

NEXT

GO TO STEP 18

17CONDUCT PARTS INSPECTION

NEXT

18IDENTIFY PROBLEM

NEXT

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–15

 

19ADJUST AND/OR REPAIR

NEXT

20CONDUCT CONFIRMATION TEST

NEXT

END

 

ES

 

 

 

 

 

 

 

 

ES–16

ES

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

CHECK FOR INTERMITTENT PROBLEMS

HINT:

Inspect the vehicle's ECM using check mode. Intermittent problems are easier to detect with the intelligent tester when the ECM is in check mode. In check mode, the ECM uses 1 trip detection logic, which is more sensitive to malfunctions than normal mode (default), which uses 2 trip detection logic.

1.Clear the DTCs (See page ES-38).

2.Switch the ECM from normal mode to check mode using the intelligent tester (See page ES-41).

3.Perform a simulation test.

4.Check and wiggle the harness(es), connector(s) and terminal(s).

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–17

 

BASIC INSPECTION

When a malfunction is not confirmed by the DTC check, troubleshooting should be carried out in all circuits considered to be possible causes of the problem. In many cases, by carrying out the basic engine check shown in the following flowchart, the location of the problem can be found quickly and efficiently. Therefore, using this check is essential when engine troubleshooting.

1 CHECK BATTERY VOLTAGE

NOTICE:

Conduct this check with the engine stopped and ignition ES switch off.

Result

 

 

 

Result

Proceed to

 

 

 

 

 

 

 

11 V or more

OK

 

 

 

 

 

 

 

Below 11 V

NG

 

 

 

 

 

 

NG

 

 

 

 

CHARGE OR REPLACE BATTERY

 

 

 

 

 

OK

2 CHECK WHETHER ENGINE WILL CRANK

NG

 

PROCEED TO PROBLEM SYMPTOMS

 

 

TABLE

 

 

 

 

OK

3 CHECK WHETHER ENGINE STARTS

NG

 

GO TO STEP 6

 

 

 

OK

4 CHECK AIR FILTER

(a)Visually check that the air filter is not excessively contaminated with dirt or oil.

NG

 

REPLACE AIR FILTER

 

 

 

OK

5 CHECK IDLING SPEED

NG

 

TROUBLESHOOT IDLING SPEED AND

 

 

PROCEED TO NEXT STEP

 

 

 

 

ES–18

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

OK

6 CHECK FUEL PRESSURE

NG

 

TROUBLESHOOT FUEL PRESSURE AND

 

 

PROCEED TO NEXT STEP

 

 

 

 

OK

7 CHECK FOR SPARKS

ES

NG

TROUBLESHOOT SPARK AND PROCEED

 

TO NEXT STEP

 

OK

PROCEED TO PROBLEM SYMPTOMS TABLE

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–19

 

REGISTRATION

NOTICE:

The Vehicle Identification Number (VIN) must be input into the replacement ECM.

HINT:

The VIN is a 17-digit alphanumeric number. The intelligent tester is required to register the VIN.

1. DESCRIPTION

 

This registration section consists of 3 parts: Input

 

Instructions, Read VIN and Write VIN.

 

(a) Input Instructions: Explains the general VIN input

 

instructions when using the intelligent tester.

 

ES

(b) Read VIN: Explains the VIN reading process in a

flowchart. This process allows the VIN stored in the

 

ECM to be read in order to confirm that the two

 

VINs, provided with the vehicle and stored in the

 

vehicle's ECM, are the same.

 

(c)Write VIN: Explains the VIN writing process in a flowchart. This process allows the VIN to be input into the ECM. If the ECM is changed, or the vehicle VIN and ECM VIN do not match, the VIN can be registered or overwritten in the ECM by following this procedure.

2.INPUT INSTRUCTIONS

(a)Intelligent tester

The arrow buttons (UP, DOWN, RIGHT and LEFT) and numerical buttons (0 to 9) are used to input the VIN.

(b)Cursor Operation

To move the cursor around the tester screen, press the RIGHT and LEFT buttons.

(c)Alphabetical Character Input

(1)Press the UP and DOWN buttons to select the desired alphabetical character.

(2)After selection, the cursor should move.

(d)Numeric Character Input

(1)Press the numerical button corresponding to the number that you want to input.

(2)After input, the cursor should move. HINT:

Numerical characters can also be selected by using the UP and DOWN buttons.

(e)Correction

(1)When correcting the input character(s), put the cursor onto the character using the RIGHT and LEFT buttons.

(2)Select or input the correct character using the UP/DOWN buttons, or the numerical buttons.

(f)Finishing Input Operation

(1)Make sure that the input VIN matches the vehicle VIN after input.

(2)Press the ENTER button on the tester.

ES–20

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

3.READ VIN

(a)Confirm the vehicle VIN.

(b)Connect the intelligent tester to the DLC3.

(c)Turn the ignition switch to the ON position.

(d)Turn the tester on.

(e)Select the following menu items: DIAGNOSIS / ENHANCED OBD II/ VIN.

 

Menu Screen:

 

 

Select VIN READ

 

ES

 

 

DTC P0630 Set

VIN Previously Stored

VIN Not Stored

 

17-digit VIN

 

 

displayed

 

[EXIT]

[EXIT]

[EXIT]

 

To Menu Screen

 

 

 

A103812E03

4.WRITE VIN

(a)Confirm the vehicle VIN.

(b)Connect the intelligent tester to the DLC3.

(c)Turn the ignition switch to the ON position.

(d)Turn the tester on.

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–21

 

(e)Select the following menu items: DIAGNOSIS / ENHANCED OBD II/ VIN.

Menu Screen:

Select VIN WRITE

ES

VIN Previously Stored

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[NO]

 

 

 

[YES]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[YES]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To Menu

 

 

 

 

[YES]

 

 

 

 

 

17-digit VIN displayed

 

 

 

 

 

 

 

 

 

 

[NO]

 

 

 

 

 

 

 

 

 

 

Screen

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Continue to next illustration

 

 

 

 

 

 

 

 

 

 

 

To Menu Screen

 

 

 

 

 

 

 

 

 

A103813E01

ES–22

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

New Registration

Input Instructions

[ENTER]

 

ES

 

 

[ENTER]

[ENTER]

[ENTER]

 

Input Error

 

[Exit]

Continue to next illustration

 

 

A136113E01

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–23

 

Writing Successful

Writing Error

Communication Error

 

 

ES

[ENTER]

[EXIT]

[EXIT]

To Menu Screen

To Menu Screen

To Menu Screen

 

 

A103815E03

ES–24

ES

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

CHECKING MONITOR STATUS

The purpose of the monitor result (mode 06) is to allow access to the results of on-board diagnostic monitoring tests of specific components/systems that are not continuously monitored. Examples are catalysts and evaporative emissions (EVAP).

The monitor result allows the OBD II scan tool to display the monitor status, test value, minimum test limit and maximum test limit. These data are displayed after the vehicle has been driven to run the monitor.

When the test value is not between the minimum test limit and maximum test limit, the ECM (PCM) interprets this as a malfunction. If the test value is on the borderline of the test limits, the component is likely to malfunction in the near future.

Perform the following instructions to view the monitor status. Although this instruction refers to the Lexus/Toyota diagnostic tester, it can be checked using a generic OBD II scan tool.

Refer to your scan tool operator's manual for specific procedural information.

1.PERFORM MONITOR DRIVE PATTERN

(a)Connect the intelligent tester to the DLC3.

(b)Turn the ignition switch to the ON position and turn the tester on.

(c)Clear the DTCs (See page ES-38).

(d)Run the vehicle in accordance with the applicable drive pattern described in READINESS MONITOR DRIVE PATTERN (See page ES-23). Do not turn the ignition switch off.

NOTE:

The test results will be lost if the ignition switch is turned off.

2.ACCESS MONITOR RESULT

(a)Select the following items from the intelligent tester menus: DIAGNOSIS / ENHANCED OBD II / MONITOR INFO and MONITOR RESULT. The monitor status appears after the component name.

INCMP: The component has not been monitored yet.

PASS: The component is functioning normally.

FAIL: The component is malfunctioning.

(b)Confirm that the component is either PASS or FAIL.

(c)Select the component and press ENTER. The accuracy test value appears if the monitor status is either PASS or FAIL.

3.CHECK COMPONENT STATUS

(a)Compare the test value with the minimum test limit (MIN LIMIT) and maximum test limit (MAX LIMIT).

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–25

 

 

 

 

(b) If the test value is between the minimum test limits

 

and maximum test limits, the component is

 

 

 

functioning normally. If not, the component is

 

 

 

malfunctioning. The test value is usually not near

 

the test limit. If the test value is on the borderline of

 

the test limits, the component is likely to malfunction

 

in the near future.

 

 

 

HINT:

 

 

 

The monitor result might be PASS on rare

 

 

 

occasions even if the malfunction indicator lamp

 

(MIL) is illuminated. This indicates the system

 

malfunctioned on a previous driving cycle. This

 

might be caused by an intermittent problem.

 

 

 

 

 

ES

4. MONITOR RESULT INFORMATION

 

 

If you use a generic scan tool, multiply the test value by

 

the scaling value listed below.

 

 

 

A/F Sensor (Sensor 1):

Monitor ID

Test ID

Scaling

Unit

Description

 

 

 

 

 

$01

$8E

Multiply by 0.001

V

A/F sensor deterioration level

 

 

 

 

 

$01

$91

Multiply by 0.004

mA

A/F sensor current

 

 

 

 

 

HO2 Sensor (Sensor 2):

Monitor ID

Test ID

Scaling

Unit

Description

 

 

 

 

 

$02

$07

Multiply by 0.001

V

Minimum sensor voltage

 

 

 

 

 

$02

$08

Multiply by 0.001

V

Maximum sensor voltage

 

 

 

 

 

$02

$8F

Multiply by 0.0003

g

Maximum oxygen storage capacity

 

 

 

 

 

Catalyst:

Monitor ID

Test ID

Scaling

Unit

Description

 

 

 

 

 

$21

$A9

Multiply by 0.0003

No dimension

Oxygen storage capacity of catalyst

 

 

 

 

 

EVAP:

Monitor ID

Test ID

Scaling

Unit

Description

 

 

 

 

 

$3D

$C9

Multiply by 0.001

kPa

Test value for small leak (P0456)

 

 

 

 

 

$3D

$CA

Multiply by 0.001

kPa

Test value for gross leak (P0455)

 

 

 

 

 

$3D

$CB

Multiply by 0.001

kPa

Test value for leak detection pump stuck OFF (P2401)

 

 

 

 

 

$3D

$CD

Multiply by 0.001

kPa

Test value for leak detection pump stuck ON (P2402)

 

 

 

 

 

$3D

$CE

Multiply by 0.001

kPa

Test value for vent valve stuck OFF (P2420)

 

 

 

 

 

$3D

$CF

Multiply by 0.001

kPa

Test value for vent valve stuck ON (P2419)

 

 

 

 

 

$3D

$D0

Multiply by 0.001

kPa

Test value for reference orifice low flow (P043E)

 

 

 

 

 

$3D

$D1

Multiply by 0.001

kPa

Test value for reference orifice high flow (P043F)

 

 

 

 

 

$3D

$D4

Multiply by 0.001

kPa

Test value for purge VSV stuck closed (P0441)

 

 

 

 

 

$3D

$D5

Multiply by 0.001

kPa

Test value for purge VSV stuck open (P0441)

 

 

 

 

 

$3D

$D7

Multiply by 0.001

kPa

Test value for purge flow insufficient (P0441)

 

 

 

 

 

Rear Oxygen Sensor Heater:

Monitor ID

Test ID

Scaling

Unit

Description

 

 

 

 

 

$42

$91

Multiply by 0.001

Ohm

Oxygen sensor resistance bank 1 sensor 2

 

 

 

 

 

 

 

ES–26

 

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

 

 

Misfire:

 

 

 

 

 

 

Monitor ID

Test ID

Scaling

Unit

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

Exponential Weighted Moving Average (EWMA) misfire for all

 

 

 

 

 

 

cylinders:

 

 

$A1

$0B

Multiply by 1

Time

EWMA = Total misfire counts for last driving cycle * 0.1 + Last

 

 

 

 

 

 

EWMA * 0.9

 

 

 

 

 

 

Misfire counts for last 10 driving cycles - Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition switch to the ON position: Total misfire counts for last

 

 

$A1

$0C

Multiply by 1

Time

driving cycle

 

 

Engine running: Total misfire counts for current driving cycle

 

 

 

 

 

 

 

 

 

 

 

 

Misfire counts for last or current driving cycle - all cylinders

 

 

 

 

 

 

 

 

 

 

 

 

 

Exponential Weighted Moving Average (EWMA) misfire for

 

 

 

 

 

 

cylinder 1:

 

 

$A2

$0B

Multiply by 1

Time

EWMA = Total misfire counts for last driving cycle * 0.1 + Last

 

 

 

 

 

 

EWMA * 0.9

ES

 

 

 

 

 

 

 

 

 

 

Misfire counts for last 10 driving cycles - Total

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition switch to the ON position: Total misfire counts for last

 

 

 

 

 

 

 

 

$A2

$0C

Multiply by 1

Time

driving cycle

 

 

Engine running: Total misfire counts for current driving cycle

 

 

 

 

 

 

 

 

 

 

 

 

Misfire counts for last or current driving cycle - cylinder 1

 

 

 

 

 

 

 

 

 

 

 

 

 

Exponential Weighted Moving Average (EWMA) misfire for

 

 

 

 

 

 

cylinder 2:

 

 

$A3

$0B

Multiply by 1

Time

EWMA = Total misfire counts for last driving cycle * 0.1 + Last

 

 

 

 

 

 

EWMA * 0.9

 

 

 

 

 

 

Misfire counts for last 10 driving cycles - Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition switch to the ON position: Total misfire counts for last

 

 

$A3

$0C

Multiply by 1

Time

driving cycle

 

 

Engine running: Total misfire counts for current driving cycle

 

 

 

 

 

 

 

 

 

 

 

 

Misfire counts for last or current driving cycle - cylinder 2

 

 

 

 

 

 

 

 

 

 

 

 

 

Exponential Weighted Moving Average (EWMA) misfire for

 

 

 

 

 

 

cylinder 3:

 

 

$A4

$0B

Multiply by 1

Time

EWMA = Total misfire counts for last driving cycle * 0.1 + Last

 

 

 

 

 

 

EWMA * 0.9

 

 

 

 

 

 

Misfire counts for last 10 driving cycles - Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition switch to the ON position: Total misfire counts for last

 

 

$A4

$0C

Multiply by 1

Time

driving cycle

 

 

Engine running: Total misfire counts for current driving cycle

 

 

 

 

 

 

 

 

 

 

 

 

Misfire counts for last or current driving cycle - cylinder 3

 

 

 

 

 

 

 

 

 

 

 

 

 

Exponential Weighted Moving Average (EWMA) misfire for

 

 

 

 

 

 

cylinder 4:

 

 

$A5

$0B

Multiply by 1

Time

EWMA = Total misfire counts for last driving cycle * 0.1 + Last

 

 

 

 

 

 

EWMA * 0.9

 

 

 

 

 

 

Misfire counts for last 10 driving cycles - Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition switch to the ON position: Total misfire counts for last

 

 

$A5

$0C

Multiply by 1

Time

driving cycle

 

 

Engine running: Total misfire counts for current driving cycle

 

 

 

 

 

 

 

 

 

 

 

 

Misfire counts for last or current driving cycle - cylinder 4

 

 

 

 

 

 

 

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–27

 

READINESS MONITOR DRIVE

PATTERN

1.PURPOSE OF READINESS TESTS

The On-Board Diagnostic (OBD II) system is designed to monitor the performance of emission related components, and indicate any detected abnormalities with DTCs (Diagnostic Trouble Codes). Since various components need to be monitored during different driving conditions, the OBD II system is designed to run separate monitoring programs called Readiness Monitors.

The intelligent tester's software must be version 9.0 or

newer to view the Readiness Monitor Status. To view the

 

ES

status, select the following menu items: DIAGNOSIS /

ENHANCED OBD II / MONITOR INFO / MONITOR

 

STATUS.

 

When the Readiness Monitor status reads COMPL (complete), the necessary conditions have been met for running the performance tests for that Readiness Monitor.

A generic OBD II scan tool can also be used to view the Readiness Monitor status.

HINT:

Many state Inspection and Maintenance (I/M) programs require a vehicle's Readiness Monitor status to show COMPL before beginning emission tests.

The Readiness Monitor will be reset to INCMPL (incomplete) if:

The ECM has lost battery power or blown a fuse.

DTCs have been cleared.

The conditions for running the Readiness Monitor have not been met.

If the Readiness Monitor status shows INCMPL, follow the appropriate Readiness Monitor Drive Pattern to change the status to COMPL.

CAUTION:

Strictly observe posted speed limits, traffic laws, and road conditions when performing these drive patterns. NOTICE:

These drive patterns represent the fastest method of satisfying all conditions necessary to achieve complete status for each specific Readiness Monitor.

In the event of a drive pattern being interrupted (possibly due to factors such as traffic conditions), the drive pattern can be resumed. In most cases, the Readiness Monitor will still achieve complete status upon completion of the drive pattern.

To ensure completion of the Readiness Monitors, avoid sudden changes in vehicle load and speed (driving up and down hills and/or sudden acceleration).

ES–28

 

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

 

 

 

 

2. CATALYST MONITOR (ACTIVE AIR-FUEL RATIO

 

 

CONTROL TYPE)

 

 

 

 

 

 

 

 

NOTICE:

 

 

 

This test will not be completed

Vehicle Speed

 

 

if the vehicle is driven at

 

 

 

absolutely constant speed

Between

(6)

such as with cruise control

40 mph and 70 mph

 

 

activated.

 

 

(64 km/h and 113 km/h)

 

 

 

ES

(5)

Idling

Ignition Switch OFF

Time

Warm up

10 minutes

(Note: Even when vehicle stops during driving pattern, test can be resumed)

A115372E50

(a) Preconditions

The monitor will not run unless:

• The MIL is OFF.

(b) Drive Pattern

(1) Connect the intelligent tester to the DLC3.

(2) Turn the ignition switch to the ON position.

(3) Turn the tester on.

(4) Clear the DTCs (if set) (See page ES-38).

(5) Start the engine and warm it up.

(6) Drive the vehicle at between 40 mph and 70 mph (64 km/h and 113 km/h) for at least 10 minutes.

(c) Monitor Status

Check the Readiness Monitor status displayed on the tester.

If the status does not switch to COMPL (complete), extend the driving time.

3.EVAP SYSTEM MONITOR (KEY OFF TYPE)

(a)Preconditions

The monitor will not run unless:

The fuel tank is less than 90% full.

The altitude is less than 8,000 ft. (2,450 m).

The vehicle is stationary.

The engine coolant temperature is between 4.4°C and 35°C (40°F and 95°F).

The intake air temperature is between 4.4°C and 35°C (40°F and 95°F).

Vehicle was driven in a city area (or on free-way) for 10 minutes or more.

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

ES–29

 

(b)Monitor Conditions

(1)Turn the ignition switch off and wait for 6 hours. HINT:

Do not start the engine until checking Readiness Monitor status. If the engine is started, the step described above must be repeated.

(c)Monitor Status

(1)Connect the intelligent tester to the DLC3.

(2)Turn the ignition switch to the ON position.

(3)Turn the tester on.

(4)Check the Readiness Monitor status displayed

on the tester.

If the status does not switch to COMPL (complete), restart the engine, make sure that the preconditions have been met, and ES then perform the Monitor Conditions again.

4.AIR-FUEL RATIO (A/F) AND HEATED OXYGEN (HO2) SENSOR MONITORS (ACTIVE AIR-FUEL RATIO CONTROL TYPE)

Monitor Drive Pattern

 

 

 

 

 

ECT: 75°C (167°F) or more

 

 

 

 

 

Vehicle Speed

 

 

 

 

Accelerator

 

 

At least 3 times

Pedal

 

 

Accelerator Pedal

 

 

Released

 

 

Depressed

 

 

 

 

 

 

(Fuel-cut)

 

 

 

 

 

Between 38 and 75 mph

(6)

(8)

(9)

 

(60 and 120 km/h)

 

40 mph (64 km/h)

 

 

 

 

 

 

 

or more

 

(10)

 

 

 

 

 

 

 

 

 

 

 

6 mph

(5)

 

(7)

 

 

(10 km/h)

Idling

 

 

 

 

Time

 

 

 

 

 

Warming up

10 minutes

10 seconds

4 seconds

 

or more

or more

or more

 

 

 

 

 

 

A115374E09

(a)Preconditions

The monitor will not run unless:

2 minutes or more have elapsed since the engine was started.

The Engine Coolant Temperature (ECT) is 75°C (167°F) or more.

Cumulative driving time at a vehicle speed of 30 mph (48 km/h) or more exceeds 6 minutes.

Air-fuel ratio feedback control is performed.

ES–30

ES

2AZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

(b)Drive Pattern for front A/F sensor and HO2 sensor

(1)Connect the intelligent tester to the DLC3.

(2)Turn the ignition switch to the ON position.

(3)Turn the tester on.

(4)Clear the DTCs (See page ES-38).

(5)Start the engine, and warm it up until the ECT reaches 75°C (167°F) or higher

(6)Drive the vehicle at between 38 mph (60 km/h) and 75 mph (120 km/h) for at least 10 minutes.

(7)Change the transmission to the 2nd gear.

(8)Accelerate the vehicle to 40 mph (64 km/h) or more by depressing the accelerator pedal for at least 10 seconds.

(9)Soon after performing step (8) above, release the accelerator pedal for at least 4 seconds

without depressing the brake pedal, in order to execute fuel-cut control.

(10)Allow the vehicle to decelerate until the vehicle speed declines to less than 6 mph (10 km/h).

(11)Repeat steps from (8) through (10) above at least 3 times in one driving cycle.

(c)Monitor Status

(1)Check the Readiness Monitor status displayed on the tester.

(2)If the status does not switch to COMPL (complete), make sure that the preconditions have been met, and then perform steps from (5) through (11) in the Drive Pattern above.

5.AIR-FUEL RATIO (A/F) AND HEATED OXYGEN (HO2) SENSOR HEATER MONITORS (FRONT A/F AND REAR HO2 SENSOR TYPE)

Vehicle Speed

 

 

(7)

25 mph (40 km/h)

 

(6)

 

Idling

 

Ignition Switch OFF

 

10 minutes or more

2 minutes or more

 

A121604E07

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