Hitachi C10FCD User Manual

MODEL	C 10FCD	COMPOUND SAW
MODELE		SCIE A ONGLET INCLINABLE
MODELO		SIERRA COMPUESTA

INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS

WARNING

Improper and unsafe use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual before operating the power tool. Please keep this manual available for others before they use the power tool.

MODE D’EMPLOI ET INSTRUCTIONS DE SECURITE

AVERTISSEMENT

Une utilisation incorrecte et dangereuse de cet outil motorisé peut entraîner la mort ou de sérieuses blessures corporelles!

Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit. Prière de lire et d’assimiler ce mode d’emploi avant d’utiliser l’outil motorisé. Garder ce mode d’emploi à la disponibilité des autres utilisateurs avant qu’ils utilisent l’outil motorisé.

MANUAL DE INSTRUCCIONES E INSTRUCCIONES DE SEGURIDAD

ADVERTENCIA

¡La utilización inapropiada e insegura de esta herramienta eléctrica puede resultar en lesiones serias o en la muerte!

Este manual contiene información importante sobre la seguridad del producto. Lea y comprenda este manual antes de utilizar la herramienta eléctrica. Guarde este manual para que puedan leerlo otras personas antes de que utilicen la herramienta eléctrica.

DOUBLE INSULATION

DOUBLE ISOLATION

AISLAMIENTO DOBLE

	English		CONTENTS		Page
			Page
	IMPORTANT INFORMATION .....................................		3	APPLICATIONS ...........................................................	10
	MEANINGS OF SIGNAL WORDS ...............................		3	PREPARATION BEFORE OPERATION .....................	10
	SAFETY			BEFORE USING ...........................................................	12
	IMPORTANT SAFETY INSTRUCTIONS			BEFORE CUTTING ......................................................	13
	FOR USING ALL POWER TOOLS ............................		3	PRACTICAL APPLICATIONS ....................................	14
	REPLACEMENT PARTS ...............................................		6	SAW BLADE MOUNTING
	USE PROPER EXTENSION CORD ...............................		6	AND DISMOUNTING .............................................	20
	DOUBLE INSULATION FOR			OVERLOAD PROTECTIVE DEVICE FOR
	SAFER OPERATION ..................................................		7	POLY-V-BELT ..........................................................	21
	OPERATION AND MAINTENANCE			MAINTENANCE AND INSPECTION ........................	21
	NAME OF PARTS ..........................................................		8	SERVICE AND REPAIRS ............................................	22
	SPECIFICATIONS .........................................................		9

	Français		TABLE DES MATIERES			Page
				Page
	INFORMATIONS IMPORTANTES ............................			23	APPLICATIONS ...........................................................	30
	SIGNIFICATION DES MOTS D’AVERTISSEMENT			..... 23	PRÉPARATION AVANT L’UTILISATION .................	30
	SECURITE				AVANT L’UTILISATION .............................................	32
	CONSIGNES DE SÉCURITÉ RELATIVES AUX				AVANT LA COUPE ......................................................	33
	OUTILS ÉLECTRIQUES ..........................................			23	APPLICATIONS PRATIQUES ....................................	34
	PIECES DE RECHANGE ..............................................			27	INSTALLATION ET RETRAIT DE LA LAME ............	40
	UTILISATION D’UN CORDON DE RALLONGE ........			27	DISPOSITIF DE PROTECTION ANTI-SURCHARGE
	DOUBLE ISOLATION POUR UN				DE LA POLY-COURROIE EN V ..............................	41
	FONCTIONNEMENT PLUS SUR ...........................			27	ENTRETIEN ET INSPECTION ....................................	41
	UTILISATION ET ENTRETIEN				SERVICE APRÈS-VENTE ET RÉPARATIONS ..........	42
	NOM DES PIÈCES ......................................................			28
	SPÉCIFICATIONS ......................................................			29

	Español			ÍNDICE		Página
			Página
	INFORMACIÓN IMPORTANTE .................................			43	APLICACIONES ...........................................................	50
	SIGNIFICADO DE LAS PALABRAS CLAVE ............			43	PREPARATIVOS PREVIOS A LA OPERACIÓN	........ 50
	SEGURIDAD				ANTES DE LA UTILIZACIÓN ....................................	52
	NORMAS DE SEGURIDAD PARA LAS				ANTES DEL CORTE .....................................................	53
	HERRAMIENTAS ELÉCTRICAS ...................................			43	APLICACIONES PRÁCTICAS ....................................	54
	PIEZAS DE REEMPLAZO ..........................................			47	MONTAJE Y DESMONTAJE DE LA HOJA DE
	UTILIZACIÓN DE UN CABLE PROLONGADOR ......			47	SIERRA .....................................................................	60
	AISLAMIENTO DOBLE PARA OFRECER UNA				DISPOSITIVO PROTECTOR CONTRA SOBRECARGA
	OPERACIÓN MÁS SEGURA ..................................			47	PARA LA CORREA EN V DE POLIVINILO .....................	61
	OPERACIÓN Y MANTENIMIENTO				MANTENIMIENTO E INSPECCIÓN ........................	61
	NOMENCLATURA DE PARTES .................................			48	SERVICIO Y REPARACIONES ...................................	62
	ESPECIFICACIONES ...................................................			49

English

IMPORTANT INFORMATION

Read and understand all of the operating instructions, safety precautions and warnings in the Manual before operating or maintaining this power tool.

Most accidents that result from tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs and by observing appropriate safety procedures.

Basic safety precautions are outlined in the SAFETY section of this manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the tool and in this Manual.

Never use this tool in a manner that has not been specifically recommended by HITACHI, unless you first confirm that the planned use will be safe for you and others.

MEANINGS OF SIGNAL WORDS

WARNING: indicates a potentially hazardous situation which, if ignored, could result in serious personal injury.

CAUTION: indicates a hazardous situation which, if ignored, could result in a moderate personal injury, or could cause machine damage.

NOTE emphasizes essential information.

SAFETY

INPORTANT SAFETY INSTRUCTIONS FOR USING ALL POWER TOOLS

READ ALL OF THE WARNINGS AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING OR MAINTAINING THIS TOOL:

WARNING: When using this electric tool, take all necessary precautions to minimize the risk of electric shock or other personal injury.

In particular, always comply with the following safety rules:

1.ALWAYS KEEP GUARDS IN PLACE and in working order.

2.ALWAYS REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING TOOL.

Always confirm that all keys and adjusting wrenches have been removed from the tool before it is turned on.

3. ALWAYS KEEP WORK AREA CLEAN. Avoid injuries by not cluttering the work areas and work benches.

4. NEVER USE TOOL IN HAZARDOUS ENVIRONMENTS. Never use the power tool in damp or wet places and never expose it to rain. Always keep the work area well lighted.

5. NEVER PERMIT CHILDREN OR OTHERS TO LOITER NEAR THE WORK AREA. Keep all people (especially children) away from the work area. Always unplug unattended tools and keep the work place tamper-proof by installing locks on the doors and on the master switches.

6. NEVER FORCE THE TOOL. It will do the job better and more safely if it is operated at the rate for which it was designed.

7. ALWAYS USE THE RIGHT TOOLS. Never force a tool or an attachment to do a job for which it was not designed.

8. ALWAYS WEAR PROPER APPAREL WHEN WORKING WITH THE TOOL. Never wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in the moving parts. Always wear non-slip footwear, preferably with steel toes. Wear protective hair covering to contain long hair.

9. ALWAYS USE EYE PROTECTION WHEN WORKING WITH THE TOOL TO PREVENT EYE INJURY. Ordinary eyeglasses do not provide adequate protection because they have only impact

resistant lenses, they are NOT safety glasses. Also, use a face mask for additional safety and wear a dust mask if the cutting operation produces dust.

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10. ALWAYS SECURE THE WORKPIECE TO THE FENCE OR THE TABLE. Use clamps or a vise to hold the workpiece in place. It is safer than using your hand and it frees both hands to operate the tool.

11.NEVER OVERREACH. Always keep proper footing and balance when working with the tool.

12.ALWAYS MAINTAIN TOOLS WITH CARE. Always keep tools sharp and clean for the best and

safest performance. Always follow instructions for lubricating the tool and for changing accessories.

13.ALWAYS DISCONNECT THE TOOL before servicing and before changing blades or other accessories.

14.NEVER RISK UNINTENTIONAL STARTING WHEN PLUGGING IN THE TOOL. Always

confirm that the switch is in the OFF position before inserting the power plug into the receptacle.

15. ALWAYS USE RECOMMENDED ACCESSORIES ONLY WHEN OPERATING THIS TOOL.

Consult this instruction manual for descriptions of recommended accessories. To avoid personal injuries, use only recommended accessories in conjunction with this tool.

16. NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if unintentional contact with the saw blade is made.

17. ALWAYS CHECK FOR DAMAGED PARTS BEFORE USING THE TOOL. Always check the guard and all other components for damage before using the tool to assure that they will function properly. Check all moving parts for proper alignment, freedom from binding and other conditions that might affect proper operation. Always repair or replace any damaged guards or other damaged components before using the tool.

18.ALWAYS CONFIRM THE ROTATION DIRECTION OF THE BLADE BEFORE USING THE TOOL. Always feed work into the tool against the rotation direction of the blade in order to prevent

possible injury.

19. NEVER LEAVE THE TOOL RUNNING WHILE UNATTENDED. TURN POWER OFF. Do not leave tool until it comes to a complete stop. Always turn the power off when the tool is not in use. Always unplug the power cord when the tool is not in use.

20.This tool was not designed to be used for mass-production applications and should not be used in mass-production environments.

21.When servicing this tool, use only authorized replacement parts.

22.Apply 115 volts AC only to this tool. Applying the wrong voltage or applying DC power can cause the POWER TOOL to operate improperly and cause serious personal injury or damage to the tool.

23.Never raise the saw blade from the workpiece until it has first come to a complete stop.

24.Always use outboard stands to provide support for long workpieces that overhang the table of the compound saw.

25.POLARIZED PLUGS To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

Specific Safety Rules for Use of this Power Tool

WARNING: The following specific operating instructions must be observed when using this POWER TOOL in order to avoid injury:

DO’s

ALWAYS OBSERVE THE FOLLOWING RULES TO ASSURE SAFE USE OF THIS TOOL:

1.Review this Manual and familiarize yourself with the safety rules and operating instructions for this POWER TOOL before attempting to use it.

2.Always confirm that the POWER TOOL is clean before using it.

3.Always wear snug-fitting clothing, non-skid footwear (preferably with steel toes) and eye protection when operating the POWER TOOL.

4.Always handle the POWER TOOL carefully. If the POWER TOOL falls or strikes against a hard object, it might become deformed or cracked or sustain other damage.

5.Always cease operating the saw at once, if you notice any abnormality whatsoever.

6.Always confirm that all components are mounted properly and securely before using the tool.

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7.When replacing the saw blade, always confirm that the rpm rating of the new blade is correct for use on this tool.

8.Always shut off the power and wait for the saw blade to completely stop rotating before doing any maintenance or adjustments.

9.Always clamp or otherwise secure the workpiece to the fence; otherwise the workpiece might be thrust from the table and cause bodily harm.

10.During miter or bevel cutting, always wait for the rotation of the blade to stop completely before lifting the saw blade.

11.Always make a trial run first before attempting any new use of the saw.

12.Always handle the saw blade with care when dismounting and mounting it.

13.Always confirm that the workpiece is free of nails or other foreign objects before beginning a cut.

14.Always keep your hands out of the path of the saw blade.

15.Always confirm that the safety cover is in the proper place before using the saw.

16.Inspect the tool power cords periodically.

17.Always confirm that the proper lengths and types of extension cords are being utilized, if necessary, before starting the tool.

18.Always confirm that the motor air vents are fully open before using the tool.

19.Always wait until the motor has reached full speed before starting a cut.

20.Always keep the handles dry, clean and free of oil and grease. Hold the tool firmly when in use.

21.Always use outboard stands to provide support for long workpieces that overhang the table of the compound saw.

22.Always operate the tool after ensuring the workpiece is fixed properly with a vise assembly.

23.The operating instructions provided with the tool shall direct the user to secure the tool to supporting structure if, during normal operation, there is a tendency for the tool to tip over, slide, or walk on the supporting surface.

DON’Ts

NEVER VIOLATE THE FOLLOWING RULES TO ASSURE SAFE USE OF THIS TOOL:

1.Never operate the POWER TOOL unless you fully understand the operating instructions contained in this Manual.

2.Never leave the POWER TOOL unattended without first unplugging the power cord.

3.Never operate the POWER TOOL when you are tired, after you have taken any medications, or have consumed any alcoholic beverages.

4.Never use the POWER TOOL for applications not specified in the instruction manual.

5.Never operate the tool while wearing loose clothing, a necktie or jewelry, or while your hair is uncovered, to protect against getting caught in the moving machinery.

6.Never reach around the saw blade.

7.Never touch any moving parts, including the blade, while the saw is in use.

8.Never remove any safety devices or blade guards; use of the tool without them would be hazardous.

9.Never lock the safety cover; always confirm that it slides smoothly before using the tool.

10.Never damage the power cord of the tool.

11.Never attempt to move a plugged-in POWER TOOL while your finger is on the starting switch.

12.Never use the POWER TOOL if the starting switch does not turn on and off properly.

13.Never use the POWER TOOL if the plastic housing or the handle is cracked or deformed.

14.Never use the POWER TOOL near flammable liquids or gases because sparking can cause an explosion.

15.Never clean plastic components with solvents because the plastic may dissolve.

16.Never operate the saw unless all the blade guards are in place.

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17.Never raise the saw blade from the workpiece until it has first come to a complete stop.

18.Never place your limbs inside of the line next to warning sign “ ” while the tool is being operated. This may cause hazardous conditions.

19.Never use abrasive type blades on this saw.

20.Never expose to rain or use in damp locations.

21.Never cut ferrous metals or masonry.

WARNING

FOR YOUR OWN SAFETY READ THIS INSTRUCTION MANUAL BEFORE OPERATING THE COMPOUND SAW

1.Always wear eye protection when using the compound saw.

2.Always keep hands out of the path of the saw blade.

3.Never operate the saw without the guards in place.

4.Never perform any freehand operation with the compound saw.

5.Never reach around the saw blade.

6.Always turn off tool and wait for saw blade to stop before moving workpiece or changing settings.

7.Always disconnect power before changing blade or servicing.

8.Saw blade diameter is 10" (255mm).

9.No load speed is 3800rpm.

REPLACEMENT PARTS

When servicing use only identical replacement parts.

Repairs should be conducted only by a Hitachi authorized service center.

USE PROPER EXTENSION CORD

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

MINIMUM GAGE FOR CORD SETS

				Total Length of Cord in Feet (Meter)
				0 – 25	26 – 50	51 – 100	101 – 150
				(0 – 7.6)	(7.9 – 15.2)	(15.5 – 30.5)	(30.8 – 45.7)
Ampere			Rating			AWG
More			Not More
Than			Than
	0	– 6		18	16	16	14
	6 – 10			18	16	14	12
10		– 12		16	16	14	12
12		– 16		14	12	Not Recommended

WARNING: Avoid electrical shock hazard. Never use this tool with a damaged or frayed electrical cord or extension cord.

Inspect all electrical cords regularly. Never use in or near water or in any environment where electric shock is possible.

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DOUBLE INSULATION FOR SAFER OPERATION

To ensure safer operation of this power tool, HITACHI has adopted a double insulation design. “Double insulation” means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator. Therefore, either the symbol “ ” or the words and “Double insulation” appear on the power tool or on the nameplate. Although this system has no external grounding, you must still follow the normal electrical safety precautions given in this Instruction Manual, including not using the power tool in wet environments.

To keep the double insulation system effective, follow these precautions:

*Only HITACHI AUTHORIZED SERVICE CENTER should disassemble or assemble this power tool, and only genuine HITACHI replacement parts should be installed.

*Clean the exterior of the power tool only with a soft cloth moistened with soapy water and dry thoroughly.

*Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO

OTHER USERS OF THIS TOOL!

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OPERATION AND MAINTENANCE

NOTE: The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool. Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

NAME OF PARTS

		Switch Lock
		Handle
	Blade	Trigger Switch
	Motor	Blade
		Blade Guard (Plastic)
	Lever
	Dust	Stock Stop
	Angle	(Optional Accessory)
		Chip Deflector
	Vise
	Fence
	Extension
	(Optional	Indicator
		Miter Angle Scale
		Miter Handle

Fig. 1

Nameplate

Clamp Lever

Extension Stay

Fig. 2

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SPECIFICATIONS

Item	Model		C 10FCD
Motor	Type		Series commutator motor
	Power source		Single-phase AC 60Hz
	Voltage (Volts)		115
	Full-load current (Amp)		13
Applicable			Outside Dia. 10" (255 mm)
saw blade			Hole Dia. 5/8" (15.9 mm)
No load speed			3800rpm
		Miter 0°	Max. Height	2-23/32" (69 mm)		*Max. Height 3-1/2" (89 mm)
			Max. Width	5-5/8"	(143 mm)	(*Max. Width 3-5/8" (92 mm) )
	Bevel 0°
		Miter 45°	Max. Height	2-23/32" (69 mm)
			Max. Width	3-7/8"	(98 mm)
		Miter 0°	Max. Height	1-25/32" (45 mm)
Max. sawing			Max. Width	5-5/8"	(143 mm)
	Left
dimensions	Bevel 45°	Miter 45°	Max. Height	1-25/32" (45 mm)
			Max. Width	3-7/8"	(98 mm)
		Miter 0°	Max. Height	15/16"	(24 mm)
			Max. Width	4-3/4"	(120 mm)
	Right
	Bevel 45°	Miter 45°	Max. Height	15/16"	(24 mm)
			Max. Width	3-11/32" (85 mm)
Miter sawing range			Left 0° – 45°, Right 0° – 45°
Bevel sawing range			Left 0° – 45°, Right 0° – 45°
Compound sawing range			Left (Bevel)	0° – 45°, Left and Right (Miter) 0° – 45°
			Right (Bevel) 0° – 45°, Left and Right (Miter) 0° – 45°
Net weight			28.7 lbs. (13 kg)
Cord			2 Conductor type cabtire cable 6.6 ft (2 m)

*Note: 11/16" (17 mm) thick spacer board is required to be attached to the fence.

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APPLICATIONS

Wood, plywood, color board, soft fabric board, hard board similar materials and aluminum sash.

PREPARATION BEFORE OPERATION

Make the following preparations before operating the power tool:

1. Installation

5/16" (8 mm) Bolt

3/8" (10 mm), 4 Holes

Base

16-27/32" (428 mm)

Fig. 4

Attach the power tool to a level, horizontal work bench in accordance with Fig. 4.

Select 5/16" (8 mm) diameter bolts suitable in length for the thickness of the work bench. Bolt length should be at least 2" (50 mm) plus the thickness of the work bench.

For example, use 5/16" (8 mm) 3" (75 mm) bolts fot a 1" (25 mm) thick work bench.

The extension stay attached to the rear of the base (see Fig. 2) helps stabilize the power tool.

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2. Releasing the plunger handle

Handle

During transport, fit the plunger handle into the deep slot.

NOTE: This position is not be used for any cutting operation.

Fig. 5-a

English

During operation fit the plunger handle stoppers

Handle

Clockwise

disengage. knob 1/4 turn pin stoppers

shallow slot.

Fig. 5-b

When the power tool is prepared for shipping, its main parts are secured by a plunger handle. Move the handle slightly so that the plunger handle can be disengaged and adjusted as indicated in Fig. 5-b.

NOTE: Lowering the handle sloghtly will enable you to disengage the plunger handle more easily and safely.

The lock position of the plunger handle is for carrying and storage only.

For transportation purpose, grasp the handle (see Fig. 1) with one hand and hold the base at the left end grip section with the other hand to carry.

3. Installing the dust bag, miter handle, extension wing, stock stop and vises.

(The extension wing and stock stop are optional accessories).

Attach the dust bag, miter handle, extension wing, stock stop and vise assembly as indicated in Fig. 1 and Fig. 2.

(1) Assembly of clamp lever

qInsert spring and screw into the hole of the clamp lever as shown in Fig. 6.

Clamp HandleCollar

Lever

Screw Spring

Fig. 6

wAssemble the clamp lever to the handle collar, then tighten the screw as shown in Fig. 7.

Screw

Clamp Lever

5 mm Hex. soc. hd. cap bolt (C) (Stopper for 0°)

4.Installing the extension stay

(1)Insert the extension stay into the hole of the base.

(2)Fasten the two 5 mm machine screws and fix an extension stay as indicated in Fig. 2.

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BEFORE USING

1. Make sure the power source is appropriate for the tool.

WARNING: Never connect the power tool unless the available AC power source is of the same voltage as that specified on the nameplate of the tool.

Never connect this power tool to a DC power source.

2. Make sure the trigger switch is turned OFF.

WARNING: If the power cord is connected to the power source with the trigger switch turned ON the power tool will start suddenly and can cause a serious accident.

3. Check the saw blade for visible defects.

Confirm that the saw blade is free of cracks or other visible damage.

4. Confirm that the saw blade is attached securely to the power tool.

Using the supplied wrench, tighten the bolt on the arbor shaft to secure the saw blade. For details, see Fig. 36-a, Fig. 36-b and Fig. 36-c in the section on “SAW BLADE MOUNTING AND DISMOUNTING”.

5. Check the blade guards for proper operation.

Blade Guard (Metal)

Blade guards are designed to protect the operator from coming into contact with the saw blade during operation of the tool. Always check that the blade guard (plastic) moves smoothly and covers the saw blade properly.

Blade Guard (Plastic)

Fig. 8

WARNING: Never operate the power tool if the blade guard (plastic) does not function smoothly.

6. Confirm the position of the spindle lock before using the tool.

After installing the saw blade, confirm that the spindle lock has been returned to the retract position before using the power tool (see Fig. 36-a).

7. Check the lower limit position of the Saw Blade.

Although it was adjusted before shipment, carefully check the height of the saw blade. Confirm that the saw blade can be lowered 1-1/32" to 1-3/32" (26 mm to 28 mm) below the table insert. For details, see the section on “Checking the saw blade lower limit position”.

8. Check the Power Receptacle.

To prevent overheating, accidental stopping or intermittent operation, confirm that the power cord plug fits properly in the electrical receptacle and does not fall out after it is inserted. Repair or replace the receptacle if it is faulty.

9. Confirm the tool’s power cord is not damaged.

Repair or replace the power cord if an inspection indicates that it is damaged.

AFTER CONNECTING THE POWER PLUG TO AN APPROPRIATE AC POWER SOURCE, CHECK THE OPERATION OF THE TOOL AS FOLLOWS:

10. Trial Run

After confirming that no one is standing behind, the power tool start and confirm that no operating abnormalities exist before attempting a cutting operation.

11. Inspect the rotating stability of the saw blade.

For precise cutting, rotate the saw blade and check for deflection to confirm that the blade is not noticeably unstable; otherwise vibrations might occur and cause an accident.

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return the locating bar to its initial position.

Clamp

Lever

English

BEFORE CUTTING

1. Cutting a groove on the table insert.

Table Insert

Table

A groove has to be cut in the table insert, before starting operation. Secure a piece of wood about 5-1/8" (130 mm) wide to the table with the vise assembly, to prevent the breakage of the table insert.

After the switch has been turned on and the saw blade has reached maximum speed, slowly lower the handle to cut a groove on the table insert.

CAUTION: Do not cut the groove too quickly; otherwise the table insert might become damaged.

d

2. Checking the saw blade lower limit position

WARNING: To prevent an accident or personal injury, always turn off the trigger switch and power plug from the receptacle before adjustment.

6 mm Depth Adjustment Screw

6 mm Lock Nut

Check that the saw blade can be lowered 1-1/32" to 1-3/32" (26 mm to 28 mm) below the table insert.

If necessary, adjust as follows:

(1)Loosen the 6 mm lock nut on the 6 mm depth adjustment screw.

(2)Turn the 6 mm depth adjustment screw as necessary to set the lower limit position. The saw blade goes up when the 6 mm depth adjustment screw is turned clockwise and down when it is turned counterclockwise.

(3)Once the adjustment is complete, fully tighten the 6 mm lock nut.

NOTE: Before tightening the 6 mm lock nut, confirm that the saw blade is adjusted so that it will not cut into the table.

3. Oblique angle

Before the power tool is shipped from the factory, it is adjusted for 0°, right angle, left 45° bevel cutting angle and right 45° bevel cutting angle with the 6 mm bolt (A), 6 mm bolt (B) and the 5 mm hex. soc. hd. cap bolt (C) (see Fig. 7).

When changing the adjustment, change the height of the 6 mm bolt (A), 6 mm bolt (B) or the 5 mm hex. soc. hd. cap bolt (C) (see Fig. 7) by turning them.

(Maximum bevel cutting angle is 45°).

When changing the bevel angle to the right 45°, pull up the locating bar on the direction shown in Fig. 12 and incline the motor head to the right.

When

Bevel Angle

Scale

Clamp Lever

Locating

Bar

Indicator

6 mm Bolt (A)

(Stopper for right 45° bevel angle)

Pull

Up

Locating

Bar

5 mm Hex. soc. hd. cap bolt (C) (Stopper for 0°)

Fig. 12

6 mm Bolt (B) (Stopper for left 45° bevel angle)

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4.Securing the workpiece

WARNING: Always clamp or vise to secure the workpiece to the fence; otherwise the workpiece

might be thrust from the table and cause bodily harm.

(Optional accessory)

Extension

Wing

Extension

Wing

Lock Support

Rod

8 mm Screw

Base

The extension wings help keep longer workpieces stable and in place during the cutting operation.

(1)Insert the 8 mm screw into the hole located on the base.

(2)Set the lock support rod under the side of the base.

(3)Then with the 8 mm screw for the lock support rod temporary stop.

(4)Insert an extension wing into the two holes of the lock support rod.

(5)Push an extension wing until it contact with the base. Fasten the 8 mm screw and fix an extension wing.

CAUTION: When transporting or carrying the tool, do not grasp the extension wing.

There is the danger of the extension wing slipping out of the base. Grasp the handle (see Fig. 1) instead of the extension wing.

6. Stock stop for precision cutting (Stock stop is optional accessory)

The stock stop facilitates continuous precision cutting lengths of 10" to 16-21/32" (253 mm to 423 mm). To install the stock stop, attach it to the extension wing with

6 mm wing bolt as shown in Fig. 15.

PRACTICAL APPLICATIONS

WARNING: * To avoid personal injury, never remove or place a workpiece on the table while the tool is being operated.

*Never place your limbs inside of the line next to warning sign while the tool is being operated. This may cause hazardous conditions (see Fig. 16).

Line	Warning Sign	Warning Sign	Line

Fig. 16

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Switch

Lock

Hole

Trigger

Switch

The switch lock is designed to prevent inadvertent operation of the power tool.

To operate the power tool, it is necessary to first push up the switch lock as shown in Fig. 17.

The trigger switch will not operate unless the switch lock has been pushed up. When the trigger switch is released, the power goes off and the switch lock automatically returns to its initial position, locking the trigger switch.

the power tool cannot be turned on accidentally or by someone (especially a child) who is not qualified to use the power tool.

To prevent unauthorized operation of this tool, insert a padlock through the hole in the switch trigger.

Vise

Assembly

Support

	Base	5 mm
		Clamp Bolt

Vise

Assembly

Support

Fence

5 mm Clamp Bolt

Fig. 19

accessory)

The vise assembly can be mounted on either the left side base or the right side base, and can be raised or lowered according to the height of the workpiece.

Insert support of vise assembly into the hole located on either the left side base or the right side base.

Then tighten 5 mm clamp bolt as shown in Fig. 18.

NOTE: The support has two locking grooves into which the tip of the 5 mm clamp bolt is designed to fit, to lock the vise assembly in the desired position.

The vise assembly can be mounted on either the left side fence or the right side fence, and can be raised or lowered according to the height of the workpiece.

Insert support of vise assembly into the hole located on either the left side fence or the right side fence.

Then tighten 5 mm clamp bolt as shown in Fig. 19.

CAUTION: Always confirm that the motor head (see Fig. 1) does not contact the vise assembly when it is lowered for cutting. If there is any danger that it may do so, loosen the 5 mm clamp bolt slightly and move the vise assembly to a position where it will not contact the saw blade.

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The vise assembly can be mounted on either the left side base or the right side base, and can be moved back and forth according to the width of the workpiece.

Insert support of vise assembly into the hole located on either the left side base or the right side of the base as shown in Fig. 20.

	Vise
Base	Assembly

4. Cutting Operation

a Adjusting Line b

			Workpiece
	a	b	Table Insert
Marking	a	b Marking
(pre-marked)		(pre-marked)

(Front View)

Fig. 21

As shown in Fig. 21 the width of the saw blade is the width of the cut. Therefore, slide the workpiece to the right (viewed from the operator’s position) when length b is desired, or to the left when length a is desired.

Once the saw blade reaches maximum speed, push the handle down carefully until the saw blade approaches the workpiece.

Once the saw blade contacts the workpiece, push the handle down gradually to cut into the workpiece.

After cutting the workpiece to the desired depth, turn the power tool OFF and let the saw blade stop completely before raising the handle from the workpiece to return it to the full retract position.

CAUTION:

WARNING:

* Increased pressure on the handle will not increase the cutting speed.

On the contrary, too much pressure may result in overload of the motor and/or decreased cutting efficiency.

* If the handle is pressed down with excessive or lateral force, the saw blade may vibrate during the cutting operation and cause unwanted cutting marks on the workpiece, thus reducing the quality of the cut. Accordingly, press the handle down gently and carefully.

* Confirm that the trigger switch is turned OFF and the power plug has been removed from the receptacle whenever the tool is not in use.

Miter Angle

Scale

Indicator

Spring

Plate

Tighten

Miter Handle

Loosen

Turn the

Table

Fig. 22

Loosen the miter handle and push the spring plate.

Adjust the table until the indicator aligns with the desired setting on the miter angle scale as shown in Fig. 22.

Re-tighten the miter handle to secure the table in the desired position.

NOTE: * Positive stops are provided at the right and left of the 0° center setting, at 15°, 22.5°, 31.6°, and 45° settings.

Check that the miter angle scale and the tip of the indicator are properly aligned.

*Operation of the power tool with the miter angle scale and indicator out of alignment, or with the miter handle not properly tightened, will result in poor cutting precision.

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Bevel Angle

Scale

Indicator

English

Clamp

Lever

Loosen

Tighten

Pull

Up

Locating Bar

Loosen the clamp lever and bevel the saw blade to the left or to the right.

When tilting the motor head to the right, pull up the locating bar as indicated in Fig. 23.

Adjust the bevel angle to the desired setting while watching the bevel angle scale and indicator, then secure the clamp lever.

secured on the left or right side of the blade, the short cut-off portion will come to rest on the right or left side of the saw blade. Always turn the power off and let the saw blade stop completely before raising the handle from the workpiece.

If the handle is raised while the saw blade is still rotating, the cut-off piece may become jammed against the saw blade causing fragments to scatter about dangerously.

7. Compound cutting procedures

For compound cutting, follow the instructions in paragraphs 5 and 6 above.

For maximum dimensions for compound cutting, refer to “SPECIFICATIONS” table on page 9.

CAUTION: Always secure the workpiece with the right or left hand side for compound cutting. Never rotate the table to the right for compound cutting (left bevel), because the saw blade might then contact the clamp or vise that secures the workpiece, and cause personal injury or damage.

Never rotate the table to the left for compound cutting (right bevel), because the saw blade might then contact the clamp or vise that secures the workpiece, and cause personal injury or damage.

8. Crown molding cutting procedures

Fig. 24 shows two common crown molding types having angles of (θ ) 38° and 45°. For the typical crown molding fittings, see Fig. 25.

Aupper surface Ceiling

θ °

Ceiling

Wall

B lower surface

Wall

q w

e r

The table below shows the miter angle and the bevel angle settings that are ideal for the two crown molding types.

NOTE: For convenience, positive stops are provided for the miter setting (left and right 31.6°) positions.

For miter cut setting

If the table has been set to either of the angles described, move the table adjusting miter handle a little to the right and left to stabilize the position and to properly align the miter angle scale and the tip of the indicator before the operation starts.

For bevel cut setting

Move handle on bevel section to the right and left and check that the position is stable and that the bevel angle scale and the tip of the indicator are properly aligned. Then tighten the clamp lever.

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Type of

To process crown molding at

To process crown molding at

Crown Molding

positions 1 and 4 in Fig. 25.

positions 2 and 3 in Fig. 25.

Miter Angle

Bevel Angle

Miter Angle

Bevel Angle

Setting

Setting

Setting

Setting

45° Type

right

35.3°

left 30°

right 30°

left 35.3°

left 30°

right 30°

38° Type

right

31.6°

left 33.9°

right 33.9°

left 31.6°

left 33.9°

right 33.9°

(

mark)

(

mark)

(

mark)

(

mark)

(1) Setting to cut crown moldings at positions q and r in Fig. 25 (see Fig. 26):

qTurn the table to the right and set the Miter Angle as follows:

*For 45° type crown moldings: 35.3°

*For 38° type crown moldings: 31.6°

wTilt the head to the left and set the Bevel Angle as follows:

*For 45° type crown moldings: 30°

* For 38° type crown moldings: 33.9° ( mark)

ePosition the crown molding so that the upper surface (Ain Fig. 24) contacts the fence as indicated in Fig. 27.

(2)Setting to cut crown moldings at positions w and e in Fig. 25 (see Fig. 28):

qTurn the table to the left and set the Miter Angle as follows:

*For 45° type crown moldings: 35.3°

*For 38° type crown moldings: 31.6°

wTilt the head to the left and set the Bevel Angle as follows:

*For 45° type crown moldings: 30°

* For 38°	type crown moldings: 33.9° (	mark)
e Position the crown molding so that the lower			fence as in Fig.
	Head		Head
	Bevel		Bevel
			Angle Scale
	Angle Scale
q	r	w	e

	Fence	Fence
Table
			Scale
Miter Angle Scale	Base	Base	Table
Fence		Fence
A	B	B	A
	Table on Base		Table on Base

Fig. 27

(3) Setting to cut crown moldings at positions q and r in Fig. 25 (see Fig. 30):

qTurn the table to the right and set the Miter Angle as follows:

*For 45° type crown moldings: 35.3°

*For 38° type crown moldings: 31.6°

wTilt the head to the right and set the Bevel Angle as follows:

*For 45° type crown moldings: 30°

*For 38° type crown moldings: 33.9° ( mark)

ePosition the crown molding so that the upper surface (Bin Fig. 24) contacts the fence as indicated in Fig. 31.

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(4) Setting to cut crown moldings at positions w and e in Fig. 25 (see Fig. 32):

qTurn the table to the left and set the Miter Angle as follows:

*For 45° type crown moldings: 35.3°

*For 38° type crown moldings: 31.6°

wTilt the head to the right and set the Bevel Angle as follows:

*For 45° type crown moldings: 30°

*For 38° type crown moldings: 33.9° ( mark)

ePosition 33

Head

Bevel Angle

Scale

Fence

rq

Table

Miter Angle Scale

Base

Fence

BA

Table on Base

Fig. 31

lower surface (A in Fig. 24) contacts the fence as in Fig.

Head

Bevel Angle

Scale

ew

Fence

Miter Angle Scale

Table

Base

Fence

AB

Table on Base

Fig. 33

9. Cutting easily-deformed materials, such as aluminum sash

5 mm Clamp Bolt

Vise

Assembly

Wood Plate

Aluminum

Sash

Wood Plate

Materials such as aluminum sash can easily deform when tightened too much in a vise assembly. This will cause inefficient cutting and possible overload of the motor.

When cutting such materials, use a wood plate to protect the workpiece as shown in Fig. 34.

When cutting aluminum materials, coat the saw blade with cutting oil (non-combustible) to achieve smooth cutting and a fine finish.

accessory)

Blade Guard (Metal)

Dust Bag

Right

Angle

When the dust bag has become full of sawdust, dust will be blown out of the dust bag when the saw blade rotates.

Check the dust bag periodically and empty it before it becomes full.

During bevel and compound cutting, attach the dust bag at a right angle to the base surface as shown in Fig. 35.

CAUTION: Empty the dust bag frequently to prevent the duct and the blade guard (metal) from becoming clogged.

Sawdust will accumulate more quickly than normal during bevel cutting.

Base Surface

Fig. 35

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SAW BLADE MOUNTING AND DISMOUNTING

WARNING: To prevent an accident or personal injury, always turn off the trigger switch and disconnect the power plug from the receptacle before removing or installing a saw blade.

1.Mounting the saw blade

(1)Rotate blade guard (plastic), to top position.

(2)Loosen 5 mm screw to free cutter shaft guard.

And rotate cutter shaft guard to the up position as shown in Fig. 36-b. At that time, the blade guard (plastic) move together.

(3)Press in spindle lock and loosen bolt with wrench.

Since the bolt is left-hand threaded, loosen by turning it to the right as shown in Fig. 36-b.

NOTE: If the spindle lock cannot be easily pressed in to lock the arbor shaft, turn the bolt with wrench while applying pressure on the spindle lock.

The arbor shaft is locked when the spindle lock is pressed inward.

(4)

Blade Guard (Plastic)

Cutter Shaft

Guard

Tighten

5 mm Screw

Up

Arbor Collar

	Shaft	Loosen
		Wrench
		Bolt
		Saw Blade
Spot Facing		Fig. 36-b

Fig. 36-c

(5) Mount the saw blade.

WARNING: When mounting the saw blade, confirm that the rotation indicator mark on the saw blade and the rotation direction of the blade guard (metal) are properly matched.

(6)Thoroughly clean collar, arbor collar, blade washer (confirm mounting direction) and the bolt, and install them onto the arbor shaft as shown in Fig. 36-c.

(7)Press in the spindle lock and tighten the bolt by turning it to the left by wrench as indicated in Fig. 36-b.

CAUTION: * Confirm that the spindle lock has returned to the retract position after installing or removing the saw blade.

*Tighten the bolt so it does not come loose during operation.

Confirm the bolt has been properly tightened before the power tool is started.

(8)Rotate the cutter shaft guard to the initial position and tighten 5 mm screw.

(9)Place blade guard (plastic) in the down position.

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2. Dismounting the saw blade

Dismount the saw blade by reversing the mounting procedures described in paragraph 1 above. The saw blade can easily be removed after lifting the cutter shaft guard.

CAUTION: Never attempt to install saw blades larger than 10" (255 mm) in diameter. Always install saw blades that are 10" (255 mm) in diameter or less.

OVERLOAD PROTECTIVE DEVICE FOR POLY–V–BELT

The power of the motor is transmitted to the saw blade by a Poly–V–Belt. When the Poly–V–Belt becomes overloaded, the overload protective devise cuts off the current to stop the motor.

In this case turn the switch off immediately and raise the handle to its initial position. Then turn the switch on and after running the tool for 20 seconds without a load for cooling of the motor. Then start the cutting operatinon. The Poly–V–Belt or the motor will be damaged if the overload protective device turns off frequently.

CAUTION: When the overload protective device stops the motor, the motor will start by turning the switch on after turning it off. When turning the switch on, make sure that the saw blade is not halfway in the material.

MAINTENANCE AND INSPECTION

WARNING: To avoid an accident or personal injury, always confirm that the trigger switch is turned OFF and the power plug has been disconnected from the receptacle before performing any maintenance or inspection of this tool.

1. Inspecting the saw blade

Always replace the saw blade immediately upon the first sign of deterioration or damage.

A damaged saw blade can cause personal injury and a worn saw blade can cause ineffective operation and possible overload to the motor.

CAUTION: Never use a dull saw blade. When a saw blade is dull, its resistance to the hand pressure applied by the tool handle tends to increase, making it unsafe to operate the power tool.

(Fig. 37 and Fig. 38)

3/16" (5 mm)

43/64" (17mm)

Fig. 37

Fig. 38

The carbon brushes in the motor are expendable parts.

If the carbon brushes become excessively worn, motor trouble might occur.

Therefore, inspect the carbon brushes periodically and replace them. Check the carbon brushes after the first 50 hours of use for a new machine or after a new set of carbon brush have been installed. After the first check, examine them after each about 10 hours of use until such time that replacement is necessary.

When the carbon on either brush is worn to 3/16" (5 mm) in length or if either spring or shunt wire is burned or damaged in any way, replace both carbon brushes (see Fig. 37). If the carbon brushes are found serviceable after removing, reinstall them in the same position as before removed.

Also, keep the carbon brushes clean so that they will slide smoothly within the brush holders.

The carbon brushes can easily be removed after removal of the brush caps (see Fig. 38) with a slotted (minus) screwdriver.

3. Inspecting the mounting screws

Regularly inspect each component of the power tool for looseness. Re-tighten mounting screws on any loose part.

WARNING: To prevent personal injury, never operate the power tool if any components are loose.

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