RENAULT 44C1, 44C2, 44T, 44V, 45D2 Wiring Diagrams

...
4 (1)

 

 

 

 

 

 

 

 

 

 

RENAULT V.I.

 

 

 

 

70 139 - GB - 11/2003

 

 

ELECTRICS

 

 

 

 

 

 

 

 

 

 

 

RANGE

FAMILY

 

VARIANT

 

 

 

 

 

 

 

 

 

44C1

 

 

 

 

 

 

 

 

 

 

MIDLUM 12-16 t Euro 3

44C2

 

 

 

 

 

 

 

 

 

44T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44V

 

 

 

 

 

 

 

 

 

 

 

45D2

 

 

 

 

 

 

 

 

 

 

MIDLUM 16-18 t

45D3

 

 

 

 

 

 

 

 

 

 

 

45E2

 

-

 

 

 

 

 

 

 

 

 

47XA

 

 

 

 

 

 

 

 

 

 

MIDLUM 4x4

47XC

 

 

 

 

 

 

 

 

 

 

 

47XF

 

 

 

 

 

 

 

 

 

 

 

42B3

 

 

 

 

 

 

 

 

 

 

MIDLUM 7-12 t

42B4

 

 

 

 

 

 

 

 

 

 

 

45D2

 

 

 

 

 

 

 

 

 

The above information may change in the course of time. Only the "Consult" section of the workshop manuals repertory in standard N° 10320 serves as reference.

70 139

70.1

 

70.1 . . . .

70.1 . . . .

50 21 014 630

https://www.truck-manuals.net/

70 139

1

 

CONTENTS

Generalities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.A-1 → 8

 

 

Electrical diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-1 → 83

 

 

Dealer Network and Customer Follow-up . . . . . . . . . . . . . . . . . . . . . . . . .

.C-1 → 2

 

 

 

© RENAULT V.I. 11/2003 - Imprimé en France - le 11/2003

 

50 21 014 630

 

https://www.truck-manuals.net/

 

 

70 139

A-1

 

GENERALITIES

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

70 139

 

 

 

A-2

 

 

 

 

 

 

 

 

 

 

Warnings

In this document, safety instructions are symbolized as follows:

DANGER! NON-OBSERVANCE OF THE PROCEDURE DESCRIBED OR LACK OF CARE OR ATTENTION, RISK CAUSING SERIOUS INJURY OR EVEN DEATH.

WARNING! Any different or inappropriate working method risks causing damage to the product.

NOTE! Draws attention to particular or important points of the method.

Comply without fail with the regulations in force relative to the recovery and treatment of used parts and waste.

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

70 139

A-3

 

Vehicle voluminal breakdown

The vehicle is broken down into several zones each designated by an item number. Heightwise breakdown

Reserved for the bodywork, 4 zones designated by a small letter Widthwise breakdown

3 zones designated by a capital letter

A:RH side and RH sidemember

B:Central part

C:LH side and LH sidemember Lengthwise breakdown:

9 zones designated by a figure. Zone 7 is specific for 6x4 - 6x6. Zone 1 indicates:

- on the chassis, the bumper and the components it supports.

-on the cab, the front end components accessible through the grille Example:

A1: bumper RH section (headlamps, ...) C3: LH front wheel (ABS sensor, ...) C2b: dashboard

A3c: passenger's seat

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

70 139

 

 

 

A-4

 

 

 

 

 

 

 

 

 

 

How to read the diagrams

Definition of an illustration

The diagram consists of several plates.

The plates are defined in the bottom right-hand corner by:

a six-figure number, which is the reference number of the illustration.

a letter, which is the revision index of the illustration. This letter is to be found on the same line as the reference number.

a three-figure number, which defines the folio number.

A diagram plate is broken down into 5 zones in the vertical direction.

These zones are identified by letters ranging from A to E.

Definitions of symbols used in a diagram

Cross-references

The folio co-ordinates to be found on the right always refer back to a preceding page.

The folio co-ordinates to be found on the left always refer forward to a following page.

The cross-reference is defined by:

a three-figure number, which gives information on the order number of the destination folio,

a letter, which gives information on the zone in which the cross-reference is to be found.

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

70 139

A-5

 

Appliances

Each appliance shown in the diagram is identified by an after-sales code number.

If the after-sales code number is framed (item (1) of the illustration opposite), it indicates a single appliance or an assembly comprising several functions.

If the after-sales code number is not framed (item (2) of the illustration opposite), it indicates a single appliance. It is then to be found inside the symbol.

Underneath each appliance, we define, wherever possible, the colour and the number of ways of the connector with which it is associated (item (3) of the illustration opposite).

All the terminals of each appliance are defined by a numerical or alphanumerical code number, if necessary (item (4) of the illustration opposite).

For certain appliances, we define, wherever possible, the power with which it is associated (item (5) of the illustration opposite).

Fuses and relays

Relays are designated by an after-sales code number (item (1) of the illustration opposite).

They are also designated by an alphanumerical code number and by the value of the rated current capable of crossing them

(item (2 - 3) of the illustration opposite).

Fuses are merely designated by an alphanumerical code number and by the value of the rated current capable of crossing them.

Polarities

Polarities are identified by a numerical code number.

For each function, there is one same, single code number. Example:

2 = battery "positive" direct current power supply.

1 = earth.

Circuits where polarities are represented by dotted lines indicate a connection solution or an optional assembly.

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

 

 

70 139

 

 

 

 

 

 

 

 

 

 

A-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Graphic conventions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A folio cross-reference can consist of two sections.

The first in a zone of the diagram (item (1A) of the illustration above).

The second to the right or left of the zone of the diagram according to its destination (item (1B) of the illustration above).

In all cases, both sections are always on the same line.

This principle is applied whenever it makes it possible to avoid polarity crossovers that may prejudice clear legibility of the diagram.

A folio cross-reference may be made by fuse (5) or by warning light (4).

If an intersection is not reinforced by a connection point, the polarities cross over and are distinct (3).

If an intersection is reinforced by a connection point, we have the same level of information on the wires (same potential)

It is possible for extra connection points to be applied to the diagram for legibility reasons (item (2) of the illustration above).

It is possible for a function to have several technical responses. In this case, we call upon the notion of "variant" or "option".

This notion is represented by a figure inside a circle. This symbol is placed on the polarity in question.

An explanation to be found on the page opposite the diagram describes the possible options.

If a folio represents several assemblies, it goes without saying that a vehicle can have only one single option.

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

70 139

A-7

 

To make for easier reading, communication buses are represented as follows:

Only the ends of conductors are represented (item (1) of the illustration opposite).

The "body" of the wiring harness is shown in diagrammatic form by one thicker single line. Page cross-references are made according to the same principle as for polarities (item (2) of the illustration opposite).

Wiring harnesses

Each plate represents the routing of one or several wiring harnesses connected to a sub-assembly or function. The outline of the vehicle pinpoints the wiring harnesses.

Connectors identified by the letter "C" followed by figures are indicated on each harness. A key opposite each plate defines their assignment.

The detail of the connectors connected to wiring harnesses on the plate enable the polarity of each pocket to be situated.

Key to connectors:

C129 ................................4618 - Driver's overhead lamp C129: connector item number

4618: appliance reference number

Driver's overhead light: key to the apparatus

The appliance reference number and key provide the link to the electrical diagram. Optional wiring harnesses:

Connectors assigned with indexes "*1" or "*2" belong to optional harnesses. Example of connector reference number:

C129: connector on standard harness C137 *1: connector on option 1 harness C141 *2: connector on option 2 harness

At the end of the key is shown the make-up of each optional harness.

Detail of connectors:

Each drawing represents the structure of a connector.

Example:

A:Outline of the connector

B:Item number and location of the wires

C:Reference number of the appliance

D:Item number of the connector

E:Option and/or colour of the connector

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

70 139

 

 

 

A-8

 

 

 

 

 

 

 

 

 

 

Electrical distribution

The cab electrical distributing box contains the majority of the fuses and relays necessary for operation of the vehicle.

Fuses and relays that are connected on the electrical distribution box are represented as surrounded by a fine dotted line in the electrical diagram.

Each face of the electrical distribution box is detailed in the "Electrical distribution unit" chapter.

The chassis-cab connection box enables the information to be found inside the cab to cross the bulkhead and be routed to the outside and vice versa.

Each connector of the chassis-cab connection box is detailed in the "Electrical distribution unit" chapter.

Precautions to be taken when making electrical measurement readings

Protection of appliances

Bearing in mind the presence of numerous electronic appliances, the use of a test lamp is to be avoided. Preferably use a needle or digital type multi-meter.

It is forbidden to apply voltage to the terminals of electronic appliances or you may cause irreparable damage to the hardware. Consequently, no line continuity measurement should be made on the wires without having previously disconnected the appliances from the lines concerned.

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

70 139

B-1

 

ELECTRICAL DIAGRAM

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

 

 

70 139

 

 

 

 

 

 

 

 

 

 

B-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN BUS "J1939" architecture

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

70 139

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN BUS "J1939" architecture

 

 

 

 

 

Key to appliances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Name of function

 

Location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1225

Chassis cab junction box

 

A2c

7114

Electronic tachograph

 

C2b

7614

Principal display

 

C2b

8602

Automatic gearbox ECU

 

B3c

9201

Vehicle master ECU (VECU)

 

B3c

9202

Engine master ECU (EECU)

 

B3c

1: with "ALLISON" gearbox

2: without "ALLISON" gearbox

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

 

 

70 139

 

 

 

 

 

 

 

 

 

 

B-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN BUS "J1587" architecture

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

70 139

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN BUS "J1587" architecture

 

 

 

 

 

Key to appliances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Name of function

 

Location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1999

ECU for bodybuilder pre-arrangement

 

A2c

2200

Anti-theft electronic box

 

C2a

4202

Radio

 

C2a

7524

"SAE" diagnostic socket

 

C3c

7614

Principal display

 

A2b

9201

Vehicle master ECU (VECU)

 

B3c

9420

Anti-theft alarm ECU

 

C2a

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

 

 

70 139

 

 

 

 

 

 

 

 

 

 

B-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Energy production

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

70 139

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Energy production

 

 

 

 

 

Key to appliances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Name of function

 

Location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0102

Electrical connection terminal

 

C4d

2111

Battery (set of batteries)

 

C4d

2164

Electrical master switch

 

C4d

2165

Master switch

 

C4d

2171

Pneumatic master switch

 

C4d

2311

Alternator

 

B2c

2314

Battery charge warning lamp

 

C2b

7115

Hourmeter

 

A3c

7614

Principal display

 

C2b

1: with "ADR" master switch

2: with mechanical master switch

3: with electrical master switch

4: without master switch

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

 

 

70 139

 

 

 

 

 

 

 

 

 

 

B-8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After ignition distribution

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

70 139

B-9

 

After ignition distribution

Key to appliances

Code

Name of function

Location

 

 

 

 

 

0112

Diode(s)

A2c

2196

After ignition power supply relay N°1

A2c

2197

After ignition power supply relay N°2

A2c

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

 

 

70 139

 

 

 

 

 

 

 

 

 

 

B-10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine starting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

70 139

B-11

 

Engine starting

Key to appliances

Code

Name of function

Location

 

 

 

 

 

2200

Anti-theft electronic box

C2a

2211

Starter

B3c

2212

Starting relay

A2c

2219

Transponder antenna

C2a

2220

Transponder ignition key

C2a

2221

Electronic anti-theft "Information" warning lamp

C2b

2261

Steering lock and starting control

C2b

7614

Principal display

C2b

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

 

 

70 139

 

 

 

 

 

 

 

 

 

 

B-12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine starting aid

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

70 139

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine starting aid

 

 

 

 

 

Key to appliances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Name of function

 

Location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2414

Preheating relay N°1

 

B3d

 

 

 

 

 

B2c

2421

Fuel preheater resistor N°1

 

B3c

2422

Fuel preheater relay

 

A2b

2423

Fuel preheater resistor N°2

 

B3c

2425

Fuel preheater resistor N°3

 

B3c

2452

Preheating resistor N°1

 

B3c

2464

Fuel preheater thermal switch

 

B3d

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

70 139

 

 

 

B-14

 

 

 

 

 

 

 

 

 

 

Windscreen wiper(s) and headlamps wash

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

70 139

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Windscreen wiper(s) and headlamps wash

 

 

 

 

Key to appliances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Name of function

Location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0112

Diode(s)

A2c

5310

Headlamps wash pump time-delay power supply relay

A2c

5311

Windscreen wiper motor

B1c

5314

Windscreen wash pump

C1c

5319

Headlamps wash pump motor

A2d

5320

Windscreen wiper prohibition relay

A2c

5364

Windscreen wash control

C2b

5368

Windscreen wipe control

C2b

6167

Steering column fingertip controls

C2b

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

 

 

70 139

 

 

 

 

 

 

 

 

 

 

B-16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Side/parking lights

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

70 139

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Side/parking lights

 

 

 

 

Key to appliances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Name of function

Location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3613

RH front side/parking lamp

A1d

3614

LH front side/parking lamp

C1d

3618

Side/parking lights power supply relay N°1

A2b

3621

Side/parking lights warning lamp

C2b

3635

RH marker lights (bodybuilder equipment)

A2c

3636

LH marker lights (bodybuilder equipment)

A2c

3664

Side/parking lights control

C2b

3716

LH central marker lamp

C5d

3717

RH central marker lamp

A4d

3721

RH rear light(s) (flashing, stop, fog, reversing, side/parking)

A9d

3722

LH rear lights (flashing, stop, fog, reverse, side/parking)

C9d

3725

RH rear side/parking lamp

A9d

3726

LH rear side/parking lamp

C9d

6124

Headlight, dipped headlight and left side lamp

C1d

6125

Headlight, dipped headlight and right side lamp

A1d

6167

Steering column fingertip controls

C2b

7614

Principal display

C2b

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

RENAULT 44C1, 44C2, 44T, 44V, 45D2 Wiring Diagrams

 

70 139

 

 

 

B-18

 

 

 

 

 

 

 

 

 

 

Fog and fog driving lights / Dipped beam headlights

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

 

 

70 139

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fog and fog driving lights / Dipped beam headlights

 

 

 

 

Key to appliances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Name of function

Location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3500

LH fog lamp

C9d

3513

Fog light(s) power supply relay

A2b

3517

Fog light(s) warning lamp

C2b

3722

LH rear lights ( flashing, stop, fog, reverse, side/parking )

C9d

6102

Dipped beam headlights control

C2b

6111

RH dipped beam headlamp

C1d

6112

LH dipped beam headlamp

A1d

6119

Dipped beam headlights relay

A2b

6124

Headlight, dipped headlight and left side lamp

C1d

6125

Headlight, dipped headlight and right side lamp

A1d

6132

Dipped beam headlights warning lamp

C2b

6167

Steering column fingertip controls

C2b

6211

LH fog driving lamp

C1d

6212

RH fog driving lamp

A1d

6214

Fog driving lights relay

A2b

6218

Fog driving lights warning lamp

C2b

6262

Fog driving lights control

B2b

6263

Fog driving light(s) control

B2b

7614

Principal display

C2b

RENAULT V.I. 11/2003

https://www.truck-manuals.net/

Loading...
+ 67 hidden pages