Poly-Tex KOOL MART User Manual

KOOL MART with roll-up sides

INSTALLATION INSTRUCTIONS

Poly-Tex Inc.
27725 Danville Avenue
P.O. Box 458
Castle Rock, MN 55101

REV: AD-130315

US & Canada Toll Free

800-852-3443

[phone]

fax [phone]

SAFETY GUIDELINES

PLEASE READ THE INSTALLATION INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING THE STRUCTURE. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

WARNING

This structure is intended to be self-supporting once constructed with all frames,
hardware, sheathing, sheeting, bracing, cables, and membrane in place and secured to the
foundation as shown in the manual. Stability during construction, from winds and loads
imposed during erection, is the sole responsibility of the installer. Observe safety codes
required by your jurisdiction, and relevant safety practices for working at heights. Avoid the
risk of electrical shock from overhead lines or electrical storms. Poly-Tex recommends
contracting a licensed electrician to perform electrical work. Eye protection is recommended
under all circumstances and hearing protection is recommended when cutting components
with power tools.

Foundations

These instructions include minimum guidance for foundations based on the International
Building Code. These minimums are suitable for some areas of the country but not all.
Obtain a building permit if required in your jurisdiction. Engineered Certified foundation plans
may be required by a building official before issuing a permit. Even if not required, seeking
guidance from a qualified structural or civil engineer for the foundation design may improve
the life of the structure.

DANGER

No part of this structure is engineered to function as an anchorage point for a fall arrest
system. Use a safety net or work from a safe work platform (i.e. scaffolding). Select a calm
day for work. Wind can be sufficient enough to knock materials or workers off a work platform
or ladder, resulting in a potentially deadly fall.

Overview of assembly procedure

While each structure and site is unique, and may require special considerations, these
instructions are for a tilt-up method (where frames are assembled on the ground and tilted
onto ground stakes or anchor rods using ropes or lifts). If installer is not confident to erect the
structure, Poly-Tex suggests you hire a general contractor, carpenter, or similar licensed
business familiar with construction to assemble and erect the structure.

DANGER

Do not overload structure. Consult with a Poly-Tex representative prior to adding any

amount of weight over the specified capacity of this structure. Basket purlins, shelving or any
objects of significant weight shall not be hung, attached, or secured to roof or truss members
in a manner that will overload the structure.

WARNING

Do not walk on polycarbonate sheets. If the structure is to be covered with polycarbonate

sheets,always use scaffolding for the erection process to avoid damage to sheeting and to
ensure safety. Polycarbonate sheeting has UV coating protected with vinyl film on the
exterior surface. Install sheets with the film intact and toward the exterior. Remove film once
the sheet has been fastened in place.

REV: AD-130315

KOOL MART

With Roll-up sides

INDEX

Part Identification....................................................................................1

Part Identification...............................................................................2

Layout & Base Assembly...................................................................3

Frame Section Assembly......................................................................4

Stand up Frame Sections....................................................................5

Door Installation..................................................................................6

“V” Bracket & Basket Purlin.................................................................7

Basket Purlin &“V” Bracket &Ballast Frame..........................................8

Concrete Block Installation.............................................................9

Water Tube Installation.................................................................10

Retro Roll-Up Side Application.............................................................11

Wiggle Base Rails & End Poly Installation....................................12

Roll-up Curtain Attachment................................................................13

Guide & Roll-up Assembly..................................................................14

Poly Installation....................................................................................15

REV AD-130315

KM2001 - TOP END HOOP

PART IDENTIFICATION

KM2035 - LEFT CORNER BASE (ROLL-UP)

KM2008 - 6' DOOR SPACER

KM2000 - TOP INTERMEDIATE HOOP

KM2005 - TOP END HOOP W/TABS

KM2021 - ROLL UP DOOR PIPE (126")

KM2010 - SLIDING DOOR END BRACE (95 1/2")

KM2009 - SLIDING DOOR VERTICAL

KM2032 - 6' SIDE BASE

KM2033 - 12' SIDE BASE

KHR1018 - DOOR SPACER

KM2034 - RIGHT CORNER BASE (ROLL-UP)

KM2029 - LFT CRN BASE (SLIDING DR, ROLL-UP)

KM2038 - RT CRN BASE (SLIDING DR, ROLL-UP)

KM2030 - INTERMEDIATE HOOP

KM2031 - END HOOP W/WWB

KM2016 - END HOOP W/WWR (BALLAST)

KHR1036 - DOOR JAMB

KHR1040 - POWER POLE

KHR1044 - RIDGE PURLIN

KHR1046 - DIAGONAL BRACE (85 1/2")

KM2040 - ROLL-UP CURTAIN GUIDE (KM)

KM2037 - LFT CRN BASE (NO DOOR, ROLL-UP)

KM2036 - RT CRN BASE (NO DOOR,ROLL-UP)

REV: AD-130315

NB1816 - 5/16" x 2 1/2" CARRIAGE BOLT

PART IDENTIFICATION

GM2802 - ROLLING DOOR RAIL

NB1832 - 5/16" x 1 1/4" CARRIAGE GRD 5

NB1862 - 5/16" LOCK WASHER

NB1927 - CUSHION BALL

NB1872 - 5/16" HEX NUT

NB1901 - 3/8" WING NUT

NB1923 - NYLON WASHER

MANUAL ROLL UP UNIT NS101

GEARBOX EXTENSION W/BOLT

ROLL-UP TUBE CLIP 1.315"

MV1000

RC1009

RC1010

WIGGLE WIRE ™

BMS1130 - 18" SPIKE

GM2803 - ROLLING DOOR HEADER

GM4000 - 6'-1-1/2" BASKET PURLIN -95

FT2080 - 1.66 HOOK

FT2087 - 1.66 INLINE SPEED HOOK

RF2552 - 3' x 6' BENCH TOP

RF2554 - 1'6" x 6' BENCH TOP

KM2003 - 24" KM BENCH BRACKET

NB1924 - 5/16" x 1" THUMB SCREW

NB1925 - SNAPPER PIN

FT3200 - FLAT STACKER CLIP

KM2015 - 36" KM BENCH FRAME

GM2970 - HOOP PAD

PT2521 - 10" BUNGEE BALL

KM2004 - 36" KM BENCH BRACKET

BMS1120 - 18" V BRACKET

KHR1048 - HANGING BASKET "V" BRACKET

BMS1121 - 36" V BRACKET

REV: AD-130315

BASE ASSEMBLY

SQUARE THE BASE

FINAL BASE ASSEMBLY

To assemble the base, connect corner bases, six foot
side bases, and twelve foot side bases to length of
greenhouse. These are secured together with snap
buttons incorporated with the part.

Note: Not all KOOL MART's will contain a 6' base.

SNAP BUTTON

When measuring the width of the greenhouse, measure

from center-to-center of 5" inserts. The width should be
20'. Also measure diagonally across the base from
corner-to-corner to make sure that the base is square.

CENTER OF 5" INSERT

KHR1012
LEFT CORNER

KHR1014
6' SIDE BASE (OPTIONAL)

BASE

After you have assembled and squared the entire base
of the KOOL MART, drive one 18" spike through the

hole in each plate that accompanies the 5" insert.

18" SPIKE

BMS1130

REV: AD-130315

20'-0"

KHR1010
RIGHT
CORNER
BASE

20'-0"

KHR1016
12' SIDE BASE

20'-0"

KHR1016