OPERATOR’S MANUAL
MANUEL D’UTILISATION MANUAL DEL OPERADOR
ORBITAL JIG SAW
SCIE SAUTEUSE ORBITALE SIERRA DE VAIVÉN ORBITAL
VARIABLE SPEED
VITESSE VARIABLE VELOCIDAD VARIABLE
JS651L / JS651L1
Your jig saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Cette scie sauteuse a été conçue et fabriquée conformément aux strictes normes de fiabilité, simplicité d’emploi et sécurité d’utilisation. Correctement entretenue, elle vous donnera des années de fonctionnement robuste et sans problème.
AVERTISSEMENT : Pour réduire les risques de blessures, l’utilisateur doit lire et veiller à bien comprendre le manuel d’utilisation avant d’employer ce produit.
Merci de votre achat.
Su sierra de vaivén ha sido diseñada y fabricada de conformidad con nuestras estrictas normas para brindar fiabilidad, facilidad de uso y seguridad para el operador. Con el debido cuidado, le brindará muchos años de sólido y eficiente funcionamiento.
ADVERTENCIA: Para reducir el riesgo de lesiones, el usuario debe leer y comprender el manual del operador antes de usar este producto.
Le agradecemos su compra.
CONSERVER CE MANUEL POUR |
GUARDE ESTE MANUAL PARA |
FUTURE RÉFÉRENCE |
FUTURAS CONSULTAS |
TABLE OF CONTENTS |
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Introduction....................................................................................................................................................................... |
2 |
Warranty............................................................................................................................................................................ |
2 |
General Power Tool Safety Warnings............................................................................................................................ |
3-4 |
Jig Saw Safety Warnings.................................................................................................................................................. |
4 |
Symbols............................................................................................................................................................................ |
5 |
Electrical........................................................................................................................................................................... |
6 |
Features............................................................................................................................................................................ |
7 |
Assembly.......................................................................................................................................................................... |
8 |
Operation..................................................................................................................................................................... |
8-11 |
Maintenance................................................................................................................................................................... |
12 |
Figure Numbers (Illustrations).................................................................................................................................... |
13-16 |
Parts Ordering / Service..................................................................................................................................... |
Back Page |
INTRODUCTION |
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This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED THREE YEAR WARRANTY AND 90 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:
90-DAY EXCHANGE POLICY: During the first 90 days after date of purchase, you may either request service under this warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or requested warranty service, you must present proof of purchase and return all original equipment packaged with the original product. The replacement power tool will be covered by the limited warranty for the balance of the three year period from the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power tool for a period of three years from the date of purchase. With the exception of batteries, power tool accessories are warranted for ninety (90) days. Batteries are warranted for three years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.ryobitools. com. When you request warranty service, you must also present proof of purchase documentation, which includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time, but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or fitness for a particular purpose, are limited to three years from the date of purchase. One World Technologies, Inc. is not responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
2 — English
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless)
power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
3 — English
GENERAL POWER TOOL SAFETY WARNINGS
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
SERVICE
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
When servicing a power tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.
JIG SAW SAFETY WARNINGS
Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock, fire, or serious injury.
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Following this rule will reduce the risk of serious personal injury.
Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
Inspect tool cords periodically and, if damaged, have repaired at your nearest authorized service center. Constantly stay aware of cord location. Following this rule will reduce the risk of electric shock or fire.
Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will reduce the risk of shock, fire, or serious injury.
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 50 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Inspect for and remove all nails from lumber before using this tool. Following this rule will reduce the risk of serious personal injury.
If the power supply cord is damaged, it must be replaced only by the manufacturer or by an authorized service center to avoid risk.
Save these instructions. Refer to them frequently and use them to instruct others who may use this product. If you loan someone this product, loan them these instructions also.
4 — English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL |
SIGNAL |
MEANING |
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DANGER: |
Indicates an imminently hazardous situation, which, if not avoided, will result |
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in death or serious injury. |
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WARNING: |
Indicates a potentially hazardous situation, which, if not avoided, could result |
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in death or serious injury. |
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CAUTION: |
Indicates a potentially hazardous situation, which, if not avoided, may result in |
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minor or moderate injury. |
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NOTICE: |
Indicates important information not related to an injury hazard, such as a situ- |
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ation that may result in property damage. |
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Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL |
NAME |
DESIGNATION/EXPLANATION |
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Safety Alert |
Indicates a potential personal injury hazard. |
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Read Operator’s |
To reduce the risk of injury, user must read and understand operator’s |
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Manual |
manual before using this product. |
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Eye Protection |
Always wear eye protection with side shields marked to comply with |
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ANSI Z87.1. |
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Wet Conditions Alert |
Do not expose to rain or use in damp locations. |
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No Hands Symbol |
Failure to keep your hands away from the blade will result in serious |
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personal injury. |
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Hot Surface |
To reduce the risk of injury or damage, avoid contact with any hot |
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surface. |
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V |
Volts |
Voltage |
A |
Amperes |
Current |
Hz |
Hertz |
Frequency (cycles per second) |
W |
Watt |
Power |
min |
Minutes |
Time |
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Alternating Current |
Type of current |
no |
No Load Speed |
Rotational speed, at no load |
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Class II Construction |
Double-insulated construction |
.../min |
Per Minute |
Revolutions, strokes, surface speed, orbits etc., per minute |
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5 — English |
ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
WARNING:
The double insulated system is intended to protect the user from shock resulting from a break in the tool’s internal insulation. Observe all normal safety precautions to avoid electrical shock.
NOTE: Servicing of a product with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the product to your nearest authorized service center for repair. Always use original factory replacement parts when servicing.
ELECTRICAL CONNECTION
This product has a precision-built electric motor. It should be connected to a power supply that is 120 V, AC only (normal household current), 60 Hz. Do not operate this product on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the product does not operate when plugged into an outlet, double-check the power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the product will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
When working outdoors with a product , use an extension cord that is designed for outside use. This type of cord is designated with “W-A” or “W” on the cord’s jacket.
Before using any extension cord, inspect it for loose or exposed wires and cut or worn insulation.
**Ampere rating (on product data plate) |
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0-2.0 |
2.1-3.4 3.5-5.0 |
5.1-7.0 |
7.1-12.0 |
12.1-16.0 |
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Cord Length |
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Wire Size (A.W.G.) |
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25' |
16 |
16 |
16 |
16 |
14 |
14 |
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50' |
16 |
16 |
16 |
14 |
14 |
12 |
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100' |
16 |
16 |
14 |
12 |
10 |
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**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools, or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.
WARNING:
Check extension cords before each use. If damaged replace immediately. Never use the product with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.
6 — English
FEATURES
PRODUCT SPECIFICATIONS
Input.......................... |
120 Volts, AC Only, 60 Hz, 6.1 Amps |
Stroke Length................................................................ |
1 in. |
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No Load Speed: |
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Orbital Settings................................................................. |
4 |
JS651L.................................... |
600-3200 |
(SPM) at 120V |
Net Weight............................................................... |
5.5 lbs. |
JS651L1...................................... |
0-3200 |
(SPM) at 120V |
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KNOW YOUR JIG SAW
See Figure 1, page 13.
The safe use of this product requires an understanding of the information on the product and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
BEVELING BASE
The base can be angled from 0 to 45° left or right for a bevel cut.
BLADE GUARD
The wire blade guard helps protect the operator from accidental contact with the saw blade.
BLADE SUPPORT ROLLER
The blade-support roller is recessed to ensure accurate cutting.
BLOWER PORT
The blower port directs debris away from the cut line to improve line of sight
EDGE GUIDE
Allows you to make straight cuts using the edge of the workpiece as a guide
LED LIGHT
The LED light illuminates your work to give you a clear view of the cut line.
LOCK-ON BUTTON
The lock-on button allows continuous operation.
NO-MAR BASE PLATE
A no-mar base plate has been included with the jig saw. The plate protects delicate surfaces from being scratched by the metal jig saw base.
ORBITAL ADJUSTMENT KNOB
The orbital adjustment knob allows you to select four orbital settings to cut materials of varying thickness and density.
RAPID CHANGE BLADE CLAMP
The rapid change blade clamp does not require the use of a blade wrench when installing or removing the blade.
NOTE: The jig saw is designed for T-shank blades only.
VACUUM PORT
1-1/4 in. vacuum port conveniently fits a standard hose size for a cleaner work area.
VARIABLE SPEED CONTROL SELECTOR
The jig saw has a variable speed control selector to allow operator control of speed and power limits.
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.
Some examples of these chemicals are:
•lead from lead-based paints,
•crystalline silica from bricks and cement and other masonry products and,
•arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
7 — English
ASSEMBLY
UNPACKING
This product requires assembly.
nCarefully remove the product and any accessories from the box. Make sure that all items listed in the packing list are included.
PACKING LIST (continued)
Metal Cutting Blade
Tool Bag
Wood Cutting Blade (2)
Operator’s Manual
WARNING:
Do not use this product if any parts on the Packing List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.
nInspect the product carefully to make sure no breakage or damage occurred during shipping.
nDo not discard the packing material until you have carefully inspected and satisfactorily operated the product.
nIf any parts are damaged or missing, please call 1-800-525-2579 for assistance.
PACKING LIST
Jig Saw
Edge Guide
Hex Key
WARNING:
If any parts are damaged or missing do not operate this tool until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.
WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
WARNING:
Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.
OPERATION
WARNING:
Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
WARNING:
Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.
WARNING:
To avoid possible serious injury, keep hands and fingers away from the area between the gear housing and saw blade clamp.
8 — English
OPERATION
APPLICATIONS
You may use this product for the purposes listed below:
Cutting all types of wood products (lumber, plywood, paneling, composition board and hard board)
Cutting thin sheet metal
Cutting plastics and laminates
INSTALLING / REMOVING BLADE
See Figure 2, page 13.
NOTE: The jig saw is designed for T-shank blades only.
To install blade:
Unplug the saw.
Rotate the rapid change blade clamp so that the slot in the blade clamp is aligned with the slot in the blade support roller.
Holding the blade clamp in place, insert the saw blade as far as possible into the slot in the blade clamp body and blade support roller.
Check to make sure the back of the saw blade is centered in the slot of the blade support roller and blade clamp.
Release the blade clamp. Make sure the blade is securely in place.
NOTE: Do not use the tool if the blade is not installed correctly.
To remove blade:
Unplug the saw.
Allow blade to cool.
Rotate the rapid change blade clamp so that the slot in the blade clamp is aligned with the slot in the blade support roller.
Remove the blade.
STARTING / STOPPING THE SAW
See Figure 3, page 13.
To turn the saw ON, depress the switch trigger. Release the switch trigger to turn the saw OFF.
LOCK-ON BUTTON
See Figure 3, page 13.
The saw is equipped with a lock-on feature which is convenient when continuous cutting for extended periods of time is required.
To lock-on:
Depress the switch trigger.
Push in and hold the lock-on button located on the side of the handle.
Release switch trigger.
Release lock-on button.
To release:
Depress the switch trigger to release.
If you have the lock-on feature engaged during use and the saw becomes disconnected from power supply, disengage the lock-on feature immediately.
WARNING:
Before connecting the saw to power supply source, always check to be sure it is not in lock-on position (depress and release switch trigger). Failure to do so could result in accidental starting of the saw resulting in possible serious injury. Also, do not lock the trigger on jobs where the saw may need to be stopped suddenly.
INSTALLING VACUUM HOSE (NOT PROVIDED)
See Figure 4, page 13.
Unplug the saw.
Attach a 1 1/4 in. diameter vacuum hose (not provided) inside the vacuum port at rear of saw.
Plug in saw.
Begin cutting.
VARIABLE SPEED CONTROL SELECTOR
See Figure 5, page 14.
The saw has a variable speed control selector designed to allow operator control and adjustment of speed and power limits. The speed and power of the saw can be increased or decreased by rotating the variable speed control selector in the direction of the arrows shown in figure 5.
NOTE: Hold the saw in normal operating position and turn the variable speed control selector to the positive ( + ) symbol to increase speed and power. Turn to the negative ( − ) symbol to decrease speed and power.
If you desire to lock the switch on at a given speed, depress the switch trigger, push in and hold the lock-on button, and release the switch trigger. Next, adjust the variable speed control selector until the desired speed is reached.
Avoid running the saw at low speeds for extended periods of time. Running at low speeds under constant usage may cause your saw to become overheated. If this occurs, cool your saw by running it without a load and at full speed.
The following guidelines may be used in determining correct speed for various applications:
SLOW speed is ideal when minimum speed and power is required, for example, starting cuts.
MEDIUM speed is suitable for cutting hard metals, plastics, and laminates.
MAX speed produces best results when maximum power is required, for example, cutting wood. Soft metals such as aluminum, brass, and copper may also require high speeds.
9 — English
OPERATION
WARNING:
Do not insert saw blade into air vents. They could come in contact with electrically live internal parts, and cause electrical shock resulting in serious injury.
WARNING:
To avoid possible serious injury, keep hands and fingers from between the gear housing and saw blade clamp, and keep the guard in place.
LED LIGHT
See Figure 6, page 14.
The LED light illuminates when the switch trigger is depressed to give you a clear view of the cut line on your work surface.
GENERAL CUTTING
Rest the front of the saw base on the workpiece and align cutting edge of the blade with the line on your workpiece. Make sure the power cord is out of your way and not in the line of cut. Start the saw and move it forward on the work surface. Apply downward pressure to keep the saw steady and only enough forward pressure to keep the blade cutting. Do not force the saw. Applying too much forward pressure to the saw may overheat the motor and break saw blades.
ORBITAL MOTION
See Figures 7 - 8, pages 14 - 15.
The blade of the saw cuts in an orbital motion. This feature is adjustable and provides faster, more efficient cutting. With orbitalmotionthebladecutsthroughyourworkintheupstroke but does not drag across your work in the downstroke. To adjust the orbital motion, rotate the orbital adjustment knob to the desired setting. Refer to the chart in Figure 8 to find the right setting for the job you are attempting.
NOTE: Setting the orbital position to a lower setting will result in a smoother finish but slower cut. A higher setting will result in a rougher finish but faster cut.
STRAIGHT CUT
See Figures 9 - 10, page 15.
A straight cut can be made by clamping a piece of wood or straight-edge to the workpiece and guiding the edge of the saw against it. Make the cut from one direction only. Don’t cut halfway and complete the cut from the opposite end.
You can also use the edge guide as shown in figure 10. Loosen the thumb screw and insert the end of the edge guide through the two slots in the base. Measure the distance to cut and tighten the thumb screw. Place the edge guide on the outside edge of the workpiece and cut in a straight path.
WARNING:
Excessive side pressure to the blade could result in broken blades or damage to the material being cut.
ANGLE CUTTING (BEVEL CUTTING)
See Figures 10 - 12, page 15.
Bevel cutting angles may be adjusted from 0° to 45° right or left. Angles for cuts from 0° to 45° in 15° increments are marked on a scale on both the left and right side of the base. An arrow under the motor assembly provides an indicator at each of the above mentioned 15° increments. A protractor is recommended when accurate cuts are required.
Unplug the saw.
Using the 1/8 in. hex key provided, loosen the base pivot screw until the base can be moved.
Rotate base to desired bevel angle.
NOTE: To prevent the blade clamp from contacting the thumb screw, it may be necessary to move or remove the edge guide knob when making bevel cuts.
Tighten base pivot screw.
SCROLL CUTTING
See Figure 13, page 15.
Scroll cuts can be made with the jig saw by guiding the direction of the cut with applied pressure on the handle as shown.
NOTE: Tighter tolerance scroll cutting may require the use of a scroll cutting blade (not included).
WARNING:
Excessive side pressure to the blade could result in broken blades or damage to the material being cut.
10 — English
OPERATION
PLUNGE CUTTING
See Figures 14 - 16, page 15 - 16.
Depending on the thickness of the material being cut, you may need to drill a pilot hole before making plunge cuts.
WARNING:
To avoid loss of control, broken blades, or damage to the material being cut, always use extreme caution when making plunge cuts. We do not recommend plunge cutting on materials other than wood.
To make plunge cuts using pilot holes:
Mark the line of cut clearly on the workpiece.
Drill a pilot hole inside the area marked by the line of cut. The pilot hole should be large enough to slide the blade through the material.
Slowly lower the blade through the pilot hole in the workpiece until the base contacts the work piece. Fully squeeze the switch trigger to start the saw.
Do not move the base forward until the blade is entirely through the workpiece and the base is in complete contact with the workpiece.
Move the saw forward to complete the opening.
To make plunge cuts without using pilot holes:
Mark the line of cut clearly on the workpiece.
Tilt the jig saw forward so that it rests on the front edge of the base and blade will not come in contact with the workpiece when the tool is turned on.
Make sure the blade is aligned with the area to be cut.
Fully squeeze the switch trigger and slowly lower the blade into the workpiece until the blade cuts through the workpiece.
Continue lowering the blade into the workpiece until the base rests flat on the work surface, then move the jig saw forward to complete the opening.
Use only the 7 teeth per inch blade for this type of cut.
METAL CUTTING
See Figure 17, page 16.
NOTE: The jig saw has to be in the no-orbit mode to cut metals and conduit. Set the orbital adjustment knob to “0.” Refer to the Orbital Motion section earlier in this manual for more details.
Many kinds of metals can be cut with the saw using a metal blade. Be careful not to twist or bend the blades. Do not force. If the blade chatters or vibrates excessively, use a finer-tooth metal-cutting blade. If blade heats excessively, use lower speed. If blade teeth become filled or clogged when cutting soft metals, such as aluminum, use a coarsertooth blade or lower speed. We recommend use of lubricant when cutting metals to keep blades cool, increase cutting action, and prolong blade life. Clamp the work firmly and saw close to the clamping point to eliminate any vibration of the work being cut.
When cutting conduit, pipe, or angle iron, clamp work in a vise if possible and saw close to the vise. To cut thin sheet materials, “sandwich” the material between hardboard or plywood and clamp the layers to eliminate vibration and material tearing. By doing this, the material will be cut smoothly. Lay out your pattern or line of cut on top of the “sandwich.”
NOTE: When cutting metal, keep exposed portion of saw bar clean and free of metal chips by wiping frequently with an oily cloth. Use extreme caution in disposing of oily cloth after completion of job to prevent potential fire hazard.
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MAINTENANCE
WARNING:
When servicing, use only identical replacement parts. Use of any other parts could create a hazard or cause product damage.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which can result in serious personal injury.
Electrictoolsusedonfiberglassmaterial,wallboard,spackling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutators,etc.Consequently,wedonotrecommendusing this product for extended work on these types of materials. However, if you do work with any of these materials, it is extremely important to clean the product using compressed air.
LUBRICATION
All of the bearings in this product are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required.
POWER SUPPLY CORD REPLACEMENT
If replacement of the power supply cord is necessary, this must be done by an authorized service center in order to avoid a safety hazard.
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