Page 1
SUN SHADOW
INSTALLATION INSTRUCTIONS
shade structure system
P.O. Box 458
27725 Danville Avenue
Castle Rock, MN 55010
www.poly-tex.com
REV: AC 130128
U.S. & Canada Toll Free
800-852-3443
(651) 463-7009
fax (651) 463-2479
Page 2
SAFETY GUIDELINES
PLEASE READ THE INSTALLATION INSTRUCTIONS CAREFULLY BEFORE BEGINNING TO
ASSEMBLE THE STRUCTURE. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
WARNING
This structure is intended to be self-supporting once constructed with all frames,
hardware, sheathing, sheeting, bracing, cables, and membrane in place and secured to the
foundation as shown in the manual. Stability during construction, from winds and loads
imposed during erection, is the sole responsibility of the installer. Observe safety codes
required by your jurisdiction, and relevant safety practices for working at heights. Avoid the
risk of electrical shock from overhead lines or electrical storms. Poly-Tex recommends
contracting a licensed electrician to perform electrical work. Eye protection is recommended
under all circumstances and hearing protection is recommended when cutting components
with power tools.
Foundations
These instructions include minimum guidance for foundations based on the International
Building Code. These minimums are suitable for some areas of the country but not all.
Obtain a building permit if required in your jurisdiction. Engineered Certified foundation plans
may be required by a building official before issuing a permit. Even if not required, seeking
guidance from a qualified structural or civil engineer for the foundation design may improve
the life of your structure.
DANGER
No part of this structure is engineered to function as an anchorage point for a fall arrest
system. Use a safety net or work from a safe work platform (i.e. scaffolding). Select a calm
day for work. Wind can be sufficient enough to knock materials or workers off a work platform
or ladder, resulting in a potentially deadly fall.
Overview of assembly procedure
While each structure and site is unique, and may require special considerations, these
instructions are for a tilt-up method (where frames are assembled on the ground and tilted
onto ground stakes or anchor rods using ropes or lifts). If installer is not confident to erect the
structure, Poly-Tex suggests you hire a general contractor, carpenter, or similar licensed
business familiar with construction to assemble and erect your structure.
DANGER
Do not overload structure. Consult with a Poly-Tex representative prior to adding any
amount of weight over the specified capacity of this structure. Basket purlins, shelving or any
objects of significant weight shall not be hung, attached, or secured to roof or truss members
in a manner that will overload the structure.
WARNING
Do not walk on polycarbonate sheets. If the structure is to be covered with polycarbonate
sheets,always use scaffolding for the erection process to avoid damage to sheeting and to
ensure safety. Polycarbonate sheeting has UV coating protected with vinyl film on the
exterior surface. Install sheets with the film intact and toward the exterior. Remove film once
the sheet has been fastened in place.
REV: AC 130128
Page 3
SUN SHADOW
Index
PART IDENTIFICATION
FRAME ASSEMBLY
CORNER DIAGONAL BRACES
DIAGONAL BRACES FOR 3-WAY & 4-WAY
DIAGONAL CABLE INSTALLATION
BUNGEE INSTALLATION
SHADE CLOTH INSTALLATION
Pg 1
Pg 2
Pg 3
Pg 4
Pg 5
Pg 6
Pg 7
REV: AC 130128
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PARTS IDENTIFICATION
SU5062
RAIL 119 1/2 PLAIN (SUN SHADOW)
SU5064
1.315 x 46 1/2 DIAGONAL BRACE
PT2521
BUNGEE BALL 10"
SU5063
RAIL 119 1/2 SWAGE (SUN SHADOW)
Z0497
28" EXTENSION (2" ROUND)
(OPTIONAL)
SH2006
CABLE ASSEMBLY
LONG SPEED HOOK (2")
SU5060
POST W/PLATE 10' (SUN SHADOW)
REV: AC 130128
FT2079
SHORT SPEED HOOK (2IN) W/TABS
NB1850
Ø5/16" x 2-1/2" HEX BOLT
NB1872
5/16" HEX NUT
FT2063
2 WAY LONG SPEED HOOK (2 ")
NB1832
Ø5/16" x 1-1/4" CARRIAGE BOLT
NB1862
5/16" LOCK WASHER
FT7002
SU5050
CORNER FITTING
SU5052
4-WAY FITTING
(OPTIONAL)
SU5061
POST 10" W/5X5
PLATE (SUN SHADOW)
(OPTIONAL)
SU5051
3-WAY FITTING
(OPTIONAL)
1
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CORNER
FITTING SU5050
HEX BOLT NB1850
FRAME ASSEMBLY
(2)
HEX NUT NB1872
(2)
LOCK WASHER NB1862 (2)
POST ASSEMBLY SU5060
HORIZONTAL TUBE
SU5062
HORIZONTAL TUBE
SU5063
2" SNAP BUTTON #A-172-S
PT2301
Install corner fittings as shown. Tighten securely.
REV: AC 130128
TYP.
2
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HEX NUT
NB1872 (2)
CORNER DIAGONAL BRACE
32"
1.315 x 46 1/2 DIAGONAL BRACE
SU5064 (2)
LONG SPEED HOOK
FT2079 (2)
IMPORTANT NOTE:
ALL COMPONENTS ATTACHED TO
LONG SPEED HOOKS MUST BE
MOUNTED ON THE OUTSIDE OF THE HOOKS.
NEVER INSTALL COMPONENTS BETWEEN HOOKS.
CARRIAGE BOLT
NB1832 (2)
HEX NUT
NB1872 (3)
2 WAY
LONG SPEED HOOK
FT7002
CARRIAGE BOLT
NB1832 (3)
LONG SPEED HOOK FT2079
Install diagonal braces as shown to ensure proper support of structure.
You may need to lift the horizontal tube to match the intended brace location.
REV: AC 130128
3
Page 7
DIAGONAL BRACES FOR 3-WAY & 4-WAY
VERTICAL
POST ST975
DIAGONAL
BRACE SU5055
(3)
LONG SPEED
HOOK
FT2079 (2)
IMPORTANT NOTE
ALL COMPONENTS ATTACHED TO LONG
SPEED HOOKS MUST BE MOUNTED ON THE
OUTSIDE OF THE HOOKS. NEVER INSTALL
COMPONENTS BETWEEN HOOKS.
VERTICAL
POST ST975
CARRIAGE
BOLT
NB1832 (2)
HEX NUT
NB1872 (2)
LOCK WASHER 5/16" ZP
NB1862 (5)
HEX NUT 5/16" ZP
NB1872 (5)
HEX NUT 5/16" ZP
NB1872 (4)
LOCK WASHER 5/16" ZP
NB1862 (4)
SHORT SPEED HOOK
(2 IN) W/TABS FT2063 (2)
2-WAY LONG SPEED HOOK
FT7002 (2)
CARRIAGE BOLT 5/16"x1-1/4" GRD
NB1832 (5)
CARRIAGE BOLT 5/16"x1-1/4" GRD
NB1832 (4)
REV: AC 130128
4
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DIAGONAL CABLE INSTALLATION
LOCK WASHER 5/16" ZP
NB1862
LOCK WASHER 5/16" ZP NB1862
HEX NUT NB1872
CABLE ASSEMBLY
SH2006
HEX NUT NB1872
DETAIL A
INSTRUCTIONS:
1. Remove one 5/16" hex nut and one 5/16" lock washer from the inside of one corner fitting (DETAIL A).
Do not discard.
2. Fasten bracket on non-turnbuckle end of cable assembly to top fitting as shown
in DETAIL A.
3. Adjust turnbuckle to make cable assembly as long as possible.
4. Remove one 5/16" hex nut and one 5/16" lock washer from the inside of the corner fitting on the
opposite side of the 20' x 20' section (DETAIL B).
5. Fasten bracket on turnbuckle end of cable assembly to top fitting as shown in
DETAIL B.
6. Tighten cable assembly with the turnbuckle.
7. DO NOT OVER-TIGHTEN. The cable assembly should be taut, but not pull the corners
toward each other.
REV: AC 130128
DETAIL B
5
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INSTRUCTIONS:
1. IMPORTANT: WEAR EYE PROTECTIONS
WHEN INSTALLING BUNGEE BALLS.
2. A BUNGEE MAY SLIP OFF IF NOT INSTALLED
PROPERLY. OCCASIONALLY CHECK YOUR
INSTALLATION TO ENSURE ALL BUNGEES
REMAIN ATTACHED.
3. ONCE IN PLACE, MOVE BUNGEE SO BALL IS
OVER THE GROMMET AS SHOWN.
4. WHEN REINSTALLING, INSPECT BUNGEE
BALLS FOR WEAR OR DAMAGE. DO NOT USE
DAMAGED BUNGEE BALLS.
5. ON ADJACENT SHADE USE ONE BUNGEE
BALL PER GROMMET AS SHOWN IN FIGURE 1.
DO NOT DOUBLE UP ON THE GROMMETS PER
BUNGEE BALL.
1
BUNGEE INSTALLATION
2
REV: AC 130128
FIGURE 1
3
4
6
Page 10
SHADE CLOTH INSTALLATION
WARNING: This product was not designed to support ANY amount of snow.
Be sure all chances of snow accumulation have passed before installing the
shade cloth. If by chance snow does accumulate on top of the shade cloth,
IMMEDIATELY remove the bungee balls securing the shade cloth to allow
snow to fall to the ground.
REV: AC 130128
7
Page 11
SAFETY GUIDELINES
Do not climb, sit on, or use this product as a ladder. Injuries may occur.
Do not place or install electrical items on this product. Electric shock may occur.
Do not place this product on a slope that exceeds 1/4" per foot.
Do not overload structure with hanging plants that weaken the structure's resistance to wind.
CARE & MAINTENANCE
Periodically (at least every two years) inspect items subject to wear for signs of deterioration,
weakening, or significant corrosion.
Limited Warranty
Poly-Tex, Inc. warrants its products to be free from defects in material and workmanship for a
period of (1) year from date of invoice. This warranty is provided to the original purchaser of the
product and is not transferable. Poly-Tex does not warrant parts not manufactured by Poly-Tex,
but does assign any transferable manufacturer or supplier warranties. Should any defect be
found, full repair or replacement will be rendered to the customer at no cost following inspection
by a Poly-Tex representative and the return of the defective product to our Castle Rock, MN
factory. Expenses for removal or reinstallation of defective products will not be covered by the
warranty.
POLY-TEX SHALL NOT BE HELD RESPONSIBLE FOR ANY SPECIAL OR
CONSEQUENTIAL DAMAGES, OR FOR ANY DELAY IN PERFORMANCE OF THIS
WARRANTY BEYOND OUR CONTROL. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF
ALL OTHER WARRANTIES WHETHER IMPLIED, WRITTEN OR ORAL INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
This warranty does not cover damage from customer abuse, misuse, improper installation,
customer modifications, customer negligence in performing normal maintenance, damage
resulting from acts of nature.
Contact information
Poly-Tex, Inc. PO Box 458
27725 Danville Ave Castle Rock, MN 55010
Toll free (800) 852-3443 Fax (651) 463-2479
www.poly-tex.com
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