SHARP SJ68MSL, SJ-P58M-GY, SJ-58M-GY, SJ-P63M-GY, SJ-58M-SL Service Manual

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

SERVICE MANUAL

S5310SE68CPUE

Plasmacluster

SJ-P58M

SJ-P63M

SJ-P68M

REFRIGERATOR-FREEZER

MODELS

	SJ-P58M-GY/SL/WH
	SJ-58M-GY/SL/WH
	SJ-P63M-GY/SL/WH
	SJ-63M-GY/SL/WH
	SJ-P68M-GY/SL/WH
	SJ-68M-GY/SL/WH
SJ-58M	In the interests of user-safety (Required by safety regulations in some
SJ-63M	countries) the set should be restored to its original condition and only
SJ-68M	parts identical to those specified should be used.

This equipment complies with the requirements of Directives

DESTINATION .........................

E

96/57/EC, 89/336/EEC and 73/23/EEC as amended by 93/68/EEC.

Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
TABLE OF CONTENTS
	page
ENERGY LABEL ................................................................................................................................................	2
INSTALLATION .................................................................................................................................................	2
CAUTIONS AND INFORMATIONS ...................................................................................................................	3
SPECIFICATIONS .............................................................................................................................................	4
DESIGNATION OF VARIOUS PARTS ..............................................................................................................	5
THE FICHE ........................................................................................................................................................	6
LIST OF ELECTRICAL PARTS .........................................................................................................................	7
DIMENSIONS ....................................................................................................................................................	8
WIRING DIAGRAM ..........................................................................................................................................	10
FUNCTIONS ....................................................................................................................................................	15
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ..............................................................	19
COOLING UNIT ...............................................................................................................................................	27
REPLACEMENT PARTS LIST ........................................................................................................................	29
SHARP CORPORATION

1

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

ENERGY LABEL

Usage of "the ENERGY LABEL"

When displaying this refrigerator in the shop-window, attach the "ENERGY LABEL" to it in the following procedure.

Fix the data part of "ENERGY LABEL (DATA)" on the data part of "ENERGY LABEL (BASE)"

"ENERGY LABEL (DATA)"

(This label is in Operation manual)

E

A

B

C

D

E

F

G

Data part

	"ENERGY LABEL (BASE)"	Refrigerator
	of each language

INSTALLATION

Free standing type

To ensure adequate ventilation for this refrigerator, install with 6 cm space at the rear and both sides, with a minimum space of 9 cm above the refrigerator.

	9cm
6cm	6cm

This refrigerator shall be used under the ordinary place condition between +5˚C and +38˚C of ambient temperature, and also not be left under -10˚C for long days.

To be used this refrigerator within the range of the rated voltage+6%

2

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

CAUTIONS AND INFORMATIONS

In case of following troubles, the cause is not related with the failure of refrigerator.

Please mention the correct way to the customer for the use of refrigerator when the repairing.

1. Some foods freezed in the refrigerator compartment.

Do not place food directly in front of cold air outlet.

This may lead to the food freezing.

cold air flow

IN OUT

2. Some plastic parts were cracked or splitted.

Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring.

When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.

3.IT IS NORMAL for the refrigerator to produce the following sounds.

Cracking or crunching sound;

Sound produced by expansion and contraction of inner walls and internal parts during cooling.

Squeaking sound;

Sound produced by expansion and contraction of internal parts.

Sound of flowing fluid (gurgling sound, fizzing sound);

Sound of refrigerant flowing in pipes (sound may become louder from time to time).

3

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

SPECIFICATIONS

Items

SJ-P58M

SJ-58M

SJ-P63M

SJ-63M

SJ-P68M

SJ-68M

Type

2-Door

2-Door

2-Door

Outer dimensions

Height

1620mm(63.8")

1720mm(67.7")

1820mm(71.6")

(Including spacer)

Width

760mm(29.9")

760mm(29.9")

760mm(29.9")

Depth

740mm(29.1")

740mm(29.1")

740mm(29.1")

Rated storage volume

492 liter

(17.4 cu.ft)

535 liter

(18.9 cu.ft)

577 liter

(20.4 cu.ft)

(Rated volume)

F: 151 liter

(5.3 cu.ft)

F: 151 liter (5.3 cu.ft)

F: 151 liter (5.3 cu.ft)

R: 341 liter(12.1 cu.ft)

R: 384 liter(13.6 cu.ft)

R: 426 liter(15.1 cu.ft)

Gross volume

508 liter

(18.0 cu.ft)

551 liter

(19.5 cu.ft)

594 liter

(21.0 cu.ft)

F: 155 liter

(5.5 cu.ft)

F: 155 liter (5.5 cu.ft)

F: 155 liter (5.5 cu.ft)

R: 353 liter(12.5 cu.ft)

R: 396 liter(14.0 cu.ft)

R: 439 liter(15.5 cu.ft)

Defrosting

System

Heater system

Start

Automatic

Finish

Automatic

Temperature control

Automatic (Adjustable)

No-frost freezer

Yes

Interior lamp

2

Caster

4

Evaporating pan

1

Refrigerator

R glass shelf ass'y

2

3

Compartment

V glass shelf ass'y

1

Vegetable case

1

V parting plate

1

R door pocket

1

2

Egg tray

2

Bottle pocket

2

Utility case pocket

1

Fresh case

1

Tube stand

2

Freezer

Freezer shelf ass'y

1

Compartment

Ice cube maker

Twin ice cube maker

Ice storage box

1

F door pocket

2

Deodorizing unit

2 (Honeycomb type)

Plasmacluster

Yes

No

Yes

No

Yes

No

RATING

Items

SJ-P58M

SJ-58M

SJ-P63M

SJ-63M

SJ-P68M

SJ-68M

Rated voltage

(V~)

220-240

Rated frequency

(Hz)

50

Climate class

ST

Rated current

(A)

1.4-1.5

Rated input of heating systems

(W)

144-170

Refrigerant (Charging quantity) [Non-flammable]

HFC-134a(120g)

HFC-134a(125g)

HFC-134a(130g)

Insulation Blowing Gas [Flammable]

Cyclo pentane (HC)

Net Weight

(kg)

83

85

90

PLUG TYPE

Plug cord

2 pin+Earth

Plug type

CS

Receptacle

Destination mark

E

COLOR

Items

-GY

-SL

-WH

Outside color

Gray

Silver

White

Inside color

White

4

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

DESIGNATION OF VARIOUS PARTS

The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST.

	1	19
	2	20
	3
	4	21	29
	5
	6	22
	7	23
	6
	8	24
	9
	10	25
	11	26
	12	27
	13	23
	14
	15	28
	16
	17
	18

Figure D-1. External Description

Plasmacluster

1.Freezer light [Lamp]

2.Freezer fan

3.Freezer shelf [F shelf ass'y]

4.Ice cube maker

5.Ice cube box [Ice storage box]

6.Deodorizing unit

7.Freezer temp. control knob

8.Fresh case [Chilled case]

9.Refrigerator fan

10.Refrigerator temp. control knob

11.Refrigerator shelf [R glass shelf ass'y]

(58/63 type; 2 shelves, 68 type; 3 shelves)

12.Refrigerator light [Lamp]

13.Shelf [V glass shelf ass'y]

14.Vegetable crispe r[Vegetable case]

15.Separator plate [V parting plate]

16.Evaporating pan & cover

17.Casters

18.Adjustable feet [Adjustable leg ass'y]

19.Fan & light switch for freezer

20.Fan & light switch for refrigerator

21.Freezer pocket [F door pocket]

22.Water supply cup [Water cup]

23.Magnetic door seal [Door packing]

24.Utility case [Utility case pocket]

25.Egg holder [Egg tray]

26.Free pocket[R door pocket]

(58/63 type; 1 pocket, 68 type; 2 pockets)

27.Bottle pocket

28.Bottle guard [Tube stand]

29.Plasmacluster panel

(Only for SJ-P58M,P63M,P68M)

NOTE : 2 star section for storing frozen food only. (not freezing)

Upper hinge cover

Hot pipe

Panel P. W. B (only for SJ-P58M,P63M,P68M)

Freezer temp. control knob

Hot pipe

Ventilating grille

Evaporating pan

Adjustable leg ass'y

Freezer compartment

Refrigerator compartment

Mark: Cold air flow

Freezer fan

Fan motor

Defrost thermostat

Evaporator

Defrost heater

Ionizer (only for SJ-P58M,P63M,P68M)

Timer,R-fan thermo ass'y

Refrigerator fan

Damper thermostat

Refrigerator temp. control knob

Drain pipe

Vegetable case

Main P. W. B (only for SJ-P58M,P63M,P68M) Compressor

Starting relay, Overload relay(Protector)

Sub condenser

Caster

This figure shows SJ-P63M

Figure D-2. Constructions

5

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

THE FICHE (according to ANNEX : 94/2/EC)

NO.

Items

Description

Remarks

1

Trade mark

2

Model name

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

3

Type

Category; 7

Category; 7

Category; 7

Refrigerator/Freezer

Refrigerator/Freezer

Refrigerator/Freezer

4

Energy efficiency class

B

B

B

5

Eco-award mark

880/92

6

Energy consumption

640

665

690

EN153

(220V 50Hz at 25 C)

kWh/year

kWh/year

kWh/year

7

Net storage volume of fresh

341 L

384 L

426 L

food storage compartment

8

Net storage volume of frozen

139 L

139 L

139 L

food storage compartment

12 L

12 L

12 L

9

Star rating of frozen food

4-STAR

4-STAR

4-STAR

compartment

2-STAR

2-STAR

2-STAR

10

No frost

No frost

No frost

No frost

11

Temperature rise time

10 h

10 h

10 h

at 25 C

12

Freezing capacity

8 kg /24h

8 kg /24h

8 kg /24h

at 25 C

13

Climate class

ST

ST

ST

14

Noise

41 dB(A)

41 dB(A)

41 dB(A)

86/594/EEC

re 1 pw

re 1 pw

re 1 pw

(96/57/EC)

15

Maximum allowable electricity

938

985

1032

consumption (Emax)

kWh/year

kWh/year

kWh/year

(2.57)

(2.70)

(2.83)

kwh / day

6

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

LIST OF ELECTRICAL PARTS

ITEMS

TYPE NAME

RATING

SPECIFICATIONS

Thermostat

MM1-8123

125V

6A

(At normal notch)

250V

3A

ON/OFF : -19/-24˚C

Defrost thermostat

S101

250V

8A

Open/Close : 10/1˚C

Thermo. fuse

SF70E

250V

10A

Working temp. : 70˚C

F-fan motor

3R00044B

220-240V 50/60Hz

Working with ø100 fan

R-fan motor

3R00122A

220-240V 50/60Hz

Working with ø80 fan

(R-fan fuse)

123

250V

2A

Cut OFF 130˚C

Defrost heater

MM6-4198

220-240V 353Ω

150W at 230V

Door switch

DSD-5

250V

0.25A

4 terminals push-button type

Damper thermostat

MM1-6176

—

Open/Close : 2/-3˚C

Defrost timer

ND1004M2

220-240V

Integration type

50/60Hz

Cycle time : 10.8/9.0 hours(50/60Hz)

Delay time : 4.3/3.6 min.(50/60Hz)

Lamp socket (F/R)

—

250V

1A

E-12(Hard plastic body type)

F-lamp

—

240V 10W

E-12

R-lamp

—

240V 15W

E-12

R-fan thermo.

R-fan thermo.

S101

250V

8A

Open/ Close : 7/15˚C

ass'y

R-fan thermo.heater

RSS2

350V, 2W, 10kΩ

1.1W at 230V

Compressor

FL2088

220-240V/50Hz

Cooling capacity : 245W(50Hz)

Main coil : 9.11Ω

Common

Aux. coil : 16.6Ω

(at 25˚C)

Aux. coil

Main coil

Starting relay

PGT0SAT

—

33 Ω ( at 25˚C )

Overload relay(Protector)

2.0C36A3

—

Open/ Close : 130/60˚C

Running capacitor

—

4 µF,450V

—

Ionizer-K(Plasmacluster unit)

FTRN-A014CBKZ

DC 12V

3.5kV p-p

7

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

DIMENSIONS

OUTER DIMENSIONS AND CLEARANCE

more than

					60
				1	more than
	760	more than	740		60	760
		90
	553	9.5
		A
						135
	B
	60.5	12
		72.5				1340

more than

60

1420

520

1480

			( Unit : mm)
	SJ-P58M,58M	SJ-P63M,63M	SJ-P68M,68M
A	1620	1720	1820
B	979	1079	1179

1 Include the panel/badge. Not include the handle.

Fig. E-1

8

INNER DIMENSIONS

603

450

630

177 355

615

615

615

600

603

450

630

177 355

615

615

615

615

600

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

587	90	174
			294
587	90	264
615	110		125
				285
615	110
		b
				310
607	133	c		a
				310
		d		335
607	133	242
			227
				( Unit : mm)
	SJ-P58M,58M SJ-P63M,63M
a	466			566
b	180			180
c	135			185
d	121			171

The dimensions between shelves can be changed by setting the shelves on the other rails.

Fig. E-2 (SJ-P58M,58M,P63M,63M)

587	90	174
			294
587	90	264
615	110		125
				285
615	110	180
				310
615	110	135
				310	666
607	133	135		310
		171		335
607	133	242
			227

( Unit : mm)

The dimensions between shelves can be changed by setting the shelves on the other rails.

Fig. E-3 (SJ-P68M,68M)

9

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

G	: GRAY
BR	: BROWN (Live)
OR	: ORANGE
Y	: YELLOW
R	: RED	CONNECTED IN TERMINAL BOX
P	: PINK
B	: BLUE (Neutral)	CONNECTOR
BK	: BLACK
SB	: SKY-BLUE
G-Y : GREEN-YELLOW (Earth)
W	: WHITE

					DEF. TIMER
(Br)
		R-	R-FM		THERMOSTAT	TM	(G)
	MAIN	LAMP HEATER R			F
3PIN		L	FM
	PWB			FM
PLUG/		F-LAMP
CORD		L			THERMO.
					FUSE
(G–Y)		PC	R-FAN
					DEFROST HEATER
			THERMO
	DOOR						PROTECTOR
	PWB		DOOR SWITCH		DEFROST THERMO
					STARTING RELAY		C
(B)							M
			RUNNING CAPACITOR				A
							COMPRESSOR
		PC : PLASMACLUSTER UNIT (IONIZER-K)
		Figure W-1. Wiring Diagram (SJ-P58M,P63M,P68M)

10

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

G	: GRAY
BR	: BROWN (Live)
OR	: ORANGE
Y	: YELLOW
R	: RED	CONNECTED IN TERMINAL BOX
P	: PINK
B	: BLUE (Neutral)	CONNECTOR
BK	: BLACK
SB	: SKY-BLUE
G-Y : GREEN-YELLOW (Earth)
W	: WHITE

DEF. TIMER

(Br)
	R-	R-FM	THERMOSTAT	TM	(G)
	LAMP HEATER R		F
3PIN	L	FM
			FM
PLUG/	F-LAMP
CORD	L		THERMO.
			FUSE
(G–Y)		R-FAN	DEFROST HEATER
		THERMO

PROTECTOR

DOOR SWITCH	DEFROST THERMO
	STARTING RELAY	C
(B)		M

RUNNING CAPACITOR

A

COMPRESSOR

Figure W-2. Wiring Diagram (SJ-58M,63M,68M)

11

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

F-DOOR

UNIT

HARNESS

1 2 3

PANEL PWB

PLASMACLUSTER

(IONIZER-K)

DOOR

1

2

CLUSTERHARNESS

1 1

2 2

3 3

HARNESS

1 1 1

2 2 2

CLUSTERHARNESSPU

TERMINALBOX

CAB

1 2 3

1 2

MAIN PWB

1 2 3 4

OR-4

GRAY2 BR-6

BL-3

GY-3 PWBHARNESS

CABINETASS'Y

GRAY1

SKY-BLUE

BLUE1

BLUE2

EARTH

BROWN1

BROWN2

ORANGE

RUNNING

CAPACITOR

LEADWIRERC

BR-1

W-2

GY-1 OR-1

R-1 BR-2

Y-1 BL-1

BK-1 W-1

(W-1) Y-2

OR-2

BL-2

SB-1

(W-2)

(R-1)

(BK-1)

GY-2

(Y-1)

(Y-2)

SB-2 BR-3

OR-3 OR-2

GY-3

(OR-2)

SB-3 BR-4

1 2

1 2 3 4 5 6 7 8 9

1 2

1 2 3 4

1 2 3 4

ASS'YBOXLAMPF

1 2

ASS'YCOVERV.E.

LEADEV-COVERASS'Y

1 2 3

5

7

8

9

1

SWITCHDOOR

33(PUSHCLOSE)

11(NEUTRAL)

(PUSH4OPEN)

(PUSH2OPEN)

ASS'YCOV.CONTROLR

11TM

TIMERDEFROST

1 2

4

1 2 3 4

LAMPSOCKET

GGRAY:

BRBROWN:(Live)

ORORANGE: YYELLOW:

LAMPSOCKET

LAMP(10W)L

FANMOTORFM

THERMOSTAT-F 4

ASS'YTHERMO.DEF. 6

ASS'YFUSE

ASS'YHEATERDEF. 2

3 3

2 2

4 4

FAN-(R HEATER)THERMO.

3 THERMO.FANR

ASS'YBOXLAMPR

R-FANMOTORFM

(15W)LAMP-R

4

2

L

12

COMPRESSOR

A

M

C

PROTECTOR

STARTINGRELAY

SOURCE CORD

R : RED P : PINK B : BLUE (Neutral) BK : BLACK SB : SKY-BLUE G-Y : GREEN-YELLOW (Earth)

TERMINAL COVER

W : WHITE

Figure W-3. Electric Accessories Layout (SJ-P58M,P63M,P68M)

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

CABINETASS'Y

GRAY1

SKY-BLUE

BLUE1

BROWN1

ORANGE

RUNNING

BR-1

W-2

GY-1 OR-1

R-1 BR-2 Y-1

BL-1

BK-1 W-1

(W-1) Y-2

OR-2

BL-2

SB-1 (W-2)

(R-1) (BK-1)

GY-2 (Y-1) (Y-2)

SB-2 BR-3 OR-3

OR-2

GY-3

(OR-2)

SB-3 BR-4

1 2

1 2 3 4 5 6 7 8 9

1 2

1 2 3 4

1 2 3 4

1 2

LEADEV-COVERASS'Y

1 2 3 4 5 6 7 8 9

1 2

1 2 3 4

1 2 3 4

FLAMPBOXASS'Y

LAMPSOCKET

LAMP(10W)L

E.V.COVERASS'Y

FANMOTORFM

F-THERMOSTAT

DEF.THERMO.ASS'Y

FUSEASS'Y

DEF.HEATERASS'Y

DOORSWITCH

33(PUSHCLOSE)

11(NEUTRAL)

4(PUSHOPEN)4 22(PUSHOPEN)

RCONTROLCOV.ASS'Y

3 3 2 2

44 11TM

DEFROSTTIMER

(R-FAN THERMO.HEATER)

RFANTHERMO.

RLAMPBOXASS'Y

R-FANMOTORFM

R-LAMP(15W)L

LAMPSOCKET

		COMPRESSOR
		C M A
	PROTECTOR	STARTINGRELAY	TERMINALCOVER
BLUE2
	EARTH
BROWN2		CORD
CAPACITOR	LEADWIRERC	SOURCE

G : GRAY BR : BROWN (Live) OR : ORANGE Y : YELLOW R : RED P : PINK B : BLUE (Neutral) BK : BLACK SB : SKY-BLUE G-Y : GREEN-YELLOW (Earth) W : WHITE

Figure W-4. Electric Accessories Layout (SJ-58M,63M,68M)

13

SJ-P58M/58M

SJ-P63M/63M

SJ-P68M/68M

RS3=OPEN,RS1,2,3=43K(1/2W),VRS1,2=560V

RS3=10K(1/8W),RS1,2,3=18K(1/2W),VRS1,2=270V

125V

C17 100

C8 0.1100

PST993E

R61M

3 1

C5

1 50V

CST4.00MGWCF1

VRS1,2=270V

:25V

C4 0.1

IC3

2

12V HS

OIO

78057812

25V 10V

VAREFVDD

K03R40(AINO)

K02R41(AIN1)

K01R42(AIN2)

R43(AIN3)K00

HOLDR71(WT0)

RESETR80(INT2)

R81(T2)XOU

C6 0.1

P11R92

R91P12

R90P13 P20VSS

TMP47C241N

VOLTAGEINPUT

120V110 RS1,2,3=18K(1/2W),RS3=SHORT,

]NOTE[

iswhichResistance1.notspecified :5% 1/8W

ofvoltageRated2.thecondenserwhichisspecifiednot

IC1

G

0.1

C12 0.1

10V

XINR82(INT1) TESTP10

IC4

C20

IC2

G

C18 0.1

240V

120V

11

C19 1000

220

C16

I

R19 OPEN

R8

10K

4.7KR20

RS1

RS2

RS3

10

C2 2200

35V

13

C3 0.1

50V

R7 1K

C7 0.1

R5

2.2K

TRNS IN4005E

D5 D6

D4 D3

R4 10K

Q7 KRA101M

KRA101M

KRC101M

KTA1046

KRA101M0.1

KRC101M

VRS1

R3

PC1 PC123

D2 ISS270A

R9

2.2K

Q6

12V

R13

4.7K

R15

4.7K

Q2

Q1

IN4007ER1R23

1K

1

C1

0.1

2

D1

VRS2

4

R12

2.2K

5

R11 1K R10

12V

Q5 KRA101M

6

Q4

7

Q3

8

R16 C13

9

2A

250V

2A

C11 0.1

10K

CN1

5

3

7

1

CN3

1

3

2

CN2

1

2

UNIT

F-FM

PWB)(PANEL

SW

ZD1 R21

(1/2W) 680

LED1 2

PC

PC:

(IONIZER-K)

CN4

PLASMACLUSTER

1

3

14

(A/D)

R14	1K
	ISS270A	C9 0.1
D7		C10 1			50V
R18	10K	C15 100			10V
		R17	(1/2W)	1.8

Figure W-5. Circuit Diagram (Only for SJ-P58M,P63M,P68M)

(MAIN PWB)