Nokia 2760, RM 258, RM-259, 2760h, RM-391 Service Manual

5 (1)

2760 RM-258/RM-259 / 2760h RM-391

Service Manual Level 1&2

SERVICE MANUAL

Level 1&2

RM-258

RM-259

RM-391

Transceiver characteristics:

Band:

RM-258: -EGSM: Dual-band 900/1800MHz

RM-259: -GSM: Dual-band 850/1900MHz

Display:

Main LCD: 128x160 pixel; 65k colors

Front LCD: 96x68 pixel; black & blue colors

Camera:

VGA Camera 640x480 pixels

Operating System:

Series 40

Connections:

Wireless: Bluetooth

Connector: Easy Flash II Connector

Memory card:

-------------------------

Transceiver with BL-4B Li-Ion battery pack

Talk time

Standby

Note

 

 

 

up to 7h

up to 13 days

Depends on network

parameters

 

 

 

 

 

Page 1 (19)

CONFIDENTIAL

ISSUE 4

 

Copyright © 2007-2008 NOKIA. All rights reserved.

 

 

 

2760 RM-258/RM-259 / 2760h RM-391

 

 

Service Manual Level 1&2

TABLE OF CONTENTS

Page

1.

CHANGE HISTORY

3

2.

COPYRIGHT

3

3.

WARNINGS AND CAUTIONS

4

4.

ESD PROTECTION

4

5.

CARE AND MAINTENANCE

5

6.

BATTERY INFORMATION

5

7.

EXPLODED VIEW

6

8.

LEVEL 2 SOLDER COMPONENTS

7

9.

SERVICE DEVICES

8

10.

SW-UPDATE

9

11.

UPPER BLOCK DISASSEMBLY

10

12.

UPPER BLOCK ASSEMBLY HINTS

13

13.

LOWER BLOCK DISASSEMBLY

14

14.

LOWER BLOCK ASSEMBLY HINTS

18

15.

CAMERA EXCHANGE INSTRUCTION

19

Page 2 (19)

CONFIDENTIAL

ISSUE 4

 

Copyright © 2007-2008 NOKIA. All rights reserved.

 

 

 

 

 

2760 RM-258/RM-259 / 2760h RM-391

 

 

 

 

Service Manual Level 1&2

1. CHANGE HISTORY

 

 

 

 

 

 

 

Status

Version No.

 

Date

Comments

Draft

0.1

 

27.Jun.2007

Initial draft

 

 

 

 

 

Approved

1.0

 

28.Jun.2007

Approval

Approved

2.0

 

26.Feb.2008

Approved

Approved

3.0

 

17.Mrz.2008

RM-391 added

Approved

4.0

 

17.Apr.2008

Exploded view updated (double Item code I0203 corrected)

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support

mailto:Service.Manuals@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

2. COPYRIGHT

Copyright © 2007 Nokia. All rights reserved.

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Page 3 (19)

CONFIDENTIAL

ISSUE 4

 

Copyright © 2007-2008 NOKIA. All rights reserved.

 

2760 RM-258/RM-259 / 2760h RM-391

Service Manual Level 1&2

3. WARNINGS AND CAUTIONS

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1.Servicing and alignment must be undertaken by qualified personnel only.

2.Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3.Use only approved components as specified in the parts list.

4.Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5.Ensure all cables and wires are repositioned correctly.

4. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.

For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

Page 4 (19)

CONFIDENTIAL

ISSUE 4

 

Copyright © 2007-2008 NOKIA. All rights reserved.

 

2760 RM-258/RM-259 / 2760h RM-391

Service Manual Level 1&2

5. CARE AND MAINTENANCE

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

Keep the phone and all its parts and accessories out of the reach of small children.

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

6. BATTERY INFORMATION

Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.

Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime.

If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product).

Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose. Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling).

Do not dispose as household waste.

Page 5 (19)

CONFIDENTIAL

ISSUE 4

 

Copyright © 2007-2008 NOKIA. All rights reserved.

 

Nokia 2760, RM 258, RM-259, 2760h, RM-391 Service Manual

2760 RM-258/RM-259 / 2760h RM-391

Service Manual Level 1&2

7. EXPLODED VIEW

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

2760 RM-258/RM-259 / 2760H RM-391 EXPLODED VIEW

A-COVER ASSY

I0001

LCD PM 96x68

I0002

UI PWB ASSY

I0004

LCD PM 128x160

I0005

EARPIECE (A1)

I0007

B-COVER (A1)

I0008

A2=C-COVER ASSY (I0202-I0203)

KEYMAT

I0201

DOME SHEET (A3)

I0205

RF-ASIC SHIELD LID ASSY (A3) I0207

A4=ANTENNA MODULE for EU (I0212-I0213)

ANTENNA (A4)

I0213

IHF SPEAKER (A4)

I0212

A5=D-COVER ASSY (I0214-I0217) (LEVEL 3&4 ONLY)

D-COVER (A5) I0216

WATER INGRESS LABEL (LEVEL 3&4 ONLY)

I9998

 

BATTERY COVER

 

I0219

Ver. 3.0

 

PWB FLEX (FPC B2B ASSY)

I0102

CAMERA

I0003

A1=B-COVER ASSY (I006-I0008)

MAGNET (A1) I0006

HINGE MODULE

I0101

SCREW M1.6x3.5 TORX PLUS

I0009

SCREW COVER

I0010

FLIP STOPPER (A2)

I0202

C-COVER (A2)

I0203

CONNECTOR COVER I0204

A3=LIGHT SWAP PACKAGE (I0007-I0011, I0016) (LEVEL 3&4 ONLY)

LIGHT SWAP PWB / ENGINE MODULE (A3)

I0206

BB SHIELD LID ASSY (A3)

I0208

FM/BT SHIELD LID ASSY (A3)

I0209

FEM SHIELD LID (A3)

I0210

MICROPHONE (A5)

I0214

MICROPHONE RUBBER (A5)

I0215

SIM DOOR (A5) I0217

TYPE LABEL (A3)

(LEVEL 3&4 ONLY) I0211

SCREW M1.6x3.5 TORX PLUS

I0218

= These parts can not be reused after removal.

= only available as assembly

Page 6 (19)

CONFIDENTIAL

ISSUE 4

 

Copyright © 2007-2008 NOKIA. All rights reserved.

 

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