tekmar 152 User Manual

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tekmar 152 User Manual

- Data Brochure

D 152

Two Stage Setpoint Control 152

12/08

1F

HEAT

Setpoint

Differential

Delay

The tekmar Two Stage Setpoint Control 152 is a microprocessor-based control that can be programmed with two independent setpoint temperatures to cycle heating or cooling devices on and off.

This reliable and versatile control has adjustable differentials, time delays, and a very wide setpoint range that makes it useable in many different applications. The control has a digital LCD window that normally shows the actual sensor temperature and can be used to view the setpoints and other programmed settings.

A Universal Sensor 071 sensor is supplied with the control. The wire to the sensor may be extended up to 500 ft. (150m) by standard 18 AWG low voltage wire. The control can operate as a two stage setpoint control with a single sensor connected or as two independent one stage setpoint controls with two sensors connected. The display will indicate a sensor fault whenever a sensor is either open or short circuited.

Technical Data

Technical specifications

Dimensions

— 2-7/8" x 4-3/4" x 7/8"

 

(74 x 120 x 22 mm)

Gross Weight

— 1 lb (450g)

Ambient

— -20 to 120 °F ( -30 to 50 °C)

 

< 90% RH non-condensing

Power supply

— 24 V (ac) ± 10% 50/60 Hz 3 VA

 

24 V (dc) ± 10% 0.03 A

Relay capacity

— 240 V (ac) 10 A 1/3 hp

Sensor

—10 kΩ @ 77°F (25°± 0.2°C),

 

curve 3, NTC thermistor

 

accurate with up to 500 ft.

 

(150m) of 18 gauge wire

Control accuracy

— ± 0.5°F ( ± 0.3°C) at

 

70°F (21°C)

Programming mode indicator

Heating mode indicator

Item identifiers

Settings

 

 

 

 

Temperature Display

— -85 to 302°F (-65 to 150°C)

Setpoint 1

— -40 to 239°F (-40 to 115°C)

Differential 1

— 1 to 40°F (1 to 22°C)

Time delay 1

— 0 to 19 min 50 sec

Operating mode 1

— Heating/Cooling

Setpoint 2

— -40 to 239°F (-40 to 115°C)

Differential 2

— 1 to 40°F (1 to 22°C)

Time delay 2

— 0 to 19 min 50 sec

Operating mode 2

— Heating/Cooling

Temperature scale

— Fahrenheit/Celsius

Programmed settings

— Ten year memory backup

Item selection and display button

Wiring Chamber; Terminals for 24Vac power supply and control circuit for heating/

cooling device(s)

Hole for mounting screw

Meets Class B:

Power: 24 V (ac) ± 10% 50/60 Hz 3 VA

24 V (dc) ± 10% 0.03A

Canadian ICES

Relay: 240 V (ac) 10 A 1/3 hp

FCC Part 15

 

 

Made in Canada

 

H1095F

tektra 906-03

 

 

 

 

 

 

 

 

 

 

 

Setpoint

Differential

Delay

 

 

 

Item

 

 

 

 

 

 

 

DateCode

 

2Sensors

 

Control 152

 

 

 

 

 

 

 

 

 

 

Two Stage Setpoint

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No power

 

–––On

1

2

3

4

 

Signal wiring

5

6

7

8

9

 

 

Power

 

 

 

 

 

must be rated

 

 

 

Com

S1

S2

 

O

C–

R+

Relay 1

 

at least 300 V.

Relay 2

Sen

Sen

Sen

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hole for mounting screw

Temperature, Time delay and Differential Display

°C or °F indicators

Cooling mode indicator

Programming and display buttons

Wiring Chamber; Terminals for Sensor(s)

Sequence of Operation

When the Two Stage Setpoint Control 152 is powered-up the digital display will show all of the display elements. The control will then monitor either sensor (S1) or sensor (S2) temperature and display the temperature on the digital display. Pressing and releasing the Item button will toggle between the sensor (S1) and sensor (S2) temperature readings when two sensors

are used. (See diagram)

 

2 Sensors

 

Two Sensor Operating Mode

 

 

 

Dip Switch Up

 

 

 

 

 

 

 

When two sensors are used, sensor (S1) controls output relay 1 and sensor (S2) controls output relay 2.

If the control setpoint 1 and/or 2 is programmed for “Heat” the control turns on the relay and shows the “HEAT” display element when the sensor temperature is (a) — 1/2 the differential setting below the setpoint, and (b) — the delay has timed out. When the sensor temperature rises 1/2 the differential setting above the setpoint, the relay switches off and the delay starts to time out.

Cooler Temperature Warmer

 

CONTROL RELAY (HEATING)

 

 

Differential

Desired temperature

OFF

ON

 

 

 

 

 

 

 

this example

 

 

 

 

 

 

 

10°F(5°C)

this example

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

 

160°F(71°C)

 

 

 

 

 

 

 

 

 

is

165°F(74°C)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

e

r

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

r

 

e

 

 

 

 

 

 

 

 

 

 

 

 

 

u

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

m

 

 

 

 

 

 

 

 

 

 

 

 

t

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a

 

 

 

 

p

 

 

 

 

 

 

 

 

 

r

 

 

 

 

 

e

 

 

 

 

 

 

 

 

m

p

e

 

 

 

 

 

r

 

 

 

 

 

 

 

 

 

 

 

 

 

a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

u

 

 

 

 

 

T

e

 

 

 

 

 

 

 

 

 

t

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

 

 

 

 

155°F(68°C)

 

l

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

f

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

l

Time

If the control setpoints 1 and/or 2 are programmed for “Cool” the control turns on the relay and shows the “COOL” display element when the sensor temperature is (a) — 1/2 the differential setting above the setpoint, and (b) — the delay has timed out. When the sensor temperature drops 1/2 the differential setting below the setpoint, the control switches its relay off and the delay starts to time

out.

2 Sensors

Single Sensor Mode

Dip Switch Down

When using a single sensor, the sensor controls the action of both output relays. Any combination of “HEAT/HEAT” , “HEAT/COOL”, “COOL/COOL” may be utilized. When using the Two Stage Setpoint Control 152 in a “HEAT/COOL” installation with only a single sensor, a 3 °F difference must be programmed between the heat setpoint plus 1/2 its differential, and the cool setpoint minus 1/2 its differential for operation. This ensures that the heating and cooling systems cannot operate at the same time.

Programming Examples

Cooler Temperature Warmer

 

CONTROL RELAY (COOLING)

 

Differential

Desired temperature

ON

OFF

 

 

 

 

 

 

 

this example

 

 

 

 

 

 

 

10°F(5°C)

this example

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

40°F(4°C)

 

 

 

 

 

 

 

 

 

is

45°F(7°C)

 

 

 

 

 

 

 

 

 

 

e

r

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

 

 

 

 

 

 

 

 

 

r

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

u

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

m

 

 

 

 

 

 

 

 

 

 

t

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

r

 

 

 

 

 

e

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

 

 

r

 

 

 

 

 

 

 

 

p

 

 

 

 

 

 

p

 

 

 

 

 

 

 

m

 

 

 

 

 

 

 

a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

u

 

 

 

 

 

T

e

 

 

 

 

 

 

 

 

 

t

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

 

 

 

 

35°F(2°C)

 

l

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

f

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

l

Time

 

 

2 Stage Heat

2 Stage Cool

Stage 2

Heat/Cool

on

79 °F

 

 

 

Stage 1

off

 

Control

 

Control

Control

 

+ 1/2 diff 1

 

 

 

 

on

 

76 °F

102 °F

 

 

 

 

 

 

 

81 °F

 

 

 

 

 

+ 1/2 diff 1

 

 

 

 

 

 

 

+ 1/2 diff 1

 

 

Stage 1 Cool

 

Setpoint 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stage 2

 

 

 

 

 

 

 

 

73 °F

100 °F

 

 

off

 

Stage 1

80 °F

 

 

minumum 3 °F

off

-1/2 diff 1

 

 

 

 

 

Setpoint 1

 

 

99 °F

 

 

 

Setpoint 1

 

 

 

 

 

 

 

 

 

on

 

 

 

 

 

difference required

off

 

98 °F

 

 

 

+ 1/2 diff 2

 

79 °F

79 °F

 

 

 

 

70 °F

 

 

 

 

 

 

 

 

 

 

-1/2 diff 1

on

 

 

97 °F

 

 

+1/2 diff 2

-1/2 diff 1

off

 

 

+1/2 diff 2

 

 

 

 

Setpoint 2

 

 

78 °F

 

 

 

 

 

 

68 °F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

95 °F

 

 

Setpoint 2

 

 

 

 

Stage 2 Heat

 

Setpoint 2

 

 

 

on

- 1/2 diff 2

 

 

77 °F

 

 

 

 

 

66 °F

 

 

 

 

 

 

off

-1/2 diff 2

 

 

 

 

 

on

-1/2 diff 2

Installation

Caution

Improper installation and operation of this control could result in damage to equipment and possibly even personal injury. It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards.

Step One Getting ready

Check the contents of this package. If any of the contents listed are missing or damaged, please refer to the Limited Warranty and Product Return Procedure on the back of this brochure and contact your wholesaler or tekmar sales agent for assistance.

Type 152 includes:

• One Control 152 • One Universal Sensor 071

 

• Data Brochure D 152 • Data Brochure D 001 • Data Brochure D 070 • Appl. Brochure A 152

Other information available: • Essay E 001

Note: Carefully read the Sequence of Operation section in this brochure to ensure that you have chosen the proper control and understand its functions within the operational requirements of your system.

Step Two

 

 

 

Mounting

 

 

 

 

 

 

 

 

 

 

 

 

 

The control is mounted in accordance with the instructions in the Data Brochure D 001.

Step Three

 

 

Rough-in wiring

 

 

 

 

 

 

 

 

All electrical wiring terminates in the two wiring chambers at the bottom front of the control. If the control is to be mounted on an electrical box, the wiring can be roughed-in at the electrical box prior to installation of the control (see Brochure D 001). Standard 18 AWG solid wire is recommended for all low voltage wiring to this control.

Caution: Power should not be applied to any of the wires during this rough-in wiring stage.

Install the Universal Sensor(s) 071 according to the instructions in Data Brochure D 070 and run the wiring back to the control but do not connect.

Install a 24 V power supply, and run the wiring from the power supply to the control with 24 V (ac) power. A Class 2 transformer must be used. Do not connect any of the transformer terminals to ground.

Install the wiring from the heating/cooling device(s) control circuit(s) to the appropriate relay on the control.

Step Four

 

Testing and connecting the wiring

 

 

Caution

These tests are to be performed using standard testing practices and procedures and should only be carried out by a properly trained and experienced technician. A good quality electrical test meter, capable of reading from at least 0 — 200 Volts AC, and at least 0 — 2,000,000 Ohms, is essential to properly test this control. At no time should voltages in excess of 28Vac be measured at any of the wires connected to this control.

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