Toyota Sienna 1999, Sienna 2000, Sienna 2001, Sienna 2002, Sienna 2003 User Manual

4 (1)

 

 

 

 

 

 

C

 

 

 

 

 

-(Three

 

 

 

A

 

 

 

 

(62.44)

1,480

 

 

Dimensional

 

 

 

 

 

685

 

 

 

(58.27)

 

c

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(26.97)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1,586

D

 

 

 

 

 

 

 

 

 

913

761

 

 

 

Distance)

 

 

 

 

 

 

 

(50.16)

 

 

 

 

 

 

 

L

 

(29.96)

 

 

 

 

 

 

 

 

 

 

 

 

 

1,274

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K

 

 

(35.94)

B

 

1,036

564

302

 

 

 

 

 

 

 

 

 

 

(22.20)

(11.89)

 

 

 

 

 

 

 

1,383

 

753

(40.79)

 

b

 

 

 

 

 

 

 

 

 

 

l

 

 

 

 

I

 

 

(54.45)

938

(29.65)

1,055

 

 

 

 

 

 

 

 

 

 

(41.54)

 

 

 

 

 

 

 

G

 

 

(36.93)

 

 

a

 

 

 

 

 

675

 

 

F

 

 

 

 

 

 

 

(26.57)

 

 

 

 

 

 

k

 

 

 

 

 

 

E

 

760

 

 

i

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

(29.92)

g

 

 

 

 

 

 

 

 

 

882

 

f

 

 

 

 

 

 

 

467

 

 

 

 

 

 

 

 

 

 

(34.72)

 

 

 

 

 

 

 

 

 

 

(18.39)

788

809

h

 

 

 

 

 

 

 

 

 

(31.02)

e

 

 

 

 

 

 

 

 

 

 

(31.85)

 

 

 

 

 

 

 

 

 

J

 

 

338

 

 

 

 

 

 

 

 

 

 

 

(13.31)

 

 

 

 

 

 

C-K

C-L

C-k

C-l

j

 

 

 

 

K-k

L-l

 

 

 

 

 

or

or

 

or

or

 

 

 

 

 

 

 

 

c-k

c-l

 

c-K

c-L

 

 

 

 

 

1,519

1,439

674

335

 

1,644

1,497

 

HINT:

For symbols, capital letters indicate right side of vehicle,

 

(59.80)

(56.65)

(26.54)

(13.19)

(64.72)

(58.94)

 

small letters indicate left side of vehicle (Seen from rear).

mm (in.)

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

 

 

 

Name

 

 

Hole dia.

Symbol

 

Name

Hole dia.

A, a

Front fender installation nut

 

 

 

 

6 (0.24) nut

G, g

Radiator support standard hole

10 (0.39)

B, b

Front spring support hole-inner

 

 

 

11 (0.43)

H, h

Radiator support standard hole

10 (0.39)

C, c

Hood hinge installation nut-rear

 

 

 

8 (0.31) nut

I, i

Radiator support standard hole

10 (0.39)

D

Cowl top panel vehicle center mark

 

 

3 (0.12) R

J, j

Front crossmember standard hole

12 (0.47)

E, e

Front side member standard hole

 

 

 

13 (0.51)

K, k

Front fender apron cut-out portion

F, f

Front side member standard hole

 

 

 

17 (0.67)

L, l

Front fender installation nut

6 (0.24) nut

COMPARTMENT ENGINE

DRAWINGS DIMENSION BODY

Drawings Dimension Body - DIMENSIONS BODY

3-DI

BO-45

BODY - REAR WIPER AND WASHER

BO23Z-01

INSTALLATION

1.INSTALL WASHER NOZZLE

2.INSTALL WIPER MOTOR AND LINK ASSEMBLY

(a)Install the grommet.

(b)Install the wiper motor and link assembly with 5 bolts.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

(c)Connect the connector.

 

 

H02639

 

 

 

3. INSTALL BACK DOOR TRIM BOARD

 

: 11 Clips

 

 

 

 

Install the door trim board to the back door panel.

 

 

 

H02352

: 3 Clips

4.

INSTALL SIDE GARNISH

 

(a)

Install the side garnish to the back door panel.

 

(b)

Employ the same manner described above to the other

 

 

side.

 

 

H02351

 

 

 

5. INSTALL CENTER GARNISH

 

 

 

 

: 5 Clips

 

 

 

 

Install the center garnish to the back door panel.

 

 

 

H02350

2001 SIENNA (RM787U)

Author!:

Date!:

1722

BO-46

BODY - REAR WIPER AND WASHER

6.INSTALL BACK DOOR PULL STRAP

(a)Install the back door pull strap with the screw.

(b)Install the strap cover.

H02349

7.INSTALL BACK DOOR ASSIST GRIP

(a)Install the back door assist grip with the 2 screws.

(b)Close the covers.

8.INSTALL WIPER ARM

(a)Operate the wiper once and turn the wiper switch OFF.

(b)Install the wiper arm and tighten nuts by hand.

H02348

Defogger

Line

A

H02370

(c)Adjust the installation position of the wiper arm to the position shown in the illustration.

A: 38.6 mm (1.520 in.)

(d)Torque the nut.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

2001 SIENNA (RM787U)

Author!:

Date!:

1723

BE-159

BODY ELECTRICAL - ENGINE IMMOBILISER SYSTEM

BE0B4-09

INSPECTION

INSPECTION TRANSPONDER KEY COIL CONTINUITY

Check that continuity exists between terminal 1 and 2.

If continuity is not as specified, replace the coil.

I03099

2001 SIENNA (RM787U)

Author!:

Date!:

1677

BO-38

BODY - FRONT WIPER AND WASHER

BO0SF-02

A

A

B

B

 

 

 

K

 

E

D

C

 

G

D

 

G

 

H

F

L

H

M J

J I

H02366

INSPECTION

INSPECT WASHER NOZZLE

While operating the washer, check that the upper point where the washer fluid hits the windshield and the surge area are within the range indicated by the hatched line.

A:Approx. 150 mm (5.91 in.)

B:Approx. 50 mm (1.97 in.)

C:Approx. 0 - 50 mm (0 - 1.97 in.)

D:Approx. 120 mm (4.72 in.)

E:Approx. 299 mm (11.77 in.)

F:Approx. 167 mm (6.57 in.)

G:Approx. 65 mm (2.56 in.)

H:Approx.105 mm (4.13 in.)

I:Approx. 61 mm (2.40 in.)

J:Approx. 300 mm (11.81 in.)

K:Approx. 221 mm (8.70 in.)

L:Approx. 251 mm (9.88 in.)

M:Approx. 37 mm (1.46 in.)

2001 SIENNA (RM787U)

Author!:

Date!:

1715

BO-44

 

 

 

BODY - REAR WIPER AND WASHER

 

 

 

 

BO0SJ-02

 

 

 

INSPECTION

 

 

 

 

 

 

INSPECT REAR WASHER NOZZLE

B

A

 

While operating the washer, check if the point where the washer

C

D

 

fluid hits the back door glass is within the range indicated by the

 

 

hatched line.

 

 

 

 

 

 

A: Approx. 152 mm (5.98 in.)

 

 

 

B: Approx. 115 mm (4.53 in.)

 

 

 

C: Approx. 110 mm (4.33 in.)

 

 

H02369

D: Approx. 183 mm (7.20 in.)

 

 

 

 

2001 SIENNA (RM787U)

Author!:

Date!:

1721

BE-147

BODY ELECTRICAL - GARAGE DOOR OPENER SYSTEM

BE0G5-05

INSPECTION

1. INSPECT GARAGE DOOR OPENER SWITCH

Press the switch and check that each LED (red) lights up. Even if only one switch is found not to light up, replace it.

I19482

 

2.

INSPECT GARAGE DOOR OPENER REGISTRATION

 

HINT:

AND TRANSMITTING

 

 

 

Use the home link tester made by KENT MORE for this test.

 

As it is necessary to record the code of the hand held transmit-

 

ter, customer’s code will be erased. When the inspection com-

 

pletes, please register the customer’s again.

 

(a)

Check that the code of hand held transmitter for inspec-

I19483

 

tion can be recorded (See page BE-142 ).

If the code can not be registered, replace garage door opener.

(b)Press the switch which an inspection code has been registered for and check that LED (green) of the home link

tester lights up.

If the LED (green) does not light up, replace the garage door opener.

I19484

2001 SIENNA (RM787U)

Author!:

Date!:

1665

BE-148

BODY ELECTRICAL - GARAGE DOOR OPENER SYSTEM

Wire Harness Side

3. INSPECT GARAGE DOOR OPENER SWITCH CIRCUIT

Disconnect the connector from the switch and inspect the con-

 

 

nector on the wire harness side, as shown.

I04194

Tester connection

Condition

Specified condition

1 - Ground

Constant

Continuity

2 - Ground

Constant

Battery positive voltage

If the circuit is not as specified, inspect the power source or wire harness.

2001 SIENNA (RM787U)

Author!:

Date!:

1666

BO-19

 

 

 

BODY - SLIDE DOOR

 

 

 

 

BO0S5-03

 

 

 

DISASSEMBLY

 

 

: 2 Clips

 

 

 

 

 

1. REMOVE CUP HOLDER

 

 

 

Using a screwdriver, remove the cup holder as shown in the il-

 

 

 

lustration.

H02426

: 10 Clips

H02427

: 4 Clips

2.REMOVE DOOR TRIM

(a)Remove the screw.

(b)Insert a screwdriver between the door and door trim to pry

the trim out.

NOTICE:

Be careful not to damage the door and door trim.

HINT:

Tape the screwdriver tip before use.

(c)Pull the trim to remove it.

3.REMOVE UPPER NO.1 TRIM COVER

Using a screwdriver, remove the upper No.1 trim cover. HINT:

Tape the screwdriver tip before use.

H02428

 

 

: 2 Clips

4. REMOVE UPPER NO.2 TRIM COVER

 

 

 

 

 

Using a screwdriver, remove the upper No.2 trim cover.

 

 

 

HINT:

 

 

 

Tape the screwdriver tip before use.

H02429

Cotton

 

 

Panel

 

 

 

 

 

 

Tape

 

 

 

 

 

Cover

 

 

 

 

 

 

 

 

 

 

BO2455

2001 SIENNA (RM787U)

5. REMOVE SERVICE HOLE COVER

Remove the service hole cover.

NOTICE:

At the time of reassembly, please refer to the following item.

Do not block the trim clip sealing with the service hole cover.

Author!:

Date!:

1696

BO-20

BODY - SLIDE DOOR

w/o Power slide door:

w/ Power slide door:

6.w/o Power slide door:

REMOVE SLIDE DOOR FULL OPEN STOP LOCK

(a)Disconnect the cable from the slide door lock control assembly.

(b)Remove the hole plug, cable clamp and slide door full

open stop lock.

7.w/ Power slide door:

REMOVE SLIDE DOOR FULL OPEN STOP LOCK

H02430

8.REMOVE SLIDE DOOR LOCK

(a)Disconnect the cable from the slide door lock control assembly.

(b)Disconnect the connector.

(c)Remove the clip.

(d)Remove the 3 screws.

Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)

HINT:

At the time of reassembly, please refer to the following item. Apply adhesive to the 3 screws.

Part No. 08833-00070, THREE BOND 1324 or equivalent

9.REMOVE CUSHION

10.REMOVE FEMALE STOPPER

H07403

11.REMOVE WINDOW GARNISH

(a)Using a screwdriver, remove the trim board cover.

HINT:

Tape the screwdriver tip before use.

(b)Remove the 3 screws and window garnish.

H02432

12.REMOVE INSIDE HANDLE

(a)Remove the 2 screws.

(b)Using a screwdriver, remove the inside handle.

HINT:

Tape the screwdriver tip before use.

(c)Disconnect the cables from the inside handle.

H02433

2001 SIENNA (RM787U)

Author!:

Date!:

1697

BO-21

BODY - SLIDE DOOR

H02435

H02436

w/o Power slide door:

13.REMOVE SLIDE DOOR FRONT LOCK

(a)Disconnect the link and cable from the slide door lock control assembly.

(b)Remove the 4 screws and slide door front lock.

Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)

HINT:

At the time of reassembly, please refer to the following item. Apply adhesive to the 4 screws.

Part No. 08833-00070, THREE BOND 1324 or equivalent

14.REMOVE OUTSIDE HANDLE

(a)Disconnect the link and cable.

(b)Remove the 2 bolts and outside handle.

(c)Remove the retainer and key cylinder from the outside handle.

15.REMOVE SLIDE DOOR CONTROL MALE JUNCTION

(a)Disconnect the connector.

(b)Remove the clamp.

(c)Remove the 2 bolts and slide door control male junction.

16.REMOVE SLIDE DOOR LOCK REMOTE CONTROL ASSEMBLY

(a)Disconnect the control link.

(b)Attach the rivet cutter to a drill.

(c)Gently and vertically put the drill to the rivet, and cut the

rivet flanges.

NOTICE:

SPrizing the hole with a drill can lead to damage to the rivet hole or breaking the rivet cutter.

STake care as the cut rivet is hot.

w/ Power slide door:

H07402

2001 SIENNA (RM787U)

Author!:

Date!:

1698

BO-22

BODY - SLIDE DOOR

(d)Even if flange is taken off, continue drilling and push out remaining fragments with the drill.

(e)Remove the slide door lock control assembly.

H02438

Riveter

Mandrel

Riveter

Riveter

HINT:

At the time of reassembly, please refer to the following items.

SApply MP grease to the sliding surface of the slide door lock control assembly.

SUsing an air riveter or hand riveter, install the slide door lock control assembly to the door frame with the rivets.

H02439

NOTICE:

At the time of reassembly, please refer to the following items.

SDo not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent.

H02440

SDo not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.

H02441

SInstall the rivet while attaching materials, as they are not tightened firmly.

Riveter

H02442

2001 SIENNA (RM787U)

Author!:

Date!:

1699

BO-8

BODY - FRONT DOOR

BO0S1-03

DISASSEMBLY

1.w/o Power window:

REMOVE REGULATOR HANDLE

Pull off the snap ring with a shop rag and remove the regulator handle and plate.

BO0020

30°

Front

N03522

HINT:

At the time of reassembly, please refer to the following item. With door window fully closed, install the plate and regulator handle with the snap ring, as shown in the illustration.

2.REMOVE INSIDE HANDLE BEZEL

(a)Remove the screw.

(b)Using a screwdriver, remove the inside handle bezel as

shown in the illustration.

HINT:

Tape the screwdriver tip before use.

H02333

3.w/ Power window:

REMOVE POWER WINDOW SWITCH

(a)Using a screwdriver, remove the power window switch.

HINT:

Tape the screwdriver tip before use.

(b)Disconnect the connector.

4.REMOVE ARMREST

5.REMOVE COURTESY LIGHT

H02334 6. w/o Power window:

REMOVE UPPER ARMREST BASE PANEL

2001 SIENNA (RM787U)

Author!:

Date!:

1685

BO-9

BODY - FRONT DOOR

: 7 Clips

H02335

N23104

7.REMOVE DOOR TRIM

(a)Remove the cap and screw.

(b)Remove the 2 screws.

(c)Insert a screwdriver between the door and door trim to pry

the trim out.

NOTICE:

Be careful not to damage the door and door trim.

HINT:

Tape the screwdriver tip before use.

(d)Pull the trim upward to remove it.

(e)Remove the inner weatherstrip from the door trim.

8.REMOVE INSIDE HANDLE

(a)Remove the screw.

(b)Disconnect the 2 control links from the inside handle as

shown in the illustration.

9.REMOVE SERVICE HOLE COVER

Remove the 2 grommets and cover.

NOTICE:

At the time of reassembly, please refer to the following item.

Do not block the trim clip sealing with the service hole cover.

HINT:

At the time of reassembly, please refer to the following item. Bring out the connector and 2 links through the service hole cover.

10.REMOVE OUTSIDE REAR VIEW MIRROR

(a)w/ Power remote control mirror:

Disconnect the connector, then remove the clamp.

(b)Remove the 3 bolts and mirror.

Torque: 7.8 N·m (80 kgf·cm, 69 in.·lbf)

11.REMOVE SPEAKER

(a)Remove the 3 screws.

(b)Disconnect the connector.

(c)Remove the speaker.

12.REMOVE DOOR GLASS

(a)Remove the 2 bolts.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

(b)Remove the door glass.

2001 SIENNA (RM787U)

Author!:

Date!:

1686

BO-10

BODY - FRONT DOOR

13.REMOVE OUTER WEATHERSTRIP

Using a scraper, remove the outer weatherstrip as shown in the illustration.

HINT:

Tape the scraper tip before use.

14.REMOVE DOOR GLASS RUN

15.REMOVE LOWER FRAME

16.REMOVE WINDOW REGULATOR

H02336 (a) w/ Power window:

Disconnect the connector.

w/ Power window:

w/o Power window:

(b)w/ Power window:

Remove the 6 bolts and window regulator.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

(c)w/o Power window:

Remove the 5 bolts, nut and window regulator.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

HINT:

Remove the regulator through the service hole.

HINT:

At the time of reassembly, please refer to the following item. Apply MP grease to the window regulator.

NOTICE:

At the time of reassembly, please refer to the following item.

Do not apply grease to the spring of the window regulator.

17.w/ Power window (driver’s side): REMOVE WINDOW REGULATOR MOTOR

(a)Place matchmarks on the window regulator motor bracket and regulator gear.

(b)Using a torx wrench, remove the 3 screws and motor.

HINT:

At the time of reassembly, please refer to the following item. Align the matchmarks on the regulator motor bracket and regulator gear.

NOTICE:

If having rotated the motor only, reset the motor

H02337 (See page BE-65 ).

HINT:

Never rotate the motor to the down direction until the complete of the window glass installation.

18.w/ Power window (passenger’s side): REMOVE WINDOW REGULATOR MOTOR

Using a torx wrench, remove the 3 screws and motor.

2001 SIENNA (RM787U)

Author!:

Date!:

1687

BO-1 1

BODY - FRONT DOOR

19.REMOVE DOOR LOCK

(a)Remove the inside locking link protector.

(b)Disconnect the inside handle opening link.

(c)Using a clip remover, remove the bellcrank and clamp.

H02338

 

(d) Disconnect the locking link assembly.

 

(e) w/ Power door lock:

 

Disconnect the connector.

 

(f) Disconnect the 2 links from outside handle and door lock

 

cylinder.

 

(g) Using a torx wrench, remove the 3 screws and door lock.

 

Torx wrench: T30 (Part No. 09042-00010 or locally

 

manufactured tool)

H02339

Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)

 

HINT:

Remove the door lock through the service hole.

HINT:

At the time of reassembly, please refer to the following items.

SApply adhesive to 3 screws.

Part No. 08833-00070, THREE BOND 1324 or equivalent

SApply MP grease to the sliding and rotating parts of the door lock.

H03705

H03952

2001 SIENNA (RM787U)

20.REMOVE OUTSIDE HANDLE WITH DOOR LOCK CYL-

INDER

(a)Disconnect the connector, then remove the clamps.

(b)Remove the cap, 2 bolts and outside handle with door lock cylinder.

Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)

(c)Remove the bolt and door lock cylinder from the outside handle.

Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)

Author!:

Date!:

1688

BO-29

BODY - BACK DOOR

BO23Y-01

DISASSEMBLY

1.REMOVE BACK DOOR ASSIST GRIP

(a)Using a screwdriver, open the covers.

HINT:

Tape the screwdriver tip before use.

(b)Remove the 2 screws and assist grip.

H02348

2.REMOVE BACK DOOR PULL STRAP

(a)Using a screwdriver, remove the strap cover.

HINT:

Tape the screwdriver tip before use.

(b)Remove the screw and pull strap.

 

H02349

: 5 Clips

3. REMOVE CENTER GARNISH

Using a screwdriver, remove the center garnish.

HINT:

Tape the screwdriver tip before use.

H02350

 

 

: 3 Clips

 

4.

REMOVE SIDE GARNISH

 

 

 

 

 

 

 

(a)

Using a screwdriver, remove the side garnish.

 

 

 

 

HINT:

 

 

 

 

 

Tape the screwdriver tip before use.

 

 

 

 

(b)

Employ the same manner described above to the other

 

 

 

 

 

side.

 

 

 

H02351

 

 

: 11 Clips

2001 SIENNA (RM787U)

5.REMOVE DOOR TRIM BOARD

(a)Insert a screwdriver between the door and door trim board to pry the door trim board out.

NOTICE:

Be careful not to damage the door and door trim board.

HINT:

Tape the screwdriver tip before use.

(b)Pull the door trim board to remove it.

H02352

Author!:

Date!:

1706

BO-30

: Clip

BODY - BACK DOOR

6.REMOVE HIGH-MOUNTED STOP LIGHT

(a)Remove the 2 screws.

(b)Disconnect the connector.

(c)Remove the high-mounted stop light.

7.REMOVE WASHER NOZZLE

8.REMOVE REAR WIPER ARM

Remove the nut, rear wiper arm.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

H02368

9.REMOVE WIPER MOTOR AND LINK ASSEMBLY

(a)Remove the 3 bolts from the wiper motor.

(b)Remove the 2 bolts and wiper motor and link assembly.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

(c)Remove the grommet.

10.REMOVE COMBINATION LIGHTS

H02639

11.REMOVE LICENSE PLATE LIGHT ASSEMBLY

(a)Disconnect the back door control cable from the handle lever.

(b)Disconnect the connector.

(c)Remove the 3 nuts.

(d)Using a screwdriver, remove the license plate light as-

sembly.

HINT:

H02353 Tape the screwdriver tip before use.

(e)Remove the handle lever from the license plate light cover.

(f)Remove the license plate light assembly from the license plate light cover.

2001 SIENNA (RM787U)

Author!:

Date!:

1707

BO-31

BODY - BACK DOOR

12.REMOVE KEY CYLINDER

(a)Disconnect the back door lock locking link from the key cylinder.

(b)Disconnect the connector.

(c)Remove the 2 bolts and key cylinder.

Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)

H02354

13.REMOVE BACK DOOR LOCK

(a)Disconnect the connectors.

(b)Remove the 3 bolts and door lock.

Torque: 7.8 N·m (80 kgf·cm, 69 in.·lbf)

H02355

2001 SIENNA (RM787U)

Author!:

Date!:

1708

BO-7

BODY - FRONT DOOR

FRONT DOOR

COMPONENTS

 

 

 

 

BO0S0-03

 

 

 

 

 

 

 

 

Lower Frame

 

Door Glass Run

 

 

 

 

 

 

 

L 4.9 (50, 43 in.·lbf)

5.5 (56, 49 in.·lbf)

 

 

 

 

 

 

 

 

 

 

Door Glass

 

 

w/o Power door

 

Outside Handle

 

 

 

lock:

 

 

 

 

 

 

 

 

 

 

 

7.8 (80, 69 in.·lbf)

 

Door Lock Cylinder

 

5.4 (55, 48 in.·lbf)

 

Outside Rear

 

 

 

Door Check

 

 

Locking Link Assembly

 

View Mirror

 

L 4.9 (50, 43 in.·lbf)

 

25 (260, 19)

 

 

 

 

 

 

Door Lock

 

 

 

Inside Handle

 

 

Inside Locking Link Protector

 

 

Opening Link

25 (260, 19)

 

 

 

 

 

w/o Power window:

Window

 

5.5 (56, 49 in.·lbf)

 

 

Regulator

 

 

 

Door Hinge

 

 

 

 

 

 

 

 

 

 

 

 

30 (306, 22)

 

 

Inside Handle Bezel

5.4 (55, 48 in.·lbf)

Window

Service Hole Cover

5.4 (55, 48 in.·lbf)

 

 

 

Regulator

 

 

 

 

Inside Handle

Motor

Grommet

 

 

Outer Weatherstrip

 

 

 

 

 

 

 

 

 

 

Door Trim

 

 

 

w/o Power window:

Door Trim

 

 

 

 

Speaker

 

Courtesy Light

 

 

 

Courtesy

 

 

 

 

 

Light

 

 

 

 

 

 

 

 

Armrest

 

 

 

Armrest

 

 

 

 

 

 

Regulator Handle

 

Power Window Switch

 

 

Upper Armrest

 

 

 

 

 

 

 

 

 

 

 

 

Base Panel

 

 

N·m (kgf·cm, ft·lbf)

: Specified torque

 

 

 

L Precoated part

 

 

 

 

 

H15885

2001 SIENNA (RM787U)

 

 

 

 

 

 

 

 

 

 

Author!:

Date!:

1684

BO-5

BODY - REAR BUMPER

REAR BUMPER

BO0RY-02

COMPONENTS

Rear Bumper Arm

31 (320, 23)

31 (320, 23)

Side Mounting Bracket

No.3 Side Bracket

Rear Bumper Reinforcement

Energy Absorber

No.2 Side Bracket

6.8 (70, 61 in.·lbf)

Rear Bumper Cover

N·m (kgf·cm, ft·lbf) : Specified torque

H02346

2001 SIENNA (RM787U)

Author!:

Date!:

1682

BO-47

BODY - BODY OUTSIDE MOULDING

BODY OUTSIDE MOULDING

BO0SL-03

COMPONENTS

Outside Quarter

Moulding

Hole Plug

Slide Door

Outside Moulding

 

Front Door

Front Fender

Outside Moulding

Outside Moulding

Back Door Lower

Outside Moulding

H15781

2001 SIENNA (RM787U)

Author!:

Date!:

1724

BO-35

BODY - FRONT WIPER AND WASHER

FRONT WIPER AND WASHER

COMPONENTS

 

 

BO0SD-02

 

 

 

 

 

Wiper Arm

 

 

 

 

Cap

 

 

 

 

20 (205, 15)

 

 

 

 

 

Cap

 

RH Cowl Top

 

 

20 (205, 15)

 

Ventilator Louver

 

Washer Nozzle

LH Cowl Top

 

 

 

 

 

 

 

 

Ventilator Louver

 

Hood to Cowl

 

 

 

 

Top Seal

 

 

 

 

7.8 (80, 69 in.·lbf)

 

Cowl Panel

 

 

 

 

Hole Cover

 

 

 

5.5 (56, 49 in.·lbf)

 

 

 

 

Outer Front Cowl

7.4 (75, 65 in.·lbf)

 

 

Top Panel

No.1 Cowl Water

7.4 (75, 65 in.·lbf)

 

 

Wiper Link

 

 

Extract Hose

 

 

 

 

 

 

 

 

 

 

No.2 Cowl Water

 

 

 

7.4 (75, 65 in.·lbf)

Extract Hose

 

 

 

 

 

 

 

Wiper Motor

 

 

N·m (kgf·cm, ft·lbf)

: Specified torque

 

H02358

 

 

 

 

2001 SIENNA (RM787U)

 

 

 

 

 

 

Author!:

Date!:

1712

BO-28

BODY - BACK DOOR

BACK DOOR

COMPONENTS

 

 

BO0S9-02

 

 

 

 

 

Wiper Arm

 

 

Back Door Hinge

 

 

19 (195, 14)

 

 

5.4 (55, 48 in.·lbf)

 

 

 

 

 

 

5.4 (55, 48 in.·lbf)

 

 

 

19 (195, 14)

Grommet

 

Center Garnish

 

 

Wiper Motor and

 

 

 

Link Assembly

 

 

 

Washer Nozzle

 

 

 

 

17 (175, 13)

 

Side Garnish

High-mounted

 

Back Door Stay

 

 

 

 

 

Stop Light

 

 

Door Trim Board

 

 

22 (225, 16)

 

 

 

 

Stopper Cushion

 

 

 

 

5.5 (56, 49 in.·lbf)

 

 

 

Lower Stopper

Key Cylinder

 

 

Back Door Assist Grip

 

 

License Plate Light

Strap Cover

 

 

 

 

Cover

 

 

Control Link

License Plate

Light

Back Door Pull Strap

 

Assembly

 

 

 

 

Handle Lever

 

 

Back Door Lock

x 3

 

 

 

7.8 (80, 69 in.·lbf)

 

 

 

 

 

 

 

 

 

Rear Combination Light

 

 

 

 

Back Door Scuff Plate

 

 

 

11 (115, 8)

 

 

Rear Combination Light

Door Lock Striker

 

 

 

 

 

 

N·m (kgf·cm, ft·lbf)

: Specified torque

 

 

H02356

 

 

 

 

2001 SIENNA (RM787U)

 

 

 

 

 

 

Author!:

Date!:

1705

Toyota Sienna 1999, Sienna 2000, Sienna 2001, Sienna 2002, Sienna 2003 User Manual

BO-14

BODY - SLIDE DOOR

SLIDE DOOR

BO0S3-04

COMPONENTS

Upper Rail Cushion

Male Stopper

Front Lock

Striker

Center Quarter

Trim Cover

23 (230, 17)

Quarter Trim

Speaker Grille

Cover

 

 

43 (440, 32)

 

 

 

 

Rear Lock Striker Slide Door Control

Slide Door Female Junction

Scuff Plate

Slide Door

Rear No.1 Seat

Outer Belt

Center Rail Garnish

Quarter Trim Panel

w/ Power slide door:

Power Slide Door Drive Unit

w/ LH power slide door:

Power Slide Door Drive Unit

 

 

 

 

 

Center Rail

 

 

 

w/ Power slide door:

 

 

w/ Power

 

 

 

 

 

slide door:

 

 

 

Rear Seal Grommet

 

 

 

 

 

 

 

 

 

 

 

 

 

x 6

 

 

 

 

 

 

9.8 (100, 7)

 

 

 

 

 

 

 

Center Rail

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Protector

 

 

 

 

 

 

 

 

 

9.8 (100, 7)

 

 

 

 

 

 

Center Roller

 

 

Lower Step Plate

 

 

 

 

Back Door Scuff Plate

Open Striker

 

 

 

 

 

 

 

7.0 (71, 62 in.·lbf)

N·m (kgf·cm, ft·lbf)

: Specified torque

Rear Door Check Cover

H15875

2001 SIENNA (RM787U)

Author!:

Date!:

1691

 

BODY

-

SLIDE DOOR

BO-15

 

 

 

 

 

 

 

w/ Power slide door:

 

 

Cushion

 

Upper Roller

 

 

Female Stopper

 

 

 

 

Retainer

 

 

 

Slide Door

 

Key Cylinder

 

 

 

Lock

 

 

 

 

Assembly

 

Outside Handle

 

 

13 (130, 9)

 

 

 

 

 

L 4.9 (50, 43 in.·lbf)

 

 

 

 

 

 

 

 

 

Slide Door Lock

w/ Power slide door:

 

 

5.5 (56, 49 in.·lbf)

 

Slide Door Lock

 

 

 

Assembly

 

 

 

 

 

 

 

 

 

Remote Control

 

 

30 (310, 22)

 

 

 

 

Lower Roller

 

 

 

 

Slide Door Control

 

 

 

 

Male Junction

 

 

 

 

 

8.0 (82, 71 in.·lbf)

 

 

 

 

Slide Door

w/ Power slide door:

 

 

 

 

 

 

Slide Door Lock

 

 

Front Lock

Slide Door

 

 

 

Remote Control

 

 

L 4.9 (50, 43 in.·lbf)

Full Open

 

 

 

 

 

Stop Lock

 

Upper No.1

 

 

 

 

 

 

 

 

Trim Cover

 

Slide Door Lock

 

 

 

Upper No.2

Remote Control

 

 

 

 

 

 

 

Trim Cover

 

Inside Handle

 

 

 

 

Service Hole Cover

 

 

 

 

 

Window Garnish

 

 

 

 

 

Door Trim

Cup Holder

 

 

 

 

 

 

N·m (kgf·cm, ft·lbf)

: Specified torque

 

 

 

 

L Precoated Part

 

 

 

 

H07337

2001 SIENNA (RM787U)

 

 

 

 

 

 

 

 

Author!:

Date!:

1692

BO-41

BODY - REAR WIPER AND WASHER

REAR WIPER AND WASHER

COMPONENTS

 

 

BO0SH-02

 

 

 

 

 

Washer Nozzle

 

 

 

 

 

Side Garnish

 

 

 

Center Garnish

 

 

 

Side Garnish

 

 

 

 

 

 

Door Trim Board

 

 

 

 

Back Door Assist Grip

 

 

 

5.4 (55, 48 in.·lbf)

 

Strap Cover

 

 

 

 

Back Door Pull Strap

Wiper Arm

 

 

 

 

5.4 (55, 48 in.·lbf)

 

 

 

 

Wiper Motor and Link

 

 

 

 

Assembly

5.4 (55, 48 in.·lbf)

 

N·m (kgf·cm, ft·lbf) : Specified torque

 

 

 

 

H02638

 

 

 

 

2001 SIENNA

(RM787U)

 

 

 

 

 

Author!:

Date!:

1718

BO-4

BODY - FRONT BUMPER

FRONT BUMPER

BO0RX-03

COMPONENTS

Radiator Grille

Side Mounting Bracket

Side Support

31 (320, 23)

Front Bumper Cover

Front Bumper

Reinforcement

 

 

 

 

 

 

 

5.4 (55, 48 in.·lbf)

 

 

5.4 (55, 48 in.·lbf)

 

 

 

 

 

 

 

Side Mounting

 

 

 

 

 

 

Bracket

 

 

 

 

 

 

 

Center Stay

 

 

 

 

 

Energy Absorber

7.6 (78, 68 in.·lbf)

Side Support

Hole Cover

w/ Fog light:

Fog Light

N·m (kgf·cm, ft·lbf) : Specified torque

H15795

2001 SIENNA (RM787U)

Author!:

Date!:

1681

BO-23

BODY - SLIDE DOOR

BO2JD-01

ADJUSTMENT

1.ADJUST REAR SIDE OF DOOR IN FORWARD/REARWARD AND VERTICAL DIRECTIONS

Loosen the center hinge mounting bolts to adjust.

Torque: 30 N·m (310 kgf·cm, 22 ft·lbf)

H02627

2. ADJUST DOOR IN VERTICAL DIRECTION

Loosen the lower roller mounting bolts to adjust.

Torque: 30 N·m (310 kgf·cm, 22 ft·lbf)

H02628

3.ADJUST DOOR IN FORWARD/REARWARD DIRECTION

Loosen the upper roller mounting bolts to adjust.

Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)

H02629

4. ADJUST DOOR IN LEFT/RIGHT DIRECTION

Loosen the lower roller base mounting bolts to adjust.

H02630

5.ADJUST DOWN FEMALE STOPPER

Loosen the down female stopper mounting bolts to adjust.

H02631

2001 SIENNA (RM787U)

Author!:

Date!:

1700

BO-24

BODY - SLIDE DOOR

6.ADJUST FRONT LOCK STRIKER

(a)Check that the door fit and door lock linkage are adjusted correctly.

(b)Loosen the striker mounting screw.

Torque: 23 N·m (230 kgf·cm, 17 ft·lbf)

(c)Using a plastic hammer, tap the striker to adjust.

H02632

7.ADJUST REAR LOCK STRIKER

(a)Check that the door fit and door lock linkage are adjusted correctly.

(b)Loosen the striker mounting screw.

Torque: 23 N·m (230 kgf·cm, 17 ft·lbf)

(c)Using a plastic hammer, tap the striker to adjust.

H02633

8.ADJUST CONTROL CABLE TENSION

(a)Pull on the rear side cable to provide temporary tension and move roller hinge forward to front of the center rail.

H07346

(b)Open the door 100 mm (3.94 in.).

H11101

Stopper Window

Adjusting Bolt

Rib

H11102

2001 SIENNA (RM787U)

(c)Using a socket wrench, rotate the adjusting bolt clockwise

until hole appears in stopper window on the power slide door drive unit. Then insert a screwdriver to hole.

HINT:

On the drum viewed through the stopper window, there is one part where a rib cannot be seen at all as shown in the illustration.

Author!:

Date!:

1701

Loading...
+ 377 hidden pages