JLG 600S-SJ Parts Manual
3121299 660SJ/600S 3
TABLE OF CONTENTS
SECTION 1 - FRAME ........................................................................................................................................................................... 7
FIGURE 1-1. AXLE INSTALLATION ................................................................................................................................................ 8
FIGURE 1-2. STEERING INSTALLATION WITHOUT TOW PACKAGE ........................................................................................ 10
FIGURE 1-3. STEERING INSTALLATION WITH TOW PACKAGE................................................................................................ 14
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 18
FIGURE 1-5. DRIVE HUB ASSEMBLY .......................................................................................................................................... 22
FIGURE 1-6. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 26
FIGURE 1-7. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED) .................................................................. 28
FIGURE 1-8. TOW PACKAGE INSTALLATION (OPTIONAL) ....................................................................................................... 32
SECTION 2 - TURNTABLE ................................................................................................................................................................ 35
FIGURE 2-1. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 36
FIGURE 2-2. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 40
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 42
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 46
FIGURE 2-5. ACCESSORY VALVE ASSEMBLY ........................................................................................................................... 50
FIGURE 2-6. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS .................................................................. 52
FIGURE 2-7. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 54
FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION ................................................................................................................. 58
FIGURE 2-9. DEUTZ TD2.9L4 ENGINE INSTALLATION .............................................................................................................. 68
FIGURE 2-10. GM ENGINE INSTALLATION ................................................................................................................................. 80
FIGURE 2-11. PISTON PUMP ASSEMBLY ................................................................................................................................... 86
FIGURE 2-12. GEAR PUMP ASSEMBLY ...................................................................................................................................... 92
FIGURE 2-13. TANK INSTALLATIONS .......................................................................................................................................... 94
FIGURE 2-14. ROTARY COUPLING INSTALLATION ................................................................................................................... 98
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY (FIBERGLASS BOX) ............................................................................ 102
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY (STEEL BOX) ........................................................................................ 106
FIGURE 2-17. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 110
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL) ............................................................................................ 114
FIGURE 2-19. HOODS (ABS) AND LIFTING PLATE INSTALLATIONS ...................................................................................... 116
FIGURE 2-20. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS (DEUTZ D2011 AND GM ENGINES) ....................... 122
FIGURE 2-21. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS (DEUTZ TD2.9L4 ENGINES) ................................... 128
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINE (OPTIONAL) ........................................ 134
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINE (OPTIONAL) .............................................. 140
SECTION 3 - BOOM ........................................................................................................................................................................ 145
FIGURE 3-1. BOOM INSTALLATION - 600S ............................................................................................................................... 146
FIGURE 3-2. BOOM INSTALLATION - 660SJ ............................................................................................................................. 150
FIGURE 3-3. MAIN BOOM ASSEMBLIES ................................................................................................................................... 156
FIGURE 3-4. ROTATOR ASSEMBLIES ....................................................................................................................................... 160
FIGURE 3-5. CONTROL VALVE INSTALLATION (BOOM) ......................................................................................................... 162
FIGURE 3-6. POWER TRACK INSTALLATIONS......................................................................................................................... 166
SECTION 4 - PLATFORM ................................................................................................................................................................ 169
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ....................................................................................................... 170
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 174
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 176
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 180
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 182
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ......................................................................................... 184
SECTION 5 - CYLINDER ................................................................................................................................................................. 187
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 188
FIGURE 5-2. PLATFORM LEVEL SLAVE CYLINDER ASSEMBLY ............................................................................................. 190
FIGURE 5-3. MAIN LIFT CYLINDER ASSEMBLY ....................................................................................................................... 194
FIGURE 5-4. JIB LIFT CYLINDER ASSEMBLY - 660SJ .............................................................................................................. 196
FIGURE 5-5. MASTER CYLINDER ASSEMBLY .......................................................................................................................... 198
FIGURE 5-6. STEER CYLINDER ASSEMBLY ............................................................................................................................. 200
FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY ................................................................................................................... 202
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 205
3121299 660SJ/600S 5
TABLE OF CONTENTS
FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT ............................................................................................................ 206
FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE AND STEER (2WD/2WS) ................................................................................... 208
FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE AND STEER (4WD/2WS) ................................................................................... 210
FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD ................................................................................................................... 212
FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD ................................................................................................................... 216
FIGURE 6-6. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 220
SECTION 7 - ELECTRICAL .............................................................................................................................................................. 221
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 222
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION .......................................................................................................... 224
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION .......................................................................................................... 242
SECTION 8 - DECALS ..................................................................................................................................................................... 261
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) .................................................................................................................... 262
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) .......................................................................................................... 266
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC) ....................................................................................... 272
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 275
FIGURE 9-1. MODEL 600SJ/660SJ STANDARD PARTS ............................................................................................................ 276
FIGURE 9-2. MODEL 600SJ/660SJ VARIABLE PARTS .............................................................................................................. 278
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 279
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 280
PART NUMBER INDEX .................................................................................................................................................................... 287
6 660SJ/600S 3121299
SECTION 1 - FRAME
SECTION 1 - FRAME
3121299 660SJ/600S 7
SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATION
8 660SJ/600S 3121299
FIGURE 1-1. AXLE INSTALLATION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
AXLE INSTALLATIONS - OSCILLATING
1001148168
Ref
Axle without Tow Package
C 1001148170
Ref
Axle with Tow Package
C 1 0100011
AR
Compound, Locking
2 0641814
8
Bolt 1/2in-13NC x 1-3/4in
3 0642012
1
Bolt 5/8in-11NC x 1-1/2in
4 0961950
2
Bearing
5
1684465
2
Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
6
3423184
1
Pin 7
3841258
1
Keeper, Pin
8 4740158
AR
Thrustwasher (1/4in Thick)
9 Ref
Axle Weldment Options:
9 1001148171
1
Axle without Tow Package
9 1001148172
1
Axle with Tow Package (Not Shown)
10
4891800
8
Flatwasher 1/2in Hardened
11
0100038
AR
Primer, Locking
12
4740229
AR
Thrustwasher (1/8in Thick)
13
4071101
AR
Shim (18Ga)
1001148169
Ref
AXLE INSTALLATIONS - FIXED
C
101
0100011
AR
Compound, Locking
102
0642012
1
Bolt 5/8in-11NC x 1-1/2in
103
0961950
2
Bearing
104
3423184
1
Pin, Pivot
105
3539877
2
Plate, Stop
106
3841258
1
Keeper, Pin
107
3931840
2
Screw 1/2in-13NC x 2-1/2in
108
4070944
6
Shim (.06)
109
4070945
2
Shim (.25)
110
4740158
AR
Thrustwasher
111
1001148171
1
Axle Weldment
112
4071101
AR
Shim (18Ga)
113
4740229
AR
Thrustwasher (1/8in Thick)
SECTION 1 - FRAME
3121299 660SJ/600S 9
SECTION 1 - FRAME
FIGURE 1-2. STEERING INSTALLATION WITHOUT TOW PACKAGE
10 660SJ/600S 3121299
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
4WD STEERING INSTALLATION
1001148162
Ref
4WD/2WS
C 1001148163
Ref
4WD/4WS (Note: Double qty for 4WD/4WS Machines)
B 1 0100011
AR
Compound, Locking
2 0641608
6
Bolt 3/8in-16NC x 1in
3
1001097242
2
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
4
0642012
2
Bolt 5/8in-11NC x 1-1/2in
5 0962356
2
Bushing
6 0962131
4
Bushing
8 3422326
2
Pin 9
3422900
2
Kingpin
10
3422902
2
Pin 11
3422903
2
Pin 12
3841143
6
Keeper, Pin
13
3841258
2
Keeper, Pin
14
1001155574
1
Tie-Rod
15
1001099387
1
Spindle - Left Side
16
1001099196
1
Spindle - Right Side
17
4740111
6
Thrustwasher
18
4740256
2
Thrustwasher
19
4740463
2
Thrustwasher
1001148161
Ref
2WD STEERING INSTALLATION
C
101
0100011
AR
Compound, Locking
104
0641608
6
Bolt 3/8in-16NC x 1in
106
0642012
2
Bolt 5/8in-11NC x 1-1/2in
108
0962356
2
Bushing
109
0962131
4
Bushing
111
1001097242
2
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
112
4130410
2
Hub Assembly (See Items 201-212 for Breakdown)
114
3422326
2
Pin 115
3422900
2
Kingpin
116
3422902
2
Pin 117
3422903
2
Pin 118
3841143
6
Keeper, Pin
119
3841258
2
Keeper, Pin
120
1001155574
1
Tie-Rod
122
1001099387
1
Spindle - Left Side
123
1001099196
1
Spindle - Right Side
124
4740111
6
Thrustwasher
125
4740256
2
Thrustwasher
127
4740463
2
Thrustwasher
130
0682020
12
Bolt 5/8in-11NC x 2-1/2in (Grade 8)
131
3272001
12
Nut 5/8in-11NC (Grade 8)
132
4892000
24
Flatwasher 5/8in Hardened
4130409
Ref
HUB ASSEMBLY
C
201
0440170
2
Cone, Bearing
202
0440171
2
Cup, Bearing
203
0721003
3
Bolt #10-24NC x 3/8in
FIGURE 1-2. STEERING INSTALLATION WITHOUT TOW PACKAGE
3121299 660SJ/600S 11
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
204
1120304
1
Cap, Hub
205
2780271
1
Hub 205A
0630490
9
Stud, Wheel
206
3323403
1
Nut, Slotted 1-1/2in -12NF
207
3451010
1
Pin, Cotter 5/8in x 2-1/2in
208
3960343
1
Seal, Grease
209
4130409
1
Adapter, Spindle
210
4740283
1
Flatwasher, Hardened
211
4761000
3
Lockwasher #10
212
3020017
AR
Grease, Bearing
SECTION 1 - FRAME
12 660SJ/600S 3121299
SECTION 1 - FRAME
FIGURE 1-3. STEERING INSTALLATION WITH TOW PACKAGE
14 660SJ/600S 3121299
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
4WD STEERING INSTALLATION
Ref
USA Built Machines:
1001148164
Ref
4WD/2WS
C 1001148166
Ref
4WD/4WS (Note: Double qty for 4WD/4WS Machines)
C
Ref
China Built Machines:
1001148164
Ref
4WD/2WS
C 1 0100011
AR
Compound, Locking
2 0641608
8
Bolt 3/8in-16NC x 1in
3 0642012
2
Bolt 5/8in-11NC x 1-1/2in
4 0741607
4
Screw 3/8in-16NC x 7/8in
5 0962356
2
Bushing
6 0962131
4
Bushing
7 0962292
2
Bushing
8 0962348
1
Bushing
9
1001097242
2
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
10
1001148178
1
Link 11
3340966
2
Pad 12
3422326
2
Pin 13
3422567
1
Pin 14
3422813
1
Pin 15
3422848
1
Pin 16
3422900
2
Pin 17
3422902
1
Pin 18
3422903
2
Pin
19
3841143
8
Keeper, Pin
20
3841258
2
Keeper, Pin
21
1001155574
1
Tie-Rod
22
4071059
2
Shim
23
1001099387
1
Spindle - Left Side
24
4130399
1
Spindle - Right Side
25
4740111
9
Thrustwasher
26
4740155
2
Thrustwasher
27
4740256
2
Thrustwasher
28
4740463
2
Thrustwasher
29
4846935
1
Pivot
1001148165
Ref
2WD STEERING INSTALLATION
C
Ref
Note: Only Available on USA Built Machines
101
0100011
AR
Compound, Locking
102
0440170
4
Cone, Bearing
103
0440171
4
Cup, Bearing
104
0641608
8
Bolt 3/8in-16NC x 1in
105
0642012
2
Bolt 5/8in-11NC x 1-1/2in
106
0721003
6
Bolt #10-24NC x 3/8in
107
0741607
4
Screw 3/8in-16NC x 7/8in
108
0962356
2
Bushing
109
0962131
4
Bushing
110
0962292
2
Bushing
111
0962348
1
Bushing
112
1120304
2
Cap, Hub
FIGURE 1-3. STEERING INSTALLATION WITH TOW PACKAGE
3121299 660SJ/600S 15
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
113
1001097242
2
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
114
2780271
2
Hub 114A
0630490
18
Stud, Wheel (9 Per Hub)
115
1001148178
1
Link 116
3323403
2
Nut, Slotted 1-1/2in -12NF
117
3340966
2
Pad 118
3422326
2
Pin 119
3422567
1
Pin 120
3422813
1
Pin 121
3422848
1
Pin 122
3422900
2
Pin 123
3422902
1
Pin 124
3422903
2
Pin 125
3451010
1
Pin, Cotter 5/8in x 2-1/2in
126
3841143
8
Keeper, Pin
127
3841258
2
Keeper, Pin
128
1001155574
1
Tie-Rod
129
3960343
2
Seal, Grease
130
4071059
2
Shim 131
4130396
1
Spindle - Left Side
132
4130400
1
Spindle - Right Side
133
4740111
9
Thrustwasher
134
4740155
2
Thrustwasher
135
4740256
2
Thrustwasher
136
4740283
2
Flatwasher, Hardened
137
4740463
2
Thrustwasher
138
4761000
6
Lockwasher #10
139
4846935
1
Pivot
SECTION 1 - FRAME
16 660SJ/600S 3121299
SECTION 1 - FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
18 660SJ/600S 3121299
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
WHEEL DRIVE INSTALLATIONS
1001149287
Ref
2WD
A 1001149288
Ref
4WD/2WS
A 1001149289
Ref
4WD/4WS
A
Ref
Note: 2WD Qty Shown. For 4WD, Double Qty Shown.
1 0100011
AR
Compound, Locking
3 0681810
4
Bolt 1/2in-13NC x 1-1/4in (Grade 8)
4 0682016
12
Bolt 5/8in-11NC x 2in (Grade 8)
5
2780269
2
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for
Breakdown)
6 Ref
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)
6
3160349
2
2WD 6
3160350
2
4WD 7
3300106
18
Nut, Wheel
9 3960526
1
Gasket
12
4891800
4
Flatwasher 1/2in Hardened
13
4740393
12
Flatwasher 5/8in Hardened
Ref
TIRE AND WHEEL INSTALLATIONS OPTIONS
Ref
USA Built Machines:
1001101800
Ref
Pneumatic - OTR Tires (Available on All Specs except
Australian and CE Specs)
D
1001101802
Ref
Pneumatic W/Sealant - OTR Tires (Available on ANSI and
ANSI Export Specs Only)
C 0275860
Ref
Pneumatic Turf/Sand - Galaxy Tires (Available on ANSI
Specs Only)
1
1001101801
Ref
Foam-Filled - OTR Tires (Available on All Specs)
C
0274152
Ref
Foam-Filled - OTR Tires (Non-Marking) (Available on All
Specs)
1
Ref
China Built Machines:
1001101800
Ref
Pneumatic - OTR Tires (Available on ANSI Export and
Japanese Specs)
D
1001101801
Ref
Foam-Filled - OTR Tires (Available on All Specs)
C
Ref
Tire and Wheel Assembly Options:
1001097358
2
Pneumatic - OTR Tire (Right Side)
D 1001097357
2
Pneumatic - OTR Tire (Left Side)
D 1001097388
2
Pneumatic W/Sealant - OTR Tire (Right Side)
D 1001097387
2
Pneumatic W/Sealant - OTR Tire (Left Side)
D 4520674
4
Pneumatic Turf/Sand - Galaxy Tire (Not Shown)
A 1001097374
2
Foam-Filled - OTR Tire (Right Side)
F 1001097373
2
Foam-Filled - OTR Tire (Left Side)
F 4520340
2
Foam-Filled - OTR Tire (Non-Marking) (Right Side)
B 4520339
2
Foam-Filled - OTR Tire (Non-Marking) (Left Side)
B
Ref
Note: Assemblies may require ballast/foam filling to
manufacturer's specifications prior to installing on a
machine. Refer to Operation and Safety or Service and
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire and wheel assembly,
otherwise, purchase complete assembly.
Ref
Note: Turf/Sand Tires required additional chassis
counterweight. See SPECIAL OPTIONS SECTION before
installing this option.
101
Ref
Tire (1 Per Assembly) Options:
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
3121299 660SJ/600S 19
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
101
1001097351
4
Tire 39 x 15-22.5
101
4520256
4
Tire 41/18LL x 22.5 - Turf/Sand (1 Per Assembly)
102
Ref
Rim, Wheel (1 Per Assembly) Options:
102
1001097348
4
Rim, Wheel - 39 x 15-22.5 Tire (1 Per Assembly)
102
4520672
4
Rim, Wheel - Turf/Sand 22.5 x 14 (1 Per Assembly)
103
4640113
4
Valve, Air (1 Per Assembly)
104
Ref
Decal PSI Options:
104
1702701
4
Decal - 95 PSI
104
1701643
4
Decal - 70 PSI (Turf/Sand Tires 41/18LL x 22.5 Only)
105
1705364
AR
Decal - Tire Sealant (W/Sealant Only)
106
1300019
AR
Chemical, Tire Sealant (Green) (W/Sealant Only)
107
1120552
AR
Cap, Valve Stem (Green) (W/Sealant Only)
SECTION 1 - FRAME
20 660SJ/600S 3121299
SECTION 1 - FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY
22 660SJ/600S 3121299
FIGURE 1-5. DRIVE HUB ASSEMBLY
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780269
Ref
DRIVE HUB/BRAKE ASSEMBLY
C
1
See Note
1
Spindle/Housing Assembly (Note: Not Available - Purchase p/n
2780269 Complete Replacement. See 1A-1M for Available
Components.)
1A
7024729
1
Spindle
1B
70001119
1
Seal 1C
7024735
2
Bearing (Includes Cup and Cone)
1D
2780269
1
Housing (Note: Not Available for Purchase.)
1E
7024730
1
Ring, Gear
1F
7024744
1
Nut, Bearing
1G
See Note
2
Setscrew 1/4in-28NF x 1/2in (Note: Use Item 100A,100B,101A or
101B) 1H
7024732
9
Stud, Wheel
1K
7024125
1
Ring, Retaining
1L
7024124
1
Spring
1M
7024129
1
Thrustwasher
2 7024741
1
Thrustwasher
3
See Note
1
Carrier Assembly (Note: Not Available for Purchase. See 3A-3F for
Available Components.)
3A
7024725
1
Carrier
3B
7024127
6
Thrustwasher
3C
7024733
42
Bearing, Needle
3E
7024724
3
Shaft, Planet
3F
7024727
3
Gear, Planet
4
See Note
1
Planet Gear Sub-Assembly (Note: Not Available for Purchase. See
4A-4H for Available Components.)
4B
7024740
12
Thrustwasher
4C
7024734
84
Bearing, Needle
4D
7024736
3
Spacer, Thrust
4E
7024726
3
Shaft, Planet
4F
7024728
3
Gear, Planet
4G
7001913
6
Rollpin
4H
7024742
1
Thrustwasher
5 7017027
1
Ring, Retaining
6
See Note
1
Cover Assembly (Note: Not Available for Purchase. See 6A-6G for
Available Components.)
6A
7024731
1
Plate, Cover
6B
7017093
1
Cap, Disengage
6C
7000216
2
Bolt 1/2in-20NC x 1/2in
6D
7024739
1
Pin, Dowel
6E
7017095
1
O-Ring
6F
7017072
2
Plug, Pipe
6G
7024738
1
Ring, Retaining
7 7024722
1
Coupling
8
See Note
1
Brake, Input (Note: Not Available for Purchase. See 8A-8L for
Available Components.)
8A
70000782
1
Piston, Brake
8B
7024743
1
Plate, Pressure
8C
See Note
1
Ring, Retaining (Note: Use Item 101A or 101B)
8D
See Note
1
O-Ring (Note: Use Item 100B or 101A)
8E
See Note
1
Ring, Back-up (Note: Use Item 100B or 101A)
SECTION 1 - FRAME
3121299 660SJ/600S 23
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
8F
See Note
1
O-Ring (Note: Use Item 100B or 101A)
8H
See Note
1
Ring, Back-up (Note: Use Item 100B or 101A)
8J
7024764
8
Rotor, Brake
8K
7024764
9
Stator, Brake
8L
7024766
AR
Spring, Brake
9 7024721
1
Shaft, Input
11
7024723
1
Gear, Sun
12
See Note
1
Plug (Note: Not Available - Purchase Locally.)
15
See Note
1
Plate, ID (Not Shown) (Note: Not Available for Purchase.)
16
7000281
4
Screw, Drive
17
7024134
1
O-Ring 18
7024744
1
O-RIng 19
7017022
3
Screw, Countersunk 3/8in-16NC
20
7024737
1
Ring, Retaining
21
See Note
1
Plug (Note: Not Available - Purchase Locally.)
100
Ref
Seal Kit Options:
100A
7024744
1
Hub Seal Kit (Includes Items 1B, 1F, 1G, 17, 18 & 19)
100B
7024765
1
Brake Seal Kit (Includes Items 1G, 8C, 8D, 8E, 8F & 8H)
101
Ref
Repair Kit Options:
101A
7024764
1
Brake Lining Kit (Includes Items 1G, 8C, 8D, 8F, 8E, 8H, 8J &
8K) 101B
7024766
1
Brake Spring Kit (Includes Items 1G, 8C & 8L)
SECTION 1 - FRAME
24 660SJ/600S 3121299
SECTION 1 - FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY
26 660SJ/600S 3121299
FIGURE 1-6. DRIVE MOTOR ASSEMBLY
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
DRIVE MOTOR ASSEMBLY
3160349
Ref
2WD
B 3160350
Ref
4WD
B 1 7022302
2
Bearing, Journal
2 7007446
1
Pin 3
7007438
2
Ring, Retaining
4 70000794
1
Swashplate
5 See Note
2
Pin (Note: Not Available for Purchase.)
6 7022328
1
Gasket
7 7027740
1
Cylinder Block Kit (Includes Items 9-17)
8 7024862
1
Plate, Valve
9 7027740
1
Block, Cylinder
10
7027740
1
Guide, Slipper Retainer
11
7021275
3
Pin, Slipper Hold Down
12
7024865
9
Piston Assembly
13
7027740
1
Retainer, Slipper
14
7022311
1
Ring, Retaining
15
7024867
1
Spring
16
7022313
1
Washer
17
7022314
1
Retainer, Spring
18
7023910
1
Shaft 19
7007439
1
Ring, Retaining
20
70000795
1
Cap, End - Axial
21
7022368
5
Screw
22
7021249
1
Bearing, Needle
23
2220886
1
Plug (Includes Item 24)
24
7022328
1
O-Ring
25
2220883
1
Plug (Includes Item 26)
26
7022328
1
O-Ring
27
7027419
2
Plug (Includes Item 28)
28
7022328
2
O-Ring
29 Ref
Seat, Spring Options:
29
7024853
1
2WD/2WS
29
7022372
1
2WD/4WS, 4WD/2WS & 4WD/4WS
30
See Note
1
Housing (Note: Not Available - Purchase Complete Drive Motor
Assembly.)
31
2220883
2
Plug (Items Item 32)
32
7022328
2
O-Ring
33
2220886
1
Plug (Items Item 34)
34
7022328
1
O-Ring
35
7022328
1
O-Ring
36
7022328
1
Ring, Seal
37
7024871
1
Piston, Servo
38
7007437
1
Bearing
39
7022326
1
Spring
40
7022328
1
Seal, Lip
41
7022371
1
Washer, Support
100
7022328
1
Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)
SECTION 1 - FRAME
3121299 660SJ/600S 27
SECTION 1 - FRAME
FIGURE 1-7. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)
28 660SJ/600S 3121299
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
DRIVE VALVES INSTALLATION OPTIONS:
1001149287
Ref
2WD
A 1001149288
Ref
4WD/2WS
A 1001149289
Ref
4WD/4WS
A 2
Ref
Bolt 5/16in-18NC Options:
2 0641530
2
3-3/4inin Length (2WD)
2 0641552
3
6-1/2in Length (4WD)
8 3311505
AR
Locknut 5/16in-18NC
10 Ref
Flow Divider Valve Assembly Options:
10A
1001100120
1
2WD (See Items 101-107 for Breakdown)
10B
1001098503
1
4WD (See Items 201-207 for Breakdown)
11
4711500
AR
Flatwasher 5/16in Thin
14 Ref
Bar, Clamping
14
Not Required
0
2WD
14
0363012
2
4WD
15
0641618
4
Bolt 3/8in-16NC x 2-1/4in
16
3340911
4
Rubber, Clamp
17
4751600
4
Flatwasher 3/8in Regular
1001100120
Ref
FLOW DIVIDER ASSEMBLIES (2WD)
A
101
7023933
1
Valve, Cartridge (Flow Divider)
101
7021625
1
Seal Kit - Flow Divider Cartridge
102
7024892
1
Valve, Cartridge (Check)
102
7023936
1
Seal Kit - Check Cartridge
103
7022397
2
Valve, Cartridge (Check)
103
7022399
2
Seal Kit - Check Cartridge
104
7023935
1
Valve, Cartridge (Check)
104
7023936
1
Seal Kit - Check Cartridge
105
70002063
1
Orifice
106
7017406
4
Plug 107
70000781
1
Lock Down Kit
1001098503
Ref
FLOW DIVIDER ASSEMBLIES (4WD)
A
201
7023933
1
Valve, Cartridge (Flow Divider)
201
7021625
1
Seal Kit - Flow Divider Cartridge
202
70003408
6
Valve, Cartridge (Check)
202
7022399
6
Seal Kit - Check Cartridge
203
7023935
1
Valve, Cartridge (Check)
203
7023936
1
Seal Kit - Check Cartridge
204
7024892
1
Valve, Cartridge (Check)
204
7023936
1
Seal Kit - Check Cartridge
205
7023917
2
Valve, Cartridge (Flow Divider)
205
7021625
2
Seal Kit - Flow Divider Cartridge
206
70002063
1
Plug, Orifice
207
70002064
2
Plug, Orifice
Ref
FRAME SHIELDS INSTALLATION
1001150994
Ref
2WS
A 1001150995
Ref
4WS
A
301
0100011
AR
Compound, Locking
302
0641607
AR
Bolt 3/8in - 16NC x 7/8in
303
1001150845
1
Cover (Front)
304
4891600
AR
Flatwasher, 3/8in Hardened
FIGURE 1-7. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)
3121299 660SJ/600S 29
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
305
4280296
AR
Trim 306
1001150845
1
Cover (Rear) (4WS Only)
307
83683307
2
Nut, Tinnerman (4WS Only)
308
0641610
1
Bolt 3/8in - 16NC x 1-1/4in (4WS Only)
SECTION 1 - FRAME
30 660SJ/600S 3121299
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