HEIDENHAIN ND 100 User Manual
Operating Instructions
ND 120
QUADRA-CHEK
Software Version
2.0.x
English (en)
5/2013
Introduction
11
12
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141519
16
1718110
1 LCD screen
2 Soft keys
3 Axis keys
4 Menu key
5 Arrow keys
6 Help key
7 Send key
8 Numeric keypad
9 Command keys
10 Measure keys
Front panel keys
Panel keys are used to initiate feature measurements, apply
tolerances, send reports of measurement results and configure
operational parameters.
Panel function key Panel key
Soft keys: Functions change in support of the activities displayed
on the LCD.
Axis keys: Select axes for zeroing or presetting datums prior to
measurements.
Menu key: Displays soft key menus for system setup, extra
functions and clearing data.
Arrow keys: Used to scroll through lists and navigate menus and
setup screen data fields. The Up Arrow key is also used to begin
a feature construction process, as described in "Constructing Part
Features" on page 45.
Help key: Displays help topics for current function.
Send key: Used to transmit measurement results to a computer.
ND 120 QUADRA-CHEK 3
Panel function key Panel key
Numeric keypad: Used to enter numeric data.
Command keys: Control measurement and data entry
processes.
Measure keys: Select a feature measurement type. Feature
measurement types include points, lines, circles distances,
angles and skew alignments.
4 Preface
Rear panel
11
1
21415
16
1
3
1 Power switch
2 Power cord connector
3 Replaceable fuse holder
4 USB (type B) interface
5 Encoder inputs
6 Earth (ground) terminal
Notice
Do not engage, or disengage any connections while the
unit is under power. Damage to internal components may
result.
Notice
It is necessary to connect the earth (ground) terminal on
the rear of the product to the star point of machine ground.
Minimum cross section of the connecting wire: 6 mm2.
Never use this equipment without proper grounding.
Notice
Periodically inspect the display unit, connectors and
connection cables for damage and poor connections.
ND 120 QUADRA-CHEK 5
Information contained in this manual
These Operating Instructions cover the operation, installation, setup
and specifications of the following models:
Product name ID Index
ND 122 QUADRA-CHEK 749315-02 -, A, B
ND 122 QUADRA-CHEK 749315-03 -, A, B
ND 123 QUADRA-CHEK 749315-12 -, A, B
ND 123 QUADRA-CHEK 749315-13 -, A, B
Operating information is contained in chapter 1. Installation, setup
instructions and specifications are contained in chapter 2. For detailed
Installation Instructions refer to the ND 120 Installation Instructions
(ID 1029950-xx).
Software version
The software version is shown in the About setup screen. See
"Language selection and product version" on page 70.
6 Preface
Fonts used in this manual
The following fonts are used to indicate operator controls or to show
emphasis:
Operator controls - Soft Keys and other Panel Keys are shown in
letter gothic bold font.
Emphasis - Items of special interest or concepts that are
emphasized to the user are shown in bold type.
Showing sequences of key presses
The user performs sequences of soft key and panel key presses to
measure features and complete other tasks. These sequences are
indicated using text as shown in the following example:
Press the MENU key, press the Clear soft key and then press the Yes
soft key is sometimes abbreviated as:
Press MENU>Clear>Yes
ND 120 QUADRA-CHEK 7
Safety symbols
Where the following safety symbols appear on the product they alert
you to important safety information.
Symbol Description
This symbol denotes “Caution, risk of danger”. Refer
to the accompanying information or documentation to
protect against personal injury or damage to the unit.
This symbol is used to denote “Earth (ground)
terminal”.
This symbol is used to denote the power switch “On
(supply)” position.
This symbol is used to denote the power switch “Off
(supply)” position.
8 Preface
Messages shown in these instructions
The following examples show how safety, property damage and
general advice messages are shown in these instructions. Read and
understand these types of messages before proceeding to prevent
personal injury or property damage.
Messages about other safety messages. These
supplemental directives do not address specific hazards,
but instead provide information that promotes awareness
and use of specific safety messages.
Warning!
Messages that provide information about the nature of a
hazardous situation, the consequences of not avoiding a
hazardous situation, and method(s) for avoiding a
hazardous situation.
Notice
Messages that provide information primarily about
situations that can lead to property damage, the potential
consequences of not avoiding the situations, or method(s)
for avoiding the situations and general advice messages.
ND 120 QUADRA-CHEK 9
Safety
The following messages provide safety information for preventing
personal injury and product damage:
Read and understand these instructions before use to
avoid the possibility of personal injury or death.
Hazardous live parts may be exposed if the unit is opened.
Do not open the unit. There are no serviceable items
inside.
The protection provided by the equipment may be
impaired if used in a manner not specified. Do not use this
product in any way other than its intended use.
Notice
For safety, operation and handling of the unit, keep this
document for future reference.
Cleaning
Warning! Risk of electrical shock
While cleaning it is possible to conduct electricity from
hazardous live parts if liquid enters the product.
To avoid the hazard, always power off the product,
disconnect the power cable and never use a cloth that is
dripping or saturated with water.
Notice
Never use abrasive cleaners, strong detergents or
solvents to avoid damage to the product.
Power-off the DRO.
Disconnect the power cable from the source of power.
Clean exterior surfaces with a cloth dampened with water and a
mild detergent.
Measurement axes
The ND 120 DRO’s display 2 or 3 axes depending on the model
purchased. DRO screen images used throughout this manual show
different numbers of axes and are for illustration only.
10 Preface
Supervisor password
Critical setup parameters are password protected. Only qualified
personnel should be given password access to setup screen
parameters. This prevents inadvertent adjustments to the installation
setup parameters.
Notice
The password is 070583.
Enter the supervisor password
Press the MENU key to display the menu soft keys.
Press the Setup soft key to display the setup menu.
Navigate up or down in the menu to highlight the Supervisor menu
item using the Up/Down Arrow keys.
Navigate from the menu to the Password setup field using the
Right Arrow key.
Enter the supervisor password 070583 using the numeric keypad.
Press the FINISH key to save the password and return
to the setup menu.
Press the FINISH key to return to the DRO.
Notice
Supervisors may wish to remove this page from the
Operating Instructions after initially setting up the readout
system. Retain in a safe place for future use.
ND 120 QUADRA-CHEK 11
12 Preface
1 Operation ..... 17
1.1 Overview ..... 18
1.2 Basic Functions ..... 19
Initial power-up ..... 19
Establishing a repeatable machine zero ..... 20
Power-off ..... 20
Panel key descriptions ..... 21
Display modes and soft key layout ..... 24
DRO mode screen ..... 24
Feature evaluation mode screens and soft keys ..... 25
Feature measurement mode screen and soft keys ..... 26
Menus ..... 27
1.3 Preparing to Measure ..... 30
Power-up ..... 30
Establish machine zero ..... 30
Select the desired annotation ..... 31
Toggle between forward and backward annotation ..... 31
Align the part to a measurement axis ..... 32
Perform a part alignment (Skew) ..... 32
Establish a datum ..... 33
Probe skew and part edge lines for point construction ..... 33
Construct a datum point from line features ..... 34
Zeroing the datum ..... 34
Presetting the datum ..... 35
1.4 Measuring Part Features ..... 36
Part features ..... 36
Feature list ..... 36
Probing part features ..... 36
Probing with crosshairs ..... 36
Measuring features ..... 37
Auto repeat ..... 37
Measuring points ..... 38
Measuring lines ..... 39
Measuring circles ..... 40
Measuring distances ..... 41
Measuring angles ..... 42
ND 120 QUADRA-CHEK 13
1.5 Creating Part Features ..... 43
Created features ..... 43
Creating features ..... 43
Example of creating a feature ..... 44
1.6 Constructing Part Features ..... 45
Constructed features ..... 45
Constructing features ..... 45
Example of constructing a feature ..... 46
More feature construction examples ..... 47
1.7 Tolerances ..... 50
Feature tolerances ..... 50
Applying tolerances ..... 51
Example of applying a tolerance ..... 52
1.8 Reporting ..... 54
Reporting ..... 54
Sending reports ..... 54
1.9 Error Indications ..... 55
Scale errors ..... 55
14
2 Installation, Setup and Specifications ..... 57
2.1 Installation, and electrical connection ..... 58
Items supplied ..... 58
Accessories ..... 58
Installation ..... 59
Tilting base (ID 625491-01) (optional) ..... 59
Mounting arm (ID 382893-01) (optional) ..... 59
Mounting frame (ID 647702-01) (optional) ..... 60
Electrical connection ..... 61
Electrical requirements ..... 61
Environmental conditions ..... 61
Power connector wiring ..... 61
Replacing a fuse ..... 62
Connecting encoders ..... 63
Connecting a computer ..... 64
Connecting to Hyperterminal ..... 65
2.2 Software setup ..... 66
Setup menu ..... 67
Setup example: entering the supervisor password ..... 68
Order of setup ..... 69
Language selection and product version ..... 70
Axis configuration ..... 71
Supervisor password and program unlocking ..... 72
Sending and receiving settings data ..... 73
Encoder configuration ..... 76
Encoders screen ..... 76
Misc screen ..... 79
Stage squareness calibration ..... 80
Error correction ..... 81
Linear error correction (LEC) ..... 82
Segmented linear error correction (SLEC) ..... 84
Nonlinear error correction (NLEC) ..... 88
NLEC by measuring points on a calibration grid ..... 90
NLEC by importing an NLEC data .txt file ..... 92
Saving an NLEC data .txt file ..... 93
Measurement scaling for parts that expand or shrink ..... 94
Scale Factor screen ..... 94
Measurement configuration ..... 95
Measure screen ..... 95
Display formatting ..... 97
Display screen ..... 97
Hot key assignments ..... 100
Hot keys screen ..... 100
Print formatting ..... 103
Print screen ..... 103
Form Chars screen ..... 107
2.3 Specifications ..... 108
Dimensions ..... 109
ND 120 QUADRA-CHEK 15
16
Operation
1.1 Overview
The ND 120 is an advanced digital readout (DRO) system for
performing 2 or 3 axis measurements using TTL encoders. The
ND 120 can be used with optical comparators, toolmaker’s
microscopes or video measurement systems as part of in-line
production or in final quality inspection.
The following functions are available:
1.1 Overview
Reference mark evaluations for distance-coded and single reference
encoders
Linear, segmented linear and nonlinear error correction
Scaling factor for parts that expand or shrink
Multilingual LCD user interface: language is selected by the user
Soft key functions under LCD change to support different user
activities
Arrow keys for easy navigation of lists and menus
Skew compensation for part alignment prior to measurement,
eliminating the need for time-consuming fixturing
Two datums for absolute and incremental measurements
Axis zero and preset keys for establishing datums
Easy selection of feature measurement type using clearly marked
measure function keys:
Points, lines, circles, distances, angles
Skew for part alignment
Feature measurement can include:
Dimensional measurements of geometric part features
Creation of features by entering dimensional data
Construction of new features from existing features
Applying tolerances
Number keypad with:
Number keys for data entry
Decimal point and +/- keys for data entry
User-defined hot keys that program panel keys to initiate commonly
used functions.
Reports of measurement results sent to a computer over USB-to-
Serial connection
User-defined settings sent to a computer over USB-to-Serial
connection
ND 123 Front panel
18 1 Operation
1.2 Basic Functions
Initial power-up
Switch on the power (located on the rear of the
enclosure). After switching the power on, or after a
power failure, the power-up screen will be displayed.
Press the ENTER key to advance from the power-up
screen to the DRO.
Your DRO is now ready for operation and is in the Current Position
operating mode. Encoder position values will be displayed for all axes.
1.2 Basic Functions
Power-up screen
DRO screen
ND 120 QUADRA-CHEK 19
Establishing a repeatable machine zero
If your DRO was configured to establish a machine zero upon powerup, a message will be displayed asking you to cross reference marks
or enter hard-stop axis reference positions. The machine zero is used
by the DRO to apply error correction data as measurements are
performed. To establish a repeatable machine zero you must either:
Move the stage to have encoder reference mark crossings
recognized on each axis or
move the stage to the hard-stop reference position and press ENTER
on each axis when no encoder reference marks are present.
1.2 Basic Functions
Power-off
Notice
If the requirement to cross reference marks is bypassed
by pressing the Cancel soft key, error correction data that
might be stored in your DRO will not be applied.
Switch the power off. The parameter settings and
error compensation tables that have been saved
during operation will be retained in memory.
20 1 Operation
Panel key descriptions
Descriptions of panel key functions are provided in the following
pages for Measurement function, Command, Help, Axis, Send and Menu
keys. Soft key functions are also described later in the next section as
part of screen and soft key layout descriptions.
MEASURE keys Function
Measure point: Press the Point key once to
measure one point, or twice to use auto
repeat to measure a series of points. A
minimum of one data point is required to
measure a point.
Measure line: Press the Line key once to
measure one line, or twice to use auto repeat
to measure a series of lines. A minimum of
two data points are required to measure a
line.
Measure circle: Press the Circle key once to
measure one circle, or twice to use auto
repeat to measure a series of circles. A
minimum of three data points are required to
measure a circle.
Measure distance: Press the Distance key
once to measure one distance, or twice to
use auto repeat to measure a series of
distances. Two points are required to
measure a distance.
1.2 Basic Functions
ND 123 panel keys
Measure angle: Press the Angle key once to
measure one angle, or twice to use auto
repeat to measure a series of angles. Collect
a minimum of two data points, then press the
ENTER key on each leg of an angle.
Align part: Press the Skew key to
compensate electronically for non-square
part alignment on the primary axis.
ND 120 QUADRA-CHEK 21
COMMAND keys Function
Enter data: Press the ENTER key to enter
points during feature measurements or to
enter values into configuration fields.
Pressing the ENTER key indicates that data
from a measurement or in a field is ready for
use.
Finish a measurement: Press the FINISH key
to complete a feature measurement. Pressing
the FINISH key a second time returns the user
to the DRO screen.
1.2 Basic Functions
HELP key Function
AXIS keys Function
SEND key Function
Delete data or features: Press the CANCEL
key to delete the last point entered, data in
configuration fields or any highlighted feature
from the feature list.
Quit current activity: Press the QUIT key to
abandon the current task and return to the
DRO screen or to exit the feature list.
Provide help: Press the Help key to display
help topics on the screen. Help topics explain
how to use the current function.
Zero an axis: Press the axis key to the right
of the desired axis to zero the axis position
value when establishing a zero datum.
Preset an axis or axes: Press one or more
axis keys to the right of the desired axis or
axes when presetting axis position values for
a new datum.
Transmit measurement results: Press the
Send key to transmit measurement data to a
computer.
22 1 Operation
MENU key Function
Display soft key menus: Press the MENU key
to display the titles of menus above the soft
keys. Menus include:
Setup: Used by supervisors to configure
the operational characteristics of the
system.
Extra: Used by operators to conduct
measurements and send measurement
result data.
Clear: Used by operators to clear
measurement data and datums.
ARROW keys Function
Navigate menus and setup screen
data fields. The Up Arrow key is also
used to begin a feature construction
process.
1.2 Basic Functions
ND 120 QUADRA-CHEK 23
Display modes and soft key layout
DRO screens display information in one of four operating modes:
DRO mode displays current positions of axes
Feature evaluation mode screens can be toggled between two
displays that show all measurement results and the data cloud of
collected points
Feature measurement mode displays feature type, points
collected and current positions of axes during measurements
Setup mode displays installation and setup screens
Soft keys change to support activities shown on the screens.
1.2 Basic Functions
Notice
Installation and setup screens and soft keys are described
later in Chapter 2: Installation, Setup and Specifications.
DRO mode screen
The DRO screen shows:
Feature list of measured features on the left side
Unit of measure and current datum in the upper right corner
The current positions of all axes
Part alignment status: a small rectangle over the axis letter indicates
that the part is aligned to a measurement axis (a skew was
performed)
DRO current position screen showing current axis
positions
24 1 Operation
Feature evaluation mode screens and soft keys
The feature evaluation screens can be toggled between two displays
by pressing the View soft key to show:
Feature list of measured features on the left side
Unit of measure and current datum in the upper right corner
The feature type and number of the highlighted feature
Feature position
Geometric and dimensional values such as diameter, length or angle
Number of data points used to define the feature
Form error
Parent features used if the feature was constructed
An indication that the feature was created if applicable
Data cloud of collected data points used to define the feature
DRO soft keys Function
Recall Displays a different feature from the feature list
by specifying its feature number.
1.2 Basic Functions
Feature evaluation mode screen showing feature
values
View Toggles between the default screen showing
axis values and the screen showing data points
collected to define the feature.
Change Shows alternative fit algorithms for the current
feature type, such as LSBF (least squares best
fit) and ISO.
Tol Displays the alternative tolerances that can be
applied to the current feature.
Notice
Tolerances are discussed later in this chapter.
Feature evaluation mode screen showing data points
ND 120 QUADRA-CHEK 25
Feature measurement mode screen and soft keys
The feature measurement screen is displayed after initiating a feature
measurement by pressing a Measurement key and shows:
Feature list of measured features on the left side
Unit of measure and current datum in the upper right corner
The feature type being probed and the number of collected data
points
The current positions of all axes
DRO soft keys Function
1.2 Basic Functions
Recall Recalls the first parent feature of a new feature
construction.
Create Displays fields for entering data to create the
specified feature type.
Constr Initiates a new feature construction.
Feature measurement mode screen showing feature
type and points collected
26 1 Operation
Menus
Press the MENU key to display menu titles over the soft keys at
the bottom of the LCD screen. Press a menu soft key to display
the corresponding menu screen. Menus include:
SETUP menu SETUP functions
Press the Setup soft key to
display the collection of
Setup screens used to
configure the DRO. Use of
the Setup menu is
explained in Chapter 2:
Installation, Setup and
Specifications.
Notice
Access to setup menu configuration data fields is
password restricted to supervisors and other technically
qualified personnel. Configuration mistakes can result in
serious measurement errors.
EXTRA menu EXTRA functions
Press the Extra soft key to
display the Extra pop-up
menu. The Extra menu is
used perform many
measurement and data
transmission functions.
Highlight a function and
then press the ENTER key.
Extra menu functions
include:
1.2 Basic Functions
Menu titles are displayed over soft keys at the bottom
of the LCD screen
Annot Toggles between forward
DMS/DD Toggles between the
Inch/mm Toggles between the
MCS Clears datums and re-
ND 120 QUADRA-CHEK 27
and backward annotation.
display of degrees,
minutes, seconds and
decimal degrees.
display of inches and
millimeters.
establishes machine
coordinates.
EXTRA menu EXTRA functions
MinMax Collects and stores
Preset Sets the position of one or
Preset! Recalls the last preset
Prt RS Sends current data to the
1.2 Basic Functions
Send 2 Sends current X, Y data to a
Send 3 Sends current X, Y, Z/Q
minimum and maximum
values until the finish key
is pressed.
more axes to specified
values.
position.
RS-232 port.
computer.
data to a computer.
Send D Sends current diameter to
Send F Sends current form error to
Send L Sends current distance to a
Send Q Sends current Q-axis value
Send r Sends current radius to a
Send X Sends current X-axis value
Send Y Sends current Y-axis value
Send Z Sends current Z-axis value
Send < Sends current angle to a
Zero 2 Zeros X and Y axes.
Zero Q Zeros Q-axis protractor
a computer.
a computer.
computer.
to a computer.
computer.
to a computer.
to a computer.
to a computer.
computer.
value.
28 1 Operation
CLEAR menu CLEAR functions
Press the Clear soft key to
clear feature, datum and
part alignment data.
1.2 Basic Functions
ND 120 QUADRA-CHEK 29
1.3 Preparing to Measure
Power-up
Switch on the product. The power switch is located on the rear of
the enclosure. After switching the power on, or after a power failure,
the power-up screen will be displayed. See "Initial power-up" on
page 19.
Press the ENTER key to advance from the power-up screen to the
DRO.
If the product was configured to establish a machine zero upon
powering up, a message will be displayed asking you to cross
reference marks or specify axis references manually.
Establish machine zero
1.3 Preparing to Measure
A repeatable machine zero is required for the DRO to apply the
calibration chart to the machine geometry correctly.
It is not recommended to use the machine without active
calibration. This would lead to unknown position errors.
Usually the calibration is based on referencing via reference marks on
the encoders. To establish the machine zero after power-up:
Move the stage to have the reference mark crossings recognized on
each axis.
If the machine zero is determined via hard stops:
Move the stage to the hard-stop reference position and press ENTER
on each axis.
30 1 Operation
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