Bosch Power Tools RH850VC, RH745 User Manual

BM 160992A0H1 01-14_RH745 RH850VC 1/22/14 10:22 AM Page 1

IMPORTANT:	IMPORTANT :	IMPORTANTE:
Read Before Using	Lire avant usage	Leer antes de usar

Operating/Safety Instructions Consignes de sécurité/d’utilisation

Instrucciones de funcionamiento y seguridad

RH745

RH850VC

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	1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
For English Version		Version française	Versión en español
	See page 2	Voir page 12	Ver la página 22

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	General Power Tool Safety Warnings
	Read all safety warnings and all instructions. Failure to follow the warnings
! WARNING
	and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and / or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dustrelated hazards.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

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Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Rotary Hammer Safety Rules

Wear ear protectors. Exposure to noise can cause hearing loss.

Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.

Hold power tools by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

Do not drill, fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.

Use a metal detector to determine if there are gas or water pipes hidden in the work area or call the local utility company for assistance before beginning the operation. Striking or cutting into a gas line will result in explosion. Water entering an electrical device may cause electrocution.

Always use the side handle for maximum control over torque reaction or kick-back. Never attempt to operate this tool with one hand. The slip clutch engages if you firmly control the tool during a torque reaction or kickback.

Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications that generate dust. Safety goggles or eye protection will help deflect fragments of the material that may be thrown toward your face and eyes. Dust generated or gases released from the material you are cutting (i.e. asbestos insulated pipes, radon) may cause respiratory difficulties.

Use thick cushioned gloves and limit the exposure time by taking frequent rest periods. Vibration caused by hammer-drill action may be harmful to your hands and arms.

Position the cord clear of rotating bit. Do not wrap the cord around your arm or wrist. If cord becomes entangled with the spinning bit it could entrap you causing serious personal injury.

Position yourself to avoid being caught between the tool or side handle and walls

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or posts. Should the bit become bound or jammed in the work, the reaction torque of the tool could crush your hand or leg.

Do not strike the bit with a handheld hammer or sledgehammer when attempting to dislodge a bound or jammed bit. Fragments of metal from the bit could dislodge and strike you or bystanders.

Never place the tool down until the bit or accessory has come to a complete stop.

Do not use dull or damaged bits and accessories. Dull or damaged bits have a greater tendency to bind in the workpiece.

When removing the bit from the tool avoid contact with skin and use proper protective gloves when grasping the bit or accessory. Accessories may be hot after prolonged use.

Do not run the tool while carrying it at your side. A spinning bit could become entangled with clothing and injury may result.

Additional Safety Warnings

GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.

Do not use AC only rated tools with a DC power supply. While the tool may appear to work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.

Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely control the power tool.

Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted.

Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

Risk of injury to user. The power cord must only be serviced by a Bosch Factory Service Center or Autho rized Bosch Service Station.

Some dust created by power ! WARNING sanding, sawing, grinding,

drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

•Lead from lead-based paints,

•Crystalline silica from bricks and cement and other masonry products, and

•Arsenic and chromium from chemicallytreated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

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Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol									Name		Designation/Explanation
				V					Volts		Voltage (potential)
				A					Amperes		Current
		Hz							Hertz		Frequency (cycles per second)
			W						Watt		Power
			kg						Kilograms		Weight
	min								Minutes		Time
				s					Seconds		Time
									Diameter		Size of drill bits, grinding wheels, etc.
			n0						No load speed		Rotational speed, at no load
				n					Rated speed		Maximum attainable speed
.../min									Revolutions or reciprocation		Revolutions, strokes, surface speed,
									per minute		orbits etc. per minute
0									Off position		Zero speed, zero torque...
1, 2, 3, ...									Selector settings		Speed, torque or position settings.
I, II, III,											Higher number means greater speed
0									Infinitely variable selector with off		Speed is increasing from 0 setting
									Arrow		Action in the direction of arrow
									Alternating current		Type or a characteristic of current
									Direct current		Type or a characteristic of current
									Alternating or direct current		Type or a characteristic of current
									Class II construction		Designates Double Insulated
											Construction tools.
									Earthing terminal		Grounding terminal
									Warning symbol		Alerts user to warning messages
									Li-ion RBRC seal		Designates Li-ion battery recycling
											program
									Ni-Cad RBRC seal		Designates Ni-Cad battery recycling
											program
									Read manual symbol		Alerts user to read manual
									Wear eye protection symbol		Alerts user to wear eye protection

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Symbols (continued)

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this component is recognized by Underwriters

Laboratories.

This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.

This symbol designates that this tool is listed by the Canadian Standards Association.

This symbol designates that this tool is listed by the Canadian Standards

Association, to United States and Canadian Standards.

This symbol designates that this tool is listed by the Intertek Testing

Services, to United States and Canadian Standards.

This symbol designates that this tool complies to NOM Mexican Standards.

Conforms to

UL Standard 60745-1

UL Standard 60745-2-6

Certified to

CAN/CSA Standard C22.2 No. 60745-1-07

CAN/CSA Standard C22.2 No. 60745-2-6-04

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! WARNING

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Functional Description and Specifications

Disconnect the plug from the power source before making any assembly, adjustments or changing accessories. Such preventive safety

measures reduce the risk of starting the tool accidentally.

Rotary Hammer

FIG. 1

VIBRATION DAMPER

HANDLE / HAMMER MECHANISM

(RH850VC ONLY)

SELECTOR LEVER

VENTILATION OPENINGS

TRIGGER

LOCKING SLEEVE

SWITCH

TRIGGER

DUST SHIELD

RELEASE

SWITCH

SERVICE

REMINDER

LIGHT

VARIABLE

SPEED DIAL

AUXILIARY

HANDLE

HAND

GRIP

Model number

RH745

RH850VC

Shank style

SDS-Max®

SDS-Max®

Maximum Capacities:

Carbide tipped bits

1-3/4"

1-7/8"

Carbide tipped core bits

5"

6"

NOTE: For tool specifications refer to the nameplate on your tool.

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Assembly

INSTALLING ACCESSORIES

FIG. 2

Clean the insert shank end of the accessory to remove any debris, then lightly grease with a light oil or lubricant.

Insert accessory into the tool holder through the dust shield, while twisting and pushing inward until it locks automatically into place. Pull outward on the accessory to be certain it is locked into the tool holder (Fig. 2).

NOTE: The high efficiency available from the rotary hammers can only be obtained if sharp and undamaged accessories are used. The "cost" to maintain sharp and undamaged accessories is more than offset by the "time saved" in operating the tool with sharp

accessories.
	REMOVING ACCESSORIES		DUST SHIELD
	WARNING	Accessories may be hot after
!
		use. Avoid contact with skin

and use proper protective gloves or cloth to remove.

To remove an accessory, pull and hold locking sleeve backward and pull bit forward (Fig. 2). All accessories should be wiped clean after removing.

LOCKING SLEEVE

AUxILIARy HANDLE	FIG. 3
The tool must be supported with the auxiliary
handle, which can be swiveled 360˚. To
reposition and/or swivel the handle, loosen
the hand grip, move the handle to the
desired position along the barrel and
securely retighten the hand grip (Fig. 3).

HAND GRIP

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Operating Instructions

DUAL FUNCTION TRIGGER SWITCH

To turn the tool “ON” in the Drilling/ Hammering mode, squeeze and hold the trigger switch. To turn the tool “OFF”, release the trigger switch, which is spring loaded and will return to the “OFF” position automatically (Fig. 1).

Your tool is also equipped with a "Lock-ON" feature when the selector dial is in the Hammering Only mode which allows continuous operation without holding the trigger (Fig. 1).

TO LOCK TOOL “ON”: turn the selector dial to the Hammering Only mode and squeeze the trigger switch until it locks.

TO TURN TOOL: “OFF“ press the trigger release switch and the trigger will return to the “OFF” position automatically.

To increase switch life, do not turn switch on and off while tool is under load.

VARIAbLE SPEED DIAL

Your tool is equipped with a variable speed dial (Fig. 1). The impact rate (BPM) and rotating speed (RPM) can be varied according to the type of work being performed by setting the variable speed dial to the selected setting. The chart below will help you to determine which setting to use for your application. However, a pre-test will determine the best speed setting, as the chart is intended only as a guide. Once the proper setting is determined the impact rate and rotating speed is kept constant by means of the "Electronic Feedback Circuitry". The variable speed dial can be adjusted while the motor is running, allowing the operator to adjust the impact rate and rotating speed according to the actual application.

Chipping (Demolition)

Area of application	Control setting
Plaster work	1 - 2
Removing tiles	3
Brick work	4
Concrete	5 - 6
Drilling Holes
Lower speeds	Higher speeds
Accurate starts	Faster penetration
Minimize breakouts
when the bit exits
the material.

"TURbO" FEATURE

In the "Hammer Only" mode power is automatically increased 10% when the tool is turned on to provide maximum chiselling performance.

RH850VC ONLy: ELECTRONIC

FEEDbACK CIRCUITRy (EFC)

The internal electronic feedback system provides a "soft start", which will reduce the stresses that occur from a high torque start. The system also helps to keep the preselected impact rate and rotating speed virtually constant between no-load and load conditions.

RH850VC ONLy: VIbRATION DAMPER

HANDLE / HAMMER MECHANISM

The integrated vibration damper in the main handle and hammer mechanism reduces vibrations (Fig. 1).

SELECTOR LEVER

The selector lever allows the tool to be set for various applications as listed in the following chart, (Fig. 4).

Do not operate the selection ! CAUTION dial until the tool comes to a

complete stop. Shifting during rotation of the chuck can cause damage to the tool.

When using demolition or chipping bits such

as bull points, chisels, spades, gouges, etc. the “Hammer Only” mode must be selected.

SELECTOR LEVER - “VARIO-LOCK”

The vario-lock can be set in any one of twelve positions (30˚ increments). Choose a position which is best suited for your operation. The Vario-Lock position is intended for use with chipping bits such as bull points, spades, gouges, etc.

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Turn the selector lever, to the “vario-lock” setting. Next, rotate the locking sleeve, along with the accessory, to the desired position. Then turn the selector lever to the

“hammer only” setting and slightly turn the locking sleeve to have it automatically lock into a definite position.

FIG. 4

Drilling/Hammering: used for drilling with solid carbide bits and core bits

Vario-Lock:

Hammering Only:

allows chisel to be set in

used for chipping

one of 12 positions

and demolition work

(right or left “0” position)

SLIP CLUTCH

The tool has a internal pre-set slip clutch. The output spindle will stop rotating if the accessory binds and overloads the tool.

TOOL TIPS

Following a few simple tips will reduce wear on the tool and the chance of injury to the operator.

The high efficiency available from the BOSCH Rotary Hammer can only be obtained if sharp and undamaged drilling tools are used. Note that the costs for maintaining sharp drilling tools are more than offset by the time lost in operating dull drilling tools.

All grease packed hammers require a short time to warm up. Depending on the

temperature, this time will vary from approximately 15 seconds (90° F) to 2 minutes (32° F). The tool will exert its full power and hammering action after the heat from impact hammering has spread, softening the grease.

CARbIDE TIPPED bITS

The rotary hammer is designed to use SDSMax® carbide tipped bits for drilling into stone, concrete, cement, brick, cinder block, mortar, soft stone and other unusually hard non-metal materials.

The amount of pressure to be used is dependent upon the type of material being drilled. Soft materials require less pressure; while hard materials require more pressure.

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