sharp SV-2414, SVL2416 Operation Manual

PRECISION MACHINERY TOOLS

Operator’s Manual

Name: sharp SV-2414
Brand: sharp
SKU: 4712890
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PRECISION MACHINERY TOOLS

Operator’s Manual

SV-2414 / SVL2416

SIEMENS

OPERATION MANUAL

PRECISION MACHINERY TOOLS		Operator’s Manual
Chapter 1 SAFETY
1.1	Safety Precautions			9
1.2	Warning Labels		10
1.3	Utilization Of Safety Device		15
1.4	Warning Lists		17

Chapter 2 Preparations For Installation
Overview		22

1.	Preparation Of Set-up Area			23
2.	Preparation Of Transport Route			27
3.	Preparation Of Transportation Equipment		29
4.	Set-up Conditions			30
5.	Air/Power Sources			31
6.	Recommended Foundations			34

Chapter 3				OPERATION
Before starting operation / operation flowchart					38
1.	LCD control panel					38
	1.1	LCD control panel functions					38
	1.2	Main operation panel functions					51
2.	M_CODE					59
	2.1	M-code	list				59


Chapter	4 PROGRAMMING
1. Description about all functions					61
1.1	G Function					61
2. Creating G code program					66
2.1	Graphical programming			66
2.2	Program views			66
2.3	Program structure			69
2.4	Basic			70
2.4.1 Machining planes				70
2.4.2 Current planes in cycles and input screens		70
2.4.3 Programming a tool (T)				71
2.5	Generating a G code program		72
2.6	Blank input			73
	2


PRECISION MACHINERY TOOLS		Operator’s Manual
2.7	Machining plane , milling direction , retraction plane , safe clearance and feedrate
	(PL,RP,SC,F)									74
2.8	Selection of the cycles via soft key				75
2.9	Calling technology functions								79
2.9.1 Hiding cycle parameters									79
2.9.2 Setting data for cycles									79
2.9.3 Checking cycle parameter									79
2.9.4 Changing a cycle call									80
2.9.5 Additional functions in the input screens			80
2.10 Measuring cycle support									81
3. Execution in manual mode									84
3.1	General								84
3.2	Selecting a tool and spindle								84
3.2.1 T , S , M windows									84
3.2.2 Selecting a tool									86
3.2.3 Starting and stopping a spindle manually			87
3.2.4 Position spindle									88
3.3	Traversing axes								89
3.3.1 Traversing axes by a defined increment				89
3.3.2 Traversing axes by a variable increment			90
3.4	Positioning axes								91
3.5	Swiveling								91
3.6	Simple face milling of workpiece						96
3.7	Default settings for manual mode					100
Chapter 5 MACHINE PARAMETER
1. Machine data								103
2. Setting data								105


PRECISION MACHINERY TOOLS										Operator’s Manual
Chapter				6 CUTTING TOOL CONDITION LIST
1. Cutting				Tools use Description								112
	1.1	Face				Mill								112
	1.2	End		Mill										113
	1.3	Boring					Bar							114
	1.4	Drill												115
	1.5	Reamer												116
	1.6	Tap												117
Chapter				7					PARTS MANIUL
1.	Spindle				head									119
2.	Column													120
3.	Base													122
4.	Saddle			&			Table							124
5.	Lubrication													126
	5.1 X		axis						Distributor				126

	5.2 Y		axis					Distributor					127

	5.3 Z		axis					Distributor					127

	5.4 Auto					lubrication system							129

	5.5 List of recommended lubricants for parts										130

6.	Spindle													131
7.	Magazine													132
8.	Pneumatic system													139

PRECISION MACHINERY TOOLS

Operator’s Manual

PRECISION MACHINERY TOOLS

Operator’s Manual

MACHINE TYPE

MACHINE SERIAL #

CONTROL TYPE

OR MODIFIED IN ANY FORM OR ANY MEANS WITHOUT DIRECT PERMISSION OF SHARP MILLING MACHINES.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJEC TO CHANGE WITHOUT NOTIFICATION.

PRECISION MACHINERY TOOLS

Operator’s Manual

INTRODUCTION

This manual is for this vertical machining center

Read this manual prior to beging any maintenance or repair work .

Follow the intructions provided in this manual to ensure the safety of those maintaining or repairing this machine .

Disregarding or not following the specific directions in this manual may lead to serious injury or death .

PRECISION MACHINERY TOOLS

Operator’s Manual

IMPORTANT NOTICE

1.Read and undertant Chapter “1. SAFETY ” prior

to machine operation to ensure safe working conditions.

2.Designate specific operators for this machine to ensure optimum machine performance and safety standards are maintained at all times .

3.Keep this manual in a clearly marked location to ensure easy access when necessary .

4.Contact the regional SHARP office or local distributor if this manual is lost or damaged .

5.Reproduction of this manual in part or in its entirety is prohibited by SHARP .

6.Ensure this is included when moving or reseling this machine .

7.All spcifications and designs are subject to change without prior notification .

SYMBOLS IN THIS MANUAL

Supplementary explanations

Explains operation errors that will cause alarme or stop the machine .

Explains convenient functions to be used during operations .

Indicates reference items, figures and tables providing futher information

PRECISION MACHINERY TOOLS

Operator’s Manual

Chapter 1 SAFETY

PRECISION MACHINERY TOOLS

Operator’s Manual

1.1 Safety Precautions

Safety precautions and special considerations relevant to all machining operations must be thoroughly understood by the operator prior to machine operation . Careless use of the machine may result in serious Injury and machine damage .

1.2 Warring Labels

The warring labels attached to machine at specific points identify safety risks and provide important instructions that must be followed ( Figure 1.1 ~ Figure 1.5 )

Warning labels are divided into 3 categories according to

levels of caution required (

Table 1.1 )

Table 1.1 DANGER / WARNING STATEMENTS

Failure to heed this warning will Lead to death or serious injury . Failure to heed this warning may cause working conditions Lead to death or serious injury .

Failure to heed this warning may cause unsafe working conditions, minor injury, or machine damage

Order new labels from the nearest sales office and affix in original position after the following

When the warning labels peel offWhen the warning labels become illegible

When the parts on which the warning labels are attached are replaced.

PRECISION MACHINERY TOOLS			Operator’s Manual

Figure 1.1 LOCATION OF WARNING LABEL

PRECISION MACHINERY TOOLS				Operator’s Manual

Operation Box side

Figure 1.2 LOCATION OF WARNING LABEL

Figure 1.3 LOCATION OF WARNING LABEL

PRECISION MACHINERY TOOLS		Operator’s Manual

Head cover

Figure 1.4 LOCATION OF WARNING LABEL

PRECISION MACHINERY TOOLS			Operator’s Manual

MAGAZINE FRONT COVER

Figure 1.5 LOCATION OF WARNING LABEL

PRECISION MACHINERY TOOLS

Operator’s Manual

1.3 Utilization of safety devices

Safety devices (

Figure 2.1 ) are installed on this machine in order to protect operators and

Maintenance personnel .

Operation Door Safety Guard

Emergency Stop Button

Warning

Confirm machine safety devices are functioning correctly at all times .

If a safety devices is not functioning , or is functioning incorrectly , repair or replace immediately .Ensure all operators know the locations of the emergency stop buttons before operating

the machine to enable immediate use during an abnormal situations or following an accident .Never place objects on the safety guards .

Heed the following safety precautions at all times when operating the machine with guards open

→Do not touch rotating or moving parts .

→Do not touch each axis while in motion .

→Exercise extreme care around parts that may be about to move .

PRECISION MACHINERY TOOLS

Operator’s Manual

1.4 Warning lists

The following tables list frequent accidents , incidents and dangerous or careless operating conditions , and injuries that may result .

Ensure the contents of each table are thoroughly understood prior to machine operation .

1.4.1Inside of machining chamber

Operations Centering , alignment , workpiece loading / unloading, changing coolant nozzle, direction, lighting replacement , chip removal, table lubrication, tool attachment /detachment .

ACCIDENT / INCIDENT

Operator touches rotating spindle

Operator touches bladed tools

Operator lifts heavy tools

Operator stands on center-trough conveyor or the surrounding splash guard and slips .

Feed axis moves , trapping operator in machine

Operator is struck by ATC Arm

Operator is struck by chips and cutting fluid scattered during machine .

Operator is splashed by cutting fluid dripped from ceiling .

Hand(S) caught when closing S/ G door

Spindle is rotated with a tool incorrectly clamped while door is open .

Spindle is rotated prior to cleaning of tapered section while door is open

Spindle is rotated with a bladed tool incorrectly mounted while door is open .

Unbalance tools are rotated at high speed while door is open.

POTENTIAL INJURIES / DAMAGE

Amputation or entanglement of hand(s) resulting in serious injury

Cuts , injuries to hands Strained back

Bone fracture

Damage to eyes or cuts / burns to skin

Damage to eyes

Bone fracture

Injury or death

PRECISION MACHINERY TOOLS	Operator’s Manual
1.4.2Tool Magazine , Tool Magazine Door
Operations Tool replacement and lubrication

ACCIDENT / INCIDENT	POTENTIAL INJURIES / DAMAGE
Operator touches bladed tools	Cuts or puncture injuries to hands
Operator lifts heavy tools	Strain back
T-search or tool change is commanded when	Injury or death
tool is incorrectly stored in pot	Injury or death
tool is incorrectly stored in pot
T-search or tool change is commanded when	Injury or death
tool blade is mounted incorrectly .	Injury or death
tool blade is mounted incorrectly .
Operator works on oily floor	Bone facture , injury cause by falling
Operator enters tool magazine without turning	Injury or death
OFF machine power	Injury or death
OFF machine power
Operator insert hand into tool magazine	Cuts to hands or bone fractures
during operation	Cuts to hands or bone fractures
during operation

1.4.3 Cutting Fluid, Chips, Cutting Fluid Supply Unit, and Chip Disposal Unit

Operations Regular machining , cutting fluid replenishment , tank cleaning , filter replacement .

ACCIDENT / INCIDENT

Operator inhales large quantities of cutting fluid mist .

Insufficient cutting fluid .

Contact with chemical additives .

Operator inserts hands into conveyor or tank without Turning OFF machine power

Operator cleans machine without wearing protective glove .

Filter is replace without prior cleaning

Operator works on top of the machine when anchor bolts are used incorrectly and machine is unstable .

Contact with cutting fluid .

PROTENTIAL INJURIES / DAMAGE

Respirator organ damage

Fire

Skin damage .

Entanglement of hands resulting in serious Injury .

Cuts or puncture injuries to hands

Bone fracture ; injury caused by falling

Skin irritation

1.4.4 Signal lamp

Operations Signal lamp bulb replacement

ACCIDENT / INCIDENT	POTENTIAL INJURIES /DAMAGE
Working in elevated locations .	Falling , bone facture

PRECISION MACHINERY TOOLS		Operator’s Manual
1.4.5 Spindle Coolant Oil
Operations cleaning

	ACCIDENT / INCIDENT	POTENTIAL INJURIES /DAMAGE
	Oil temperature exceeds flashpoint .
	Flashpoint of spindle coolant oil (VG32 )	Fire
	Approximately 20

	Inappropriate operating methods	Fluids may damage eyes or skin or be
		accidentally ingested or inhaled by operator .
1.4.6 Machine Surrounding Area.
	ACCIDENT / INCIDENT	POTENTIAL INJURIES /DAMAGE
	Cables and piping are exposed on the floor .	Falling
1.4.7Electric System.
	ACCIDENT / INCIDENT	POTENTIAL INJURIES /DAMAGE
Operation without turning OFF main power switch .		Electric shock, machine malfunction,
Operation without turning OFF main power switch .		abnormal operation, or fire
		abnormal operation, or fire
Improper wiring		Machine malfunction, abnormal operation,
Improper wiring		or fire
		or fire
Loosening of screws in terminal block		Machine malfunction, abnormal operation, or
Loosening of screws in terminal block		fire
		fire
Door of machine controller and cover of terminal		Electric leak, machine malfunction,
box are left open .		abnormal operation, or fire
Damage to cables on floor surrounding the machine		Electric leak, machine malfunction,
Damage to cables on floor surrounding the machine		abnormal operation, or fire

PRECISION MACHINERY TOOLS	Operator’s Manual
1.4.8 Parameters.
ACCIDENT / INCIDENT	POTENTIAL INJURIES /DAMAGE

An NC or machine parameter not outline in this manual is changed.

Serious injury or death, damage to workpiece or machine .

stop

Before performing maintenance on the servo amp, spindle amp, turn off the machine power switch and confirm that the red LED indicator( charged ) for each device is extinguished . High voltage current flows through components inside the terminal box .

High voltage current continues to flow on the primary side of the main power switch even after the switch is turned off .

Electrical current continues to flow to lamps outlets in the machine controller even after the main power switch is turned off .

PRECISION MACHINERY TOOLS

Operator’s Manual

Chapter 2

PREPARATIONS_FOR_INSTALLATION

PRECISION MACHINERY TOOLS Operator’s Manual

OVERIEW

Prior to machine installation, perform the following preparations to ensure all installation conditions are satisfied

Preparation of set-up area . Preparation of transport route .

Preparation of transportation equipment . Set-up conditions

Air / power sources Recommended Foundations

Machine installation is to be performed by specialized personnel only .

PRECISION MACHINERY TOOLS

Operator’s Manual

1. PREPARATION OF SET-UP AREA

Prior to installation, confirm spacing requirements .

Maintenance area refers to the maintenance space required after installation .

Maintenance Height

Figure 1.1 SIDE VIEW OF MACHINE

Model	A	B
SVL2416S/SE/SX(10T/16T/20T/24T)	2325mm (91.5”)	2160mm (85.0”)
SV2414S/SE/SX(10T/16T/20T/24T)	2325mm (91.5”)	2160mm (85.0”)
	23

PRECISION MACHINERY TOOLS

Operator’s Manual

Figure 1.2 TOP VIEW OF MACHINE

Model	A	B
SVL2416S (10T)	3,250mm (128.0”)	2800mm (110.2” )
SVL2416S (20T)	3,400mm (133.9”)	2800mm (110.2” )
SVL2416SE/SX (16T 20T/24T)	3,400mm (133.9”)	2800mm (110.2” )
	24

PRECISION MACHINERY TOOLS

Operator’s Manual

Figure 1.3 FRONT VIEW OF MACHINE

Model	A	B	C
SVL2416S (10T)	2,325mm (91.5”)	1,850mm(72.8”)	650mm (25.6”)
SVL2416S/SE (20T)	2,325mm (91.5”)	2,000mm(78.7”)	650mm (25.6”)
SVL2416SE/SX (16T/24T)	2,325mm (91.5”)	2,000mm(78.7”)	650mm (25.6”)
	25

PRECISION MACHINERY TOOLS

Operator’s Manual

1 M

Figure 1.4 OPERATOR POSITION VIEW OF MACHINE

PRECISION MACHINERY TOOLS

Operator’s Manual

2. Preparation Of Transport Route

Prepare the machine transport route referring to the machine size at shipment ( Table 2.1 )

Item		Type	Height	Width	Depth
		SVL-2416 (10T)	2325mm(91.5”)	1850mm (72.8”)	2160mm (85.0”)
Machine Body		SVL-2416 (16T/20T/24T)	2325mm(91.5”)	2000mm (78.7”)	2160mm (85.0”)
Machine Body		SV-2414 (10T)	2325mm(91.5”)	1850mm (72.8”)	2160mm (85.0”)
		SV-2414 (10T)	2325mm(91.5”)	1850mm (72.8”)	2160mm (85.0”)
		SV-2414 (16T/20T/24T)	2325mm(91.5”)	2000mm (78.7”)	2160mm (85.0”)
	When lifting the machine body using a crane the
	total height requirement necessary to provide
	adequate lifting space is 500mm plus the height
	of the lifting equipment . (		Figure 2.1 )

PRECISION MACHINERY TOOLS

Operator’s Manual

Figure 2.1

MACHINE BODY AT SHIPMENT

PRECISION MACHINERY TOOLS

Operator’s Manual

3. Preparation Of Transportation Equipment

Prior to transportation of the machine, prepare equipment capable of supporting the size and standing weight of the machine such as a crane, fork lift truck .

Table 3.1 MACHINE WEIGHT AT SHIPMENT

Item	Type	Weight ( including lifting equipment )
Machine body	SVL-2416	Approx. 3300Kg
Machine body	SV-2414	Approx. 3300Kg

Handling Unpackaged Machine

Handle the Unpackaged Machine by a Forklift

1.The unpackaged machine approximately weighs 7.5 tons. The forklift used for handling the machine should have a safe load capacity greater than 9 tons so as to avoid accidents.

2.Check if there is any person or obstacle in the way while moving the machine.

Please evacuate people and remove obstacles before moving so as to avoid collision and ensure the safety of personnel and machinery.

3.Adjust forks of a forklift to a proper position before moving. Pay attention to the barycenter of the machine. Place it at the loading center of a forklift so as to avoid losing balance and causing accidents.

4.When the machine is lifted by the forks, pay attention to the height the forks go. If the barycenter is at a higher position, it may swing and lose balance and then cause accidents.

5.If the sight is hindered while moving the machine, please back the vehicle. Meanwhile, ask someone to help give directions to ensure safety. Drive the forklift as slowly as possible

Figure 3.1 Handle the Unpackaged Machine by a Forklift

PRECISION MACHINERY TOOLS

Operator’s Manual

4. SET-UP CONDITIONS

Table 4.1 SET-UP CONDITIONS Set-Up Location And Environmental Conditions

Ambient Temperature 10 to 40 degrees (optimum 26±1 degree )

Relative Humidity 35 to 70% ( no condensation ) Temperature Fluctuation less than 1 degree / 1 hr

Well-illuminated

Free from direct sunlight Dust-free

Available space for storing raw materials, finished workpieces and tools.

Available space for maintenance work .

Adequate space around machine to open doors completely Required electrical power sources

A level foundation strong enough to support the weight of the machine Appropriate distance from factory air ducting / inlets ( air flow )

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