tekmar 509 Installation

4.5 (2)

- Data Brochure

D 508

Thermostat 508 and 509

04/12

 

 

Replaces: 05/10

Table of Contents

Display / Keypad Operation............

pg 1

Display Symbols .............................

pg 2

General ........................................

pg 2-3

Sequence of Operation................

pg 3-4

Installation - Slab Sensor 079......

pg 4-6

Installation - Thermostats ............

pg 7-8

Wiring Examples........................

pg 9-10

User Interface ................................

pg 11

Menus .......................................

pg 12-14

View Menu..............................

pg 12

Adjust Menu ..........................

pg 13

Schedule Menu ......................

pg 14

Error Messages ...........................

pg 14

Technical Data ..............................

pg 15

Warranty .......................................

pg 16

This brochure is for Thermostats 508 and 509 (with sensor). The section on the 079 slab sensor installation is for the 509 only!

Display / Keypad Operation

The thermostat’s display has four distinct fields. These fields are the Menu field, the Item field, the Number field and the Status field. The four buttons on the face of the thermostat are used to navigate through the menus and items to view and / or adjust the desired settings.

Displays the

Displays an abbreviated

current

name of the selected item

menu

 

AWAY

Displays the current value

of the selected item

Displays the current status of the thermostat's inputs, outputs and operation

Selects Menus, Items

and adjusts settings

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D 508 - 04/12

Display Symbols

Warning

Displays when an error exists.

Access Level

Displays when in the user access level.

Heat One

Displays when the heat contact is on.

General

CYCLES PER HOUR

The thermostat operation is based on cycles per hour. The number of cycles per hour is adjustable through the HEAT CYC setting in the Adjust menu. During each cycle that heating is required, the thermostat turns on the Heat relay for a calculated amount of time. This amount of time is the “ON time”. The ON time is calculated based on the requirements of the zone. If the zone requires more heating, the ON time is increased. If the zone requires less heating, the ON time is reduced.

In order to prevent short cycling of the heating relay, the

 

 

Cycles Per Hour

thermostat ensures that the relay remains on or off for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a minimum amount of time.

 

 

 

 

 

 

 

on

off

 

on

off

on

off

An AUTO CYC setting is available for the heating cycle.

Cycle Length

This setting allows the thermostat to determine the

Time

best number of cycles per hour that balances both temperature swings and equipment cycles.

AUXILIARY SENSOR

The thermostat has a single built-in sensor to measure air temperature at the thermostat. In addition to the built-in sensor, the thermostat has terminals to connect one auxiliary sensor. This sensor can be either an indoor sensor, a slab sensor, or an outdoor sensor.

Indoor Sensor

An indoor sensor is used to measure the air temperature in the zone that the thermostat is controlling. The temperature being read by the indoor sensor is used in the calculations of the ON time for the relay in the thermostat. This setting is made through the Adjust menu of the thermostat. If the built-in sensor is set to ON and the auxiliary sensor is set to Indoor, the temperatures of the sensors are averaged and used to calculate the ON time of the relay.

Slab Sensor

A slab sensor is used to measure the slab temperature in the zone that the thermostat is controlling. The temperature being read by the slab sensor is used in the calculations of the ON time for the Heat relay and allows the thermostat to operate the slab between the slab minimum and slab maximum settings.

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Outdoor Sensor

An outdoor sensor can be connected to the thermostat. The temperature measured by an outdoor sensor does not affect the ON time of the relay and is only used for display purposes.

ACCESS LEVELS

The 508 thermostat has two access levels. These access levels restrict the number of items available in the menus of the thermostat. The two access levels are User and Installer. This selection is made using the DIP switch located on the circuit board inside the thermostat.

Installer access level - allows the installer to adjust all of the settings in the thermostat including those required to match the thermostat to the mechanical system and the devices used.

User access level - allows the end user to adjust the temperatures used by the thermostat.

508

C

3

 

V 24

Thermostat 508

 

944-02

R

4

 

 

 

 

 

 

 

 

 

 

One Stage Heat

 

 

 

 

Rh

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power: 24 V ±10% 50/60 Hz 1.5 VA.

6 W

 

 

 

 

 

 

 

Relay: 24 V (ac) 2 A Class 2

 

 

 

 

 

 

 

 

 

 

For 3 wires,

Made in

 

 

 

 

install jumper

 

 

 

 

Canada

 

 

 

 

R to Rh

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Meets Class B:

 

Apr 2010

 

 

 

 

 

 

 

Canadian ICES

 

 

 

 

 

 

 

 

FCC Part 15

 

Lot 1234

 

 

 

 

 

 

 

Access level

 

 

 

 

 

NO

 

 

 

 

POWER

Installer

 

 

 

User

 

 

 

 

1

 

2

Not used

2 1

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dip Switch

Set to User access level once installation and settings have been completed.

Note: DIP switch 2 is not used.

Sequence of Operation

AIR SENSOR(S) ONLY OPERATION

When operating with only an air sensor, the ON time for the Heat relay is calculated to satisfy the requirements of the air sensor.

SLAB SENSOR ONLY OPERATION

When operating with only a slab sensor, the ON time for the Heat relay is calculated to satisfy the requirements of the slab sensor. The thermostat operates to maintain the slab at the minimum slab temperature setting.

NOTE: Operating with only a slab sensor can lead to either overheating or underheating of the space.

AIR AND SLAB SENSOR OPERATION

When operating with both air and slab sensors, the thermostat calculates an ON time for the Heat relay to satisfy the slab sensor’s requirements and an ON time to satisfy the air sensor’s requirements. The Heat relay operates for the longer of these two ON times.

During light heating loads, overheating can occur due to the minimum slab temperature requirements.

During heavy heating loads, the maximum slab temperature setting limits the ON time of the Heat relay. In this situation, underheating can occur.

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tekmar 509 Installation
Thin-set

MODE

Heat In the heat mode, the Heat relay is operated to satisfy the temperature requirement of the zone.

Off In the OFF mode, the Heat relay is not operated.

NOTE: If an air or slab sensor is active in the OFF mode, a freeze protection is enabled that allows the Heat relay to be operated to keep the zone above 35°F (2°C).

GETTING READY

Check the contents of this package. If any of the contents are missing or damaged, please contact your wholesaler or tekmar sales representative for assistance.

Type 508 Includes: • One Thermostat 508 • Data Brochure D 508 • User Brochure U 508

Type 509 Includes: • One Thermostat 508 • One 079 Slab Sensor • Data Brochure D 508 User Brochure U 508

SLAB SENSOR 079

The tekmar Slab Sensor 079 has a stainless steel sleeve which is designed for use in concrete, thin-set or grout. The 079 is supplied with 10’ (3 m) of 2 conductor zipcord.

Installation - Slab Sensor 079

STEP ONE

 

INSTALLING THE SENSOR

 

New Installations

Thin-Set or Thin-Pour Applications

Tiles

If the floor covering is to be installed over either

a thin-set or thin-pour material of sufficient Electric depth, the 079 slab sensor can be placed Cables

directly into either the thin-set material or the thin-pour material and covered over. Ensure that the sensor is located in such a position that the attached wire is able to reach to a suitable junction location. Splices within the thin-set or

thin-pour should be avoided to ensure trouble free operation. The sensor should be located mid way between the heating elements to ensure a proper temperature reading.

Thin Floor Coverings (less than 3/8” (10 mm))

 

If a thin floor covering is to be installed directly

 

to the subfloor, a groove 1/8” (4 mm) wide by

Hardwood

1/16” (2 mm) deep can be cut into the surface of

 

the subfloor to accommodate the wire for the

Subfloor

sensor. Ensure that the sensor is located in

 

such a position that the attached wire is able

 

to reach to a suitable junction location. Splices

 

under the floor covering should be avoided to

 

ensure trouble free operation. A groove 3/16”

 

(5 mm) wide by 3/16” (5 mm) deep by 1-3/4”

 

(45 mm) long should be cut to accommodate the sensor. The sensor should be located mid way between the heating elements to ensure a proper temperature reading.

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Thick Floor Coverings (greater than 3/8” (10 mm))

If a thick floor covering is to be installed directly to the subfloor, a groove 1/8” (4 mm) wide by 1/16” (2 mm) deep can be cut into the back of the flooring material to accommodate the wire for the sensor. Ensure that the sensor is located in such a position that the attached wire is able to reach to a suitable junction location.

Splices under the floor covering should be avoided to ensure trouble free operation. A groove 3/16” (5 mm) wide by 3/16” (5 mm) deep by 1-3/4” (45 mm) long should be cut to accommodate the sensor. The sensor should be located mid way between the heating elements to ensure a proper temperature reading.

Hardwood

Subfloor

NOTE: If it is not practical to cut a groove in the surface covering, follow the installation method used for thin floor coverings.

Retrofit Installations

Tile Floor Coverings

If a Slab Sensor 079 is to be installed into an existing tile floor with sufficiently large grout lines, the sensor and wire can be installed in one of the grout lines between the tiles. Select a low traffic area of the floor that is mid way between the heating elements for the sensor location. Ensure that the sensor is

located in such a position that the attached wire

Tiles

Thin-set

is able to reach to a suitable junction location.

 

Splices within the grout should be avoided to

Subfloor

ensure trouble free operation. Remove the

 

appropriate grout line and place the sensor and

 

wire in the floor. Re-grout the area.

 

Installing the Sensor to the Bottom of a Subfloor

If the sensor is to be installed to the bottom of a subfloor, cut a piece of 1” (25 mm) thick rigid insulation into a 6” (150 mm) by 6” (150 mm) square. A groove 3/16” (5 mm) wide by 3/16” (5 mm) deep by 1-3/4”

(45 mm) long should be cut into the insulation

Subfloor

 

to accommodate the sensor. Place the sensor

 

in the groove and sandwich the sensor between

 

the insulation and the subfloor. Use a suitable

 

fastening method to affix the insulation to the

 

subfloor.

 

 

STEP TWO

WIRING AND TESTING THE SENSOR

Caution: Do not run sensor wires parallel to telephone or power cables. If the sensor wires are located in an area with strong sources of electromagnetic interference, shielded cable or twisted pair should be used or the wires can be run in a grounded metal conduit.

The Slab Sensor 079 is supplied with 10’ (3 m) of cable. If a longer length is required, 24 AWG or larger wire can be spliced onto the two wires from the sensor. The splices should be properly soldered and protected in an accessible junction box. Follow the sensor testing instructions given in this brochure and then connect the wires to the control.

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© 2012

D 508 - 04/12

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