tekmar 260 User Manual

4.7 (3)
tekmar 260 User Manual

- Data Brochure

D 260

Boiler Control 260

03/09

The Boiler Control 260 is designed to control a single stage heat source in order to provide outdoor reset or Domestic Hot Water (DHW) operation. The control has a Liquid Crystal Display (LCD) to view system status and operating information.

Additional functions include:

Quick Setup for easy installation and programming of control

User comfort adjustment to increase or decrease building space temperature

Advanced settings to fine-tune building requirements

Pump and valve exercising

Optional indoor sensor for room air temperature control

Powered boiler pump output

DHW pump or valve operation

Optional DHW priority

Test sequence to ensure proper component operation

Setback input for energy savings

120 V (ac) power supply

CSA C US certified (approved to applicable UL standards)

 

VIEW

BOIL

°F

OCC

 

Terminal Unit

Boiler Demand

Fire Delay

DHW Demand

To increase or decrease the building temperature:

Press the Item,, buttons simultaneously for 1 sec. to enter the ADJUST menu

Use the , buttons to adjust the ROOM setting

Display defaults back to VIEW menu after 20 sec.

DHW Valve

DHW Priority

 

Advanced

DHWReturnduring UnOcc

 

Installer

Off

 

DHW Pump

Off

 

 

Installer Instructions

 

ROOM - Set to desired room temp.

 

OUTDR DSGN - Set to coldest (design)

 

outdoor temp.

 

 

Terminal Unit

Set to

 

Item

 

 

 

 

 

 

 

 

 

 

Boiler Control 260

 

 

 

 

 

 

 

 

One Stage Boiler & DHW

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

9

10 11 12

Note:

Boiler

DHW

Power

Boil

 

DHW

Boiler

Demand

Demand

L

N

P1

N

Pmp/Vlv

 

Boiler or DHW demand

 

 

 

 

 

 

 

 

 

 

 

must be powered with 20 to

 

 

 

 

 

 

 

 

 

 

 

260 V (ac) before the boiler

 

 

 

 

 

 

 

 

 

 

 

is able to fire.

 

 

 

 

 

 

 

 

 

 

 

Input

 

 

 

 

 

 

 

 

 

 

 

Boiler Demand

 

 

 

 

 

 

 

 

 

 

 

Signal

 

 

 

 

 

 

 

 

 

 

 

Input

 

 

 

 

 

 

 

 

 

 

 

DHW Demand

 

 

 

 

 

 

 

 

 

 

 

Signal

 

 

 

 

 

 

 

 

 

 

 

Input

 

 

 

 

 

 

 

 

 

 

 

120 V (ac) Power

 

 

 

 

 

 

 

M

 

 

 

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output

 

 

 

 

 

 

Output

 

 

 

 

Boiler System

 

 

 

 

 

DHW Pump OR

 

 

 

Pump

 

 

 

 

 

 

DHW Valve

 

 

 

 

 

 

 

 

 

 

 

 

1 of 20

High Mass Radiant

1

Low Mass Radiant

2

Fan Coil

3

Convector

4

Radiator

5

Baseboard

6

 

 

 

 

 

 

 

Test

 

 

Refer to brochure for more information

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Meets Class B:

 

 

 

 

 

 

Made in Canada by

 

Canadian ICES

 

 

 

 

 

 

tekmar Control Systems Ltd.

FCC Part 15

 

 

 

 

 

 

tektra 910-01

 

 

 

 

Code

 

 

 

 

 

 

Relays:

240V (ac) 10 A 1/3 hp

 

 

 

 

 

 

 

Power:

120V + 10% 50/60 Hz 1300 VA

 

 

 

C

 

US

 

Demand: 20 to 260 V (ac) 2 VA

 

Date

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not apply power

 

 

 

 

 

 

 

13

14

15

16

17

18

 

 

H1154D

 

 

 

 

Sw

Com

Boil

Out

Com

Indr

rated at least 300V.

 

 

 

 

 

UnO

Signal wiring must be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input

Indoor Sensor

Optional

Input

Outdoor

Sensor Included

Input

Universal

Input Sensor Included

tekmar Timer

Optional

Output

Boiler

Copyright © D 260 - 03/09

How To Use The Data Brochure

This brochure is organized into four main sections. They are: 1) Sequence of Operation, 2) Installation, 3) Control Settings, and 4) Troubleshooting. The Sequence of Operation section has three sub-sections. We recommend reading Section A: General Operation of the Sequence of Operation, as this contains important information on the overall operation of the control. Then read the subsections that apply to your installation. For quick installation and setup of the control, refer to the Installation section, DIP Switch Settings section, followed by the Quick Setup section.

The Control Settings section (starting at DIP Switch Settings) of this brochure, describes the various items that are adjusted and displayed by the control. The control functions of each adjustable item are described in the Sequence of Operation.

Table of Contents

User Interface ...................................................

pg 2

Quick Setup ........................................................

pg 14

Description of Display Elements ....................

pg 3

Control Settings .................................................

pg 15

Sequence of Operation ....................................

pg 4

View Menu ................................................

pg 15

Section A: General Operation ..............

pg 4

Adjust Menu .............................................

pg 16

Section B: Boiler Reset.........................

pg 5

Testing and Troubleshooting ............................

pg 17

Section C: DHW .....................................

pg 8

Error Messages .......................................

pg 19

Installation ......................................................

pg 10

Technical Data ....................................................

pg 20

DIP Switch Settings .......................................

pg 14

Limited Warranty ................................................

pg 20

Reference Material: Essay E 003 “Characterized Heating Curve and Reset Ratio”

User Interface

The 260 uses a Liquid Crystal Display (LCD) as the method of supplying information. You use the LCD in order to set up and monitor the operation of your system. The 260 has three push buttons (Item, , ) for selecting, viewing, and adjusting settings. As you program your control, record your settings in the ADJUST menu table which is found in the second half of this brochure.

Item

The abbreviated name of the selected item will be displayed in the item field of the display. To view the next available item, press and release the Item button. Once you have reached the last available item, pressing and releasing the Item button will return the display to the first item.

Adjust

To make an adjustment to a setting in the control, press and hold simultaneously for 1 second, all three buttons. The display will then show the word ADJUST in the top right corner. Then select the desired item using the Item button. Finally, use the and / or

button to make the adjustment.

Item

Item

To exit the ADJUST menu, either select the ESC item and press the or button, or leave the adjustment buttons alone for 20 seconds.

When the Item button is pressed and held in the VIEW menu, the display scrolls through all the adjust items in both access levels.

Additional information can be gained by observing the status field and pointers of the LCD. The status field will indicate which of the control’s outputs are currently active. Most symbols in the status field are only visible when the VIEW menu is selected.

Copyright © D 260 - 03/09

2 of 20

Display

Item Field

Number Field

Displays an

Displays the current

abbreviated name of

value of the selected

the selected item

item

OUTDR DSGN

DIFF

VIEW

ADJUST

Menu Field

BOIL TARGET

 

 

°F

 

 

Displays the

MINMAX

 

 

°C

current menu

 

 

 

ROOM WWSD

 

 

min

 

 

 

 

 

INDR UNOCC

DHW

 

 

Terminal Unit

Fire Delay

Boiler Demand

 

DHW Demand

Status Field

 

Buttons

Displays the current

 

Selects Menus, Items and

 

{adjusts settings

status of the control’s

 

inputs, outputs and

Item

 

operation

 

Symbol Description

 

Pump

UNOCC

Unoccupied Schedule

 

Displays when the boiler pump is in operation.

Displays when the control is in unoccupied

 

 

 

 

 

(Night) mode.

 

 

 

 

DHW

DHW

°F, °C

°F, °C

Displays when the DHW pump or valve is in

Displays the units of measure that all of the

 

operation.

 

temperatures are to be displayed in the control.

 

 

 

 

 

Burner

 

Pointer

 

 

Displays the control operation as indicated by

 

Displays when the boiler relay is turned on.

 

 

 

the text.

 

 

 

 

 

 

 

OCC

Occupied Schedule

 

 

Displays when the control is in occupied (Day)

 

 

 

mode.

 

 

 

 

 

 

3 of 20

Copyright © D 260 - 03/09

Sequence of Operation

Section A

Section B

Section C

General Operation

Boiler Reset

DHW

Page 4

Page 5-8

Page 8-10

Section A —General Operation

POWERING UP THE CONTROL

When the Boiler Control 260 is powered up, the control displays the control type number in the LCD for 2 seconds. Next, the software version is displayed for 2 seconds. Finally, the control enters into the normal operating mode and the LCD defaults to displaying the current outdoor air temperature.

OPERATION

The 260 operates a single on / off heat source to control the supply water temperature to a hydronic system. The supply water temperature is based on either the current outdoor temperature, or on a DHW target.

Outdoor Reset

The 260 calculates a supply temperature based on the outdoor air temperature. The 260 uses a Characterized Heating Curve and optionally indoor temperature feedback from an indoor sensor in this calculation.

DHW Control

When a demand signal from a Domestic Hot Water (DHW) system is present, the control will operate the boiler to maintain the supply water temperature at 180°F (82°C). Refer to section C.

EXERCISING

Design Supply

 

Terminal Unit

Temperature

Indoor Design

Outdoor Design

Increasing Water

 

Decreasing Outdoor Temperature

The 260 has a built-in exercising function. If a pump or valve that is connected to the control has not been operated at least once every 3 days, the control turns on the output for 10 seconds. This minimizes the possibility of a pump or valve seizing during a long period of inactivity. While the control is exercising, the Test LED flashes.

Note: The exercising function does not work if power to the control, valves, or pumps is disconnected.

SETBACK (UNOCCUPIED)

To provide greater energy savings, the 260 has a setback capability. With setback, the supply water temperature in the system is reduced when the building is unoccupied. By reducing the supply water temperature, air temperature in the space may be reduced even when thermostat’s are not turned down. Any time the UnO Sw (13) and the Com (14) terminals are shorted together, the control operates in the unoccupied (Night) mode. When in the unoccupied (Night) mode, the UNOCC segment is displayed in the LCD. The 260 adjusts the supply water temperature based on the UNOCC settings made in the control.

FACTORY DEFAULTS

13

14

UnO Com

Sw

 

Timer Switch

The control comes preset with several factory defaults. These defaults are based on the terminal unit selection (see section B2). To finetune building requirements, these defaults may be changed. If a factory default value for a terminal unit is changed, the terminal unit number will flash when selected in the ADJUST menu.

To reload the factory defaults listed in section B2, power down the control and wait for 10 seconds. Power up the control while simultaneously holding the Item and buttons. The terminal unit number should now be displayed constantly in the LCD rather than flashing.

Copyright © D 260 - 03/09

4 of 20

Section B: Boiler Reset

Section B1

Section B2

Section B3

General

Installer

Advanced

Section B1: General

BOILER DEMAND

12

A boiler demand is required in order for the 260 to provide heat to the heating system. A

boiler demand is generated by applying a voltage between 24 and 240 V (ac) across the Boiler Demand terminals (1 and 2). Once voltage is applied, the Boiler Demand pointer is displayed in the LCD. If the 260 is not in WWSD, the 260 closes the Boil P1 contact. The

260 calculates a BOIL TARGET supply temperature based on the outdoor air temperature

24 to 240 V (ac)

and settings. The 260 then fires the boiler, if required, to maintain the target supply temperature.

Boiler

Demand

BOILER PUMP OPERATION (Boil P1)

The boiler pump contact (Boil P1, terminal 7) closes whenever there is a boiler demand and the 260 is not in WWSD. The boiler pump segment is displayed in the LCD. After the boiler demand has been satisfied, the 260 continues to operate the boiler pump for 20 seconds. This allows some residual heat to be purged out to the heating system. During WWSD, the boiler pump is operated based on the exercise function. For boiler pump contact operation during DHW operation, refer to section C.

BOILER OPERATION

When the 260 determines that boiler operation is required, the Boiler contact (11 and 12) closes. While the Boiler contact is closed, the burner segment in the LCD is displayed.

INDOOR SENSOR

The indoor sensor is connected to the Com and Indr terminals (17 and 18). In addition, power must be applied to the Boiler Demand terminals (1 and 2) as described in the BOILER DEMAND section. With the indoor sensor connected, the 260 is able to sense the actual room temperature. Indoor temperature feedback fine-tunes the supply water temperature in the heating system to maintain room temperature. To adjust the room temperature, use the ROOM OCC or ROOM UNOCC setting in the ADJUST menu at the control.

If a multiple zone system is used with an indoor sensor, proper placement of the indoor sensor is essential. The indoor sensor should be located in an area which best represents the average air temperature of the zones.

CHARACTERIZED HEATING CURVE

The 260 varies the supply water temperature based on the outdoor air temperature. The control takes into account the type of terminal unit that the system is using. Since different types of terminal units transfer heat to a space using different proportions of radiation, convection and conduction, the supply water temperature must be controlled differently. Once the control is told what type of terminal unit is used, the control varies the supply water temperature according to the type of terminal unit. This improves the control of the air temperature in the building.

BOILER TARGET TEMPERATURE (BOIL TARGET)

The BOIL TARGET temperature is determined from the Characterized Heating Curve settings, outdoor air temperature, and optionally, indoor air temperature. The control displays the temperature that it is currently trying to maintain as the boiler supply temperature. If the control does not presently have a requirement for heat, it does not show a boiler target temperature. Instead, “- - -” is displayed in the LCD.

5 of 20

Copyright © D 260 - 03/09

Section B2: Installer

OUTDOOR DESIGN (OUTDR DSGN)

The OUTDR DSGN is the outdoor air temperature that is the typical coldest temperature of the year where the building is located. This temperature is used when doing the heat loss calculations for the building. If a cold outdoor design temperature is selected, the boiler supply temperature rises gradually as the outdoor temperature drops. If a warm outdoor design temperature is selected, the boiler supply temperature rises rapidly as the outdoor temperature drops.

 

BOIL DSGN

Temperature

cold

OUTDR

DSGN

Water

warm

 

Increasing

BOIL INDR

 

Decreasing Outdoor Temperature

ROOM OCC & UNOCC (ROOM)

The ROOM is the desired room temperature for the boiler zones, and it provides a parallel shift of the Characterized Heating Curve. The room temperature desired by the occupants is often different from the design indoor temperature (BOIL INDR). If the room temperature is not correct, adjusting the ROOM setting increases or decreases the amount of heat available to the building. A ROOM setting is available for both the occupied (Day) and unoccupied (Night) modes.

Increasing Water Temperature

 

.

 

 

p

 

 

m

 

 

e

 

 

T

 

 

l

 

 

a

 

 

tu

 

c

n

A

 

 

 

ig

 

s

 

e

 

 

D

 

 

l

 

 

a

 

 

rm

 

 

o

 

 

N

 

ROOM

BOIL INDR

Decreasing OutdoorTemperature

TERMINAL UNITS

When using a Characterized Heating Curve, the control requires the selection of a terminal unit. The terminal unit determines the shape of the Characterized Heating Curve according to how the terminal unit delivers heat into the building space (refer to Essay E 003). The 260 provides for selection between six different terminal unit types: two types of radiant floor heat, fancoil, fin-tube convector, radiator and baseboard. When a terminal unit is selected, the control automatically loads the design supply temperature (BOIL DSGN), maximum supply temperature (BOIL MAX), and minimum supply temperature (BOIL MIN). The factory defaults are listed below. To change defaults, refer to section B3. If a default has been changed, refer to section A to reload the factory defaults.

Terminal Unit

High Mass Radiant

Low Mass Radiant

Fancoil

Fin-tube Convector

Radiator

Baseboard

(1)

(2)

(3)

(4)

(5)

(6)

 

BOIL DSGN

120°F (49°C)

140°F (60°C)

190°F (88°C)

180°F (82°C)

160°F (71°C)

150°F (66°C)

BOIL MAX

140°F (60°C)

160°F (71°C)

210°F (99°C)

200°F (93°C)

180°F (82°C)

170°F (77°C)

BOIL MIN

OFF

OFF

140°F(60°C)

140°F (60°C)

140°F (60°C)

140°F (60°C)

High Mass Radiant (1)

This type of a hydronic radiant floor is embedded in either a thick concrete or gypsum pour. This heating system has a large thermal mass and is slow acting.

Default values: BOIL DSGN = 120°F (49°C), BOIL MAX = 140°F (60°C), BOIL MIN = OFF

Low Mass Radiant (2)

This type of radiant heating system is either attached to the bottom of a wood sub-floor, suspended in the joist space, or sandwiched between the sub-floor and the surface. This type of radiant system has a relatively low thermal mass and responds faster than a high mass system.

Default values: BOIL DSGN = 140°F (60°C), BOIL MAX = 160°F (71°C), BOIL MIN = OFF

Copyright © D 260 - 03/09

6 of 20

Loading...
+ 14 hidden pages