Illustrated Parts Manual
Models
15DVL
15DVSP
20DVL
20DVSP
P/N
3121137
June 24, 2011
REVISION LOG
September 1, 2001 - Original Issue Of Manual (Manual edited to B/M 0010581)
October 15, 2001 - Revised Manual (Manual edited to B/M 0010581)
March 15, 2002 - Revised Manual (Manual edited to B/M 0010581 - Rev 7)
May 30, 2002 - Revised Manual (Manual edited to B/M 0010581 - Rev 10)
January 8, 2003 - Added 20DVSP
February 13, 2003 - Revised Manual (Manual edited to B/M 0010581 - Rev 21)
May 8, 2003 - Revised Manual (Manual edited to B/M 0010581 - Rev 25)
September 19, 2003 - Revised Manual (Manual edited to B/M 0010581 - Rev 29)
February 26, 2004 - Revised Manual (Manual edited to B/M 0010581 - Rev 32)
August 11, 2004 - Revised Manual (Manual edited to B/M 0010581 - Rev 36)
May 5, 2005 - Revised Manual (Manual edited to B/M 0010581 - Rev 45)
February 15, 2006 - Revised Manual (Manual edited to B/M 0010581 - Rev 48)
June 30, 2006 - Revised Manual (Manual edited to B/M 0010581 - Rev 48)
June 29, 2007 - Revised Manual (Manual edited to B/M 0010581 - Rev 48)
June 24, 2011 - Revised Manual
3121137 15DVL 15DVSP 20DVL 20DVSP A
REVISION LOG
B 15DVL 15DVSP 20DVL 20DVSP 3121137
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 BASE MOUNTED COMPONENTS INSTALLATION (PRIOR TO S/N 5271) . . . . . . . . . 1-2
1-2 BASE MOUNTED COMPONENTS INSTALLATION (S/N 5271 TO PRESENT) . . . . . . 1-6
1-3 DRIVE ASSEMBLY (PRIOR TO S/N 5271) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 DRIVE ASSEMBLY (S/N 5271 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-6 COVER INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-7 MAST AND BATTERY BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS . . . . . . . . . . . . . . . . . . 2-2
2-2 PUMP/MOTOR ASSEMBLY - FENNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 PUMP/MOTOR ASSEMBLY - MONARCH (SERVICE REPLACEMENT) . . . . . . . . . . . . 2-8
2-4 BATTERIES/CHARGER/SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-6 PLATFORM CABLE AND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-7 CONTROLLER ASSEMBLY (PRIOR TO S/N 7616). . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-8 CONTROLLER ASSEMBLY (S/N 7616 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 MAST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM WITH FRONT SLIDE BAR ENTRY (DVL). . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM WITH GULLWING GATE (DVL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 PLATFORM WITH MOLDED SIDES (DVL & DVSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 PLATFORM WITH ROLLING EXTENSION (DVL & DVSP) . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 PLATFORM WITH FIXED SIDE RAILS (DVSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-6 PLATFORM WITH FOLDING SIDE RAILS (DVSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-7 PLATFORM WITH SIDE ENTRY (15 DVSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-8 PLATFORM/SIDE ENTRY WITH MATERIAL TRAY (20DVL) . . . . . . . . . . . . . . . . . . . . . 4-28
4-9 PLATFORM/SIDE ENTRY WITH FOLDING TRAY (15DVSP/20DVSP) . . . . . . . . . . . . . 4-30
4-10 OBSTRUCTION SENSOR INSTALLATION (DVSP) (OPTIONAL) . . . . . . . . . . . . . . . . . 4-32
4-11 QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR . . . . . . . . . . . . . . . . 4-34
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION (ANSI EXPORT SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
3121137 15DVL 15DVSP 20DVL 20DVSP i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1
BASE
3121137 15DVL 15DVSP 20DVL 20DVSP 1-1
SECTION 1 BASE
5
25
32
33
27
37
25
13
2
38
3
7
7
292915
8
22
36
27
16
7
23
30
211419
261417
4
24
7
7
20
12
31
5
25
62513183125101
102
5
5
25
25
9
NOTE: DRIVE MOTOR COVER (ITEM 9)
SHOWN HERE FOR CLARITY.
5
25
25
18
13
28
201
39
103
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (PRIOR TO S/N 5271)
1-2 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (PRIOR TO S/N 5271)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BASE ASSEMBLY OPTIONS:
0271258 Ref. Base Assembly - (Standard) J
0272776 Ref. Base Assembly - (Rubber Tires) A
0272981 Ref. Base Assembly - (Rubber Tires - Rear Only) B
1 0100011 A/R Loctite #242 (Not Shown)
2 1 Drive Assembly (Right Side) Options: (See Figure 1-3 for
Breakdown)
0271460 (Standard)
0272775 (Rubber Tires / Rubber Tires - Rear Only)
3 1 Drive Assembly (Left Side) Options: (See Figure 1-3 for Break-
down)
0271461 (Standard)
0272774 (Rubber Tires / Rubber Tires - Rear Only)
4 0641406 4 Bolt 1/4”-20NC x 3/4”
5 0641607 14 Bolt 3/8”-16NC x 7/8”
6 0641614 2 Bolt 3/8”-16NC x 1 3/4”
7 1060649 2 Cable, Pothole Protection
8 1100103 2 Cam
9 1671020 1 Cover, Drive Motor
10 3020017 A/R Lubricant (Not Shown)
11 3020022 A/R Grease, White Lithium (Not Shown)
12 3311005 2 Locknut #10-24NC
13 3311605 4 Locknut 3/8”-16NC
14 3312002 2 Locknut 5/8”-11NC
15 3430638 4 Pin, Clevis
16 3450403 4 Pin, Cotter 1/8” x 3/4”
17 3573093 1 Plate, Cable Mounting
18 3760365 2 Ring, Tie Down
19 3841343 1 Rod, Actuator
20 3900202 4 Screw, Socket Head Shoulder
21 4160160 1 Spring, Compression
22 4160162 4 Spring, Compression
23 4567203 1 Tube, Plunger
24 4711400 4 Flatwasher 1/4” Narrow
25 4711600 20 Flatwasher 3/8” Narrow
26 4712000 1 Flatwasher 5/8” Narrow
27 4751600 5 Flatwasher 3/8” Wide
28 4846436 1 Base Weldment
29 4846437 2 Bar, Pothole Protection
30 4846446 1 Actuator
31 2 Wheel, Caster Assembly Options:
4860235 Standard / Rubber Tires - Rear Only
4860239 Rubber Tires
32 1 Strap, Static Options:
4240084 (Prior to S/N 4184)
4240147 (S/N 4184 to S/N 5271)
33 0641606 1 Bolt 3/8”-16NC x 3/4”
34 4240127 2 Tie-Strap (Not Shown - Located at Motors)
3121137 15DVL 15DVSP 20DVL 20DVSP 1-3
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (PRIOR TO S/N 5271)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 0100035 A/R Loctite #222 (Not Shown)
36 3900249 4 Setscrew
37 4300154 2 Stud 3/8”-16NC x 2”
38 Plate, Shim Options:
4070547 4 Standard / Rubber Tires
Not Used 0 Rubber Tires - Rear Only
39 Shim, Caster Options:
Not Used Standard / Rubber Tires - Rear Only
4071064 Rubber Tires
40 Bolt Options: (Not Shown)
Not Used 0 Standard
0641610 2 Rubber Tires (3/8 - 16NC x 1/1/4”)
0641609 6 Rubber Tires - Rear Only (3/8 - 16NC x 1/1/8”)
0271946 Ref. BEACON LIGHT INSTALLATION B
101 2920155 1 Light, Beacon - Amber Options:
Preco Model 3970
Preco Model 3971
7026196 1 Bulb, Replacement
7026195 1 Lens, Replacement
102 3820032 2 Rivet
103 3520033 1 Plug, Hole 1” (S/N 5521 to S/N 5271)
0272061 Ref. BEACON HOLE PLUG INSTALLATION B
201 3520033 2 Plug, Hole 1”
1-4 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (PRIOR TO S/N 5271)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 1-5
SECTION 1 BASE
101
40
40
25
25
9
NOTE: DRI VE MOTOR COVER (I TEM 9)
SHOWN HERE FOR CLARITY.
40
25
25
18
13
28
305
310
302
62513183125102
201
40
25
32
33
27
37
25
13
7
7
29
29
15822
36
27
1672330211419
261417
4
24
7
7
20414212315253939
311
308
304
103
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION (S/N 5271 TO PRESENT)
1-6 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION (S/N 5271 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BASE ASSEMBLY OPTIONS:
0271258 Ref. Base Assembly - (Standard) P
0272776 Ref. Base Assembly - (Rubber Tires) I
0272981 Ref. Base Assembly - (Rubber Tires - Rear Only) H
0273083 Ref. Base Assembly - (30:1 Gear Ratio) E
1 0100011 A/R Loctite #242 (Not Shown)
2 to 3 Not Used
4 0641406 4 Bolt 1/4”-20NC x 3/4”
5 8 Bolt Options: 3/8”-16NC x 7/8”
0641607 (Standard / Rubber Tires - Rear Only) (Prior to S/N 5271)
Not Used (Rubber Tires)
6 0641614 2 Bolt 3/8”-16NC x 1 3/4”
7 1060649 2 Cable, Pothole Protection
8 1100103 2 Cam
9 1671020 1 Cover, Drive Motor
10 3020017 A/R Lubricant (Not Shown)
11 3020022 A/R Grease, White Lithium (Not Shown)
12 2 Hardware Options:
3311005 Locknut #10-24NC (Prior to S/N 6320)
3311402 Jam Nut 1/4”-20NC (S/N 6320 to Present)
13 3311605 4 Locknut 3/8”-16NC
14 3312002 2 Locknut 5/8”-11NC
15 3430638 4 Pin, Clevis
16 3450403 4 Pin, Cotter 1/8” x 3/4”
17 1 Plate, Cable Mounting Options:
3573093 1 Prior to S/N 6320
3575698 1 S/N 6320 to Present
18 3760365 2 Ring, Tie Down
19 3841343 1 Rod, Actuator
20 4 Hardware Options:
3900202 Screw, Socket Head Shoulder (Prior to S/N 6320)
0630590 Bolt 1/4”-20NC x 3/4” (S/N 6320 to Present)
21 4160160 1 Spring, Compression
22 4160162 4 Spring, Compression
23 4567203 1 Tube, Plunger
24 4711400 4 Flatwasher 1/4” Narrow
25 4711600 6 Flatwasher 3/8” Narrow
26 4712000 1 Flatwasher 5/8” Narrow
27 4751600 19 Flatwasher 3/8” Wide
28 4846436 1 Base Weldment
29 A/R Bar, Pothole Protection Options:
4846437 2 Prior to S/N 5470
4846869 1 Right Side (S/N 5470 to Present)
4846870 1 Left Side (S/N 5470 to Present)
30 4846446 1 Actuator
31 2 Wheel, Caster Assembly Options:
4860235 Standard / Rubber Tires - Rear Only
4860239 Rubber Tires
3121137 15DVL 15DVSP 20DVL 20DVSP 1-7
SECTION 1 BASE
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION (S/N 5271 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
32 4240147 1 Strap, Static
33 0641606 1 Bolt 3/8”-16NC x 3/4”
34 4240127 2 Tie-Strap (Not Shown - Located at Motors)
35 0100035 A/R Loctite #222 (Not Shown)
36 3900249 4 Setscrew
37 4300154 2 Stud 3/8”-16NC x 2”
38 Not Used
39 1 Drive Motor Frame Assembly Options:
(See Figure 1-4 for Breakdown)
0272584 Standard
0272830 Rubber Tires / Rubber Tires - Rear Only
0273084 30:1 Gear Ratio
40 0641609 14 Bolt 3/8”-16NC x 1 1/8”
41 4071077 A/R Shims - .015 (S/N 5470 to Present)
42 4071078 A/R Shims - .036 (S/N 5470 to Present)
0271946 Ref. BEACON LIGHT INSTALLATION B
101 2920178 1 Light, Beacon - Amber Options: (was p/n 2920155)
Preco Model 3970
Preco Model 3971
7026196 1 Bulb, Replacement
7026195 1 Lens, Replacement
102 3820032 2 Rivet
103 3520033 1 Plug, Hole 1” (S/N 5521 to Present)
0272061 Ref. BEACON HOLE PLUG INSTALLATION B
201 3520033 2 Plug, Hole 1”
0272825 Ref. BUMPER INSTALLATION (15 DVSP OPTION ONLY) A
301 0100011 A/R Loctite #242 (Not Shown)
302 0641407 6 Bolt, 1/4-20 x 7/8”
303 Not Used
304 0641814 4 Bolt, 1/2-13NC x 1 3/4”
305 0940105 2 Bumper, Side Base
306 to 307 Not Used
308 0940108 2 Bumper, Base
309 Not Used
310 4711400 26 Flatwasher 1/4”
311 4751800 4 Flatwasher 1/2” Wide
1-8 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION (S/N 5271 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 1-9
SECTION 1 BASE
19
13
22
13
19
9
6
4
19
12
16
8
14
20
3
17
19
25
20
5
20
5
10
3
15
26
18
23
21
TORQUE
35 FT. LBS.
7
DETAIL
OF ITEM 8
109
101
107
102
103
104
110
111
105
106
108
FIGURE 1-3.DRIVE ASSEMBLY (PRIOR TO S/N 5271)
1-10 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-3. DRIVE ASSEMBLY (PRIOR TO S/N 5271)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE ASSEMBLY OPTIONS:
Ref. Note: Quanities shown are for one side.
Ref. (Standard) F
0271460 Ref. Right Side
0271461 Ref. Left Side
Ref. (Rubber Tires / Rubber Tires - Rear Only) A
0272775 Ref. Right Side
0272774 Ref. Left Side
1 0100011 A/R Loctite #242 (Not Shown)
2 0100019 A/R Loctite #271 (Not Shown)
3 0440221 2 Bearing, Axle
4 0641609 A/R Bolt 3/8”-16NC x 1 1/8”
5 0641816 A/R Bolt 1/2”-13NC x 2”
6 0741506 3 Screw, Countersunk 5/16”-18NC x 3/4”
7 0741609 1 Screw, Countersunk 3/8”-16NC x 1 1/4”
8 1400126 1 Clutch, Torque Limiting (See Items 101-111 for Breakdown)
9 2860027 1 Key, Clutch
10 2860029 1 Key, Wheel
11 3020017 A/R Lubricant (Not Shown)
12 3160282 1 Drive Motor Assembly (See Figure 1-5 for Breakdown)
13 3311605 4 Locknut 3/8”-16NC
14 3311801 A/R Nut 1/2”-13NC
15 3440520 1 Rollpin
16 1 Plate, Motor Mounting Options:
3573070 Right Side
3573077 Left Side
17 3573071 1 Plate, Bearing Mounting
18 4040268 1 Shaft, Drive
19 4711600 8 Flatwasher 3/8” Narrow
20 4711800 A/R Flatwasher 1/2”
21 4740478 1 Washer, Wheel Retainer
22 1 Frame Options:
4846440 Right Side
4846441 Left Side
23 1 Wheel Options:
4860232 Standard
4860240 Rubber Tires / Rubber Tires - Rear Only
1705981 Decal - This Side In (Not Shown)
24 0100038 A/R Primer #7471 (Not Shown)
25 0641611 2 Bolt 3/8-16NC x 1 3/8
26 1 Rollpin Options:
Not Used Standard
3440320 Rubber Tires / Rubber Tires - Rear Only
3121137 15DVL 15DVSP 20DVL 20DVSP 1-11
SECTION 1 BASE
FIGURE 1-3. DRIVE ASSEMBLY (PRIOR TO S/N 5271) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1400126 Ref. TORQUE LIMITER CLUTCH ASSEMBLY C
101 7023351 1 Hub
102 7023352 1 Chain
103 7023353 1 Sprocket
104 7023354 1 Bushing
105 7023355 2 Facing, Friction
106 7023356 1 Plate, Pressure
107 7023357 3 Disc, Spring
108 7023358 1 Lockwasher, Tabbed
109 7023359 1 Nut, Adjusting
110 7023360 1 Sprocket
111 7023361 1 Setscrew
1-12 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-3. DRIVE ASSEMBLY (PRIOR TO S/N 5271) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 1-13
SECTION 1 BASE
DETAIL
OF ITEM 7
109
101
107
102
103
104
110
111
105
106
108
181719
161514
131211
9
8
7
6
5
4
3
3A
3A
FIGURE 1-4.DRIVE ASSEMBLY (S/N 5271 TO PRESENT)
1-14 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-4. DRIVE ASSEMBLY (S/N 5271 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE ASSEMBLY OPTIONS:
Ref. Note: Quanities shown are for one side.
0272584 Ref. (Standard) F
0272830 Ref. (Rubber Tires / Rubber Tires - Rear Only) F
0273084 Ref. (30:1 Gear Ratio) E
1 0100011 A/R Loctite #242 (Not Shown)
2 0100038 A/R Loctite #7471 (Not Shown)
3 0272595 1 Drive Motor Frame Assembly
3A 0440258 4 Bearing
4 0641609 4 Bolt, 3/8 - 16NC x 1 1/8”
5 0741506 6 Screw, 5/16 - 18NC x 3/4”
6 0741609 2 Screw, 3/8 - 16NC x 1 1/8”
7 2 Clutch, Torque Limiting Options:
1400126 Prior to S/N 6340 (See Items 101-111 for Breakdown)
Use 1400126 S/N 6340 to S/N 6398 (was p/n 1400128. No Serviceable
Parts Available for P/N 1400128)
1400126 S/N 6398 to Present
8 2860027 2 Key, Clutch
9 2860031 2 Key, Wheel
10 3020039 A/R Lubricant, Loctite Moly Paste #51049 (Not Shown)
11 2 Drive Motor Assembly Options:
3160282 (Standard & Rubber Tires / Rubber Tires - Rear Only) (See
Figure 1-5 for Breakdown) (Prior to S/N 6340)
3160312 (Standard & Rubber Tires / Rubber Tires - Rear Only) (No
Serviceable Parts) (S/N 6340 to Present)
3160283 (30:1 Gear Ratio) (See Figure 1-5 for Breakdown) (Prior to S/
N 6340)
3160311 (30:1 Gear Ratio) (No Serviceable Parts) (S/N 6340 to
Present)
12 3311605 4 Nut, 3/8-16NC
13 3423050 2 Pin, Spiral Spring
14 3573986 2 Plate, Drive Motor Mount
15 4040268 2 Shaft, Drive
16 4711600 8 Flatwasher 3/8” Narrow
17 4740478 2 Washer, Wheel Retainer
18 2 Wheel, Rear Options:
4860232 Standard
4860240 Rubber Tires / Rubber Tires - Rear Only)
1705981 Decal - This Side In (Not Shown)
19 4812000 2 Flatwasher 10mm (Prior to S/N 6183)
Ref. TORQUE LIMITER CLUTCH ASSEMBLY
1400126 Ref. Prior to S/N 6340 C
1400128 Ref. S/N 6340 to S/N 6398 (No Serviceable Parts Available -
Replaced with P/N 1400126)
1400126 Ref. S/N 6398 to Present C
101 7023351 1 Hub
102 7023352 1 Chain
C
3121137 15DVL 15DVSP 20DVL 20DVSP 1-15
SECTION 1 BASE
FIGURE 1-4. DRIVE ASSEMBLY (S/N 5271 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
103 7023353 1 Sprocket
104 7023354 1 Bushing
105 7023355 2 Facing, Friction
106 7023356 1 Plate, Pressure
107 7023357 3 Disc, Spring
108 7023358 1 Lockwasher, Tabbed
109 7023359 1 Nut, Adjusting
110 7023360 1 Sprocket
111 7023361 1 Setscrew
1-16 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-4. DRIVE ASSEMBLY (S/N 5271 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 1-17
SECTION 1 BASE
1
22
22
16
18
15
13
16
2
4
14
3
8
23
9
11
11
11
112112
112011719
5
7
7
6
10
24
25
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
1-18 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE MOTOR ASSEMBLY OPTIONS:
3160282 Ref. 24 Volt (Standard) (Prior to S/N 6340) G
3160312 Ref. 24 Volt (Standard) (S/N 6340 to Present) A
3160283 Ref. 24 Volt (UPS Spec) (Prior to S/N 6340) G
3160311 Ref. 24 Volt (UPS Spec) (S/N 6340 to Present) A
1 7018030 1 Boot, Terminal
7018031 1 Housing, Terminal
7018032 2 Terminal, Motor Lead
Not Available 2 Terminal, Brake Lead
2 7018033 1 Clamp
3 1 Boot Options:
7018034 Prior to S/N 6340
7028062 S/N 6340 to Present
4 7018035 1 Clamp
5 7018001 1 Key
6 7018009 2 Washer, Wave (Motor p/n 3160282 Only)
7 1 Bearing, Gear & Pinion Assembly Options:
7018040 Motor p/n 3160282
7018046 Motor p/n 3160283
8 1 Shield Options:
7018041 Motor p/n 3160282
7018047 Motor p/n 3160283
9 7018010 1 Washer, Wave
10 1 O-Ring Options:
7018028 Motor p/n 3160282
Not Available Motor p/n 3160283
11 1 Bearing, Gear & Driveshaft Assembly Options:
7018042 Motor p/n 3160282
7018048 Motor p/n 3160283
12 7018043 1 Housing, Gear (Motor p/n 3160282 Only)
13 7018000 1 Spring & Brush Kit (Includes (Qty.2 Each) of Brushes, Caps,
Springs & Screws)
14 7018036 1 Brake Assembly
15 7018011 1 Washer, Wave
Not Available 1 Bearing
16 7018037 2 O-Ring
17 7018038 1 Ring Assembly
18 7018039 1 Armature
19 7018021 1 Key
20 7018026 1 Seal
21 70000933 1 Seal
Not Available 1 Bearing
22 7018045 2 Cap, Brush
23 0641408 4 Bolt
24 7018049 1 Bolt (Motor p/n 3160283 Only)
25 7018050 1 Shield (Motor p/n 3160283 Only)
3121137 15DVL 15DVSP 20DVL 20DVSP 1-19
SECTION 1 BASE
A
A
B
B
1
2
2
2
4
5
5676A7A6B7B
8
9
10
10
11
2
13
13
13
12
12
12
14
13
10
13
15
101
102
102
104
113
110
110
113
111
109
113
102
117
108
107
107A
105
102
115
112
113
113
102
110
15
115
15
115
15
115
2
102
2
102
2
102
112
112
10512112
2
FIGURE 1-6. COVER INSTALLATION
1-20 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-6. COVER INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. COVER INSTALLATIONS
0271264 Ref. HINGED E
0272161 Ref. HINGED LOCKABLE C
0272276 Ref. FIXED STANDARD (S/N 4365 TO PRESENT) C
0272330 Ref. FIXED/SECURITY LOCK (S/N 4365 TO PRESENT) A
1 0120006 2 Adjuster, Hood
2 0641405 A/R Bolt 1/4”-20NC x 5/8”
3 0641408 2 Bolt 1/4”-20NC x 1” (Not Required On Fixed Cover)
4 A/R Bracket, Hood Support Options:
0902737 2 Hinged Cover (Prior to S/N 5597)
0902836 2 Hinged Cover (S/N 5597 to Present)
0902836 4 Fixed Cover
5 1671014 2 Cover, Counterweight
6 1 Cover, Left Options:
1671073 Fixed
1671015 Hinged
1671065 Hinged Lockable
6A 7023493 1 Latch
6B 2600258 2 Hinge
7 1 Cover, Right Options:
1671074 Fixed
1671077 Fixed/Security Lock
1671016 Hinged
1671066 Hinged Lockable
7A 7023493 1 Latch
7B 2600258 2 Hinge
8 1 Cover, Ground Station Options:
1671017 Hinged
1671072 Fixed
9 1671026 1 Cover, Charger
10 3311405 A/R Locknut 1/4”-20NC
11 3820032 3 Rivet
12 4711400 A/R Flatwasher 1/4” Narrow (Prior to S/N 5597)
13 4751400 A/R Flatwasher 1/4”
14 4761400 8 Lockwasher 1/4” (Not Required On Fixed Cover)
15 3900258 18 Button Head Screw 1/4-20NC x 3/4 (Fixed Cover Only)
1 Kit, Covers Options:
2902387 Hinged, Covers (Included Items 5 - 8) (S/N 6279 to Present) 2
2902388 Hinged Lockable, Covers (Included Items 5 - 8) (S/N 6279 to
Present)
2902390 Fixed Standard Covers (Included Items 5 - 8) (S/N 6279 to
Present)
2
2
3121137 15DVL 15DVSP 20DVL 20DVSP 1-21
SECTION 1 BASE
FIGURE 1-6. COVER INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. COVER INSTALLATIONS (UL SPEC)
0272768 Ref. FIXED STANDARD (S/N 4987 TO PRESENT) C
0272785 Ref. FIXED/SECURITY LOCK (S/N 4987 TO S/N 5597) A
101 0120006 2 Adjuster, Hood
102 0641405 A/R Bolt 1/4”-20NC x 5/8”
103 Not Used
104 0902836 4 Bracket, Hood Support
105 1671014 2 Cover, Counterweight
106 Not Used
107 1 Cover, Right Options:
1671074 Fixed
1671077 Fixed/Security Lock
107A 7023493 1 Latch
108 1671072 1 Cover, Ground Station
109 1671026 1 Cover, Charger
110 3311405 A/R Locknut 1/4”-20NC
111 3820032 3 Rivet
112 4711400 A/R Flatwasher 1/4” Narrow (Prior to S/N 5597)
113 4751400 A/R Flatwasher 1/4”
114 Not Used
115 3900258 18 Button Head Screw 1/4-20NC x 3/4
116 0641403 A/R Bolt 1/4”-20NC x 3/8”
117 1671095 1 Cover, Left
2902389 1 Kit, Covers - Fixed Standard (Included Items 105, 107, 108 &
117) (S/N 6279 to Present)
2
1-22 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-6. COVER INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 1-23
SECTION 1 BASE
FIGURE 1-7. MAST AND BATTERY BOX INSTALLATION
1-24 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 1 BASE
FIGURE 1-7. MAST AND BATTERY BOX INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAST SUPPORT INSTALLATION
0271259 Ref. 15DVL/15DVSP D
0271260 Ref. 20DVL/20DVSP D
0273323 Ref. 15DVSP (No Lanyard Attach Point) A
0273322 Ref. 20DVSP (No Lanyard Attach Point) A
1 0641407 A/R Bolt 1/4”-20NC x 7/8”
2 0641609 6 Bolt 3/8”-16NC x 1 1/8”
3 1 Mast Assembly (Not Shown - Section 3 for Breakdown)
0801308 15DVL/15DVSP
0801309 20DVL/20DVSP
0801377 15DVSP (No Lanyard Attach Point)
0801376 20DVSP (No Lanyard Attach Point)
4 to 5 Not Used
6 4711600 12 Flatwasher 3/8” Narrow
7 4751400 8 Flatwasher 1/4” Wide
8 4846445 2 Weldment, Counterweight
9 4846447 2 Box, Battery
10 0100019 A/R Loctite #421 (Not Shown)
11 3311601 6 Nut 3/8”-16NC
12 0100011 A/R Loctite #242 (Not Shown)
Ref. MAST SUPPORT INSTALLATION (UL SPEC)
(S/N 4987 TO PRESENT
0272765 Ref. 20DVL A
0272766 Ref. 15DVL/15DVSP A
0273325 Ref. 15DVSP (No Lanyard Attach Point) A
101 0641407 A/R Bolt 1/4”-20NC x 7/8”
102 0641609 6 Bolt 3/8”-16NC x 1 1/8”
103 1 Mast Assembly (Not Shown - Section 3 for Breakdown)
0801308 15DVL/15DVSP
0801309 20DVL
0801377 15DVSP (No Lanyard Attach Point)
104 3311405 2 Lock Nut 1/4-20NC
105 Not Used
106 4711600 12 Flatwasher 3/8” Narrow
107 4751400 8 Flatwasher 1/4” Wide
108 4846445 2 Weldment, Counterweight
109 0272782 2 Battery Box Assembly
109A 4061055 2 Shield, Battery Lid
109B 4846782 2 Box Lid
109C 4846783 2 Battery Box
110 0100019 A/R Loctite #421 (Not Shown)
111 3311601 6 Nut 3/8”-16NC
112 0100011 A/R Loctite #242 (Not Shown)
3121137 15DVL 15DVSP 20DVL 20DVSP 1-25
SECTION 1 BASE
FIGURE 1-7. MAST AND BATTERY BOX INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1-26 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2
CONTROLS
3121137 15DVL 15DVSP 20DVL 20DVSP 2-1
SECTION 2 CONTROLS
105
108
302
303
304
106
108
201
202
203
101
102
107
6
2
8
103
104
301
7
402
403
404
405
FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS
2-2 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271261 Ref. PUMP/MOTOR INSTALLATION B
1 0100011 A/R Loctite #242 (Not Shown)
2 0641606 4 Bolt 3/8”-16NC x 3/4”
3 0741605 2 Screw, Flathead 3/8”-16NC x 5/8”
4 to 5 Not Used
6 3571734 1 Plate, Mounting
7 Use 3600463 1 Pump/Motor Assembly (See Figure 2-2 for Breakdown)
(was p/n 3600326)
3600463 Pump/Motor Assembly (Service Replacement) (See Figure 2-3 for
Breakdown)
8 4751600 4 Flatwasher 3/8”
Ref. GROUND CONTROL/POWER PACK INSTALLATIONS:
0271262 Ref. Ground Control (Standard) B
0272273 Ref. Ground Control (Chinese) C
0272271 Ref. Ground Control (Japanese) C
0271664 Ref. Ground Control (Keyless) B
0272272 Ref. Ground Control (Keyless) (Chinese/Japanese) B
101 0140033 1Alarm
102 0641404 2 Bolt 1/4”-20NC x 1/2”
103 1 Module, Traction Options:
Use 1600397 Prior to S/N 7870 (was p/n 1600321)
1600397 S/N 7870 to Present
104 A/R Module, Ground Control Options: (See Items 401 to 405 for
breakdown)
1600322 1 Module with Key (Standard)
1600339 1 Module with Key (Chinese Spec)
1600341 1 Module with Key (Japanese Spec)
1600329 1 Module, Keyless
1600340 1 Module, Keyless (Chinese/Japanese Spec)
105 3911016 2 Screw #10-24NC
106 3911020 2 Screw #10-24NC
107 4711400 4 Flatwasher 1/4” Narrow
108 4751000 A/R Flatwasher #10
0271982 Ref. HORN INSTALLATION C
201 0140022 1 Horn
202 0641404 1 Bolt 1/4”-20NC x 1/2”
203 4711400 1 Flatwasher 1/4” Narrow
Ref. PROGRAMMABLE SECURITY LOCK INSTALLATION
(OPTIONAL)
0271981 Ref. Hinged Cover B
0272329 Ref. Fixed Cover B
301 See Note 1 Lock, Electronic (Note: Purchase p/n 0272181 as pre-wired ser-
vice replacement)
3121137 15DVL 15DVSP 20DVL 20DVSP 2-3
SECTION 2 CONTROLS
FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
302 2 Screw Options:
3911008 Hinged Cover
3911010 Fixed Cover
303 4751000 A/R Flatwasher #10
304 3311005 2 Locknut #10-24NC (Fixed Cover Only)
Ref. GROUND CONTROL MODULE COMPONENTS OPTIONS:
1600322 Module with Key (Standard)
1600339 Module with Key (Chinese Spec)
1600341 Module with Key (Japanese Spec)
1600329 Module, Keyless
1600340 Module, Keyless (Chinese/Japanese Spec)
401 70000087 1 Cable, P & G Software Upgrade (Not Shown)
402 7024428 1 Switch, Emergency Stop
403 1 Switch Options:
7024429 Sealed Keyswitch Assembly (Used with Module 1600322 &
1600339)
7024430 Selector Switch Assembly (Used with Module 1600329 &
1600340)
7024591 Sealed Keyswitch Assembly (Used with Module 1600340)
404 1 Cover Assembly Options:
7024431 Cover Assembly w/Keyswitch (Used with Module 1600322 &
1600339)
7024460 Cover Assembly (Used with Module 1600329 & 1600340)
7024592 Cover Assembly w/Keyswitch (Used with Module 1600341)
405 2 Key Replacement (Set of 2) Options:
2860030 Modules - 1600322, 1600339 & 1600341
Not Required Modules - 1600329 & 1600340
2-4 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 2-5
SECTION 2 CONTROLS
221915
17637
1
34
5
25
26
40
27
31
2
10
33
16
36
4
351312
20932
18
8
142423
FIGURE 2-2. PUMP/MOTOR ASSEMBLY - FENNER
2-6 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-2. PUMP/MOTOR ASSEMBLY - FENNER
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600326 Ref. PUMP/MOTOR/TANK ASSEMBLY F
1 7013713 2 Bolt 5/16”-24NF x 2 3/4”
2 7016735 1 Coupling
3Not Used
4 7013715 1 Ball
5 7013716 1 Seal, Shaft
6 7013717 1 Washer
7 Not Used
8 7013722 1 Magnet
9 7013723 1 Filter - 149 Micron
10 7016710 1 Motor
7016718 1 Brush Kit
11 Not Used
12 7013727 1 Cover
13 7013728 2 Screw M6 x 1
14 Not Serviced 1 Nameplate - Serial Number
15 7016719 1 Pipe, PCV
16 7013708 1 Valve, Check Cartridge
17 3931516 1 Bolt, Socket Head 5/16”-18NC x 1”
18 7016721 4 Bolt #12-24NC x 1/2”
19 7022210 1 Tube, Return
20 7016722 1 Nut 3/8”
21 Not Used
22 7016712 1 Tank, Plastic
23 7016713 1 Decal - Tank Fill Line
24 7016714 1 Breather
25 7013792 1 Nut, Compression
26 7013793 1 Sleeve, Compression
27 7022211 1 Spring
28 to 30 Not Used
31 7013766 1 Pin
32 7013743 1 O-Ring
33 7022212 1 Endhead
34 7016717 1 Pump Assembly
7013701 1 Seal Kit - Pump
35 7013779 1 Cap
36 7013720 2 Plug 1/16”
37 7016724 1 Tube
38 to 39 Not Used
40 7013770 1 Valve, Screw Adjustment
3121137 15DVL 15DVSP 20DVL 20DVSP 2-7
SECTION 2 CONTROLS
1
81197
10
4
6
5
3
2
FIGURE 2-3. PUMP/MOTOR ASSEMBLY - MONARCH (SERVICE REPLACEMENT)
2-8 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-3. PUMP/MOTOR ASSEMBLY - MONARCH (SERVICE REPLACEMENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600463 Ref. PUMP/MOTOR ASSEMBLY A
1 70001019 1 Base Assembly
2 70001020 4 Capscrew 1/4”-20NC x 2 3/4”
3 7026165 1 Filter
4 70001021 1 Pump
5 70001022 1 Tube, Suction
6 70001023 1 Tube, Return
7 70001024 1 Reservoir
8 7026335 1 Clamp
9 70001025 1 Plug
10 70001026 1 Motor
70001028 4 Brushes
11 70001027 1 Decal - Fill Line
3121137 15DVL 15DVSP 20DVL 20DVSP 2-9
SECTION 2 CONTROLS
FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION
2-10 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271263 Ref. ELECTRICAL COMPONENTS INSTALLATION E
1 0100035 A/R Loctite #222 (Not Shown)
2 to 3 Not Used
4 0362658 2 Bar, Battery Hold-down
5 0400209 2 Battery
6 0630552 4 Bolt
7 0741006 2 Screw, Countersunk #10-24NC x 3/4”
8 to 13 Not Used
14 2400044 1 Block, Fuse Mounting
15 2400069 1 Fuse
16 3300202 4 Wingnut
17 Not Used
18 3311501 4 Nut 5/16”-18NC
19 3572511 1 Plate, Proximity Switch Mounting
20 3900205 2 Screw #10-24NC x 5/8”
21 3911020 2 Screw #10-24NC x 1 1/4”
22 Not Used
23 1 Shim Options:
4071043 Prior to S/N 4660
4071058 S/N 4660 to Present
24 4360514 1 Switch, Proximity
25 4750800 2 Flatwasher #8
26 4751400 4 Flatwasher 1/4”
27 4761000 2 Lockwasher #10
28 to 30 Not Used
31 4240032 2 Tie, Wire (Not Shown)
32 3020038 A/R Grease, Contact (Not Shown)
33 4761500 4 Flatwasher 5/16” (Not Shown)
0272767 Ref. ELECTRICAL COMPONENTS INSTALLATION
(U/L SPEC) (S/N 4987 TO PRESENT)
101 0100035 A/R Loctite #222 (Not Shown)
102 Not Used
103 0100051 A/R Grease, Battery Terminal
104 Not Used
105 0400209 2 Battery
106 0641406 4 Bolt, 1/4-20NC x 3/4”
107 0641512 2 Bolt, 5/16-18NC x 1 1/2”
108 0741006 2 Screw, Countersunk #10-24NC x 3/4”
109 0861519 1 Box, Fuse (EE)
110 0902889 1 Bracket, Master Switch (DVL)
111 to 117 Not Used
118 1705531 1 Decal, Fuse
119 2400044 1 Block, Fuse Mounting
120 2400069 1 Fuse
121 2540040 2 Grommet, Rubber
122 3020038 A/R Grease, Contact (Not Shown)
D
3121137 15DVL 15DVSP 20DVL 20DVSP 2-11
SECTION 2 CONTROLS
FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
123 Not Used
124 3311501 4 Nut 5/16-18NC
125 3311505 4 Locknut 5/16-18NC
126 3572511 1 Plate, Proximity Switch Mounting
127 3900205 2 Screw #10-24NC x 5/8”
128 3911020 2 Screw #10-24NC x 1 1/4”
129 Not Used
130 4071058 1 Shim
131 4240032 2 Tie, Wire (Not Shown)
132 4360256 1 Switch, Master Disc.
133 4360514 1 Switch, Proximity
134 4568013 2 Tube, Battery Hold Down
135 4711400 4 Flatwasher 1/4” (Not Shown)
136 4750800 2 Flatwasher #8
137 4751500 2 Flatwasher 5/16”
138 4761000 2 Lockwasher #10
139 to 141 Not Used
142 4761500 4 Flatwasher 5/16” (Not Shown)
Ref. BATTERY CHARGER INSTALLATION
0271293 Ref. Charger with USA ANSI Spec Receptacle C
0271810 Ref. Charger with Locally Supplied Country Spec Receptacle C
201 0400208 1 Battery Charger Assembly (See Figure 2-5 for Breakdown)
202 0610131 1 LED Board
203 0641405 4 Bolt 1/4”-20NC x 5/8”
204 1060949 1 Harness
205 1060753 1 Harness, LED Board
206 3311001 4 Nut #10-24NC
207 3911016 4 Screw #10-24NC x 1”
208 4460802 1 Cover, Terminal
209 A/R Receptacle and Boot
4460803 1 USA ANSI Spec Receptacle
Not Available 0 Locally Supplied Country Spec Receptacle
210 4751400 4 Flatwasher 1/4”
211 4761000 4 Lockwasher #10
0271962 Ref. 12FT LIMITER SWITCH INSTALLATION (15DVSP OPTION) B
301 3572511 1 Plate, Proximity Switch Mounting
302 3900205 2 Screw #10-24NC x 5/8”
303 3911020 2 Screw #10-24NC x 1 1/4”
304 1 Shim Options:
4071043 Prior to S/N 4670
4071058 S/N 4670 to Present
305 4360515 1 Switch, Proximity
306 4750800 2 Flatwasher #8
307 4761000 2 Lockwasher #10
2-12 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 2-13
SECTION 2 CONTROLS
FIGURE 2-5. BATTERY CHARGER ASSEMBLY
2-14 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-5. BATTERY CHARGER ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0400208 Ref. BATTERY CHARGER ASSEMBLY D
1 7018577 2 Capacitor
2 7018514 2 Breaker, Circuit - AC
3 7011621 1 Connector - 2 Position
4 7022926 1 Circuit, Control
7022918 1 DC Harness Assembly
5 7022942 1 Fuse Assembly (Not Shown) (S/N 4468 to Present)
6 7018570 1 Fuse 80 Amp
7 7022919 1 Harness, SCR (Not Shown)
8 7022920 1 Harness with 4 Position Connector
9 7022921 1 Cover, Case
10 1 Plug, AC Options:
7020648 Prior to S/N 4468
7022943 S/N 4468 to Present
11 7020673 1 Rectifier, SCR
12 7018564 1 Relay (Black)
13 1 Shunt Assembly Options:
7020651 Prior to S/N 4468
7020674 S/N 4468 to Present
14 7022922 1 Switch, 10 Amp Slide
15 7018586 1 Switch, 12 Amp Slide
16 7022923 1 Transformer
17 1 Varistor Assembly Options:
7018537 Prior to S/N 4468
7018589 S/N 4468 to Present
18 7020663 2 Varistor
3121137 15DVL 15DVSP 20DVL 20DVSP 2-15
SECTION 2 CONTROLS
10
108
9
107
15
14
171819
20
TO
MODUL E
106
103
102
13
7
4
2
11
105
112
16
110
113
12
2
6
111
116
115
114
109
16
2
4
13
2
4
13
104
24
3
5
23
22
19
8
21
PRIOR TO
S/N 7616
58S/N 7616 TO
PRESENT
23
22
19
25
FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION
2-16 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM CONTROLS AND CABLES INSTALLATIONS
0271663 Ref. 15DVSP/20DVSP K
0271273 Ref. 15DVL/20DVL L
1 0100011 A/R Loctite #242 (Not Shown)
2 0641412 4 Bolt 1/4”-20NC x 1 1/2”
3 4 Screw Options:
0741008 Screw, Countersunk #10-24NC x 1” (Prior to S/N 4257)
3930816 Screw #8-32NC x 1” (S/N 4257 to S/N 4365)
3931016 Screw #10-24NC x 1” (S/N 4365 to Present)
4 1320149 3 Clamp, Hose
5 1 Controller Assembly Options:
1600323 Prior to S/N 7616 (See Figure 2-7 for Breakdown)
0861693 S/N 7616 to Present (See Figure 2-8 for Breakdown)
6 3311401 1 Nut 1/4”-20NC
7 3311405 2 Locknut 1/4”-20NC
8 1 Bracket, Joystick Options:
3570680 Prior to S/N 4173
3573546 S/N 4173 to S/N 7616
9 A/R Pulley, Sheave Options:
3580305 (Prior to S/N 7127)
3580344 (S/N 7127 to Present)
3 15DVSP/20DVSP
6 15DVL/20DVL
10 3 Screw, Shoulder Options:
15DVSP without Accessory Receptacle Options: (See Item
108 for 15DVSP with Accessory Receptacle)
3900315 (Prior to S/N 7127)
3900264 (S/N 7127 to S/N 7616)
3900373 (S/N 7616 to Present)
3900264 15DVL/20DVL
11 4071032 2 Shim
12 4160130 1 Spring, Extension
13 4711400 4 Flatwasher 1/4” Narrow
14 4751000 16 Flatwasher #10
15 4751500 3 Flatwasher 5/16”
16 1 Harness, Platform Control Options (See Section 7 for Break-
down):
4922559 15DVSP/20DVSP
4922563 15DVL/20DVL (Prior to S/N 5561)
4922559 15DVL/20DVL (S/N 5561 to Present)
17 1320043 2 Clamp, Cable
18 1380132 2 Clip, Gripper
19 3820024 A/R Rivet, Pop
20 4740120 2 Washer, Nylon
21 0700507 2 Screw, Metric (Prior to S/N 7616)
22 1060380 1 Cable, Lanyard (S/N 4173 to Present)
23 3422657 1 Pin, Quick Release (S/N 4173 to Present)
24 4750800 4 Flatwasher #8 (Wide) (S/N 4257 to S/N 4365)
3121137 15DVL 15DVSP 20DVL 20DVSP 2-17
SECTION 2 CONTROLS
FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
25 4923316 1 Harness, Platform Control (S/N 7616 to Present)
Ref. ACCESSORY OUTLET INSTALLATION
0271295 Ref. 110V/120V (DVL) B
0271792 Ref. 110V/120V (DVSP) C
0271296 Ref. 220V/240V (DVL) B
0271793 Ref. 220V/240V (DVSP) C
0272769 Ref. 110V/120V (DVL) (UL INSTALLATION) (S/N 4987 TO PRESENT) A
0272770 Ref. 110V/120V (DVSP) (UL INSTALLATION) (S/N 4987 TO
PRESENT)
101 0100035 A/R Loctite #222 (Not Shown)
102 0721006 2 Screw, Countersunk Hex #10-24NC x 3/4”
103 0860946 1 Box, Receptacle
104 1060948 A/R Cable, Electrical - 12/3
105 2 Decal Options:
3252761 120V
3252760 220V - 240V
106 3311001 2 Nut #10-24
107 A/R Pulley, Sheave Options:
3580305 3 15DVSP (Prior to S/N 7127)
Not Required 0 20DVL
108 A/R Screw, Shoulder Options:
3900264 3 15DVSP with Accessory Receptacle (Prior to S/N 7127)
Not Required 0 20DVL
109 1 Cover, Receptacle Options:
4060700 120V
4060092 240V
110 4460023 1 Connector, Strain Relief
111 1 Receptacle, Female Options:
4460346 120V
4460347 120V / 15DVSP (UL Installation) (S/N 4987 to Present)
4460125 240V
112 1 Plug, Male Options:
4460549 120V
4460205 240V
113 4460566 1 Connector, 90°
114 0630440 1 Bolt, Eye 1/4-20NC (S/N 4094 to Present)
115 3311405 1 Locknut 1/4-20NC (S/N 4094 to Present)
116 4711400 1 Flatwasher 1/4 (Narrow) (S/N 4094 to Present)
C
2-18 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 2-19
SECTION 2 CONTROLS
122
6
7
3
4
5
9
FIGURE 2-7. CONTROLLER ASSEMBLY (PRIOR TO S/N 7616)
2-20 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-7. CONTROLLER ASSEMBLY (PRIOR TO S/N 7616)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1600323 Ref. CONTROLLER ASSEMBLY A
1 7024575 1 Case, Top (Includes Items 3 & 7)
2 7024424 1 “Eyeball” Joystick Assembly
3 7024425 1 Gasket
4 7024427 1 Joystick Pigtail Cable
5 7024426 1 Joystick PCB Assembly
6 7024422 1 Emergency Stop Switch Assembly
7 7024423 1 Silicone Button Keypad
8 7024361 1 Joystick Calibration Key (Not Shown)
9 7027302 1 Harness
3121137 15DVL 15DVSP 20DVL 20DVSP 2-21
SECTION 2 CONTROLS
FIGURE 2-8. CONTROLLER ASSEMBLY (S/N 7616 TO PRESENT)
2-22 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 2 CONTROLS
FIGURE 2-8. CONTROLLER ASSEMBLY (S/N 7616 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0861693 Ref. CONTROLLER ASSEMBLY C
1 0100011 A/R Loctite #242 (Not Shown)
2 0630464 8 Screw #10-24NC x 1/2”
3 0791404 4 Bolt 1/4”-20NC x 1/2”
4 0861767 1 Box, Control
5 0903205 1 Bracket, Control Box
6 1600378 1 Controller, SSV-10
7 1 Controller, Joystick Options:
Use 1600454 Prior to S/N 8068 (was p/n 1600379)
1600454 S/N 8068 to Present
7A Not Available 1 Connector - 10 Position (Molex MiniFit Jr. P/N 39-01-2100)
4461023 9 Socket, Female
7B 7027764 1 Boot, Rubber (Steer Switch)
7027365 1 Actuator, Handle
7027366 1 Microswitch Harness (1600379 Controller Only)
70000684 2 Screw
70000686 2 Screw
70000683 4 Washer, Neoprene
70000685 2 Spacer
7C 7027367 1 Switch, Push Button
7027765 1 Lever, Enable
7D 1 Boot, Rubber (Base of Controller) Options:
70000012 1600379 Controller
70000682 1600454 Controller
7027766 1 Ring, Retaining
8 1706007 1 Decal - E-Stop
9 3310601 4 Nut #6-32NC
10 3380540 1 Panel, Control Box
11 3910608 4 Screw #6-32NC x 1/2”
12 3910804 2 Screw #8-32NC x 1/4”
13 4360467 1 Switch, Key
2860030 1 Key, Replacement (Set of 2)
14 4360562 1 Switch, Emergency Stop
15 4360567 1 Switch, Horn (Includes Harness)
15A Not Available 1 Connector - 2 Position (Molex MiniFit Jr. P/N 39-01-3022)
4461023 2 Socket, Female
16 4360581 1 Switch, Rocker
17 4923106 1 Harness, Drive & Lift Select
17A Not Available 1 Connector - 6 Position (Molex MiniFit Jr. P/N 39-01-2060)
4461023 3 Socket, Female
18 4923107 1 Harness, Emergency Stop
18A Not Available 1 Connector - 2 Position (Molex MiniFit Jr. P/N 39-01-3022)
4461023 2 Socket, Female
19 4923108 1 Harness, Key Switch
19A Not Available 1 Connector - 2 Position (Molex MiniFit Jr. P/N 39-01-3022)
4461023 2 Socket, Female
3121137 15DVL 15DVSP 20DVL 20DVSP 2-23
SECTION 2 CONTROLS
FIGURE 2-8. CONTROLLER ASSEMBLY (S/N 7616 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
20 4923315 1 Harness, Power
20A 4461041 1 Connector - 8 Position
4461023 6 Socket, Female
20B 70001798 1 Connector, Female - 9 Position (Clipper CL1M2102)
70001799 6 Pin, Male (Clipper CM16PC10MQ)
2-24 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 3
MAST
3121137 15DVL 15DVSP 20DVL 20DVSP 3-1
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY
3-2 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAST ASSEMBLY
0801308 Ref. 15DVL/15DVSP H
0801309 Ref. 20DVL/20DVSP H
0801377 Ref. 15DVSP (No Lanyard Attach Point) A
0801376 Ref. 20DVSP (No Lanyard Attach Point) A
1 0100011 A/R Loctite #242 (Not Shown)
2 0362735 4 Bar, Sheave Pin Support
3 0362736 2 Bar, Sheave Pin Support
4 0561341 1 Block, Chain Anchor
5 0641406 33 Bolt 1/4”-20NC x 3/4”
6 0641407 6 Bolt 1/4”-20NC x 7/8”
7 0641408 3 Bolt 1/4”-20NC x 1”
8 0641410 8 Bolt 1/4”-20NC x 1 1/4”
9 0641812 4 Bolt 1/2”-13NC x 1 1/2”
10 2 Bolt 1/2”-13NC x 1 1/2” (Grade 8) Options:
0681812 Standard Mast
Not Required Mast with No Lanyard Attach Point
11 0741006 2 Screw #10-24NC x 3/4”
12 0741606 4 Screw 3/8”-16NC x 3/4”
13 0902047 1 Bracket, Sequence Cable
14 0902422 1 Bracket, Bottom Chain Attach
15 0902424 1 Bracket, Bottom Chain Attach
16 0902431 2 Bracket, Sequence Cable
17 0902445 2 Bracket, Sequence Cable
18 0902698 1 Bracket, Sequence Cable
19 1060920 3 Cable, Sequence
20 1260368 1 Chain Assy - #544 (See Items 101-111 for Breakdown)
21 1260371 1 Chain Assy - #534 (See Items 201-211 for Breakdown)
22 1260370 1 Chain Assy - #444 (See Items 301-311 for Breakdown)
23 1271486 1 Channel, Mast #1
24 1271487 1 Channel, Mast #2
25 1271488 1 Channel, Mast #3
26 1271489 1 Channel, Mast #4
27 1 Channel, Mast Header Options:
1271490 15DVSP/15DVL
1271493 20DVSP/20DVL
28 1 Lift Cylinder Assy Options (See Section 5 for Breakdown)
15DVSP/15DVL
1684143 Prior to S/N 4516
1684234 S/N 4516 to Present
20DVSP/20DVL
1684144 Prior to S/N 4516
1684233 S/N 4516 to Present
29 1704277 1 Decal - Lanyard Attach
30 2880310 3 Key
31 2 Nut 1/2”-13NC (Grade 8) Options:
3271805 Standard Mast
Not Required Mast with No Lanyard Attach Point
3121137 15DVL 15DVSP 20DVL 20DVSP 3-3
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
32 3311401 6 Nut 1/4”-20NC
33 3311601 8 Nut 3/8”-16 NC
34 3311801 4 Nut 1/2”-13NC
35 3340845 14 Pad, Slide Guide
36 3340858 2 Pad, Slide Guide
37 3422717 3 Pin, Sheave
38 3422750 2 Pin, Chain Equalizer
39 3422752 1 Pin, Chain Equalizer
40 3422757 2 Pin, Keeper
41 1 Plate, Safety Attach Backing Options:
3539814 Standard Mast
Not Required Mast with No Lanyard Attach Point
42 3570893 1 Plate, Cylinder Mounting
43 3580269 3 Sheave, Sequence Cable
44 3580286 2 Sheave Assembly
0440246 2 Bearing (1 Per Assembly)
45 3580293 2 Sheave Assembly
0440249 2 Bearing (1 Per Assembly)
46 3760383 1 Ring, Retaining
47 3820034 12 Rivet
48 3900187 3 Screw, Shoulder
49 3900192 8 Screw 3/8”-16NC x 1/2”
50 3900205 8 Bolt #10-24NC x 5/8”
51 4060960 2 Shield, Mast Cover
52 4060961 1 Shield, Mast Cover
53 4061034 1 Shield
54 4070860 A/R Shim, Slide Pad
55 4070861 A/R Shim, Slide Pad
56 4070862 A/R Shim, Slide Pad
57 4070970 2 Shim, Cylinder Mount
58 4070971 4 Shim, Cylinder Mount
59 4070988 2 Shim, Slide Pad
60 4070989 2 Shim, Slide Pad
61 4070990 2 Shim, Slide Pad
62 4160124 3 Spring
63 4567489 2 Tube, Spacer
64 4567492 1 Tube, Spacer
65 4567749 1 Tube, Spacer
66 4567750 1 Tube, Spacer
67 4567751 1 Tube, Spacer
68 4711400 59 Flatwasher 1/4” Narrow
69 4711500 4 Flatwasher 5/16” Narrow
70 4711800 4 Flatwasher 1/2” Narrow
71 4740007 11 Washer, Thrust
72 4740414 6 Washer, Cup
73 4750800 8 Flatwasher #8 Wide
74 4 Flatwasher 1/2” Wide Options:
4751800 Standard Mast
Not Required Mast with No Lanyard Attach Point
3-4 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
75 4761000 8 Lockwasher #10
76 4761400 3 Lockwasher 1/4”
77 1 Attachment, Safety Options:
4845345 Standard Mast
Not Required Mast with No Lanyard Attach Point
78 4846514 1 Mount, Cylinder
78A 3572847 1 Mount Assembly
78B 3900163 2 Screw, Socket Head 3/8”-16NC x 2”
79 4846481 1 Bracket, Bottom Chain Attach
80 3580291 2 Sheave Assembly
0440248 2 Bearing (1 Per Assembly)
81 0902775 1 Bracket, Sequence Cable
82 0641508 1 Bolt 5/16”-18NC x 1”
83 3020041 A/R Lube, Dry (Not Shown)
— — — — — — — — — —
1 Mast Kit Options (Includes Items 23-27):
0271822 15DVL/15DVSP
0271821 20DVL/20DVSP
1260368 Rev. CHAIN ASSEMBLY - #544 CHAIN B
101 0100062 A/R Loctite #RC/640 (Not Shown)
102 0561308 2 Block, Chain Anchor
103 0561336 2 Block, Chain Anchor
104 Purchased Assy A/R Chain
105 3422338 2 Pin, Equalizer
106 3422720 4 Pin, Chain Anchor
107 3450202 8 Pin, Cotter
108 3450304 2 Pin, Cotter
109 3571101 1 Plate, Chain Adjustment
110 4300129 2 Stud
111 4751500 2 Flatwasher 5/16”
1260371 Rev. CHAIN ASSEMBLY - #534 CHAIN A
201 0100062 A/R Loctite #RC/640 (Not Shown)
202 0561309 2 Block, Chain Anchor
203 0561337 2 Block, Chain Anchor
204 Purchased Assy A/R Chain
205 3422338 2 Pin, Equalizer
206 3422722 4 Pin, Chain Anchor
207 3450202 4 Pin, Cotter
208 3450304 2 Pin, Cotter
209 3571103 1 Plate, Chain Adjustment
210 4300111 2 Stud
211 4751500 2 Flatwasher 5/16”
3121137 15DVL 15DVSP 20DVL 20DVSP 3-5
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1260370 Rev. CHAIN ASSEMBLY - #444 CHAIN B
301 0100062 A/R Loctite #RC/640 (Not Shown)
302 0561149 2 Block, Chain Anchor
303 0561408 2 Block, Chain Anchor
304 Purchased Assy A/R Chain
305 3422338 2 Pin, Equalizer
306 3422346 2 Pin, Grooved
307 3452355 2 Pin, Grooved
308 3450304 2 Pin, Cotter
309 3571101 1 Plate, Chain Adjustment
310 4300111 2 Stud
311 4751500 2 Flatwasher 5/16”
0271297 Ref. CRANE HOOK INSTALLATION (OPTIONAL) A
401 0641612 4 Bolt 3/8”-16NC x 1 1/2”
402 1703455 1 Decal - Crane Hook
403 3311605 4 Locknut 3/8”-16NC
404 3570976 1 Plate, Crane Hook
405 4711600 8 Flatwasher 3/8”Narrow
0271947 Ref. BEACON LIGHT INSTALLATION (OPTIONAL) B
501 0641607 2 Bolt 3/8”-16NC x 7/8”
502 0902297 1 Bracket
503 2920156 1 Light, Beacon
Not Available 1 Bulb, Replacement
504 3311605 2 Locknut 3/8”-16NC
505 3820032 2 Rivet
506 4240032 3 Tie-Strap
507 4711600 4 Flatwasher 3/8”Narrow
0272771 Ref. UL BEACON LIGHT INSTALLATION (OPTIONAL)
(S/N 4987 TO PRESENT)
601 0641607 2 Bolt 3/8”-16NC x 7/8”
602 0902297 1 Bracket
603 2920160 1 Light, Beacon
Not Available 1 Bulb, Replacement
604 3311605 2 Locknut 3/8”-16NC
605 Not Used
606 4240032 3 Tie-Strap
607 4711600 4 Flatwasher 3/8”Narrow
608 0721006 2 Screw #10-24NC x 3/4” (Not Shown)
609 3311005 2 Locknut #10-24NC (Not Shown)
610 4060865 1 Guard, Strobe
611 4751000 2 Flatwasher (Not Shown)
A
3-6 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4
PLATFORM
3121137 15DVL 15DVSP 20DVL 20DVSP 4-1
SECTION 4 PLATFORM
1
2
5
6
9
3
8
7
108
105
106
107
109
11010102
111
11
4
112
113
101
103
104
105
106
104
105
106
11
7
FIGURE 4-1. PLATFORM WITH FRONT SLIDE BAR ENTRY (DVL)
4-2 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM WITH FRONT SLIDE BAR ENTRY (DVL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATION OPTIONS:
0271266 Ref. 20DVL with 26” x 26” (66cm x 66cm) B
1 0257711 1 Platform Assembly (See Items 101-113 for Breakdown)
2 0641408 8 Bolt 1/4”-20NC x 1”
3 0860520 1 Box, Manual Storage
4 1060380 4 Cable, Lanyard
5 3311405 8 Locknut 1/4”-20NC
6 3380466 1 Panel, Control
7 3422657 4 Pin, Quick Release
8 3820024 4 Rivet
9 3820032 4 Rivet
10 4711400 16 Flatwasher 1/4” Narrow
11 4846021 2 Weldment, Platform Mount
0257711 Ref. PLATFORM ASSEMBLY 6/D
(Note: Mast Mounted Lower Anchor Point (4845345) installation is required should a Quick Change Platform be installed
in place of the standard Platform)
Note: Replacement Decals Must be Ordered Separately - See
Section 8.
101 4845577 1 Rail
102 4845797 1 Weldment, Gate
103 3570435 1 Plate, Platform Pan
104 0641414 8 Bolt 1/4”-20NC x 1 3/4”
105 4711400 20 Flatwasher 1/4” (Narrow)
106 3311405 10 Locknut 1/4”-20NC
107 0641418 2 Bolt 1/4”-20NC x 2 1/4”
108 0961845 2 Bushing
109 4280296
110 3520169 2 Cap-Plug
111 4420039 6ft/1.8m Tape, Non Skid
112 3 Decal - JLG Options:
1701612 Prior to S/N 5035
1703681 S/N 5035 to Present
113 4060803
1.5ft/0.5m
2ft/0.60m
Tape
Shield, Flex-Trim
3121137 15DVL 15DVSP 20DVL 20DVSP 4-3
SECTION 4 PLATFORM
1
101
102
103
104
105
106
107
121
108
113
112
111
109
115
116
122
116
117
1
2
5
6
9
3
8
7
10
11
4
11
7
4
110
118
120
118
114
101A
FIGURE 4-2. PLATFORM WITH GULLWING GATE (DVL)
4-4 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM WITH GULLWING GATE (DVL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATION OPTIONS:
0271268 Ref. 20DVL with 25” x 22” (63.5cm x 56cm) B
0271267 Ref. 20DVL with 26” x 28” (66cm x 71cm) B
1 1 Platform Assembly (See Items 101-122 for Breakdown)
0258587 25” X 22” (63.5cm x 56cm)
0258588 26” X 28” (66cm x 71cm)
2 0641408 8 Bolt 1/4”-20NC x 1”
3 0860520 1 Box, Manual Storage
4 1060380 4 Cable, Lanyard
5 3311405 8 Locknut 1/4”-20NC
6 3380466 1 Panel, Control
7 3422657 4 Pin, Quick Release
8 3820024 4 Rivet
9 3820032 4 Rivet
10 4711400 16 Flatwasher 1/4” Narrow
11 4846021 2 Weldment, Platform Mount
Ref. PLATFORM ASSEMBLY
0258587 Ref. 25” X 22” (63.5cm x 56cm) 4/D
0258588 Ref. 26” X 28” (66cm x 71cm) 5/D
(Note: Mast Mounted Lower Anchor Point (4845345) installation is required should a Quick Change Platform be
installed in place of the standard Platform)
Note: Replacement Decals Must be Ordered Separately See Section 8.
101 1 Weldment, Platform Rail Options:
4845809 25” X 22” (63.5cm x 56cm)
4845808 26” X 28” (66cm x 71cm)
101A 0902877 1 Bracket, Gas Shock Mount
102 1 Weldment, Gullwing Gate Options:
4845805 25” X 22” (63.5cm x 56cm)
4845813 26” X 28” (66cm x 71cm)
103 1 Plate, Platform Pan Options:
3570464 25” X 22” (63.5cm x 56cm)
3570462 26” X 28” (66cm x 71cm)
104 0641414 8 Bolt 1/4”-20NC x 1 3/4”
105 4711400 16 Flatwasher 1/4” (Narrow)
106 3311405 8 Locknut 1/4”-20NC
107 2600225 4 Hinge, Gate
108 3311505 2 Locknut 5/16”-18NC
109 3520072 4 Cap-Plug
110 2940074 1 Latch
111 3900258 8 Screw, Button Head 1/4”-20NC x 3/4”
112 3900032 2 Bolt, Shoulder
113 4711600 A/R Flatwasher 3/8” (Narrow)
114 0721006 4 Bolt 1/4”-20NC x 3/4”
115 4420039 A/R Tape, Non Skid
3121137 15DVL 15DVSP 20DVL 20DVSP 4-5
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM WITH GULLWING GATE (DVL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
116 3 Decal - JLG Options:
1701612 Prior to S/N 5035
1703681 S/N 5035 to Present
117 4160165 1 Spring, Gas Shock
118 4751000 8 Flatwasher #10
119 Not Used
120 3311005 4 Locknut #10-24NC
121 3300356 2 Nut, Acorn 5/16”-18NC
122 4060803 A/R Shield, Flex-Trim
4-6 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM WITH GULLWING GATE (DVL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 4-7
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM WITH MOLDED SIDES (DVL & DVSP)
4-8 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM WITH MOLDED SIDES (DVL & DVSP)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATION OPTIONS:
0271269 Ref. 25” x 26” (63.5cm x 66cm) B
1 0258672 1 Platform Assembly (See Items 101-134 for Breakdown)
2 0641408 8 Bolt 1/4”-20NC x 1”
3 0860520 1 Box, Manual Storage
4 1060380 4 Cable, Lanyard
5 3311405 8 Locknut 1/4”-20NC
6 3380466 1 Panel, Control
7 3422657 4 Pin, Quick Release
8 3820024 4 Rivet
9 3820032 4 Rivet
10 4711400 16 Flatwasher 1/4” Narrow
11 4845821 2 Weldment, Platform Mount
0258672 Ref. PLATFORM ASSEMBLY 3/B
(Note: Mast Mounted Lower Anchor Point (4845345) installation is required should a Quick Change Platform be installed
in place of the standard Platform)
Note: Replacement Decals Must be Ordered Separately - See
Section 8.
101 4845822 1 Rail
102 3510676 1 Basket
103 4060882 1 Cover
104 4845831 1 Weldment, Bottom Mount
105 0641416 10 Bolt 1/4”-20NC x 2”
106 4751400 22 Flatwasher 1/4”
107 3520072 4 Cap
108 3311405 12 Locknut 1/4”-20NC
109 4160125 1 Spring, Gas
110 0362347 1 Link, Gate
111 3640924 1 Rail, Gate (Top)
112 3640990 1 Rail, Gate (Bottom)
113 4711500 1 Flatwasher 5/16”
114 3311505 1 Locknut 5/16”-18NC
115 3340746 1 Pad, Gate Rest
116 3911032 4 Screw, Machine #10-24NC x 2”
117 4751000 8 Flatwasher #10
118 4060804 2ft/0.6m Flex-Trim
119 3311001 4 Nut #10-24NC
120 4070890 2 Shim, Gate Stop
121 3340754 1 Pad, Gate Latch
122 3900177 6 Screw, Plastite
123 3900202 2 Bolt, Shoulder
124 4740429 4 Washer, Nylon
125 3311005 2 Locknut #10-24NC
126 3900203 2 Bolt, Shoulder
127 4740428 4 Washer, Nylon
3121137 15DVL 15DVSP 20DVL 20DVSP 4-9
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM WITH MOLDED SIDES (DVL & DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
128 3300151 2 Nut, Acorn 1/4”-20NC
129 0100011 A/R Loctite #242 (Not Shown)
130 2940082 1 Latch, Gate
131 3520028 5 Plug
132 Not Used
133 3820024 2 Rivet
134 4070894 1 Shim, Gate Latch
4-10 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM WITH MOLDED SIDES (DVL & DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 4-11
SECTION 4 PLATFORM
114
130
120
112
110
129
131
108
116
102
120
122
123
120
122
123
128
145
127
128
106
104
104
111
112
121
144
144
120
122
123
107
139
138
120
122
136
137
127
135
135
132
133
134
132
133
134
1
101
2
5
6
9
3
8
7
10
11
4
11
7
105
118
119
109
109
119
113
142
124
103
114
114
115
126
141
126
117
147
102A
114
130
120
112
110
129
131
108
116
102
120
122
123
120
122
123
128
145
127
128
106
104
104
111
112
121
144
144
120
122
123
107
139
138
120
122
136
137
127
135
135
132
133
134
132
133
134
1
101
2
5
6
9
3
8
7
10
11
4
11
7
105
118
119
109
109
119
113
142
124
103
114
114
115
126
141
126
117
147
102A
FIGURE 4-4. PLATFORM WITH ROLLING EXTENSION (DVL & DVSP)
4-12 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM WITH ROLLING EXTENSION (DVL & DVSP)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATION OPTIONS:
0271270 Ref. 26” x 50” (66cm x 127cm) B
1 0258586 1 Platform Assembly (See Items 101-147 for Breakdown)
2 0641408 8 Bolt 1/4”-20NC x 1”
3 0860520 1 Box, Manual Storage
4 1060380 4 Cable, Lanyard
5 3311405 8 Locknut 1/4”-20NC
6 3380466 1 Panel, Control
7 3422657 4 Pin, Quick Release
8 3820024 4 Rivet
9 3820032 4 Rivet
10 4711400 16 Flatwasher 1/4” Narrow
11 4846021 2 Weldment, Platform Mount
0258586 Ref. PLATFORM ASSEMBLY 7/G
(Note: Mast Mounted Lower Anchor Point (4845345) installation is required should a Quick Change Platform be installed
in place of the standard Platform)
Note: Replacement Decals Must be Ordered Separately - See
Section 8.
101 4845810 1 Weldment, Platform Rail (Stationary)
102 4845811 1 Weldment, Platform Rail (Extension)
102A 0902877 1 Bracket, Gas Shock Mount
103 4845812 1 Weldment, Gate
104 2020005 1 Pair Glides, Extension
105 3570362 1 Pan, Floor (Stationary)
106 3570274 1 Pan, Floor (Extension)
107 3340829 2 Pad, Slide
108 4845614 2 Handle
109 2600225 4 Hinge, Gate
110 3900200 2 Bolt, Shoulder
111 3311005 64 Locknut #10-24NC
112 4751000 66 Flatwasher #10
113 3311505 2 Locknut 5/16”-18NC
114 3520072 4 Cap-Plug
115 2940074 1 Latch
116 2560154 2 Grip, Handle
117 0721006 4 Bolt #10-24NC x 3/4”
118 3900032 2 Bolt, Shoulder
119 4711600 A/R Flatwasher 3/8” (Narrow)
120 3311405 22 Locknut 1/4”-20NC
121 3900252 64 Screw, Button Head 1/4”-20NC
122 4711400 40 Flatwasher 1/4” (Narrow)
123 0641414 16 Bolt 1/4”-20NC x 1 3/4”
124 3900258 8 Screw, Button Head 1/4”-20NC x 3/4”
125 0100011 A/R Loctite #242 (Not Shown)
126 4751000 8 Flatwasher #10
3121137 15DVL 15DVSP 20DVL 20DVSP 4-13
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM WITH ROLLING EXTENSION (DVL & DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
127 4420039
128 1703681 3 Decal - JLG
129 4160165 1 Spring, Gas Shock
130 4711500 4 Flatwasher 5/16” (Narrow)
131 3520030 2 Plug, Hole
132 0720805 4 Screw #8-32NC x 5/8”
133 4750800 8 Flatwasher #8
134 3310805 4 Locknut #8-32NC
135 1380132 4 Clip, Gripper
136 0641416 4 Bolt 1/4”-20NC x 2”
137 3570653 2 Plate, Shim
138 3570654 2 Plate, Backing
139 4845657 2 Weldment, Stop
140 Not Used
141 3311005 4 Locknut #10-24NC
142 3300356 2 Nut, Acorn 5/16”-18NC
143 Not Used
144 4280296
145 4060803
146 Not Used
147 3900251 4 Screw, Button Head 1/4”-20NC x 3/8” (S/N 6093 to Present)
11ft/3.4m
10in/25cm
4.3ft/1.31m
Tape, Non Skid
Strip, Wear
Shield, Flex-Trim
4-14 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM WITH ROLLING EXTENSION (DVL & DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 4-15
SECTION 4 PLATFORM
103
115
117
4
13
125
128
126
127
129
110
128
6
12
130
14
3
11
15
105
118
123
124
113
109
102
119
1
5
9
112
120
104
107
114
106
116
121
108
111
127
122
118
3
11
15
2
11
15
133
132
115
106
116
FIGURE 4-5. PLATFORM WITH FIXED SIDE RAILS (DVSP)
4-16 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM WITH FIXED SIDE RAILS (DVSP)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATION OPTIONS:
0271272 Ref. 15DVSP with 28” x 48” (71cm x 122cm) D
0273397 Ref. 20DVSP with 28” x 48” (71cm x 122cm) A
1 0271936 1 Platform Assembly (See Items 101-133 for Breakdown)
2 0641616 2 Bolt 3/8-16NC x 2”
3 0641620 4 Bolt 3/8-16NC x 2 1/2”
4 0860520 1 Box, Manual Storage
5 1703681 A/R Decal - JLG
6 1704277 1 Decal - Lanyard Graphic
7 to 8 Not Used
9 1 Decal, Model Options:
1705018 15DVSP
1705703 20DVSP
10 1705060 2 Decal - Axxessor (Not Shown)
11 3311605 6 Locknut 3/8”-16NC
12 3380466 1 Panel, Control
13 3820024 4 Rivet
14 3820032 4 Rivet
15 4711600 12 Flatwasher 3/8” Narrow
0271936 Ref. PLATFORM ASSEMBLY H
Note: Replacement Decals Must be Ordered Separately See Section 8.
101 0100011 A/R Loctite #242 (Not Shown)
102 0630572 2 Bolt 5/8”-18NC
103 0721008 4 Screw
104 0940049 2 Stopper, Hood
105 2940074 1 Latch
106 3311001 5 Nut #10-24NC
107 A/R Nut Options:
3311501 4 Nut 5/16”-18NC (Prior to S/N 6232)
3311502 2 Jam Nut 5/16”-18NC (S/N 6232 to Present)
108 3311605 1 Locknut 3/8”-16NC
109 3571552 1 Pan, Platform Floor
110 3820032 12 Rivet
111 3422744 1 Pin, Plunger
112 4280296 A/R Strip, Wear Options:
6in/15.3cm
2ft/0.7m
113 4420039 A/R Tape, Non Skid Options:
8.5ft/2.6m Prior to S/N 7616
9.3ft/2.83m
114 4751500 4 Flatwasher 5/16” Wide (Prior to S/N 6232)
115 4751000 5 Flatwasher #10 Wide
116 4761000 5 Lockwasher #10
117 4846521 1 Platform
118 4846324 1 Rail
Prior to S/N 7616
S/N 7616 to Present
S/N 7616 to Present
3121137 15DVL 15DVSP 20DVL 20DVSP 4-17
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM WITH FIXED SIDE RAILS (DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
119 4846325 1 Rail
120 2080040 4 Fastener, Huck
121 3520176 1 Plug
122 0962337 2 Bushing, Hinge
123 3422866 2 Pin, Hinge
124 3760448 2 Ring, Snap
125 3520072 2 Plug, Cap
126 4711800 2 Flatwasher 1/2” Narrow
127 4711600 2 Flatwasher 3/8” Narrow
128 3900270 2 Bolt, Shoulder 1/2”-16NC x 1/2”
129 4846522 1 Gate
130 4846536 1 Rail, Top
131 0100019 A/R Loctite #271 (Not Shown)
132 3080005 1 Magnet, Gate Hold (S/N 4332 to Present)
133 0721004 1 Bolt #10-24NC x 1/2” (S/N 4332 to Present)
4-18 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM WITH FIXED SIDE RAILS (DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 4-19
SECTION 4 PLATFORM
102
132
201
131
115
115
203
117
4
13
125
128
126
127
129
108
110
128
6
12
130
14
8
3
11
15
104
118
123
124
113
109
108
119
1
5
9
112
120
103
106
114
105
105
202
116
116
203
121
107
127
122
118
7
3
11
15
2
11
15
FIGURE 4-6. PLATFORM WITH FOLDING SIDE RAILS (DVSP)
4-20 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM WITH FOLDING SIDE RAILS (DVSP)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATION OPTIONS:
0271271 Ref. 15DVSP with 28” x 48” (71cm x 122cm) D
0273396 Ref. 20DVSP with 28” x 48” (71cm x 122cm) A
1 0271823 1 Platform Assembly (See Items 101-132 for Breakdown)
2 0641616 2 Bolt 3/8”-16NC x 2”
3 0641620 4 Bolt 3/8”-16NC x 2 1/2”
4 0860520 1 Box, Manual Storage
5 1703681 A/R Decal - JLG
6 1704277 1 Decal - Lanyard Graphic
7 to 8 Not Used
9 1 Decal, Model Options:
1705018 15DVSP
1705703 20DVSP
10 1705060 2 Decal - Axxessor (Not Shown)
11 3311605 6 Locknut 3/8”-16NC
12 3380466 1 Panel, Control
13 3820024 4 Rivet
14 3820032 4 Rivet
15 4711600 12 Flatwasher 3/8” Narrow
0271823 Ref. PLATFORM ASSEMBLY G
Note: Replacement Decals Must be Ordered Separately See Section 8.
101 0100011 A/R Loctite #242 (Not Shown)
102 0721008 4 Screw
103 0940049 2 Stopper, Hood
104 2940074 1 Latch
105 3311001 5 Nut #10-24NC
106 A/R Nut Options:
3311501 4 Nut 5/16”-18NC (Prior to S/N 6232)
3311502 2 Jam Nut 5/16”-18NC (S/N 6232 to Present)
107 3311605 1 Locknut 3/8”-16NC
108 3422744 6 Pin, Plunger
109 3571552 1 Plate, Platform Pan
110 3820032 12 Rivet
111 Not Used
112 4280296 A/R Strip, Wear Options:
1.75ft/.53m
3.7ft/1.13m
113 4420039 A/R Tape, Non Skid Options:
8.5ft/2.6m
9.3ft/2.83m
114 4751500 4 Flatwasher 5/16” Wide (Prior to S/N 6232)
115 4751000 5 Flatwasher #10 Wide
116 4761000 5 Lockwasher #10
117 4846521 1 Platform
118 4846324 1 Rail
Prior to S/N 7616
S/N 7616 to Present
Prior to S/N 7616
S/N 7616 to Present
3121137 15DVL 15DVSP 20DVL 20DVSP 4-21
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM WITH FOLDING SIDE RAILS (DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
119 4846325 1 Rail
120 2080040 4 Fastener, Huck
121 3520176 1 Plug
122 0962337 2 Bushing, Hinge
123 3422866 2 Pin, Hinge
124 3760448 2 Ring, Snap
125 3520072 2 Plug, Cap
126 4711800 2 Flatwasher 1/2” Narrow
127 4711600 2 Flatwasher 3/8” Narrow
128 3900270 2 Bolt, Shoulder 1/2”-16NC x 1/2”
129 4846522 1 Gate
130 4846536 1 Rail, Top
131 3080005 1 Magnet, Gate Hold (S/N 4332 to Present)
132 0721004 1 Bolt #10-24NC x 1/2” (S/N 4332 to Present)
0272524 Ref. ENTRY GATE LOCK INSTALLATION B
201 0641418 1 Bolt 1/4”-20NC x 2 1/4”
202 3311405 1 Locknut 1/4”-20NC
203 4751400 2 Flatwasher 1/4”
4-22 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM WITH FOLDING SIDE RAILS (DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 4-23
SECTION 4 PLATFORM
4
10
9
8
12
3 TOP
2 BOTTOM
6
106
107
113
124
11
111
104
114
120
109
103
119
108
1
7
122
117
116
117
121
101
118
115
5
123
203
210
206
206
210
209
207
207
126
129
127
128
FIGURE 4-7. PLATFORM WITH SIDE ENTRY (15 DVSP)
4-24 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM WITH SIDE ENTRY (15 DVSP)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATION
0272820 Ref. 15DVSP with 28” x 48” (71cm x 122cm) A
1 0272812 1 Platform Assembly (See Items 101-129 for Breakdown)
2 0641616 2 Bolt 3/8”-16NC x 2”
3 0641620 4 Bolt 3/8”-16NC x 2 1/2”
4 0860520 1 Box, Manual Storage
5 1703681 2 Decal - JLG
6 1704277 1 Decal - Lanyard Graphic
7 1705018 1 Decal - 15DVSP/20DVSP
8 3311605 6 Locknut 3/8”-16NC
9 3380468 1 Panel, Control
10 3820024 4 Rivet
11 3820032 4 Rivet
12 4711600 12 Flatwasher 3/8” Narrow
0272812 Ref. PLATFORM ASSEMBLY C
(Note: Mast Mounted Lower Anchor Point (4845345) installation is required should a Quick Change Platform be
installed in place of the standard Platform)
Note: Replacement Decals Must be Ordered Separately See Section 8.
101 3422744 3 Pin, Plunger
102 0641404 1 Bolt, 1/4-20NC x 1/2”
103 0721008 4 Screw
104 0940104 1 Bumper (Prior to S/N 6232)
105 1060808 4 Cable, Lanyard
106 2080040 21 Fastener
107 2600281 2 Hinge
108 2940074 1 Latch
109 3311001 4 Nut, #10-24NC
110 3311405 1 Nut, 1/4-20NC
111 3311501 2 Nut, 5/16-18NC (Prior to S/N 6232)
112 3422657 4 Pin, Quick Release
113 3520072
114 3520176 1 Plug
115 3574226 1 Plate, Platform Pan
116 3820032 12 Rivet
117 4280296 2 Strip, Wear
118 4420039 5 Tape, Non Skid
119 4751000 4 Flatwasher #10 Wide
120 4761000 4 Lockwasher #10
121 4846324 1 Gate
122 4846325 1 Rail
123 4846803 1 Platform
124 4846804 1 Door
125 0100011 A/R Loctite #242 (Not Shown)
126 4071092 A/R Shim (S/N 6232 to Present)
3
Plug
3121137 15DVL 15DVSP 20DVL 20DVSP 4-25
SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM WITH SIDE ENTRY (15 DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
127 3300151 2 Acorn Nut 1/4”-20NC (S/N 6232 to Present)
128 0641422 2 Bolt 1/4”-20NC x 2 3/4” (S/N 6232 to Present)
129 4220225 2 Stop (S/N 6232 to Present)
0272825 Ref. BUMPERS INSTALLATION A
201 0100011 A/R Loctite #242
202 Not Used
203 0641416 10 Bolt, 1/4-20 x 2”
204 to 205 Not Used
206 0940106 2 Bumper, Platform Side
207 0940107 2 Bumper, Platform Front
208 Not Used
209 3311401 10 Nut, 1/4-20NC
210 4711400 26 Flatwasher 1/4”
211 Not Used
4-26 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM WITH SIDE ENTRY (15 DVSP) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121137 15DVL 15DVSP 20DVL 20DVSP 4-27
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM/SIDE ENTRY WITH MATERIAL TRAY (20DVL)
4-28 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM/SIDE ENTRY WITH MATERIAL TRAY (20DVL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATION OPTIONS:
0273053 Ref. 20DVL with 27” x 23” (69cm x 59cm) (UPS Option) B
1 0272716 1 Platform Assembly (UPS) (See Items 101-116 for Breakdown)
2 0791620 6 Bolt, 3/8”-16NC x 2 1/2”
3 3311608 6 Nut, 3/8” - 16NC
4 0860520 1 Box, Manual Storage
5 3380466 1 Panel, Control
6 3574442 2 Plate
7 3820024 4 Rivet
8 3820032 4 Rivet
0272716 Ref. PLATFORM ASSEMBLY D
Note: Replacement Decals Must be Ordered Separately See Section 8.
101 0100011 A/R Loctite #242 (Not Shown)
102 0641508 2 Bolt, 5/16”-18NC x 1”
103 0940104 2 Bumper, 1” x 3/8” with 5/16” x 1” stud (Prior to S/N 6483)
104 1580019 1 Container, Material Tray
105 2080040 39 Blind Fastener
106 2600281 4 Hinge, Self Closing
107 3311501 4 Nut, 5/16”-18NC
108 3340977 1 Pad, Upholstered
109 3520072 8 Plug-Spec, Cap
110 4420051 14 in. Tape, Safety
111 4751500 2 Flatwasher 5/16” Wide
112 4846722 2 Weldment, Door
113 4846864 1 Weldment, Platform
114 0641422 4 Bolt, 1/4”-20NC x 2 3/4”
115 4071092 A/R Shim (Not Shown)
116 4220225 4 Stop
3121137 15DVL 15DVSP 20DVL 20DVSP 4-29
SECTION 4 PLATFORM
105
104
114
4
6
118
111
112
113
105
112
106
121
120
122
121
120
12227
13
116
110
101
12
8
5
3
11
103
115
117
108
115
105
121
120
122
119
119
119
105
121
120
122
119
107
107
109
102
112
112
106
FIGURE 4-9. PLATFORM/SIDE ENTRY WITH FOLDING TRAY (15DVSP/20DVSP)
4-30 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-9. PLATFORM/SIDE ENTRY WITH FOLDING TRAY (15DVSP/20DVSP)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATION OPTIONS (S/N 6354 TO PRESENT):
0274324 Ref. 15DVSP with 26” x 30” (66cm x 76cm) A
0274241 Ref. 20DVSP with 26” x 30” (66cm x 76cm) A
1 0641616 2 Bolt, 3/8”-16NC x 2”
2 0641620 6 Bolt, 3/8”-16NC x 2 1/2”
3 0860520 1 Box, Manual Storage
4 1703681 2 Decal - JLG
5 1704277 1 Decal - Lanyard Attach
6 1 Decal - Model Options:
1705018 1 15DVSP
1705703 1 20DVSP
7 3311605 6 Locknut 3/8”-16NC
8 3380466 1 Panel, Control
9 3510846 1 Platform Assembly (See Items 101-123 for Breakdown)
10 3574442 2 Plate
11 3820024 4 Rivet
12 3820032 4 Rivet
13 4711600 12 Flatwasher 3/8” (Narrow)
3510846 Ref. PLATFORM ASSEMBLY C
Note: Replacement Decals Must be Ordered Separately See Section 8.
101 0641508 2 Bolt, 5/16”-18NC x 1”
102 0940104 1 Bumper, 1” x 3/8” with 5/16” x 1” stud
103 0961892 2 Bushing, Flanged
104 1580020 1 Container, Material Tray
105 2080040 53 Blind Fastener
106 2410008 2 Gate
107 2600281 4 Hinge, Self Closing
108 2700098 1 Hook, Load
109 3311501 2 Nut, 5/16”-18NC
110 3340977 1 Pad, Upholstered
111 3510845 1 Weldment, Platform
112 3520072 10 Plug-Spec, Cap
113 3574683 1 Plate, Floor
114 3641542 1 Weldment, Tray Support
115 3900190 3 Screw, Shoulder
116 4751500 2 Flatwasher 5/16” (Wide)
117 4711600 3 Flatwasher 3/8” (Narrow)
118 4420039 5ft/1.6m Tape, Non Skid
119 0641422 4 Bolt 1/4”-20NC x 2 3/4”
120 3300151 4 Acorn Nut 1/4”-20NC
121 4071092 A/R Shim, Platform Gate
122 4220225 4 Stop, Platform Gate
123 0100011 A/R Loctite #242 (Not Shown)
3121137 15DVL 15DVSP 20DVL 20DVSP 4-31
SECTION 4 PLATFORM
5410
4
4
104
104
10489
9
104
104
104
105
105
105
105
4
10
6
711101
102
10312104
3
13
14
2
FIGURE 4-10. OBSTRUCTION SENSOR INSTALLATION (DVSP) (OPTIONAL)
4-32 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-10. OBSTRUCTION SENSOR INSTALLATION (DVSP) (OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271294 Ref. OBSTRUCTION SENSOR INSTALLATION C
1 0100035 A/R Loctite #242 (Not Shown)
2 1600309 1 Obstruction Sensor System (See Items 101 to 105 for Breakdown)
3 1704483 1 Decal - Operation (Prior to S/N 5067)
4 1704905 6 Decal - No Pressure Wash
5 3820032 4 Rivet
6 3900309 12 Screw
7 3930808 4 Capscrew #8-32NC x1/2”
8 4240032 13 Tie-Strap 4in
9 4240033 2 Tie-Strap 7in
10 4568261 2 Tube, Shield
11 4740120 4 Washer, Nylon
12 4922670 1 Harness (See Section 7 for Breakdown)
13 1060380 1 Cable, Lanyard (S/N 5482 to Present)
14 3760170 1 Ring, Split (S/N 5482 to Present)
1600309 Ref. OBSTRUCTION SENSOR SYSTEM F
101 Not Available 1 Electronics Box
102 Not Available 1 Connector, Female - 9 Position (Clipper CL1M2102)
Not Available 9 Pin (Clipper CF16PC10RF)
103 Not Available 1 Connector, Strain Relief
104 Use 2910760 6 Sensor & Cable (was p/n 7024306)
105 0962288 28 Bushing, Isolation
OSS INSTRUCTION CARD OPTIONS:
1704483 1 English Spec
1705579 1 French Spec
1705578 1 Spanish Spec
1705580 1 German Spec
1705581 1 Italian Spec
1705582 1 Dutch Spec
1705587 1 Finnish Spec
1705588 1 Swedish Spec
1705583 Brazilian Spec
1705585 1 Japanese Spec
1705586 1 Chinese Spec
3121137 15DVL 15DVSP 20DVL 20DVSP 4-33
SECTION 4 PLATFORM
FIGURE 4-11. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR
4-34 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 4 PLATFORM
FIGURE 4-11. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0274343 Ref. PLATFORM INSTALLATION - 26” x 49” (66cm x 126.5cm) A
1 0641408 8 Bolt, 1/4”-20NC x 1”
2 0860520 1 Box, Manual Storage
3 1060380 4 Cable, Lanyard
4 3311405 8 Locknut, 1/4”-20NC
5 3422657 4 Pin, Quick Release
6 3510874 1 Assembly, Platform -26” x 49” (66cm x 126.5cm) (See Item 101 -
141 for Breakdown)
7 3820024 4 Rivet
8 4711400 16 Flatwasher 1/4” Narrow
9 4845821 4 Platform Mount Weldment
10 4846021 2 Platform Mount Weldment
11 3380466 1 Panel, Control
12 3820032 4 Rivet
3510874 Ref. PLATFORM ASSEMBLIES A
Note: Replacement Decals Must be Ordered Separately - See
Section 8.
101 0100011 A/R Loctite #242 (Not Shown)
102 0641414 16 Bolt 1/4”-20NC x 1 3/4”
103 0641416 4 Bolt 1/4”-20NC x 2”
104 0720805 4 Bolt #8-32NC x 5/8”
105 1380132 4 Clip, Gripper
106 1703681 3 Decal - JLG
107 2020005 1 Glides, Extension
108 2410017 1 Gate, Slide Bar -26” x 49” (66cm x 126.5cm)
109 2410019 1 Gate, Slide Bar -26” x 49” (66cm x 126.5cm)
110 2560154 2 Grip, Handle
111 2600225 4 Hinge, Gate
112 3300356 2 Acorn, Nut 5/16”-18NC
113 3310805 4 Locknut #8-32NC
114 3311005 64 Locknut #10-24NC
115 3311405 22 Locknut 1/4”-20NC
116 3311505 2 Locknut 5/16”-18NC
117 3340829 2 Pad, Slide
118 3520030 2 Plug, Hole
119 3520169 2 Cap, Plug
120 3570274 1 Plate, Platform Pan (Extension)
121 3570362 1 Plate, Platform Pan (Stationary)
122 3570653 A/R Plate, Shim
123 3570654 2 Plate, Backing
124 3900032 2 Bolt, Shoulder
125 3900200 2 Bolt, Shoulder 5/16”-18NC x 1 1/4”
126 3900251 4 Screw 1/4”-20NC x 3/8”
127 3900252 64 Screw, Button Head #10-24
128 3900258 8 Screw, Button Head 1/4”-20NC x 3/4”
129 4060803 A/R Shield, Flex Trim
3121137 15DVL 15DVSP 20DVL 20DVSP 4-35
SECTION 4 PLATFORM
FIGURE 4-11. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
130 4280296
131 4420039 A/R Tape, Non-Skid
132 4711400 40 Flatwasher 1/4”
133 4711500 4 Flatwasher 5/16” Narrow
134 4711600 2 Flatwasher 3/8”
135 4750800 8 Flatwasher #8
136 4751000 64 Flatwasher #10
137 4845614 2 Handle
138 4845657 2 Stop, Weldment
139 4845810 1 Platform Rail Weldment
140 4845811 1 Platform Extension Weldment
141 1560019 1ft./0.3m Conduit, Spiral Loom
0274606 Ref. ANSI Specs A
0274629 Ref. Latin American Spanish Specs A
0274630 Ref. Brazilian Spec A
0274631 Ref. Japanese Specs A
0274632 Ref. Chinese Specs A
0274628 Ref. CSA Specs A
10in/25cm
Strip, Wear
DECAL - DROPBAR INSTALLATION OPTIONS:
15/20DVL
201 1 Decal - Dropbar Options:
15/20DVL
1706385 ANSI Spec
1706494 Latin American Spanish Specs
1706496 Brazilian Spec
1706504 Japanese Specs
1706505 Chinese Specs
1706495 CSA Specs
4-36 15DVL 15DVSP 20DVL 20DVSP 3121137
SECTION 5
CYLINDER
3121137 15DVL 15DVSP 20DVL 20DVSP 5-1
SECTION 5 CYLINDER
1
2
3
4
5
6
8
9
1517201
6
10
11
12
13
51
FIGURE 5-1. LIFT CYLINDER ASSEMBLY
5-2 15DVL 15DVSP 20DVL 20DVSP 3121137
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