tekmar 654 Installation

0 (0)

Installation & Operation Manual

654_D

Snow Melting Control 654

06/13

Snow Melting

Replaces: New

Introduction

The Snow Melting Control 654 is designed to operate electric or hydronic equipment to melt snow or ice from any surface including driveways, walkways, patios, business entrances, parking ramps, loading docks, hospital entrances, helipads or car wash bays. The surface temperature for snow melting is controlled automatically to reduce operating energy costs. The 654 has an automatic start and stop function when used with the Snow/Ice Sensor 090 or 094. Automatic start with a timed stop is available when used with the Snow Sensor 095. The 654 can operate a dedicated hydronic boiler or a mixing device. Isolation relays are required to operate line voltage pumps. Electric systems require a separate GFCI and electrical relay contactor.

Features

• Automatic Snow / Ice Detection

• Supports Both Inslab & Retrofit Aerial Sensors

• Manual Start With Timer

• Programmable Schedule

• tekmarNet® Communication Compatible

• Warm Weather Shut Down

• Cold Weather Cut Out

• Idling

• Snow Melt Zoning With Priority

• Tandem Snow / Ice Detection

• Slab Protection

• Storm

• EconoMelt

• Manual Override

• Snow Melt Zone Tracking

• Scenes

• Away Key

• Exercising

• Alert Output

1 of 44

© 2013

654_D - 06/13

Table of Contents

Important Safety Information.............................................

3

Installation .........................................................................

4

Preparation ....................................................................

4

Physical Dimensions .....................................................

4

Installation Location.......................................................

4

Rough-In Wiring.............................................................

4

Sizing the Transformer ..................................................

5

Control Wiring................................................................

5

Sensor Wiring ................................................................

7

Testing the Sensor Wiring .............................................

8

Testing the Control Wiring .............................................

8

Manual Override - Maximum Heat ................................

9

Manual Override - Test ..................................................

9

Manual Override - Purge ...............................................

9

Manual Override - Off....................................................

9

Switch Settings..................................................................

9

User Interface...................................................................

10

Display ..........................................................................

10

Operation Field .............................................................

10

Status Field...................................................................

10

Symbols ........................................................................

10

Programmable Settings....................................................

11

Programming Menus ....................................................

11

Access Levels and Access Level Lock ........................

11

View Menu ....................................................................

12

Set Temp Menu ............................................................

14

Time Menu....................................................................

15

Schedule Menu ............................................................

16

Display Menu................................................................

17

Scene Menu .................................................................

17

Monitor Menu................................................................

18

Toolbox Menu ...............................................................

19

Override Menu..............................................................

20

System Menu................................................................

21

Boiler Menu ..................................................................

22

Mix Menu ......................................................................

23

tekmarNet® Menu .........................................................

24

Sequence of Operation ....................................................

25

Snow Melting Overview................................................

25

Slab Temperature Control ............................................

25

Melt Operation ..............................................................

25

Melt - Manual Start and Timed Stop ............................

26

Melt - Automatic Start and Stop ...................................

26

Melt - EconoMelt...........................................................

27

Melt - Automatic Start and Timed Stop ........................

27

Melt - Tracked Start and Stop ......................................

28

Melt - Scheduled Start and Stop ..................................

28

Additional Melting Time ................................................

29

Idle Operation ...............................................................

29

Storm Operation ...........................................................

29

Warm Weather Shut Down...........................................

30

Cold Weather Cut Out ..................................................

30

Away Scene..................................................................

30

Programmable Schedules............................................

31

Time Clock....................................................................

31

Snow Melt Zones and Priority ......................................

31

Slab Protection .............................................................

33

Application Modes ........................................................

33

Electric Operation.........................................................

33

Pulse Width Modulation Operation ..............................

33

Boiler Operation ...........................................................

33

Mixing Operation ..........................................................

35

Tandem Snow / Ice Detection ......................................

36

Exercising .....................................................................

36

Alert Relay ....................................................................

36

Pump Post Purge..........................................................

36

Melt and Storm Groups ................................................

37

User Switch Setup ........................................................

37

Troubleshooting...............................................................

38

Error Messages ............................................................

38

Frequently Asked Questions ........................................

42

Job Record .......................................................................

42

Technical Data.................................................................

44

Limited Warranty and Product Return Procedure ...........

44

Getting Started

Congratulations on the purchase of your new Snow Melting Control!

This manual covers the complete installation, programming and sequence of operation for this control. You will also find instruction on testing, commissioning, and troubleshooting the control and system that it operates.

© 2013

654_D - 06/13

2 of 44

Important Safety Information

It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards. tekmar is not responsible for damages resulting from improper installation and/or maintenance.

To avoid serious personal injury and damage to the equipment:

Read Manual and all product labels BEFORE using the equipment. Do not use unless you know the safe and proper operation of this equipment.

Keep this Manual available for easy access by all users.

Replacement Manuals are available at tekmarControls.com

Disconnect all power before opening the control.

It is the installers responsibility to ensure that this control is safely installed according to all applicable codes and standards.

Improper installation and operation of this control could result in damage to the equipment and possibly even personal injury or death.

This electronic control is not intended for use as a primary limit control. Other controls that are intended and certified as safety limits must be placed into the control circuit.

Do not attempt to service the control. There are no user serviceable parts inside the control. Attempting to do so voids warranty.

Radio Frequency Interference

The installer must ensure that this control and its wiring are isolated and/or shielded from strong sources of electromagnetic noise. Conversely, this Class B digital apparatus complies with Part 15 of the FCC Rules and meets all requirements of the Canadian Interference-Causing Equipment Regulations. However, if this control does cause harmful interference to radio or television reception, which is determined by turning

the control off and on, the user is encouraged to try to correct the interference by re-orientating or relocating the receiving antenna, relocating the receiver with respect to this control, and/or connecting the control to a different circuit from that to which the receiver is connected.

Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

3 of 44

© 2013

654_D - 06/13

Installation

Preparation

Tools Required -----------------------------------------------------------------------------------------

tekmar or jeweller screwdriver

Needle-nose Pliers

Phillips head screwdriver

Wire Stripper

Materials Required -------------------------------------------------------------------------------------

• 18 AWG LVT Solid Wire (Low Voltage Connections) • tekmar 24 V (ac) Transformer 009

Physical Dimensions

Front View

Side View

Mounting Base

 

 

29/32"

 

 

 

 

 

(23 mm)

 

 

 

9/16"

 

 

 

13/16"

 

 

(14 mm)

 

 

 

 

 

 

 

CL

(20 mm)

 

 

 

CL

 

 

 

1-7/8"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(47 mm)

 

2-1/2"

 

 

 

 

 

 

 

 

 

 

(64 mm)

 

5"

 

4"

3/4"

 

3-1/4"

(127 mm)

 

(19 mm)

 

(83 mm)

 

(102 mm)

 

 

 

 

 

 

 

 

 

 

 

654

No Power

 

 

 

 

Aux Ht R C

tN4 Mod Brn Yel Blu Red Blk Out/ Sup

 

 

 

 

Com

+ Slab

Com Bret

 

 

 

 

 

CL

 

 

3-1/4"

15/16"

 

 

 

1-1/2"

 

(82 mm)

(23 mm)

 

 

 

 

 

 

 

(38 mm)

 

 

 

 

 

 

 

Installation Location

When choosing the location for the control, consider the following:

Interior Wall.

Keep dry. Avoid potential leakage onto the control.

Relative Humidity less than 90%. Non-condensing environment.

No exposure to extreme temperatures beyond -4 to 122°F (-20 to 50°C).

No draft, direct sun, or other cause for inaccurate temperature readings.

Away from equipment, appliances, or other sources of electrical interference.

Easy access for wiring, viewing, and adjusting the display screen.

Approximately 5 feet (1.5 m) off the finished floor.

The maximum length of wire is 500 feet (150 m).

Strip wire to 3/8" (10 mm) for all terminal connections.

Use standard 8 conductor, 18 AWG wire.

Rough-In Wiring

Low Voltage Wiring-------------------------------------------------------------------------------------

Each cable must be pulled from the equipment to the control’s plastic enclosure. All low voltage wiring connections enter the enclosure through the square knockout on the rear. It is recommended to label each cable for easy identification. All low voltage wires are to be stripped to a length of 3/8" (9 mm) to ensure proper connection to the control.

Pull four conductor 18 AWG LVT cable, up to 500 feet (150 m) for the following equipment:

• Snow Sensor 095

Pull five conductor 18 AWG LVT cable, up to 500 feet (150 m) for the following equipment:

• Snow / Ice Sensor 090 or 094

Pull two conductor 18 AWG LVT cable, up to 500 feet (150 m) for the following equipment:

24 V (ac) power from transformer

Outdoor temperature sensor

Supply sensor (if applicable)

On/off boiler (if applicable)

Modulating boiler 0-10 V (dc) or 4-20 mA (if applicable)

Mixing valve or mixing injection pump 0-10 V (dc) or 4-20 mA (if applicable)

Boiler return temperature sensor (if applicable)

Alert output (if applicable)

tekmarNet®4 communication to other devices

© 2013

654_D - 06/13

4 of 44

tekmar 654 Installation

Sizing the Transformer

The control requires an external transformer. A tekmar Transformer 009 can supply up to 40 VA, and includes an in-line fuse to protect the transformer and control.

The total power capacity of the power supply should be larger than the total load of all the devices connected to the control. This total load must not exceed 100 VA.

Control Wiring

 

See Application Brochure 654_A for specific application wiring diagrams.

Snow / Ice Sensor -------------------------------

Snow and Slab Sensor --------------------------

Snow / Ice Sensor

Snow Sensor

090 or 094

095

 

Slab Sensor

 

072 or 073

 

Snow

 

Sensor

 

095

 

tN4 Mod Brn Yel

No Power

Aux Ht R C

Blu Red Blk Out/Sup

+ Slab

Com Bret

 

tN4 Mod Brn Yel

No Power

Aux Ht R C

Blu Red Blk Out/Sup

+ Slab

Com Bret

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

------Outdoor, Supply and Boiler Return Sensor

-----Modulating Output and tN4 Communication

Modulating Boiler

Mixing Valve or

Mixing Injection Pump

0-10 V (dc) Signal

– +

 

 

No Power

 

 

 

 

No Power

Aux Ht R C

tN4 Mod Brn Yel

Blu Red Blk Out/Sup

 

tN4 C

Aux Ht R C

tN4 Mod Brn Yel

Blu Red Blk Out/Sup

+ Slab

Com Bret

 

tekmarNet®4

+ Slab

Com Bret

 

 

Supply

Outdoor

 

 

 

 

 

Communication

 

 

 

 

 

Sensor

Sensor

 

 

 

 

 

 

 

 

 

082070 or

Boiler

Return

Sensor

082

5 of 44

© 2013

654_D - 06/13

tN4 Wiring Center or Zone Manager -------------

Alert Relay Output ------------------------------

 

 

 

No Power

 

 

No Power

Aux Ht R

C

tN4 Mod Brn Yel Blu Red Blk Out/Sup

Aux Ht R C

tN4 Mod Brn Yel Blu Red Blk Out/Sup

tN4 C R W tN4 C R W

+ Slab

Com Bret

+ Slab

Com Bret

Zone 1 Zone 2

 

 

 

 

 

 

tN4 Wiring Center

 

 

 

Alert

 

 

or Zone Manager

 

 

 

 

 

 

 

 

Equipment

 

 

 

 

 

 

 

 

Transformer and Relays --------------------------------------------------------------------------------

Transformer 009

L

R

N

C

 

 

 

 

tN4 Mod Brn Yel

No Power

Relay 003

Relay 003

Aux Ht R

C

Blu Red Blk Out/Sup

 

+ Slab

Com Bret

 

3

2

3

2

 

4

1

4

1

 

5

8

5

8

 

6

7

6

7

T

T

 

 

System

 

 

 

 

 

 

 

 

Pump

 

 

G

N

L

On/Off Boiler

115 V (ac)

© 2013

654_D - 06/13

6 of 44

Sensor Wiring

Mounting the Outdoor Sensor --------------------------------------------------------------------------

Notice: The temperature sensor (thermistor) is built into the sensor enclosure.

Remove the screw and pull the front cover off the sensor enclosure.

The outdoor sensor can either be mounted directly onto a wall or a 2" x 4" electrical box. When the outdoor sensor is wall mounted, the wiring should enter through the back or bottom of the enclosure. Do not mount the outdoor sensor with the conduit knockout facing upwards as rain could enter the enclosure and damage the sensor.

In order to prevent heat transmitted through the wall from affecting the sensor reading, it may be necessary to install an insulating barrier behind the enclosure.

The outdoor sensor should be mounted on a wall which best represents the heat load on the building (a northern wall for most buildings and a southern facing wall for buildings with large south facing glass areas). The outdoor sensor should not be exposed to heat sources such as ventilation or window openings.

The outdoor sensor should be installed at an elevation above the ground that will prevent accidental damage or tampering.

Sensor with rear

Sensor with bottom

Sensor mounted

entry wiring

entry wiring

onto 2" x 4"

 

 

electrical box

Wiring the Outdoor Sensor -----------------------------------------------------------------------------

Connect 18 AWG or similar wire to the two terminals provided in the enclosure and run the wires from the outdoor sensor to the control. Do not run the wires parallel to telephone or power cables. If the sensor wires are located in an area with strong sources of electromagnetic interference (EMI), shielded cable or twisted pair should be used or the wires can be run in a grounded metal conduit. If using shielded cable, the shield wire should be connected to the Com or Com Sen terminal on the control and not to earth ground.

Follow the sensor testing instructions in this brochure and connect the wires to the control.

Replace the front cover of the sensor enclosure.

Wires from outdoor sensor to control’s outdoor sensor and sensor common terminals

Sensor is built into the enclosure

Mounting the Universal Sensor-------------------------------------------------------------------------

NOTICE: These sensors are designed to mount on a pipe or in a temperature immersion well.

The Universal Sensor should be placed downstream of a pump or after an elbow or similar fitting. This is especially important if large diameter pipes are used as the thermal stratification within the pipe can result in erroneous sensor readings. Proper sensor location requires that the fluid is thoroughly mixed within the pipe before it reaches the sensor.

Strapped to Pipe

The Universal Sensor can be strapped directly to the pipe using the cable tie provided. Insulation should be placed around the sensor to reduce the effect of air currents on the sensor measurement.

7 of 44

© 2013

654_D - 06/13

Immersion Well

If a Universal Sensor is mounted onto 1" (25 mm) diameter L type copper pipe, there is approximately an 8 second delay between a sudden change in water temperature and the time the sensor measures the temperature change. This delay increases considerably when mild steel (black iron) pipe is used. In general, it is recommended that a temperature well be used for steel pipe of diameter greater than 1-1/4" (32 mm). Temperature wells are also recommended when large diameter pipes are used and fluid stratification is present.

Conduit Connection

The Universal Sensor and Universal Sensor Enclosure 080 (sold separately) are specifically designed to mount onto a 3/8" (10 mm) ID temperature well that is supplied with an end groove. To install the well, plumb a ‘T’ into the pipe and fix the well into the ‘T’. The 080 enclosure has a 7/8" (22 mm) back knockout that must be removed and fitted over the temperature well. The universal sensor is then inserted into the well and the retaining clip supplied with the enclosure is snapped onto the well end groove. If the well has a threaded end, the installer must supply a standard threaded conduit retaining ring. The two wires from the sensor are connected to the terminal block provided in the enclosure. The other side of the terminal block is used to connect wires from the control.

Retaining

Clip

Universal

Sensor

Sensor Well

Bottom of

Enclosure 080

Universal Cable Tie

Sensor

Testing the Sensor Wiring

A good quality test meter capable of measuring up to 5,000 kΩ (1 kΩ = 1000 Ω) is required to measure the sensor resistance. In addition to this, the actual temperature must be measured with either a good quality digital thermometer, or if a thermometer is not available, a second sensor can be placed alongside the one to be tested and the readings compared.

First measure the temperature using the thermometer and then measure the resistance of the sensor at the control. The wires from the sensor must not be connected to the control while the test is performed. Using the chart below, estimate

the temperature measured by the sensor. The sensor and thermometer readings should be close. If the test meter reads a very high resistance, there may be a broken wire, a poor wiring connection or a defective sensor. If the resistance is very low, the wiring may be shorted, there may be moisture in the sensor or the sensor may be defective. To test for a defective sensor, measure the resistance directly at the sensor location.

Do not apply voltage to a sensor at any time as damage to the sensor may result.

Temperature

Resistance

Temperature

Resistance

Temperature

Resistance

Temperature

Resistance

°F

°C

 

°F

°C

 

°F

°C

 

°F

°C

 

-50

-46

490,813

20

-7

46,218

90

32

7,334

160

71

1,689

-45

-43

405,710

25

-4

39,913

95

35

6,532

165

74

1,538

-40

-40

336,606

30

-1

34,558

100

38

5,828

170

77

1,403

-35

-37

280,279

35

2

29,996

105

41

5,210

175

79

1,281

-30

-34

234,196

40

4

26,099

110

43

4,665

180

82

1,172

-25

-32

196,358

45

7

22,763

115

46

4,184

185

85

1,073

-20

-29

165,180

50

10

19,900

120

49

3,760

190

88

983

-15

-26

139,403

55

13

17,436

125

52

3,383

195

91

903

-10

-23

118,018

60

16

15,311

130

54

3,050

200

93

829

-5

-21

100,221

65

18

13,474

135

57

2,754

205

96

763

0

-18

85,362

70

21

11,883

140

60

2,490

210

99

703

5

-15

72,918

75

24

10,501

145

63

2,255

215

102

648

10

-12

62,465

80

27

9,299

150

66

2,045

220

104

598

15

-9

53,658

85

29

8,250

155

68

1,857

225

107

553

Testing the Control Wiring

Testing the Power --------------------------------------------------------------------------------------

1.Remove the front cover from the control.

2.Use an electrical test meter to measure (ac) voltage between the R and C terminals. The reading should be 24 V (ac) +/– 10%.

3.Install the front cover.

© 2013

654_D - 06/13

8 of 44

Testing the Relay Outputs -----------------------

The control includes an Override menu to check if the control’s relays are operating and that the control is wired correctly to the snow melting equipment.

Step 1: Press and hold the Home button for 3 seconds. Step 2: Press NEXT to navigate to the Override menu. Step 3: Press ENTER to enter the Override menu.

Step 4: Select Manual Override to Hand.

Step 5: For hydronic systems, set System Pump to On. The system pump should now be operating.

Step 6: Set Heat Relay to On. The boiler or electric heating cables should start heating.

Step 7: For modulating boilers change the Boiler Percent from 0 to 100%. The boiler should be firing.

Step 8: For a mixing valve or mixing injection pump, change the Mix Percent from 0 to 100%. The mixing valve should open or the mixing injection pump should increase speed.

Step 9: Select the Override Time after which the control resumes normal operation.

Step 10: Exit the Manual Override by selecting Auto.

Manual Override - Maximum Heat

In hydronic application modes, the control includes a Maximum Heat operation where the control operates the snow melting system to maintain the maximum allowed heating setpoints. This allows testing of the snow melting system during warm weather.

Step 1: Press and hold the Home button for 3 seconds. Step 2: Press NEXT to navigate to the Override menu. Step 3: Press ENTER to enter the Override menu.

Step 4: Select Manual Override to Max.

Step 5: Select the Maximum Heat Time after which the control resumes normal operation.

Step 6: Exit the Manual Override by selecting Auto.

Manual Override - Test

When operating an electric snow melting system, the control includes a Test operation where the electrical heating cables can be energized for 10 minutes after which the control resumes normal operation. This allows testing of the electric snow melting system during warm weather.

Step 1: Press and hold the Home button for 3 seconds. Step 2: Press NEXT to navigate to the Override menu. Step 3: Press ENTER to enter the Override menu.

Step 4: Select Manual Override to Test.

Step 5: Exit the Manual Override by selecting Auto.

Manual Override - Purge

When operating a hydronic snow melting system, it is necessary to purge and bleed all air out of the system. The control includes a Purge operation where the System Pump as well as pumps operated by the tekmarNet® system are all turned on to assist in purging air from the system.

Step 1: Press and hold the Home button for 3 seconds. Step 2: Press NEXT to navigate to the Override menu. Step 3: Press ENTER to enter the Override menu.

Step 4: Select Manual Override to Purge.

Step 5: Select the Maximum Purge Time after which the control resumes normal operation.

Step 6: Exit the Manual Override by selecting Auto.

Manual Override - Off

The snow melting system can be manually turned off and the

Step 1:

Press and hold the Home button for 3 seconds.

control remains off until manually changed back to Auto. This

Step 2:

Press NEXT to navigate to the Override menu.

allows the installer or end user to permanently disable the snow

Step 3:

Press ENTER to enter the Override menu.

melting system without removing power from the control.

Step 4:

Select Manual Override to Off.

Switch Settings

 

 

 

 

Step 5: Exit the Manual Override by selecting Auto.

 

 

 

 

 

 

Switch

Position

Action

 

 

 

 

 

 

 

 

1058-01

Lock

 

 

 

 

 

 

 

 

 

Snow Melting Control 654

 

 

 

LOCK ACCESS LEVEL

 

 

 

 

 

 

 

 

 

 

 

Switch Settings

ON

 

 

ON

The control is locally locked and the access level cannot be changed.

 

 

tekmarNet Electric or Hydronic Boiler/Mixing

 

 

1 2

 

www.tekmarControls.com

 

 

 

Set to Lock when installation has been completed.

 

Unlock Unused

 

Power: 24 V (ac) ±10%, 60 Hz, Class 2,

 

 

 

 

 

 

 

 

 

 

UNLOCK ACCESS LEVEL

 

 

Relays: 24 V (ac) 2 A, 3.5 A combined

 

 

 

 

 

 

16 VA standby, 100 VA fully loaded

 

 

 

 

 

 

 

 

 

Designed and assembled in Canada

1

 

The control is unlocked and the access level may be changed. Go to

H1220A

 

 

Meets Class B: ICES & FCC Part 15

 

the Toolbox menu to change the access level. Set to Unlock during

 

 

 

 

 

 

 

Back of Control

 

 

OFF

the installation process.

 

 

 

 

Note: tekmarNet® system controls include a Global Lock that locks all

 

 

 

 

 

 

 

 

 

 

 

 

connected snow melt controls, and thermostats. Set the tekmarNet®

 

 

 

 

 

 

 

system control to unlock to allow access level adjustment on all

 

 

 

 

 

 

 

connected devices.

 

 

 

 

 

 

 

 

 

 

 

 

 

2

ON

Not used

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

Not used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9 of 44

© 2013

654_D - 06/13

User Interface

Display

Status Field

Operation Field

Touch to turn system off while away

Touch to

Melt or Stop

Touch to adjust settings

Touch to display Run Time,

Outdoor & Slab Temperature

Touch to quickly enter the View menu

ENTER

Home

Button

Touch to go to the next setting

Home Button

Return to the Home Screen

Press and hold for 3 seconds to access the programming menus.

Operation Field

MELT

System is melting snow or ice.

IDLE

System is idling.

STRM

System is in storm operation.

OFF

System is off.

Status Field

WWSD

Warm Weather Shut Down. The slab is naturally warm enough to melt snow or ice.

CWCO Cold Weather Cut Out. Too cold to melt.

TIMED

Timed melting operation. System operates until time has elapsed.

WARM Slab is warming up to the melting temperature.

AWAY

Away scene. No melting until the away scene is exited.

PEND

Pending. The system has detected water but it is too cold to operate or the schedule is in Idle or Off.

WAIT

Zone priority in effect. Zone must wait until higher priority zone finishes melting.

SENSOR Tandem 090 sensor.

TRACK This zone tracks the melting operation of zone 1.

Symbols

HEAT ON

Heat is turned on.

tekmarNet®

Communication is present.

WARNING SYMBOL

Indicates an error is present.

ARROWS

Adjust the displayed setting.

© 2013

654_D - 06/13

10 of 44

Programmable Settings

Programming Menus

Press and hold the Home button for 3 seconds to enter the programming menus. The control returns to the last programming menu previously used.

Press and hold for 3 seconds to access the programming menus.

Select a Programming Menu --------------------

Touch “NEXT” to advance (clockwise in above illustration) to the next menu.

Touch “BACK” to go backwards (counterclockwise in above illustration) through the menus.

Touch “ENTER” to enter a menu.

Setting Items ------------------------------------

Touch or arrow to adjust the setting if required.

Touch “NEXT ITEM” to advance to the next item within the menu.

Touch “BACK ITEM” to go backwards to the previous item within the menu.

To return to the parent menu after changing a setting, press and release the Home button.

To return to the Home screen, press and release the Home button twice or wait 30 seconds to automatically return to the Home screen.

Access Levels and Access Level Lock

The control is shipped pre-programmed with common settings. The control has an “Installer” access level that allows full access to all settings and a “User” access level that restricts the number of settings available. The control defaults to the “User” access level after 12 hours of operation.

Notice: tekmarNet® system controls include a Global Lock that locks all connected snow melting controls and thermostats. Set the tekmarNet® system control to unlock to allow access level adjustment on all connected devices.

To change to the “Installer” access level:

In the Toolbox menu, locate Access

Adjust the access level to “Installer” by pressing the up or down button. This will permit setting changes to the control.

11 of 44

© 2013

654_D - 06/13

View Menu (1 of 2)

The View menu items display the current operating temperatures and status information of the system.

 

Item Field

Range

Access

Description

Set to

 

 

 

User

SNOW ZONE

 

 

 

1 to 12

The snow melt zone number on the tekmarNet®

 

 

 

Installer

system.

 

 

 

 

 

 

 

 

 

Conditions: tekmarNet® communication available.

 

 

 

 

 

OUTDOOR

 

 

 

– – –, -76 to

 

Current outdoor air temperature as measured by the local

 

 

 

User

or remote outdoor sensor. The outdoor air temperature is

 

 

 

149°F

shared to all devices in the tekmarNet® system. “– – –” is

 

 

 

(-60 to 65°C)

Installer

displayed when no outdoor sensor is available.

 

 

 

 

 

Conditions: Application Mode is set to PWM, Boil, Mix or

 

 

 

 

 

Elec.

 

 

 

– – –, -76 to

 

SLAB TARGET

 

 

 

Installer

The calculated slab target of the snow melting system.

 

 

 

149°F

“– – –” is displayed when the snow melt control is off.

 

 

 

(-60 to 65°C)

 

Conditions: Application Mode is set to PWM, Boil, Mix or Elec

 

 

 

 

 

and a snow/ice sensor or slab sensor is installed.

 

 

 

-76 to 149°F

User

SLAB

 

 

 

Current slab temperature as measured by the control.

 

 

 

(-60 to 65°C)

Installer

Conditions: Application Mode is set to PWM, Boil, Mix or Elec

 

 

 

 

 

and a snow/ice sensor or slab sensor is installed.

 

 

 

 

User

WATER SENSOR

 

 

 

DRY or WET

Current status of the water detection sensor.

 

 

 

Installer

 

 

 

 

Conditions: A snow/ice sensor or snow sensor is installed.

 

 

 

 

 

 

 

 

 

 

BOILER TARGET

 

 

 

---, 70 to 200°F

 

The calculated boiler target of the snow melt system.

 

 

 

Installer

“– – –” is displayed when the snow melt control is not operating

 

 

 

(21.0 to 93.5°C)

 

 

 

 

the boiler.

 

 

 

 

 

 

 

 

 

 

Conditions: Application Mode is set to Boil.

 

 

 

 

 

MIX TARGET

 

 

 

---, 70 to 200°F

 

The calculated mix target of the snow melt system. “– – –”

 

 

 

Installer

is displayed when the snow melt control is not operating the

 

 

 

(21.0 to 93.5°C)

 

 

 

 

mixing valve or mixing injection pump.

 

 

 

 

 

 

 

 

 

 

Conditions: Application Mode is set to Mix.

 

 

 

-58 to 212°F

 

SUPPLY

 

 

 

Installer

Current system supply temperature as measured by the

 

 

 

(50.0 to 100.5°C)

control.

 

 

 

 

 

 

 

 

 

Conditions: Application Mode is set to PWM, Boil or Mix.

 

 

 

 

 

BOILER RETURN

 

 

 

-58 to 212°F

 

Current boiler return temperature as measured by the

 

 

 

Installer

control.

 

 

 

(50.0 to 100.5°C)

 

 

 

 

Conditions: Application Mode is set to PWM, Boil or Mix and

 

 

 

 

 

 

 

 

 

 

Out/Bret Sensor is set to Bret (boiler return sensor).

 

 

 

 

 

MIX RATE

 

 

 

0 to 100%

Installer

Current position of the mixing valve or mixing injection

 

 

 

pump speed.

 

 

 

 

 

 

 

 

 

 

Conditions: Application Mode is set to Mix.

 

 

 

 

 

BOILER RATE

 

 

 

0 to 100%

Installer

Current firing rate of the modulating boiler.

 

 

 

Conditions: Application Mode is set to Boil and Boiler Type

 

 

 

 

 

 

 

 

 

 

is set to Mod (modulating boiler).

 

© 2013

654_D - 06/13

 

12 of 44

 

View Menu (2 of 2)

Item Field

Range

Access

Description

Set to

 

 

 

HEAT RELAY

 

 

 

User

Current status of the heat relay. The boiler, pump or

 

 

OFF or ON

electric cable is on when ON is displayed. The boiler,

 

 

Installer

pump or electric cable is off when OFF is displayed.

 

 

 

 

 

 

 

Conditions: Application Mode is set to PWM, Boil, Mix, or

 

 

 

 

Elec.

 

 

 

 

PWM RATE

 

 

 

 

Current duty cycle rate of the zone or boiler for each 20

 

 

0 to 100%

Installer

minute cycle.

 

 

 

 

Conditions: Application Mode is set to PWM or Elec. Not

 

 

 

 

visible when Manual Override is not Auto.

 

 

 

User

SYSTEM PUMP RELAY

 

 

OFF or ON

Current status of the system pump relay.

 

 

Installer

Conditions: Application Mode is set to PWM, Boil or Mix and

 

 

 

 

 

 

 

Auxiliary Relay is set to SYS (system pump).

 

 

 

 

ALERT RELAY

 

 

OFF or ON

User

Current status of the alert relay.

 

 

Conditions: Application Mode is set to PWM, Boil or Mix and

 

 

Installer

 

 

 

Auxiliary Relay is set to ALRT (alert) or Application Mode is

 

 

 

 

 

 

 

 

set to Elec.

 

 

 

 

MANUAL MELT TIME

 

 

00:00 to 24:00

User

When manually started, the display shows the remaining

 

 

run time before shutting off.

 

 

hours

Installer

 

 

Conditions: Application Mode is set to PWM, Boil, Mix or

 

 

 

 

 

 

 

 

Elec.

 

 

 

 

ADDITIONAL MELT TIME

 

 

00:00 to 6:00

User

When automatically started by a Snow/Ice Sensor 090

 

 

or 094, the display shows the remaining run time before

 

 

hours

Installer

shutting off.

 

 

 

 

Conditions: Application Mode is set to PWM, Boil, Mix or Elec

 

 

 

 

and a snow / ice sensor 090 or 094 is installed.

 

13 of 44

© 2013

654_D - 06/13

Set Temp Menu

The Set Temp menu items select the operating temperatures of the snow melt system.

Item Field

Range

Access

Description

Set to

 

 

32 to 95°F

 

MELTING

 

 

 

 

Select the desired surface temperature of the snow melt

 

 

 

(0.0 to 35.0°C)

User

 

 

 

Default = 36°F

Installer

surface when melting.

 

 

 

Conditions: Application Mode is set to PWM, Boil, Mix

 

 

 

(2.0°C)

 

 

 

 

 

or Elec.

 

 

 

 

 

 

 

 

 

 

IDLING

 

 

 

 

 

Select the desired surface temperature of the snow melt

 

 

 

OFF, 20 to 95°F

 

surface when idling. Idling pre-heats the slab when the

 

 

 

(-6.5 to 35.0°C)

Installer

slab is dry but cold and allows faster reaction time to reach

 

 

 

the melting temperature. Recommended for commercial

 

 

 

Default = OFF

 

 

 

 

 

use only.

 

 

 

 

 

 

 

 

 

 

Conditions: Application Mode is set to PWM, Boil, Mix

 

 

 

 

 

or Elec.

 

 

 

 

 

STORM

 

 

 

OFF, 20 to 95°F

 

Select the desired surface temperature of the snow melt

 

 

 

(-6.5 to 35.0°C)

Installer

surface while operating in the storm operation. Storm

 

 

 

Default = 28°F

operation temporarily pre-heats the slab to allow faster

 

 

 

 

reaction time to reach the melting temperature.

 

 

 

(-2.0°C)

 

 

 

 

 

Conditions: Application Mode is set to PWM, Boil, Mix

 

 

 

 

 

or Elec.

 

 

 

0:30 to 24:00

 

MANUAL MELT RUN TIME

 

 

 

 

Select the amount of running time when manually starting

 

 

 

hours

User

 

 

 

Default = 4:00

Installer

the system.

 

 

 

Conditions: Application Mode is set to PWM, Boil, Mix

 

 

 

hours

 

 

 

 

 

or Elec.

 

 

 

 

 

 

 

 

 

 

ADDITIONAL MELT TIME

 

 

 

0:00 to 6:00

 

Select the amount of additional melting time after the

 

 

 

 

Snow / Ice Sensor 090 or 094 is dry. This allows low

 

 

 

hours

 

 

 

 

Installer

spots on the slab to fully dry before the snow melting

 

 

 

Default = 0:00

system is shut off.

 

 

 

 

 

 

 

hours

 

Conditions: Conditions: Application Mode is set to PWM,

 

 

 

 

 

Boil, Mix or Elec and a Snow / Ice Sensor is installed or

 

 

 

 

 

Track Zone is set to On.

 

 

 

0:30 to 24:00

 

STORM RUN TIME

 

 

 

 

Select the amount of storm run time to pre-heat the slab

 

 

 

hours

Installer

 

 

 

Default = 8:00

when advised of a winter storm warning.

 

 

 

 

Conditions: Application Mode is set to PWM, Boil, Mix or Elec

 

 

 

hours

 

 

 

 

 

and Storm is set to a temperature.

 

 

 

 

 

 

 

 

AUTO, MIN, -2,

 

WATER SENSITIVITY

 

 

 

-1, MID, +1, +2,

Installer

Select how sensitive the Snow / Ice Sensor 090 or 094,

 

 

 

MAX

or the Snow Sensor 095 is to water detection.

 

 

 

 

 

 

 

Default = AUTO

 

Conditions: Snow / Ice Sensor is set to 090 or 095.

 

 

 

AUTO, 32 to

 

WARM WEATHER SHUT DOWN

 

 

 

 

Select the temperature at which to shut down the snow

 

 

 

95°F

 

 

 

 

Installer

melting system during warm weather. This allows the

 

 

 

(0.0 to 35.0°C)

snow or ice to melt off the slab naturally.

 

 

 

 

 

 

 

Default = AUTO

 

Conditions: Application Mode is set to PWM, Boil, Mix

 

 

 

 

 

or Elec.

 

 

 

OFF, -30 to 50°F

 

COLD WEATHER CUT OUT

 

 

 

 

Select the temperature at which to shut down the snow

 

 

 

(-34.5 to 10.0°C)

Installer

 

 

 

Default = 10°F

melting system during extremely cold weather. Below

 

 

 

 

this temperature, the heat loss of the slab exceeds the

 

 

 

(-12.0°C)

 

 

 

 

 

capacity of the boiler or heating appliance.

 

 

 

 

 

 

© 2013

654_D - 06/13

 

14 of 44

 

Loading...
+ 30 hidden pages