Fujifilm FCR CAPSULA X, FCR CARBON X User manual

FUJI COMPUTED RADIOGRAPHY

FCR CAPSULA X/FCR CARBON X

CR-IR 357

Service Manual

The relationship between mR (milliroentgen), which is the unit of radiation, and μC/kg (micro-coulomb/kilogram), which is the SI derived unit of radiation, is as follows.

1 mR = 0.258μC/kg

FCR ® is a registered trademark of Fuji Photo Film Co., Ltd.

<No part of this manual may be reproduced or transmitted.>

Copyright © 2005 by Fuji Photo Film Co., Ltd.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Fuji Photo Film Co., Ltd. Miyanodai Technology Development Center.

Document No. 014-204-01A 1st Edition - Aug. 15, 2005 Revised EditionNov. 10, 2005

Fuji Photo Film Co., Ltd.

Printed in Japan

BLANK PAGE

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1.Handling of This Manual

1.1About This Manual

 Scope

This Service Manual is applicable to Fuji Computed Radiography CR-IR 357. The machine is categorized as Class 1 according to IEC classification.

 Notation of Unit Symbols

For notation of unit symbols, metric units set forth in the International Systems of Units (SI) are used, as a rule. However, metric units that are allowed in the Measurement Law, not in the SI, are used in some cases.

1.2Precautions for Handling of This Manual

1.Fuji Photo Film Co., Ltd reserves all rights related to this manual.

2.This manual should be accessible only to technical service personnel authorized by Fuji Photo Film Co., Ltd.

3.Since this manual contains confidential information of Fuji Photo Film Co., Ltd, such as the internal structure of the product, appropriate measures should be taken to prevent illegal or inappropriate disclosure and/or use of this manual.

4.The following conducts are prohibited without prior written approval of Fuji Photo Film Co., Ltd.:

-Copy or transcribe a whole or part of the contents of this manual

-Disclose, furnish, lend, and/or transfer a whole or part of the contents of this manual to persons other than the afore-described technical service personnel.

-Use a whole or part of the contents of this manual for purposes other than technical servicing of the product.

5.Portions of the descriptions in this manual may be revised due to improvements on the product.

1.3About Notation in the Manual

 Notation of cautions, warnings, etc.

The notation formats of "warning", "caution", "Instruction", "note", and "reference" are shown below.

WARNING

Used when death or serious injury may occur if the instruction is not observed.

CAUTION

Used when minor or medium levels of physical injury may be incurred if the instruction is not observed.

Also used when the machine may suffer serious trouble (such as unrecoverable or difficult-to-recover trouble).

 INSTRUCTION 

Used when the machine may suffer damage, or any failure or malfunction may occur, if the instruction is not observed.

 NOTE 

Used to indicate the matters that need attention during steps of the procedure.

REFERENCE

Used to indicate terminology or supplemental explanations.

 Indication of Refer To

The "" mark is used to indicate the chapter or section you should refer to. Its format is as indicated below.

{MC:5.1_Cassette Set Unit}

 Notation in the Manual

In this Service Manual, the CR-IR 357 is sometimes denoted simply as the RU (Reader Unit), and the CR-IR346/348CL as the CR Console.

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Notation of Symbols

-Check/Adjustment indicator:Indicates that it is necessary to check or adjust the

	installation location when the part or component
CHECK1	removed is to be reinstalled.
	This indicator is placed in the illustration that depicts
	the procedures for removing the parts and components.
	When you see this indicator, refer to its relevant
	" Check/Adjustment Procedures."
- Half-punch indicator:	Indicates that it is necessary to align the half-punches
	when installing the parts or components.
	However, it is not indicated for the half-punches for
	improving ease of assembly or preventing erroneous
	assembly procedures.

 Servicing Instruments and Tools That Require Inspection/Calibration

The machine should be installed and serviced by use of servicing instruments and tools that have been inspected and calibrated as appropriate.

If the machine were serviced using servicing instruments and tools that have not been inspected and calibrated, proper performance of the machine could not be guaranteed.

Servicing instruments and tools that require inspection/calibration are as listed below. Inspection/calibration procedures should be performed in accordance with the inspection/ calibration manuals described in the ECN Information.

 Instruments and tools that require inspection/calibration

	Name	Inspection	Calibration	Servicing instrument inspection/
				calibration manual No.
	Dosimeter	-		FF-001
	Steel rule (150mm)		-	FF-005
	Steel rule (300mm)		-	FF-006
	Digital tester			FF-012
	Calipers	 ( )	-	FF-015

: A block gauge for use in inspection requires calibration.

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Contents Safety Precautions

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CR-IR 357 Service Manual - Contents

Safety Precaution

1. Safety Precautions...........................................		Safety-1
1.1	General Precautions ...............................................................	Safety-1
1.2	Precautions Against Laser Radiation.......................................	Safety-2
1.3	Precautions on Patient Environment........................................	Safety-2
1.4	Precautions in Retaining the Machine......................................	Safety-3
1.5	Notes on Supporter Use..........................................................	Safety-3

2. Labels................................................................			Safety-4
2.1	Laser Precaution Labels .........................................................		Safety-4
2.1.1 Laser Precaution Label Attachment Locations................................			Safety-4
2.1.2 List of Laser Precaution Labels.......................................................			Safety-5
2.2	Ratings Indication Labels ........................................................		Safety-6
2.3	Handling Instruction Labels and Attachment Locations............		Safety-7
2.3.1		Cassette Set Unit ............................................................................	Safety-7
2.3.2		Erasure Unit ....................................................................................	Safety-7
2.3.3		Side-Positioning Conveyor Unit.......................................................	Safety-7
2.3.4		Subscanning Unit ............................................................................	Safety-8
2.3.5		Light-Collecting Guide.....................................................................	Safety-8
2.3.6		Scanning Optics Unit.......................................................................	Safety-8
2.3.7		Covers.............................................................................................	Safety-9

2.3.8Cassette Insertion Operation Label, Cassette Right-Justifying

	Label................................................................................................	Safety-9
2.3.9	Lead Precaution Label ..................................................................	Safety-10
2.3.10	Power Cable Caution Label...........................................................	Safety-10
3. Protective Housings Against Laser
Exposure..........................................................		Safety-11

4.	CLASSIFICATION ............................................		Safety-11
5.	Cautions on Electromagnetic Waves ...........		Safety-12
	5.1	Electromagnetic Compatibility (EMC) ....................................	Safety-12
	5.2	Further information for IEC60601-1-2:2001 ...........................	Safety-12

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Contents Product Specifications

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Product Specifications

1. Specifications of Machine ..................................		Spec-1
1.1	Product Code............................................................................	Spec-1
1.2	Available IP Sizes and Types ....................................................	Spec-1
1.3	Available Cassette Types and Sizes..........................................	Spec-1
1.4	List of Optional Items ................................................................	Spec-1
1.5	Product Specifications ..............................................................	Spec-2
1.6	Dimensions, Weight, and Center of Gravity...............................	Spec-2
1.7	Moving Means for the Machine .................................................	Spec-3
1.8	Retaining Means for the Machine..............................................	Spec-3
1.8.1 Retaining the Machine on Adjustable Feet........................................		Spec-3
1.8.2 Retaining the Machine by Use of Anti-Topple Retainer.....................		Spec-4
1.9	Environmental Conditions..........................................................	Spec-5
1.10	Electrical Specifications ............................................................	Spec-5
1.11	Servicing Space........................................................................	Spec-6
1.12	Installation Space......................................................................	Spec-6
1.12.1 For Fixing by Adjustable Feet............................................................		Spec-6
1.12.2 Retaining the Machine by the Anti-Topple Retainer ..........................		Spec-7
1.12.3 Installing the Machine where the Long Cassette Is to Be Used........		Spec-7
1.12.4 Using the Supporter ..........................................................................		Spec-8
1.13	Disposal....................................................................................	Spec-9
1.13.1 Disposal of IP ....................................................................................		Spec-9

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Contents Machine Description (MD)

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Machine Description (MD)

1. Machine Overview..................................................			MD-1
1.1	Features ......................................................................................		MD-1
1.2	System Configuration...................................................................		MD-1
1.3	Overall Machine Configuration and Component Names ...............		MD-2
1.3.1 External View of Machine....................................................................			MD-2
1.3.2		Nomenclature and Functions ..............................................................	MD-2
1.3.3 Operation Panel Display Screen Contents..........................................			MD-3
1.4	Machine Components..................................................................		MD-4
1.4.1		Unit Locations......................................................................................	MD-4
1.4.2 Roller Locations and Conveyance Paths ............................................			MD-4
1.5	I/O Locations and Functional Descriptions....................................		MD-5
1.5.1		Cassette Set Unit - 1 ...........................................................................	MD-5
1.5.2		Cassette Set Unit - 2 ...........................................................................	MD-6
1.5.3		Cassette Set Unit - 3 ...........................................................................	MD-7
1.5.4		Erasure Unit ........................................................................................	MD-8
1.5.5		Side-Positioning Conveyor Unit - 1 .....................................................	MD-9
1.5.6		Side-Positioning Conveyor Unit - 2 ...................................................	MD-10
1.5.7		Subscanning Unit ...............................................................................	MD-11
1.5.8		Housing .............................................................................................	MD-12
1.6	Board Locations.........................................................................		MD-13
1.6.1		Housing .............................................................................................	MD-13
1.6.2		Cassette Set Unit ..............................................................................	MD-13
1.6.3		Erasure Unit ......................................................................................	MD-13
1.6.4		Scanning Optics Unit.........................................................................	MD-14
1.6.5		Light-Collecting Unit ..........................................................................	MD-14
1.6.6		Subscanning Unit ..............................................................................	MD-14
1.7	System Block Diagram...............................................................		MD-15

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Contents Troubleshooting (MT)

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Troubleshooting (MT)

2. Error Code Table ..................................................

MT-11

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Contents Service Parts List (SP)

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Service Parts List (SP)

How to Use Service Parts List.................................................................		SP-1
INDEX ....................................................................................................		SP-2
01A	COVER 1......................................................................................	SP-3
01B	COVER 2......................................................................................	SP-4
02A	FRAME 1......................................................................................	SP-5
02B	FRAME 2......................................................................................	SP-6
02C	FRAME 3......................................................................................	SP-7
03A	CASSETTE SET UNIT 1...............................................................	SP-8
03B	CASSETTE SET UNIT 2...............................................................	SP-9
03C	CASSETTE SET UNIT 3.............................................................	SP-10
03D	CASSETTE SET UNIT 4.............................................................	SP-11
03E	CASSETTE SET UNIT 5.............................................................	SP-12
03F	CASSETTE SET UNIT 6.............................................................	SP-13
03G	CASSETTE SET UNIT 7.............................................................	SP-14
03H	CASSETTE SET UNIT 8.............................................................	SP-15
03I	CASSETTE SET UNIT 9.............................................................	SP-16
03J	CASSETTE SET UNIT 10...........................................................	SP-17
03K	CASSETTE SET UNIT 11............................................................	SP-18
03L	CASSETTE SET UNIT 12...........................................................	SP-19
03M	CASSETTE SET UNIT 13...........................................................	SP-20
03N	CASSETTE SET UNIT 14...........................................................	SP-21
04A	ERASURE UNIT 1.......................................................................	SP-22
04B	ERASURE UNIT 2 ......................................................................	SP-23
04C	ERASURE UNIT 3 ......................................................................	SP-24
05A	SIDE-POSITIONING CONVEYOR 1 ...........................................	SP-25
05B	SIDE-POSITIONING CONVEYOR 2 ...........................................	SP-26

05C	SIDE-POSITIONING CONVEYOR 3 ...........................................	SP-27
05D	SIDE-POSITIONING CONVEYOR 4 ...........................................	SP-28
05E	SIDE-POSITIONING CONVEYOR 5 ...........................................	SP-29
05F	SIDE-POSITIONING CONVEYOR 6 ...........................................	SP-30
05G	SIDE-POSITIONING CONVEYOR 7 ...........................................	SP-31
05H	SIDE-POSITIONING CONVEYOR 8 ...........................................	SP-32
06	SCANNING OPTICS UNIT..........................................................	SP-33
07	LIGHT-COLLECTING UNIT.........................................................	SP-34
08A	SUB SCANNING UNIT 1.............................................................	SP-35
08B	SUB SCANNING UNIT 2.............................................................	SP-36
08C	SUB SCANNING UNIT 3.............................................................	SP-37
08D	SUB SCANNING UNIT 4.............................................................	SP-38
08E	SUB SCANNING UNIT 5.............................................................	SP-39
08F	SUB SCANNING UNIT 6.............................................................	SP-40
08G	SUB SCANNING UNIT 7.............................................................	SP-41
09A	CONTROLLER 1 ........................................................................	SP-42
09B	CONTROLLER 2 ........................................................................	SP-43
09C	CONTROLLER 3 ........................................................................	SP-44
10	CABLE........................................................................................	SP-45
11	CIRCUIT DIAGRAM....................................................................	SP-46
12	PARTS NOS. SEARCH TABLE...................................................	SP-54
13	OPTION......................................................................................	SP-57
14	JIG..............................................................................................	SP-58
15	List of Service Parts for Securing and Wiring...............................	SP-59

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Contents Preventive Maintenance (PM)

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Preventive Maintenance (PM)

1. Preventive Maintenance Program.........................		PM-1
1.1	How To Use the Preventive Maintenance Volume......................	PM-1
1.2	Notations of Intervals.................................................................	PM-1
1.3	Preventive Maintenance Program List ......................................	PM-2
1.3.1 Maintenance Programs for the First Year.........................................		PM-2
1.3.2 Maintenance Programs for the Second Year ...................................		PM-3
1.3.3 Maintenance Programs for the Third Year .......................................		PM-5
1.3.4 Maintenance Programs for the Fourth Year.....................................		PM-6
1.3.5 Maintenance Programs for the Fifth Year.........................................		PM-8
1.3.6 Maintenance Programs for the Sixth Year........................................		PM-9

2. Details of Maintenance Procedures....................		PM-11
2.1	Backing Up the Log.................................................................	PM-11
2.2	Checking the Error Log............................................................	PM-13
2.3	Checking the Erasure Lamp Lighting Time...............................	PM-14

3. Checking the Image/Conveyance.......................		PM-15
3.1	Check Before Procedures .......................................................	PM-15
3.2	Checking the Image/Conveyance............................................	PM-15
3.3	Checking the Output Characters..............................................	PM-17

4.	Pulling Out the Machine ......................................		PM-18
	4.1	Unlocking the Retainers...........................................................	PM-18
	4.2	Disconnecting the Cables........................................................	PM-18
5.	Removing the Covers ..........................................		PM-20
	5.1	Removing the Covers (1st/5th Year).......................................	PM-20
	5.2	Removing the Covers (2nd/4th/6th Year).................................	PM-21
	5.3	Removing the Covers (3rd Year).............................................	PM-24

6. Turning OFF the High-Voltage Switch................			PM-25
7.	Cassette Set Unit..................................................		PM-26
	7.1	Removing the Erasure Unit.....................................................	PM-26
	7.2	Removing the Cassette Set Unit.............................................	PM-27
	7.3	Preparation for Cleaning of Suction Cups ...............................	PM-30
	7.4	Cleaning the Suction Cups (Left-Hand)...................................	PM-33
	7.5	Cleaning the Suction Cups (Right-Hand).................................	PM-36
	7.6	Cleaning the Rubber Rollers (Small).......................................	PM-39
	7.7	Cleaning the Rubber Rollers...................................................	PM-40
	7.8	Installing the Components........................................................	PM-41
	7.9	Cleaning the Antistatic Member and Shutter ...........................	PM-43
	7.10	Replacing the Dumper (Opposite Reference Side)..................	PM-44
	7.11	Replacing the Dumper (Reference Side).................................	PM-45
	7.12	Cleaning inside the Machine and the Antistatic Member..........	PM-49
	7.13	Reinstalling the Cassette Set Unit...........................................	PM-50
	7.14	Cleaning the Dust-Tight Cover Assembly................................	PM-53
	7.15	Replacing the IP Suction Pump...............................................	PM-56
8.	Erasure Unit..........................................................		PM-62
	8.1	Removing the Filter ................................................................	PM-62
	8.2	Cleaning the Filter...................................................................	PM-65
	8.3	Replacing the Filter.................................................................	PM-65
	8.4	Reinstalling the Filter ..............................................................	PM-66
	8.5	Cleaning/Replacing the Brush Roller.......................................	PM-68
	8.6	Reinstalling the Brush Roller Assembly....................................	PM-71

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Contents Preventive Maintenance (PM)

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8.7	Cleaning the Reflection Plate..................................................	PM-72
8.8	Reinstalling the Reflection Plate..............................................	PM-73
8.9	Reinstalling the Erasure Unit...................................................	PM-74

9. Side-Positioning Conveyor Unit .........................		PM-76
9.1	Removing the Side-Positioning Conveyor Unit........................	PM-76
9.2	Cleaning the Guide.................................................................	PM-79
9.3	Cleaning the Rubber Rollers...................................................	PM-80

9.4Cleaning the Shock-Absorbing Rollers, Antistatic Members,

	and Guide................................................................................	PM-81
10. Subscanning Unit.................................................		PM-83
10.1	Removing the Post-Reading Conveyor Guide Assembly.........	PM-83
10.2	Removing the Light-Collecting Guide......................................	PM-84
10.3	Removing the Scanning Optics Unit........................................	PM-88
10.4	Removing the Subscanning Unit..............................................	PM-91
10.5	Cleaning the Guides, Center Rollers, and Rubber Rollers .......	PM-96
10.6	Cleaning the Flywheel (Large) and Kapton® Belt....................	PM-101
10.7	Cleaning the Flywheel (Small) and RubberBelt......................	PM-103
10.8	Cleaning Inside the Machine..................................................	PM-105
10.9	Reinstalling the Subscanning Unit..........................................	PM-106
10.10	Reinstalling the Scanning Optics Unit.....................................	PM-110
11. Light-Collecting Guide.......................................		PM-114
11.1	Cleaning and Reinstalling the Light-Collecting Guide..............	PM-114
11.2	Cleaning the Post-Reading Conveyor Guide Assembly..........	PM-118
11.3	Reinstalling the Post-Reading Conveyor Guide Assembly......	PM-120
11.4	Reinstalling the Side-Positioning Conveyor Unit.....................	PM-122

12.	Turning ON the High-Voltage Switch................	PM-125
13.	Cleaning/Reinstalling the Covers and
	Louvers ...............................................................	PM-126

13.1Cleaning/Reinstalling the Covers and Louvers (1st/5th Year) .PM-126

13.2Cleaning/Reinstalling the Covers and Louvers

		(2nd/4th/6th Year)..................................................................	PM-127
13.3		Cleaning/Reinstalling the Covers and Louvers (3rd Year).......	PM-129
14.	Cleaning/Replacing the Air Filter......................		PM-131
15.	Securing the Machine........................................		PM-132
15.1		Connecting the Cables ..........................................................	PM-132
15.2		Securing the Machine............................................................	PM-134
15.3		Checking for Improper Protective Grounding .........................	PM-135
16.	Checking the Image/Conveyance.....................		PM-135
17.	Confirming the S Value......................................		PM-136
18.	Checking the Error Log .....................................		PM-138

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Contents Installation (IN)

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Installation (IN)

1. Specifications of Machine.......................................		IN-1
1.1	Dimensions and Weight..............................................................	IN-1
1.2	Means for Moving and Fixing the Machine..................................	IN-1
1.3	Servicing Space .........................................................................	IN-2
1.3.1 Retaining with the Adjustable Feet.....................................................		IN-2
1.3.2 Retaining the Machine by the Anti-Topple Retainer...........................		IN-3

1.3.3Installing the Machine at a User’s Site where Long Cassettes are Used .IN-3

	1.3.4		Using the supporter............................................................................	IN-4
2.	Installation Work Flowchart ....................................			IN-5
3.	Preparation for Installation......................................			IN-6
	3.1	Precautions Regarding Installation..............................................		IN-6
	3.1.1		Installation Site Requirements ...........................................................	IN-6
	3.1.2 Precautions on Patient Environment..................................................			IN-6
	3.1.3 Handling Precautions for Printed Circuit Boards and Optical Unit			.....IN-6
	3.1.4 Precautions for System Connection...................................................			IN-6
	3.2	Unloading...................................................................................		IN-7
	3.3	Transfer....................................................................................		IN-17
	3.4	Temporary Placement...............................................................		IN-17
	3.5	Checking the Items Supplied ....................................................		IN-18
4.	Installation Procedures..........................................			IN-19
	4.1	Removing the Transportation Protective Member .....................		IN-19
5.	Connecting the Cables ..........................................			IN-19
	5.1	Connecting the Power Cable and Checking Resistance Value..		IN-19
	5.2	Connecting the Interface Cable.................................................		IN-21

6.	Final Placement......................................................		IN-22
6.1		Securing the Machine...............................................................	IN-22
6.2		Securing the Cable...................................................................	IN-23
7.	CR Console Installation Procedures....................		IN-23
8.	Installing RU Software...........................................		IN-24
8.1		Starting the Machine Maintenance Utility...................................	IN-24
8.2		Setting the RU IPAddress........................................................	IN-25
8.3		Setting the FTP Server IPAddress ...........................................	IN-26
8.4		Checking the Connection with the CR Console.........................	IN-28
8.5		Installing the RU PC-TOOL.......................................................	IN-29
8.6		Installing RU Software..............................................................	IN-30
9.	Image/Conveyance Checks...................................		IN-35
9.1		Check Before Procedures ........................................................	IN-35
9.2		Image/Conveyance Checks......................................................	IN-36
10.	Confirming the S Value..........................................		IN-38
11.	Powering OFF the CR Console/RU.......................		IN-40
12.	Cleaning the CR Console/RU................................		IN-40
13.	Lead Precaution Label...........................................		IN-41

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Contents Installation (IN)

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Appendix 1.ADDITIONAL PROTECTIVE
		GROUNDING...................................	Appx_IN-1
Appendix 2.Securing the Machine with the
		Anti-Topple Retainer ......................	Appx_IN-2
1. Components of Anti-Topple Retainer Kit ...........................			Appx_IN-2
2.	Securing the Machine with the Anti-Topple Retainer..........		Appx_IN-3
Appendix 3 Assembling and Securing the
		Supporter ......................................	Appx_IN-12
1.		Components of the Supporter.........................................	Appx_IN-12
2.		Assembling the Supporter ..............................................	Appx_IN-13
3.		Attachment of the Options..............................................	Appx_IN-17
	3.1	Mounting the Arm...................................................................	Appx_IN-17
	3.2	Mounting the Base.................................................................	Appx_IN-19
	3.3	Mounting the Cassette Rack..................................................	Appx_IN-20
4.		Securing the Machine.....................................................	Appx_IN-21
5.		Securing the Supporter...................................................	Appx_IN-25
	5.1	Fixing the Supporter to the Floor............................................	Appx_IN-26
	5.2	Fixing the Supporter to the Wall.............................................	Appx_IN-29

5.3Securing the Machine (when the Supporter has been Fixed) Appx_IN-31

6.	Applying the Seal ...........................................................	Appx_IN-35
7.	Nothing...........................................................................	Appx_IN-35
Appendix 4. Setting the Master CL ..................		Appx_IN-36

2.

Registering the RU (Procedures on the CL2)..................

Appx_IN-39

3.Registering the Machine Information

	(CONNECTING EQUIPMENT) .......................................	Appx_IN-40
4.	Saving Configuration and Exiting Service Utility..............	Appx_IN-40
5.	Verifying Switching of Master CL....................................	Appx_IN-41

Appendix 5.Changing the RU's IP Address ....Appx_IN-43

1.	Starting the machine Maintenance Utility ........................	Appx_IN-43
2.	Setting the RU's IP address............................................	Appx_IN-43
3.	Setting the FTP server IP address..................................	Appx_IN-43

Appendix 6.Reinstalling the RU Software.......		Appx_IN-44
1.	Deleting an Installed RU .................................................	Appx_IN-44
2.	Reinstalling the RU Software..........................................	Appx_IN-44
Appendix 7.Installing the RU Software ...........		Appx_IN-45
1.	Verifying the connection to the CR Console....................	Appx_IN-45
2.	Installing the RU PC-TOOL.............................................	Appx_IN-45
3.	Installing the RU Software ..............................................	Appx_IN-45
Appendix 8.Corrective Procedure to be
	Performed after Improper RU
	PC-TOOL Installation....................	Appx_IN-46
1.	Corrective Procedure 1...................................................	Appx_IN-46
2.	Corrective Procedure 2...................................................	Appx_IN-47

1.Additionally Registering the Master CL

(Procedures on the CL1) ................................................	Appx_IN-36
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Contents Performance Check (PC)

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Performance Check (PC)

CR-IR 357 Performance Check List ............................	PC-1
Installation Information ............................................................................	PC-1
Checklist.................................................................................................	PC-1

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Contents Performance Check (PC)

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ControlSheet

Issue date	Revision number	Reason	Pages affected
08.15.2005	00	New release (FM4693)	All pages
11.10.2005	01	Corrections (FM4750)	All pages

CR-IR 357 Service Manual

Safety Precaution

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1.Safety Precautions

Warnings and cautions regarding the procedures should be observed to avoid possible physical hazards and serious accidents that may occur during installation and servicing. Labels that describe relevant precautions are attached on the machine.

The instructions on such labels should also be observed during procedures.

1.1General Precautions

 Power Supply

Unless otherwise instructed in the Service Manual, be sure to turn OFF the power of the machine and unplug the power plug before servicing. With the power plug still plugged, you may experience electric shock, burn, or secondary damage due to short circuit even when the machine is powered OFF. It should be noted, however, that some servicing procedures, such as voltage measurement, cannot be performed under power-OFF condition. In such cases, use due care to avoid electric shock, burn, or secondary damage due to short circuit, as instructed in this manual.

 Drive Mechanism

Be sure to turn OFF the power before servicing the gears, cams, belts, and other drive mechanism parts. Otherwise, your body or clothing may be entangled.

However, there may be cases where the procedures cannot be performed under power-OFF condition. In such cases, use due care to avoid entanglement of your hand, foot, hairs, and clothing with any rotating mechanism, as instructed in this manual.

 Heavy Objects

Exercise due care regarding your working posture to avoid back pain during removal and installation of heavy objects.

 Safety Devices

Safety devices (such as fuses, circuit breakers, panels, and covers) should always be enabled. Never attempt to make any alteration or modification that may impair their safety features.

Optical Parts

When servicing the optical parts with the protective housings removed, be sure to turn OFF the power switch.

Never remove the scanning optics unit covers.

For dust removal procedures, observe the instructions described in the service manual.

Some high-voltage parts, such as the photomultiplier, may not be sufficiently discharged even after power is turned OFF. When servicing such parts, exercise due care to avoid electric shock hazards (not to touch the connector and terminal carelessly).

Before removing the protective housings, be sure to turn OFF the high-voltage switch (HV switch). If the machine is powered ON with any of the protective housings removed, the photomultiplier will be damaged.

Handling Parts Containing Hazardous Substance

When handling parts containing a hazardous substance, such as the operation panel, the photomultiplier and the erasure lamp, fully exercise care in handling. The hazardous substance may leak from the inside of a broken part.

Other Working Precautions

When performing servicing procedures with the protective housings removed under the powered condition, turn OFF the high-voltage switch (HV switch). Carefully proceed with the procedures while checking the instructions described in the service manual, and, when the procedures are completed, put the removed protective housings back exactly where they were.

Do not remove or install any part or component while the machine is powered, because of possible electric shock hazards.

When performing checks or adjustments under the powered condition, exercise due care against electric shock or other hazards.

Do not touch the parts (such as erasure lamps) that remain at high temperature because you may suffer burns.

When servicing the scanning optics unit and printed circuit boards, be sure to wear an antistatic wristband to remove static electricity built on the human body.

Static electricity may cause damage to the printed circuit boards.

Secure the machine onto the floor in place by use of its adjustable feet or retainers.

Keep clean the product labels, safety standards labels, product serial number indications, and so forth attached on the machine, and do not peel them or put another label over them.

Before powering ON the machine after completion of the servicing procedures, make sure that all the parts, screws, connectors, and so forth that were removed have been reinstalled as appropriate, and that no tool is left in the machine.

Grounding

Safety provided by grounding is assured by properly establishing power cable and additional protective ground wire connections and securing the parts with retaining screws. To maintain safety, ensure that the parts and retaining screws removed for servicing purposes are restored to states existing upon installation. After the parts and retaining screws are restored to the above-mentioned states, follow the procedures set forth in this service manual to verify that the retaining screws are securely tightened to properly secure the parts.

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1.2Precautions Against Laser Radiation

As indicated in the certification and indication label attached on the right-hand side cover of the machine, the machine complies with “Laser Products - Conformance with IEC 60825-1, Am. 2 and IEC 60601-2-22; Final Guidance for Industry and FDA (Laser Notice No. 50)” and “EN60825-1 (Amendment 2).” The image reader incorporates a laser with a maximum output of 50 mW (Class 3B, semiconductor laser wavelength of 660 nm, red visible light), but you will not be exposed to any hazard if you perform tasks as instructed in the service manual.

 Precautions Against Laser Exposure

Observe the following precautions to avoid laser exposure.

 Procedures that require precautions against laser exposure

When performing the following procedures, observe the instructions exactly as described in this manual to avoid laser exposure. After the procedures are completed, put the removed protective housings and screws back exactly in their original position to prevent leakage of a laser beam out of the machine.

-Removal and reinstallation of the scanning optics unit.

-Replacement and cleaning of subscanning unit parts.

Preventive maintenance for keeping the machine in compliance

In order to keep the machine in compliance, perform preventive maintenance programs described in "Preventive Maintenance Volume" at intervals specified.

 Things that should not be done to avoid laser exposure

Observe the following precautions to avoid laser exposure.

-Never attempt to perform procedures other than instructed in this manual because you may be exposed to laser beam radiation.

-Do not reflect a laser beam by placing a mirror or the like in the laser beam path.

-Do not alter the light path of a laser beam.

-Do not replace optical parts while the laser is energized.

-Do not attempt to make optical axis adjustment in the field. Although the semiconductor laser beam is red visible light, field adjustment of the optical axis cannot be done.

1.3Precautions on Patient Environment

Before the machine is installed, the supervisor at the machine installation site (the hospital’s director) should check to see whether the machine is installed in the patient environment or not.

 Additional Protective Grounding

If the CR-IR 357 is installed in the patient environment with the connected equipment in the non-medically used room, the additional protective grounding will be required.

Definitions of "patient environment", "medically-used room", and "non-medically used room" are given below.

 Patient Environment

Patient environment is the area for the patient to receive medical procedures (treatment, tests, diagnosis, monitoring). It is the space measuring 2.5 m in all four directions and 2.5 m in height from the area of the patient’s body.

It excludes the space traveled by the patient to reach the medically-used room.

 Medically-Used Room

Room equipped with protective grounding (medical use outlet or medical use grounding terminal) implemented by the medical grounding method. The protective grounding inside the medically-used room is equipotential, and the protective grounding of this medically-used room is equipotential to that in the other medicallyused room. Generally, a portion of the medically-used room is the patient environment.

 Non-Medically Used Room

Areas outside the medically-used room are considered the non-medically used room.

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1.4Precautions in Retaining the Machine

The installation space and the method of retaining the machine are limited in a site where a long cassette is used.

WARNING

Be sure to follow the precautions below in a site where a long cassette is used.

-Always fix the machine by an optional anti-topple retainer.

-Install the machine in a space with a height of the ceiling of 1750 mm or higher.

1.5Notes on Supporter Use

When performing any procedure at an institution where the supporter (optional) is used, observe the following precaution.

CAUTION

When pushing the machine into the supporter or pulling the machine out of the supporter, exercise care so that your fingers are not caught between the supporter and machine.

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2.Labels

2.1Laser Precaution Labels

2.1.1Laser Precaution Label Attachment Locations

Below are illustrated the protective housings and attachment locations of laser precaution labels, as specified in "Laser Products - Conformance with IEC 60825-1, Am. 2 and IEC 60601-2-22; Final Guidance for Industry and FDA (Laser Notice No. 50)" and "EN60825-1 (Amendment 2).” issued by the FDA of the U.S.

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2.1.2

List of Laser Precaution Labels

 IEC60825-1:2001/EN60825-1:2002 Class 3B Panel Label

 HHS Certification and Identification Label

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2.2

Ratings Indication Labels

 Ratings Indication Labels

 Attachment Position

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2.3

Handling Instruction Labels and Attachment Locations

2.3.3

Side-Positioning Conveyor Unit

2.3.1Cassette Set Unit

2.3.2Erasure Unit

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2.3.4

Subscanning Unit

2.3.5

Light-Collecting Guide

Hold the portions of the green labels to dismount/mount the subscanning unit from/on the housing.

2.3.6 Scanning Optics Unit

Hold the portions of the green labels to dismount/mount the scanning optics unit.

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2.3.7	Covers	2.3.8	Cassette Insertion Operation Label, Cassette Right-Justifying

Label

The cassette insertion operation label differs depending on the type of the cassette used in the user’s site.

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2.3.9	Lead Precaution Label	2.3.10	Power Cable Caution Label
Apply the lead precaution label suitable for the local language.		Power Cable Caution Label (Only Hospital Grade Power Cable for U.S.A.)

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3.Protective Housings Against Laser Exposure

Even when the protective housings are removed for servicing, a laser beam will never leak out from the machine unless the optical path is intentionally changed. However, if the optical path is changed inadvertently during optics-related procedures, the service engineer or other people around the machine may be possibly exposed to laser radiation.

During optics-related procedures, carefully perform the procedures while checking the instructions described in this manual, and after the procedures are completed, restore the protective housings removed back exactly where they were.

 Protective Housing of the Machine

The removable protective housings of the machine are illustrated below. The three covers marked by in the illustration below are protective housings against laser exposure.

4.CLASSIFICATION

1.According to the type of protection against electrical shock

CLASS 1 EQUIPMENT

2. According to the degree of protection against electrical shock

NO APPLIED PART

3. Protection against harmful ingress of water

IPXO

4. According to the degree of safety of application in the presence of a flammable anesthetics mixture with air or with oxygen or nitrous oxide.

Equipment not suitable for use in the presence of a flammable anesthetics mixture with air or with oxygen or nitrous oxide.

5. According to the mode of operation

CONTINUOUS OPERATION

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5.Cautions on Electromagnetic Waves

5.1Electromagnetic Compatibility (EMC)

This equipment has been tested and found to comply with the limits for medical devices to the IEC60601-1-2 : 1993 (up to 24999), IEC60601-1-2 : 2001 (after 25001), Medical Device Directive 93/42/EEC.

These limits are designed to provide reasonable protection against harmful interference in a typical medical installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to other devices in the vicinity.

However, there is no guarantee that interference will not occur in a particular installation.

If this equipment does cause harmful interference to other devices, which can be determined by tuning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures;

-Reorient or relocate the receiving device.

-Increase the separation between the equipment.

-Connect the equipment into an outlet on a circuit different from that to which the other device(s) are connected.

Consult the manufacturer or field service technician for help.

5.2Further information for IEC60601-1-2:2001

Model name CAPSULA X/CARBON X is referred to as CR-IR 357 in this section.

- Medical electrical equipment needs special precautions regarding EMC and needs to be installed and put into service according to the EMC information described as follows.

- Portable and mobile RF communications equipment can affect medical electrical equipment.

- The use of accessories, transducers and cables other than those specified, with the exception of transducers and cables sold by FUJI PHOTO FILM CO., LTD as replacement parts for internal components, may result in increased emissions or decreased immunity of the CR-IR 357.

List of Cables

Name	Fuji Photo Film Parts code		General Specification
Power Cable	136N0377	(Europe)	-
	136N0376	(UK)
I/F Cable	-		TIA/EIA-568 Cat5 or more.
			Straight cable of UTP type.

- The CR-IR 363 should not be used adjacent to or stacked with other equipment.

If adjacent or stacked use is necessary, the CR-IR 357 should be observed to verify normal operation in the configuration in which it will be used.

Guidance and manufacturer’s declaration - electromagnetic emissions

The CR-IR 357 is intended for use in the electromagnetic environment specified below. The customer or the user of the CR-IR 357 should assure that it is used in such an environment.

	Emissions test	Compliance	Electromagnetic environment -
			guidance
	RF emissions		The CR-IR 357 uses RF energy only
	CISPR 11		for its internal function. Therefore, its
		Group 1	RF emissions are very low and are not
			likely to cause any interference in nearby
			electronic equipment.
	RF emissions	Class A
	CISPR 11		The CR-IR 357 is suitable for use in all
			establishments other than domestic and
	Harmonic emissions
		Class A	those directly connected to the public
	IEC 61000-3-2
			low-voltage power supply network that
			supplies buildings used for domestic
	Voltage fluctuations/
			purposes.
	flicker emissions	Complies
	IEC 61000-3-3

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Guidance and manufacturer’s declaration - electromagnetic immunity

The CR-IR 357 is intended for use in the electromagnetic environment specified below. The customer or the user of the CR-IR 357 should assure that it is used in such an environment.

Immunity test	IEC 60601test level	Compliance level	Electromagnetic
			environment -
			guidance
Electrostatic	±6kV contact	±2kV contact	Floors should be
discharge (ESD)	±8kV air	±4kV contact	wood, concrete or
IEC 61000-4-2		±6kV contact	ceramic tile. If floors
		±2kV air	are covered with
			synthetic material,
		±4kV air	the relative humidity
		±8kV air	should be at least
			30%.
Electrical fast	±2kV for power supply	±2kV for power supply	Mains power quality
transient/burst	lines	lines	should be that of a
IEC 61000-4-4	±1kV for input/output	±1kV for input/output	typical commercial or
	lines	lines	hospital environment.
Surge	±1kV differential mode	±1kV differential mode	Mains power quality
IEC 61000-4-5	±2kV common mode	±2kV common mode	should be that of a
			typical commercial or
			hospital environment.
Voltage dips, short	< 5 % UT	< 5 % UT	Mains power quality
interruptions and	(>95% dip in UT)	(>95% dip in UT)	should be that of a
voltage variations on	for 0.5 cycle	for 0.5 cycle	typical commercial or
power supply input			hospital environment.
lines	40 % UT	40 % UT	If the user of the
IEC 61000-4-11	(60% dip in UT)	(60% dip in UT)	CR-IR 357 requires
	for 5 cycles	for 5 cycles	continued operation
			during power mains
	70 % UT	70 % UT	interruptions, it is
	(30% dip in UT)	(30% dip in UT)	recommended that
	for 25 cycles	for 25 cycles	the CR-IR 357 be
			powered from an
	< 5 % UT	< 5 % UT	uninterruptible power
	(>95% dip in UT)	(>95% dip in UT)	supply or a battery.
	for 5 s	for 5 s
Power frequency	3 A/m	3 A/m	Power frequency
(50/60 Hz) magnetic			magnetic fields
field			should be at levels
IEC 61000-4-8			characteristic of a
			typical location in a
			typical commercial or
			hospital environment.
NOTE: UT is the a.c. mains voltage prior to application of the test level.

Guidance and manufacturer’s declaration - electromagnetic immunity

The CR-IR 357 is intended for use in the electromagnetic environment specified below. The customer or the user of the CR-IR 357 should assure that it is used in such an environment.

Immunity test	IEC 60601 test	Compliance	Electromagnetic environment - guidance
	level	level
Conducted RF	3 Vrms	3 Vrms	Portable and mobile RF communications
IEC 61000-4-6	150kHz -		equipment should be used no closer to any
			part of the CR-IR 357, including cables,
	80MHz		than the recommended separation distance
			calculated from the equation applicable to
			the frequency of the transmitter.

			Recommended separation distance
Radiated RF	3 V/m	3 V/m	d = 1.2
IEC 61000-4-3	80MHz -		d = 1.2	80 MHz - 800 MHz
	2.5GHz
			d = 2.3	800 MHz - 2.5 GHz
			where P is the maximum output power rating
			of the transmitter in watts (W) according to
			the transmitter manufacturer and d is the
			recommended separation distance in metres
			(m).
			Field strengths from fixed RF transmitters,
			as determined by an electromagnetic site
			survey,a	should be less than the compliance
			level in each frequency range.b
			Interference may occur in the vicinity
			of equipment marked with the following
			symbol:

NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.

NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people.

aField strength from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the CR-IR 357 is used exceeds the applicable RF compliance, the CR-IR 357 should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the CR-IR 357.

b Over the frequency range 150 kHz to 80 MHz, field strength should be less than 3 V/m.

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