Dometic RM24A, RM36C, RM46, RM47, RM66 Service Manual

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Service Instructions for Domtic Absorption Refrigerators

 

 

 

 

 

The

absorption refrigerators

 

described in

 

this

manual

are primarily for

installation

 

 

 

in

recreational

vehicles.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Since the vehicles ni which

the refrigerato s are located may

be

driven

 

to remote

 

 

 

c a m p sites

wh ere electrical power is

not

available, the

refrigerator5 have

b e e n

 

 

 

 

 

odesignedf b ocot operatel

byp rmeano p sa n e o r

b u t a n e

g a s

 

a s

we ll a s

b

y

 

 

 

 

 

e l e c t r i c i ty

12/110V.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

These Service Instructions

 

cover

the Dometic Models RM24, RM36C,

 

 

 

 

 

 

 

 

 

 

RM46, RM47,

RM66,

RM67,

RM76, RM77.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LIST OF CONTENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

 

 

 

 

 

 

 

 

 

 

Pag

 

 

 

 

 

 

Description

 

 

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECHNIGU FE AT UR ES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRIC OPERATION

- FUNCTIONAL PARTS

 

 

 

Ca bine tes,

. ..equipment

._

. . . .

.. . .........

 

 

 

. .

..

.

 

3

 

 

 

 

 

 

Re place

mentof heater_______________.__.

37

INSTALLATION INSTRUCTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wiring dia gr ams ................................

 

 

 

 

 

 

 

38

 

General instructions .

____ .

. . .

. .

 

.

. .

.

.

 

4

 

 

 

 

.PRESSURE MEASURING DEVICES

. . . . . .

. . .

. . . . .

39

 

Ventilation__

. . . .

 

. . .

.

.

. . .

. . .

. .

.

.

. .

.

.

 

5

 

 

 

 

OPERATING

RE COMMENDA TIONS

 

 

 

 

 

 

 

Gas connections ____ ___

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

. . .

. . .

 

. .

.

.

. .

 

 

 

 

 

 

 

Gas operation _______ _____ _______ _____

40

 

Electrical

connections___________..

______

 

5

 

 

 

 

 

 

Electric

 

operation .

. . .

 

.

.

. . . . .

. . .

. . .

41

 

Approved

installations

 

 

 

 

 

 

 

 

7

 

 

 

 

MAINTENANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

Me asure ments ... . . . . . . . . . . . . . . . . . . . .

 

10

 

 

 

 

 

 

L evelling_________ . .

. . .

 

.

.

. . . . . .

. .

. . .

42

Ca binet A d j u s t m e n t s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T e m p e r a t u r e

C o n t r o l

( t h e r m o s t a t ) . . . .

4 2

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

42

 

To change the door panel _ . _ ____ _____ .

.

. .

 

 

 

 

 

 

 

The themostat

capillary

 

tube . . . .

. .

. . . .

 

Replacement of door gasket ___ . ________ ..

 

15

 

 

 

 

 

 

Storing food in the refrigerator_______.

43

 

Replacement of evaporator door and gasket.

 

16

 

 

 

 

 

 

Cleaning

____

. . . . . ______

. . . . . . . .

. .

. . . . .

43

 

Reversing outer

door__

. .

.. . .

. . . .

. . .

.

. .

.

___

 

18

 

 

 

 

 

 

Ice cubes___________ ____ ______________

43

THE AB SORPTION REFRIGRATOR SYSTE M

 

 

 

 

 

 

 

 

 

 

 

 

 

Travel latch ____ ____ ____

. . . . . . . .

. .

. . . . .

43

 

Sealed system

constructions . . _ _ _ _ .

.

. .

.

. .

 

20

 

 

 

 

 

 

Door seal_ . .

. . .

. ___ ______ ______ ____ ___

43

 

Operating analysis for cooling unit

.

. .

. .

.

 

22

 

 

 

 

 

 

Odors inside the

refrigerator . . . .

. . .

. . . . .

44

 

Cooling unit replacement . . .

. . .

. . .

. .

.

. .

.

. .

 

23

 

 

 

 

 

 

Odors from

fumes

 

 

 

 

..........

 

.......

44

GAS /ELECTRIC EQUIPMENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flame blows

out . .

. . .

........

 

 

 

. ____

________

44

 

Gas equipment

for RM24 .....

. . . .

. .

. .

.

. ..

.

.

 

28

 

 

 

 

 

 

Flint lighter_______

. . .

.

 

. .

. . . . . .

. .

. . . .

44

 

Dual electri c

equipment for

RM24 . . .

.

. .

.

.

 

29

 

 

 

 

 

 

Piezo lighter ____________ _ ____ _________

45

 

C a r / e l e c t r i c

equ ipment for

RM36C,

 

 

 

 

 

30

 

 

 

 

 

DIAGNOSIS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RM46, RM47, RM66, RM67 , RM76, RM77...

 

_ _ _ _

 

 

 

 

 

 

 

Trouble shooting

-

electric operated

 

 

AS OPERATION -

FU NCTIO NAL PARTS

 

 

 

 

 

 

 

 

 

 

 

 

47

 

 

 

 

 

 

 

 

 

 

 

 

 

refrigerators

_____

__

. . .

 

.

. .

. . . . . .

. . .

. . . .

 

Termostat-

replacment___ . . . . .

. . . .

. . .

. .

 

 

 

 

 

32

 

 

 

 

 

 

T r o u b l e

shooting -

gas operated

 

 

48

 

The gas burner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

refrigerators_______

. . . .

.

 

. .

. . . . . . .

. ......

 

 

......

 

. . .

..

. .

. . ..

. . . .

. . .

. .

.

. . .

.

 

 

 

 

 

 

 

 

Failed refrigerating unit_____

_____._

49

 

Flue system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34

 

 

 

 

 

 

 

. .

. . .

.

. . .

.

. .

. . .........

 

. .

. .

.

. .

.

.

 

 

 

 

 

 

 

Operation

analysis

for

electric

 

 

 

 

Thermo flame failure device

 

 

 

 

 

 

 

 

35

 

 

 

 

 

 

 

 

50

 

. . .

. . . .

. .

.

. .

.

. .

 

 

 

 

 

 

 

operated refrigerators .

.

. .

. . . . . . . . .

. .

. . . . .

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation analysis for LP gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operated refrigerators .

.

. .

. . . . . . .

. .

. . . . .

51

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Periodic

 

m a i n t e nea n c

. .

.

 

. .

. . . . . .

.. . . . .

52

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Door

 

 

All models will be delivered

with right hand door hinging,

but it is possible for

the customer to change the

door hinging from right to left

hand.

Replacement of door panel is possible without removing the door. Only the side profile of the door frame has to be removed.

Equipment

All models incorporate a thermo-electric flame failure safety device and a piezo

lighting

system.

 

 

The

equipment for electric and gas operation

is located at the rear of the cabinet

and manipulated from inside the cabinet.

 

The

gas shut-off valve and the electric voltage-change switch are interlocked so

that

both methods of operation cannot be inadvertently used at the same time.

The electric and gas thermostats are of the Ranco-make.

Version

 

 

 

All

models will be available with combination

equipments for LP gas and 110 volts

A.C.

or LP gas/110 volts A.C. and 12 volts D.C.

2.

INSTALLATION

INSTRUCTIONS

 

For LP-gas and electric operation in Motor Homes and Recreational Vehicles.

General

instructions

 

The

refrigerators

outlined herein have been

design certified under ANS 221.19

Refrigerators by the American Gas Association for installation in a mobile home or recreational vehicle and are approved by the Canadian Gas Association.

The certifications are, however, contingent on the installation being made in accordance with the following instructions,

The installation must conform with:

In U.S.A.:

1. Installation of Gas Appliance and Gas Piping, 221.30 - 1964.

2 .

Mobile Homes A 119.1

-

1969.

3.

Recreational Vehicles

A

119.2 - 1970. The unit must be electrically grounded in

accordance with the National Electrical Code ANSI

CI

- 1968, when installed if

an external alternating current electrical source

is

utilized.

4. Any applicable local code,

 

 

In Canada:

 

 

1. C S A Standard B 149. “Installation Code for Gas Burning Appliances and Equipment”

2 . C S A Standard B 210.1/Z 240.4. “Gas equipped recreational vehicles and mobile homes”

5

V e n t i l a t i o n

The installation shall be made in such a manner as to separate the combustion system from the living space of the recreational vehicle. Openings for air supply or for venting of combustion products shall have a minimum dimension of not less than

l/4 inch.

Approved installation requires one lower fresh air intake and one upper exhaust vent. The accessory ventilation kits shown in these instructions have been tested

and approved for use with the refrigerator models identified. Their use is recommen ded, and when employed, the ventilation kits must be installed and used without modification,

An opening to the outside at floor level of the refrigerator compartment must be provided for ventilation of heavier-than-air fuel gases, The lower vent in the Dometic kits is provided with proper size openings.

Gas connect ion

Hook-up to the gas supply line is accomplished at the manual gas valve, which is

furnished with a

3/8” (SAE) male flare

connection. All

completed connections should

be checked for leaks with soapy water.

 

 

 

CAUTION: When connecting the gas line

to the gas valve

on the gas/e1 equipment

at

the rear of the refrigerator, use a back-up wrench to prevent undue

 

rotation

of the gas c o c k ,

 

 

 

For hook-up and

servicing purpose the

lower vent is constructed as a lift out

panel.

The gas supply system must incorporate a pressure regulator to maintain a supply pressure of not more nor less than 11 inches water gage.

Electrical connections 110 V A.C.

The 110 V electric cord should be plugged into an approved receptacle in the

refrigerator compartment. The cord should

be routed to avoid coming in contact witn

the

burner cover, flue cover or other hot

components.

12

V D.C.

 

On “Tri-Power” units there is an additional terminal block marked “12 V”. The refri-

gerator must be

connected to the battery circuit

with two wires of adequate capacity

to avoid voltage

drop.

 

 

 

 

Do not use the body or chassis

as a substitute for either of these wires (possibly

only in motor homes). No other

electrical equipment or lighting should be connected

to the refrigerator circuit.

 

 

 

 

When estimating length and area of conductor cable, see table, page 6.

CAUTION :

 

 

 

 

 

Do not operate the refrigerator

on

12 Volt when

the vehicle is

parked. You will run

the battery dead

in a rather short

time.

 

 

If possible the installation of a

12

Volt operated

refrigerator

should be c o m p l e t e d

with a relay mounted either in

the car or in the vehicle (see diagram). This relay

will automatically cut out the refrigerator when

the car motor is stopped.

Dometic RM24A, RM36C, RM46, RM47, RM66 Service Manual

14

To change the door panel. Model RM24.

A.Remove the top decoration strip (2) with its two screws (1). pull outward on the top of the door panel and lift slightly to free the panel from the bottom groove.

B. If a

new panel is being installed,

a s s u r e that it is the same size as

the

old panel,

c . Install the new panel by inserting one of the vertical sides of the panel into the groove of the door frame (4).

D.Bend the panel gently so that the free side of the panel can be slipped into corresponding groove of the door frame (5).

E.Push the panel downwards so that the

lower horizontal

edge of

the panel

is fitted in the

bottom

groove (6).

F. Between the upper edge of the panel and the door frame there is now

a gap which should be covered by the decoration strip,

G.Put the strip across the door so that the gap is covered and push it upwards (7). The tabs on the inside of the strip should fit in behind the flange of the door frame.

H.When put in place, secure the decoration strip by means of the two

screws (1).

The panel is then locked

in proper

position.

15

5. REPLACEMENT OF DOOR GASKET ON RM24

The construction of the door complete is an aluminium extruded door frame foamed in place with the door pan and magnetic door gasket, i.e. the door pan cannot be removed,

Therefore,

a special door sealing gasket for

service purposes

has been produced

for

the

above model. The gasket is delivered in

a set consisting

of the gasket and of

necessary fastening strips and s c r e w s and is

ordered under

part No. 290 07 33-00/3.

The replacement is made as follows:

 

 

 

 

 

 

1.

Remove the door and place it with its front downwards on a soft surface.

 

 

2.

Cut off

the defective door sealing gasket,

(Cut as near

to the

door pan

as

 

 

p o s s i b l e ) .

 

 

 

 

 

 

3.

Drill 7/64” holes for the screws of the

fastening strips. Use

the holes

of

the

 

door pan as pattern.

 

 

 

 

 

 

4.

Fit the sealing gasket as shown in the

figure 21.

 

 

 

 

5,

Fit the

door and adjust it so that it seals

properly.

 

 

 

 

Fig. 21

16

Replacement of door gasket on models

RM36C, RM46, RM47, RM66, RM67, RM76, RM77

1.Remove the door shelves.

2.Unscrew the upper hinge bolt, incline the door outwards and lift off the door.

3.Lay door on flat surface with door pan facing up.

CAUTION: Be sure to protect door panel to prevent scratches and dents.

4.The screws holding the door pan in place are hidden by the door gasket. Pull the door

gasket to

one

side

and

remove all screws "A"

Fig. 24

(see fig.

24)

from

the

door plate.

 

6. REPLACEMENT OF EVAPORATOR DOOR ON RM36C

Unscrew the retainer (fig. 25) and remove the door.

REPLACEMENT OF EVAPORATOR DOOR CASKET - RM36C

1.Put evaporator door on a flat surface vith the sealing gasket up,

2.Pry the door front away from the inner pan by means of a screwdriver (fig. 26).

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